You are on page 1of 9

ISIJ International, Vol. 46 (2006), No. 6, pp.

786–794
Review

Microstructure Evolution during the Solidification of Steel

Doru M. STEFANESCU

Department of Material Science & Engineering, The Ohio State University, 137 Fontana Laboratory, 116 W 19th Avenue,
Columbus, OH 43210, USA. E-mail: stefanescu.1@osu.edu
(Received on September 12, 2005; accepted on December 8, 2005 )

In today’s material world it is agreed that a complete understanding of the solidification path and of the re-
sulting microstructure can only be obtained by treating the alloys as mathematical systems, followed by vali-
dation of the models through definitive experiments. This paper will attempt to review the main recent ex-
perimental and mathematical efforts directed to the understanding of microstructure evolution in steel.
KEY WORDS: microstructure evolution; steel; peritectics; solidification; modeling.

tact with each other (Fig. 2). The peritectic g phase will
1. Introduction
grow along the solid/liquid (S/L) interface d /L, driven by
Iron-base alloys, that include steel and cast iron, are liquid super-saturation. Solute rejected by the g phase will
some of the oldest man made materials. However, they have diffuse through the liquid to the d phase contributing to its
enjoyed a remarkable longevity because of their superior dissolution. The g phase will also thicken in the direction
mechanical and physical properties, coupled with their perpendicular to its growth, by direct growth in the liquid
competitive price. They are the most widely used casting and at the expense of the d phase by solid state diffusion.
materials. Since properties are directly related to mi- Once the reaction is completed and all the d /L interface is
crostructure, a significant amount of research has been di- covered by g , the ‘peritectic transformation’ starts. The liq-
rected to the understanding of the evolution of steel mi- uid and the primary d phase are isolated by the g phase.
crostructure during solidification and subsequent cooling to The transformation d ⇒ g takes place by long-range solid-
room temperature. While steels are in principle solid solu- state diffusion through the peritectic g phase. The g phase
tion alloys, their microstructure evolution during solidifica- grows by direct solidification in the liquid.
tion is complicated by the existence of a peritectic. Many According to Fredriksson,5) under certain conditions it is
other metallic, ceramic and organic materials exhibit a peri- possible for nucleation and growth of the g crystals to
tectic transition including Fe–Ni, bronze (Cu–Sn), brass occur in the liquid without contact with the d crystals.
(Cu–Zn), Al–Ti, lanthanide magnets (Nd–Fe–B)1) and ce- Following nucleation, the secondary phase grows freely in
ramic superconductors (Y–Ba–Cu–O).2) Some of these ma- the liquid, while the primary phase dissolves.
terials have exotic applications. For example, the naphtha-
lene-capric acid system is a potential latent heat storage
3. Peritectic Microstructures
material.3) As shown in Fig. 1, at temperatures less than
1 498°C the solidification microstructure of low-carbon Direct evidence of these mechanisms has been provided
steel is single phase austenite. Yet, depending on the carbon recently through in situ dynamic observation of the
content the solidification path can be quite different. At car-
bon contents less than 0.16%, at the end of peritectic solidi-
fication both d ferrite and g phase coexist, while over
0.16% C liquid and g coexist. At carbon contents higher
than 0.53% only austenite solidifies from the liquid. Also
shown on the figure are the metastable extensions of the g
phase that could form at any composition directly from the
liquid if nucleation of the d phase is suppressed. Such sup-
pression of the properitectic phase has been demonstrated
in a number of peritectic binary melts, including Fe–Mo,
Co–Si and Al–Co alloys.4)

2. Mechanism of Peritectic Solidification


The peritectic solidification starts wit a ‘peritectic reac- Fig. 1. Schematic phase diagram of the peritectic region of car-
tion’ in which all three phases, d , g , and liquid are in con- bon steel.

© 2006 ISIJ 786


ISIJ International, Vol. 46 (2006), No. 6

Fig. 2. Mechanism of peritectic solidification.

Fig. 3. Typical microstructures of peritectics in Fe–0.14%C alloys.6)

progress of peritectic reactions and transformations of Fe–C


alloys made with a combination of a confocal scanning
laser microscope and an infrared image furnace.6) Selected
micrographs are presented in Fig. 3. It is observed that as
the thermal gradient decreases from 22 K/mm (left column)
to 4.3 K/mm (middle column) the d solid/liquid interface
becomes unstable and changes from planar to cellular.
Further increase in solidification velocity from 2.5 to
19.3 m m/s showed that g phase starts growing at the bound-
aries of the d cells. Upon further increase of velocity to
38.7 mm/s, island-like d crystals appeared (Fig. 3, right col- Fig. 4. Quenched S/L interface of simultaneous two-phase
umn, a) which then underwent peritectic reaction and trans- growth in peritectic Fe–Ni alloy.8)
formation (Fig. 3, right column, c). The wrinkles observed
on the g crystals that transformed from the d crystals are Simultaneous growth of two phases as oriented fibers and
thought to be due to the volume contraction of the transfor- lamellae has been observed in some peritectic alloys when
mation. the composition was on the tie-line of the two solid phases
Similar observations were also made for the Fe–Ni sys- and the GT/V ratio was close to the limit of constitutional
tem.7) The two stages of the peritectic transition involving undercooling for the stable phase having the smaller distrib-
the reaction (austenite growing along the liquid–ferrite in- ution coefficient.8) An example of such a structure for a
terface) and the transformation (direct solidification of Fe–Ni alloy is presented in Fig. 4.
austenite from the liquid) were observed. Banded structures have been observed in peritectic alloys
In general, a variety of microstructures can result from at low growth rates.9) An example is provided in Fig. 5(a).
peritectic solidification, mostly depending on the tempera- The formation of bands is explained by nucleation and
ture gradient/solidification velocity (GT/V) ratio and nucle- growth of the second phase during the initial transient of
ation conditions. The possible structures include cellular, planar growth of the primary phase and vice versa. This oc-
plane-front, bands, eutectic-like structures. curs because the liquid at and ahead of the growing inter-

787 © 2006 ISIJ


ISIJ International, Vol. 46 (2006), No. 6

Fig. 5. Possible microstructures in peritectic alloys with compositions in the two-phase region. Solidification direction – upward.12)

face is constitutionally undercooled with respect to the resents the difference in growth kinetics between the den-
other phase. As the second phase nucleates and grows drites of the two phases. This equation was plotted in Fig.
ahead of the primary phase, the former phase cannot reach 6(b) as a function of composition for Fe–Ni alloys whose
the steady state. Similarly, the primary phase nucleates phase diagram is presented in Fig. 6(a). It is noticed that for
again during the transient growth regime of the second a given composition of 4.2 at% Ni, as the interface velocity
phase, preventing it for reaching the steady state. increases, a transition from d to g dendrites occurs at about
Consequently, a cycle is set up leading to the layered mi- 8·102 m/s.
crostructure.10,11) The approach described in the previous paragraphs can-
Several other structures can be obtained depending on not explain band formation, which is apparently the result
the relative importance of nucleation diffusion and convec- of nucleation and growth of the second phase during the
tion (Fig. 5).12) Theoretical models and experimental stud- initial transient of planar solidification of the primary phase
ies in thin samples suggest that the structures (a)–(e) can and vice-versa. According to Trivedi,10) the liquid ahead of
form under diffusive regime, while microstructure (f) re- the growing interface is constitutionally undercooled with
quires the presence of oscillatory convection in the melt. respect to the other phase. As the second phase nucleates
In an attempt to rationalize this plethora of peritectic mi- and grows ahead of the primary phase, the former phase
crostructures, prediction of phase and microstructure selec- cannot reach steady state. Then, the primary phase nucle-
tion was attempted by generating microstructure selection ates ahead of the growing second phase preventing it from
diagrams for peritectics. The main variables controlling mi- reaching steady state. Thus, a cycle leading to banded mi-
crostructure evolution include interface velocity (V), ther- crostructure is set up.
mal gradient (GT), alloy composition (Co) and nucleation By combining the maximum growth temperature criteri-
potential. on with nucleation considerations, Hunziker et al.13) devel-
Assuming that the leading phase, that is the phase that oped a microstructure selection diagram for peritectic al-
growth at the highest interface temperature is the kinetical- loys close to the limit of constitutional undercooling. The
ly most stable one, Umeda et al.1) developed an equation diagram, presented in Fig. 6(c) for Fe–Ni alloys, assumes
that describes the transition velocity from d dendrites to g negligible nucleation undercooling for both d and g phases
dendrites in directionally solidified alloys: and allows prediction of planar front, cellular, dendritic,
and band solidification. The transition lines on the
DL  ∆Tmδ –γ  Co ∆mLδ –γ 
Vtrδ –γ    G/V–%Ni graph are calculated with the equations presented
4π  (Co mLδ (kδ 1)Γδ )1 / 2  (Co mL (kγ 1)Γγ )1 / 2 
γ
in the following text and plotted on Fig. 6(c).
The transition from planar-to-cellular growth of the d
...........................................(1) phase is given by the limit of constitutional undercooling:
where DL is the liquid diffusivity, DTmd g and DmdLg are the
melting point difference and the liquidus slope difference G  mLδ (CL Co ) mSδ (CoCδ )
 .............(2)
between d and g , respectively, and ki and G i are the parti- V DL
tion coefficient and the Gibbs–Thomson coefficient of the g
or d phase. The numerator in the parenthesis represents the where CL is the composition of the liquid at the equilibrium
difference in liquidus temperature between the two phases peritectic temperature and mSd is the solidus slope of the d
(effect of phase equilibria on Vtr), and the denominator rep- phase. By substituting the superscript d with g , the equa-

© 2006 ISIJ 788


ISIJ International, Vol. 46 (2006), No. 6

Fig. 7. Microstructure selection maps using the maximum tem-


perature prediction criterion alone or in combination with
nucleation considerations.13)

When the nucleation undercooling is negligible this sta-


bility condition reduces to CoCg , as shown in Fig. 6(c).
Additional stability conditions that will not be presented
here are invoked to derive the stability condition between
the two phases in the cellular regime:
G (mδ  mLγ )(CoCL ) ∆TNδ
 L ................(6)
V DL ln(mLδ / mLγ )
In the region marked “bands” on Fig. 6, neither d nor g
are stable at steady state, and either phase can nucleate
ahead of the other’s plane front. This is the condition for
bands formation. In the region marked “mixed bands” alter-
nate layers of cellular d and planar g are expected to form.
Nucleation undercooling can significantly affect the ex-
tent of the bands regions. Indeed, as the nucleation under-
cooling increases the stability lines defined by Eq. (3) and
Fig. 6. Phase selection during directional solidification of peri- Eq. (4) move to the right, while that defined by Eq. (5)
tectic Fe–Ni alloys.1,13)
moves to the left.
Finally, a comparison between predictions with the maxi-
tion can be adapted to describe the transition from planar- mum growth temperature criterion and the combined maxi-
to-cellular growth of the g phase. mum growth temperature–nucleation model are summa-
The stability condition for planar d with respect to g nu- rized in Fig. 7. The importance of nucleation becomes
cleation was calculated by comparing the interface temper- clearly evident.
ature with the nucleation temperature of g , which resulted
in the following equation: 4. Analytical Modeling of Peritectic Solidification
mLδ ∆TNγ A number of analytical models have been proposed.
Co  Cδ  ......................(3)
mSδ (mLδ  mLγ ) Their goal is to describe quantitatively the peritectic reac-
tion, the peritectic transformation and some of the more un-
where D TNg is the nucleation undercooling. Note that when usual structures such as the banded structure.
the nucleation undercooling is negligible the condition re-
duces to CoCd , as shown in Fig. 6(c). 4.1. The Rate of the Peritectic Reaction
Similarly, by comparing the interface temperature with The peritectic reaction, which is the propagation of the
the nucleation temperature of g , the stability condition for triple point L/g /d along the L/d boundary of planar d crys-
cellular d with respect to g nucleation was derived as: tals, consists of the dissolution of the d phase and growth
G mδ ∆TNγ of the g phase. It is controlled by the growth of g since dis-
 L (CoCL )  .................(4) solution is the fastest process. Bosze and Trivedi14) simpli-
V DL mLδ  mLγ
fied an earlier equation developed by Trivedi to describe the
The stability condition for planar g with respect to d is relative contributions of diffusion, surface energy and inter-
given by and equation similar to Eq. (3): face kinetics during the growth of parabolic shape precipi-
tates. Using their model it appears that the peritectic reac-
mLγ ∆TNδ
C o  Cγ  ......................(5) tion is controlled by undercooling and liquid diffusivity ac-
mSγ (mLγ  mLδ ) cording to the equations:

789 © 2006 ISIJ


ISIJ International, Vol. 46 (2006), No. 6

Fig. 8. Definition of concentration terms in Eq. (7).

Fig. 10. Definition of quantities in Eq. (9).

4.2. The Rate of the Peritectic Transformation


Assuming isothermal transformation and growth of g
layer controlled by carbon diffusion, Hillert17) proposed that
Fig. 9. Surface energy of phases involved in the peritectic reac-
the thickness of the g layer can be calculated as:
tion.
∆xγ  [2 Dγ (Ωδγ  Ωγ L )t ]1 / 2 with

9 DL Ω2 Cγ L Cγδ Cγ L Cγδ
Vγ  with
Ωδγ  and Ωγ L  ......(9)
8π r (12Ω / π  Ω 2 / 2π )2 Cγδ Cδγ CLγ Cγ L
CLγ CLδ where Dg is the diffusivity in the g phase, t is time and Cij
Ω .............................(7)
CLγ Cγ L are interface concentrations (see Fig. 10 for definitions).
This equation suggests that the thickness of the g phase and
where r is the radius of the leading edge (the plate will have the growth rate increase with higher undercooling and dif-
a thickness of 2r), and Cij are interface concentrations (see fusivity.
Fig. 8 for definitions). For substitutionally dissolved elements (e.g., Fe–Ni) the
Using the maximum growth rate theory14,15) it can be growth rate will be very low. Under normal casting condi-
shown that the thickness of g increases with lower solidifi- tions the amount of g phase formed through peritectic
cation velocity and with larger surface energy difference transformation will be negligible in comparison with that
(see Fig. 9): formed through precipitation from the liquid. However, for
D g g Lg g dg g Ld ...........................(8) the Fe–Ni system it was found that the solidification rate
was a function of the local temperature gradient rather than
However, in situ observation in Fe–C systems6) showed undercooling.7)
that the experimental velocities were much higher than the For interstitially dissolved elements (e.g., Fe–C) the dif-
ones predicted with this model. This suggests that the peri- fusion rates are much higher and the peritectic transforma-
tectic reaction is not controlled by carbon diffusivity in the tion is completed within 6 to 10 K of the equilibrium tem-
liquid, but perhaps by either massive transformation of d perature.15,18) The rate controlling phenomenon is carbon
into g , or direct solidification of g from the liquid. Sup- diffusion. Indeed, in situ observation in Fe–C systems6)
port of theses hypotheses was brought recently by the demonstrated that the growth of the thickness of the g
experimental work of Dhindaw et al.16) who studied the phase follows a parabolic law which supports the opinion
peritectic reaction in medium-alloy steel (0.22 mass% C, that carbon diffusion determines growth rate. Calculations
1.3 mass% Cr, 2.6 mass% Ni). Microsegregation measure- with a simple finite difference model19) showed good agree-
ments on directionally and isothermally solidified samples ment between calculated and experimental migration dis-
showed that when the segregation ratio for Ni was higher tances of the g /d and L/g interfaces in time.
than that fro Cr a peritectic reaction has occurred. However, Fredriksson and Stjerndahl20) expanded Hillert’s model to
when the segregation ratio for Cr was higher than for Ni, continuous cooling by assuming that the boundary condi-
the liquid was transformed directly into g without undergo- tions change during cooling and that the cooling rate is con-
ing a peritectic reaction. Based on the evaluation of the en- stant. From the isothermal equation they calculated that the
ergy of transformation through differential thermal analysis thickness of the g layer is given by:
the authors concluded that the transformation is a difusion-
less transformation d ß g .

© 2006 ISIJ 790


ISIJ International, Vol. 46 (2006), No. 6

1 where ia or b , the concentrations and slopes are defined


 dT 
∆x  ct.⋅   ⋅ ∆Tp ......................(10) as in Fig. 13, and the functions are given by:
 dt 
Cα p  ∆TNα 
1  1  β 
This equation was used to plot the peritectic temperature Co  α
C p (mL  mL ) 
range as a function of the carbon content (see Fig. 11). It is Λα  and
seen that the reaction is relatively fast and is finished at Cα  ∆TNβ 
1  p 1  β α 
maximum 6 or 10 K below the peritectic temperature, de- Co  C p (mL  mL ) 
pending on the cooling rate.
For multicomponent alloys it is necessary to use numeri- C βp  ∆TNβ 
cal models that depend on microsegregation models that 1 1  
Co  C p (mLβ  mLα ) 
describe the multiple solutal fluxes.21) Λβ  ...............(12)
C βp  ∆TNα 
4.3. Growth of Banded (Layered) Peritectic Structure 1 1  
Co  C p (mLβ  mLα ) 
The formation of layered structures has been observed in
several peritectic systems including Sn–Cd,22) Sn–Sb,23)
Zn–Cu,23) Ag–Zn24) and Pb–Bi.25,26) Layered structures have The periodicity of the layers can then be written as:
been observed in both hypo-peritectic22) and hyper-peritec-
DL 1/ k
tic systems, but always at high G/V ratios. In principle the λ  λα  λ β  (ln Λ1α/ kα  ln Λβ β ) ..........(13)
banded structure results when the second phase nucleates V
ahead of the planar primary phase. If the lateral growth of From the analysis of the last two equations it is apparent
the secondary phase is higher than the normal growth of the that the thickness of the layers and their periodicity scales
primary phase, a planar band of secondary phase will from inversely with velocity for a given composition. It is also
ahead of the planar primary phase. If lateral growth is slow- clear that the nucleation undercooling of the two phases
er than normal growth, incomplete bands will result. Some plays a significant role in establishing the length scale of
typical microstructures for layered growth are given in Figs. the layers.
5(a), 5(b), and 5(f) and in Fig. 12.
To determine conditions that control the volume fraction
and spacing of bands Trivedi27) has developed a model 5. Computational Modeling of the Peritectic and Den-
based on the following assumptions: solute transport by liq- dritic Solidification
uid diffusion only; no liquid convection; negligible diffu- Deterministic modeling of dendrite growth is now a ma-
sion in solid; growth conditions are such as to produce pla- ture area of research.28) Yet, the published deterministic
nar S/L interface. The widths of the a and b layers were de- models for peritectic solidification are few. Zou and
rived to be: Tseng29) approached peritectic solidification of carbon steel
assuming binary system and peritectic reaction mechanism.
DL
λi  ln Λi .............................(11) They included dendrite nucleation and growth in their
Vki macro-transport/transformation-kinetics model. The empir-
ical law proposed by Jacobi and Schwerdfeger30) correlating

Fig. 11. Temperature range of peritectic reaction in Fe–C alloys


as a function of carbon content and solidification veloci-
ty at a temperature gradient of 60 K/cm.20) Fig. 13. Definition of quantities in Eq. (12).27)

Fig. 12. Banded structure in a Pb–33at%Bi alloy grown at G2.7 · 104 K/m and V0.56 m m/s (black – a phase, white – b
phase).26)

791 © 2006 ISIJ


ISIJ International, Vol. 46 (2006), No. 6

austenite grain diameter to cooling rate was used as nucle- with a solute diffusion model. An example of the calcula-
ation law. Apparently, the same relationship was used to tion of the growth of four ferrite particles during constant
calculate the number of d grains. Little validation was pre- cooling of a Fe–C alloy is shown in Fig. 15. Anisotropy was
sented for the liquid/solid transformation (no cooling not considered. Below the peritectic temperature single nu-
curves). Data were given for dendrite arm spacing (but no clei were placed on the four interfaces. It is seen that the
explanation on how it was calculated), and on dendrite peritectic g grows around the primary d by simultaneous
grain size, that should match experimental data anyway, consumption of both ferrite and liquid. The peritectic reac-
since they serve as an input in the model. tion is the fastest growth mechanism because at the peritec-
Recent developments in solidification modeling have al- tic temperature the carbon concentration in g is higher than
lowed the direct output and visualization of the phase mor- that in d but smaller than that of the liquid. Thus the fastest
phology resulting from solidification. Of particular interest growth will be where liquid and ferrite can directly react.
to this topic is the computational modeling of peritectic and Thus, the austenite grows around the ferrite.
dendritic phases through the phase field (PF) or the cellular Results of simulation of directional solidification under
automaton (CA) methods. Both methods have been demon- constant thermal gradient are shown in Fig. 16. The d -den-
strated to be suitable for the problem at hand. While the PF drite produced by morphological instability growth in the
method is more rigorous, it is computational intensive and liquid until the peritectic temperature is reached. At this
as such relegated for the time being to the role of a tool for temperature, some random nucleation of g was imposed on
scientific investigation. Initially used to model dendrite so- the system, and then austenite continued to grow on the un-
lidification (see for example Ref. 31), its applicability to the dercooled dendrite consuming both the ferrite and the liq-
modeling of peritectic solidification has also been estab-
lished.32,33)
An example of dendrite growth simulation through the
PF method is given in Fig. 14.34) At low nucleation rate
there is enough space to develop a full dendritic morpholo-
gy. Similar effects of nucleation rate and undercooling were
demonstrated through the CA technique.35,36)
Tiaden37) simulated the microstructure evolution during
peritectic solidification of Fe–C alloys using a multiphase
field approach. It was assumed that the process is non-equi-
librium, diffusion controlled. Three phases, liquid, ferrite Fig. 14. Phase field simulation of two-dimensional anisotropic
and austenite, were considered, and phase fields were de- multigrain solidification as a function of composition
and nucleation rate in the Cu–Ni system at 1 574 K. (a)
fined for each phase. The phase field model was coupled
low nucleation rate; (b) high nucleation rate.34)

Fig. 15. Simulation of peritectic solidification at constant cooling. The carbon concentration is illustrated by the gray
scale.37)

Fig. 16. Simulation of directional peritectic solidification. The morphology of the primary ferrite becomes unstable and a
dendrite evolves. Under the peritectic temperature austenite is formed and coats the dendrite.37)

© 2006 ISIJ 792


ISIJ International, Vol. 46 (2006), No. 6

uid. This model was later expanded to ternary systems (see grow fastest where liquid and a have direct contact. The
Fig. 17).38) primary a phase is soon isolated from the liquid by the b
The CA method is more suited for engineering applica- phase (Figs. 18(b) and 18(c)). As the peritectic transforma-
tions, but needs to overcome skepticism over its quantita- tion proceeds, the thickness of the b layer increases by con-
tive capabilities. As for the PF method, its suitability for suming both the liquid and a phase (Fig. 18(d)).
modeling the evolution of the peritectic structure has been As noted by the authors,35) while randomization was used
demonstrated. Indeed, Zhu and Hong35) have developed a to generate the crystallographic orientations of dendritic
CA method that can simulate microstructure evolution dur- nuclei, the resulted dendrites are parallel to the grid or ori-
ing eutectic and peritectic solidification. Their model, con- ented at 45 degrees. This is caused by the growth algorithm
siders nucleation, growth and crystallographic orientation, which adopts a neighborhood configuration including 8
and is coupled with the curvature and solute redistribution neighbors.
both in liquid and solid phase during solidification. The au- Significant progress has recently been made in eliminat-
thors recognize model limitations such as cell size and den- ing the mesh dependency of early CA models. Beltran-
drite orientation dependency. Nevertheless, they claim that Sanchez and Stefanescu39) developed a quantitative model
the model is capable of predicting realistically complex nu- for simulation of dendrite growth controlled by solutal ef-
cleation and growth in both eutectic and peritectic systems. fects in the low Péclet regime. The model, based on CA
The Zhu and Hong model was applied to simulate the concepts36) but using virtual tracking of the sharp S/L inter-
peritectic transformation of a Fe–0.3mass%C alloy. The face, produces realistic pictures of dendrite growth support-
cooling rate and peritectic undercooling were chosen to be ed by validation. An example is provided in Fig. 19. The
10 K/s and 1 K, respectively. Other physical parameters new model proposed a solution for the problem of mesh
were taken from Ref. 37. The simulation results are present- anisotropy valid for any grain orientation. The solution in-
ed in Fig. 18. As the temperature decreases under the liq- cludes new methods for calculation of SL interface curva-
uidus, primary a dendrites grow from the melt (Fig. 18(a)). ture, normal velocity, increment of the solid fraction, and
When the temperature is below the peritectic temperature, b trapping rules for interface cells. It also introduces a tech-
crystals nucleate at the a /liquid interface, followed by the nique to minimize the mesh anisotropy by spreading the arc
growth of b phase around the primary a phase, since b can length of the SL interface over more than one cell, allowing

Fig. 17. Simulation of peritectic solidification in a Fe–C–Mn system.38)

Fig. 18. Simulated peritectic microstructure evolution during the solidification of a Fe–0.3mass%C alloy with various
elapsed times: (a) 0.55 s, (b) 1.17 s, (c) 1.20 s, and (d) 3.40 s.35)

Fig. 19. Simulation of growth of a single dendrite of Fe–0.6mass%C dendrite. The asymmetry of the solutal field be-
cause of the proximity of the upper and lower boundaries induces asymmetric growth of the dendrite.39)

793 © 2006 ISIJ


ISIJ International, Vol. 46 (2006), No. 6

the model to simulate dendrites growing at an arbitrary 16) B. K. Dhindaw, T. Antonsson, J. Tinoco and H. Fredriksson: Metall.
crystallographic orientation. Mater. Trans. A, 35A, (2004).
17) M. Hillert: Solidification and Casting of Metals, The Metals Society,
London, (1979), 81.
6. Concluding Remarks 18) Y. K. Chuang, D. Reinisch and K. Schwendtfeger, Metall. Trans. A,
6A (1975), 235-38-991.
While the progress in the understanding of the physics of 19) Y. Ueshima, S. Mizoguchi, T. Matsumiya and H. Kajioka: Metall.
peritectic solidification and its computational modeling is Trans. B, 17B (1986), 845.
20) H. Fredriksson and J. Stjerndahl: Met. Sci., 16 (1982), 575.
spectacular, it cannot be claimed that this research subject 21) L. Thuinet, G. Lesoult and H. Combeau: Modeling of Casting,
was brought to closure. Unresolved issues remain, mostly Welding and Advanced Solidification Processes X, ed. by D. M.
connected to the general approach in modeling of dendrite Stefanescu et al., TMS, Warrendale, PA, (2003), 237.
growth, which has not yet reached a satisfactory solution 22) W. J. Boettinger, Metall. Trans., 5, (1974), 2023.
when quantitative results are expected. 23) A. P. Titchener and J. A. Spittle: Acta Metall., 23 (1975), 497.
24) A. Ostrowski and E. W. Langer: Int. Conf. on Solidification and
Casting, Vol. 1, Sheffield, UK, Inst. of Metals, London, (1977), 139.
REFERENCES 25) N. J. W Barker and A. Hellawell: Met. Sci., 8 (1974), 353.
26) K. Tokieda, H. Yasuda and I. Ohnaka, Mater. Sci. Eng., A262
1) T. Umeda, T. Okane and W. Kurz: Acta Mater., 44 (1996), 4209. (1999), 238.
2) T. Izumi and Y. Shiohara: J. Phys. Chem. Solids, 66 (2005), 535. 27) R. Trivedi: Metall. Mater. Trans. A, 26A (1995), 1583.
3) L. Jin and F. Xiao, Thermochim. Acta, 424 (2004), 1. 28) D. M. Stefanescu: Science and Engineering of Casting Solidification,
4) W. Löser, M. Leonhardt, H.-G. Lindenkreuz and B. Arnold: Mater. Kluwer Academic/Plenum Publishers, New York, (2002).
Sci. Eng. A, A375–377 (2004), 534. 29) J. Zou and A. A. Tseng: Metall. Trans., 23A (1992), 457.
5) H. Fredriksson: ASM Handbook, Vol. 15 Casting, ed. by D. M. 30) H. Jacobi and K. Schwerdtfeger: Metall. Trans., 7A (1976), 811.
Stefanescu, ASM International, Ohio, (1992), 125. 31) L. Granasy, T. Pusztai and J. A. Warren: J. Phys.: Condens. Matter,
6) H. Shibata, Y. Arai and T. Emi: Metall. Mater. Trans. B, 31B (2000), 16 (2004), 1205.
981. 32) I. Steinbach and G. J. Schmitz: Modeling of Casting, Welding and
7) N. J. McDonald and S. Sridhar: Metall. Mater. Trans. A, 34A (2003), Advanced Solidification Processes VIII, ed. by B. G. Thomas and C.
1931. Beckermann, TMS, Warrendale, PA, (1998), 521.
8) M. Vandyoussefi, H. W. Kerr and W. Kurz: Acta Mater., 48 (2000), 33) B. Nestler and A. A. Wheeler: Modeling of Casting, Welding and
2297. Advanced Solidification Processes IX, ed. by P. Sahm et. al., Shaker
9) K. Tokieda, H. Yasuda and I. Ohnaka: Mater. Sci. Eng. A, A262 Verlag, Aachen, (2000), 505.
(1999), 238. 34) L. Granasy, T. Borzsonyi and T. Pusztai: Interface and Transport
10) R. Trivedi: Metall. Trans. A, 26A (1995), 1583. Dynamics, Computational Modelling (Lecture Notes in
11) H. Yasuda, I. Ohnaka, K. Tokieda and N. Notake: Solidification and Computational Science and Engineering Vol. 32), ed by H.
Casting, ed. by B. Cantor and K. O’Reilly, Inst. of Physics Emmerich et al., Berlin, Springer, (2003), 190.
Publishing, Bristol, (2003), 160. 35) M. F. Zhu and C. P. Hong, Modeling of Casting, Welding and
12) R. Trivedi, A. Karma, T. S. Lo, P. Mazumder, M. Plapp and J. S. Advanced Solidification Processes X, ed. by D. M. Stefanescu et al.,
Park: 1998 Zermatt Workshop on “Solidification Microstructures”, TMS, Warrendale, PA, (2003), 91.
ed. by M. Rappaz and R. Trivedi, Swiss Federal Institute of 36) L. Beltran-Sanchez and D. M. Stefanescu: Metall. Mater. Trans. A,
Technology Lausanne, 1015 Lausanne EPFL, Switzerland, (1998), 34A (2003), 367.
CD 37) J. Tiaden: J. Cryst. Growth, 198/199 (1999), 1275.
13) O. Hunziker, M. Vandyoussefi and W. Kurz: Acta Mater., 46 (1998), 38) MICRESS® Release V5.01, ACCESS, Aachen, Germany, (2004).
No. 18, 6325. 39) L. Beltran-Sanchez and D. M. Stefanescu: Metall. Mater. Trans. A,
14) W. P. Bosze and R. Trivedi: Metall. Trans, 5 (1974), 511. 35A (2004), 2471.
15) H. Fredriksson and T. Nylen: Met. Sci., 16 (1982), 283.

© 2006 ISIJ 794

You might also like