Reg, No.

:
PT. PAMAPERSADA NUSANTARA
COMEX SHOP ADARO QA-4 ASSEMBLING WORK SHEET Legent T = Tightening Torque
PA MA
M = Meassure P = Press Fit
V = Visual check L = Lubrication
Engine Model Component Hour Meter : EX SITE : Sch

P/N & S/C Measuring date Un-Sch

Ovh type
Capasity (KW) STARTING MOTOR Start : WO NO : Incydent
Serial Number Finish : Others
GAMBAR Kondisi yang harus diperiksa Meth Aktual Remark

Persiapan sebelum Assembly :

Pastikan semua komponen yang akan dipasang

dalam keadaan bersih dari karat, debu, cat dan
kering dari oli maupun Grease

Siapkan juga Shop Manual dan PSN sebagai

panduan dalam melakukan pemasangan Note :
Please mark "V" Following
Pastikan tempat kerja dalam keadaan bersih to the actual condition
untuk menjamin kualitas Overhaul komponen

Assembly :
1. Pastikan Centre Bracket (13) bersih
29
2. Install Shift Lever (15)

3. Rangkai Seal (28), Ball Bearing (9), Shaft assy (8)

4. Pastikan Overrunning (12) tidak slip dan Torque T

28

Overrunning akan bunyi keras saat diputar bebas /

Free
25 5. Pasang Pinion (10), Ring Clip (11),Metal (7), Cover (6)
L

Lumasi dengan Grease

6. Pastikan Cover (6) terkunci dengan baik
 PT. PAMAPERSADA NUSANTARA QA-4 ASSEMBLING WORK SHEET Reg, No. :
COMEX SHOP ADARO Legent
PA MA T = Tightening Torque
M = Meassure P = Press Fit
V = Visual check L = Lubrication
Engine Model Component Hour Meter ; EX SITE : Sch
P/N & S/C Measuring date Un-Sch
Ovh type
Capasity (KW) STARTING MOTOR Start : WO NO : Incydent
Serial Number Finish : Others
GAMBAR Kondisi yang harus diperiksa Meth Aktual Remark

7. Pasang Shim (25) yang telah diukur ketebalannya untuk

30
29 clearence antara Shaft (8) dan Centre Bracket (14)

Standart : 0.5 mm
3
1 8. Torque Bolt Front Bracket (13) terhadap Centre T
Bracket (14)
2
8 9.Pasang, Seal (32) dan Field Coil (4) serta torque bolt (33) T
33
3
25 1
10.Pasang Brush Holder (18) dan Brush (20) dan
pastikan Spring Holder (19) duduk
32
11. Pasang Armatur (1) dan Bearing (2 dan 3)

12.Pasang Rear Bracket (17) ke Centre Bracket serta T

28 Torque Bolt (22)
Standart Torque : 1.35 ± 0.15 Kgm

13.Assembly Soleniode (16) dan Torque Bolt (30) T

Standart Torque : 1.35 ± 0.15 Kgm

14.Pasang Terminsl M Starting motor ke Terminal M T

Solenoide dan Torque Nut (31)
Lihat Point 16

15.Install Safety Relay (23) dan Muonting Bracket Terminal T

B - C serta Torque
 PT. PAMAPERSADA NUSANTARA QA-4 ASSEMBLING WORK SHEET Reg, No. :
COMEX SHOP ADARO Legent T = Tightening Torque
PA MA
M = Meassure P = Press Fit
V = Visual check L = Lubrication
Engine Model Component Hour Meter ; EX SITE : Sch
P/N & S/C Measuring date Un-Sch
Ovh type
Capasity (KW) STARTING MOTOR Start : WO NO : Incydent
Serial Number Finish : Others
GAMBAR Kondisi yang harus diperiksa Meth Aktual Remark

Posisi Shaft Solenoide terhadap terminal M 16.Pemasangan Terminal M Startimg Motor ke Terminal M
Solenoide
V
M
Keterangan :
M Posisi terminal M Solenoide terhadap Shaft Solenoide
terhubung dengan Shift Lever (15)
Shaft shaft

Benar Salah
 PT. PAMAPERSADA NUSANTARA Legent

PA MA
COMEX SHOP ADARO QA-5 MEASURING WORK SHEET M = Meassure U/A = Use again
V = Visual check U/R = Use after repair
R/N = Repalce with New
Engine Model Component Measuring date Sch. Midlife Mechanic
P/N & S/C Comp.In Un-Sch
Ovh type
Capasity (KW) STARTING MOTOR Finish : Incydent
Serial Number Total days Others Keputusan
Gambar Comp MTD TOOL Kondisi yang harus diperiksa U/A U/R R/N

1 Ukur O.D pada Front Bracket kedudukan Metal I.D Front Bracket (A)
Periksa kondisi dari crack dan aus x-x mm
cover

Vernier Caliper
y-y mm

Front Bracket
Metode pengukuran ∆ xy mm
M y O.D Metal (B)
x-x mm
x x y-y mm
∆ xy mm
Roughness (A) - (B)
y
(XA-XA)-(XB-XB) mm
(YA-YA)-(YB-YB) mm
∆AB mm

2.Ukur O.D Shaft (4) dan I.D Metal O.D Shaft (4) (A)
x-x mm
Metode pengukuran y-y mm
Micrometer

4 y ∆ xy mm
I.D Metal (B)
Shaft

M x x
x-x mm
y-y mm
∆ xy mm
y

Roughness (A) - (B)

Catatan : (XA-XA)-(XB-XB) mm
Standart Clearence : 0.5 mm ± 0.2 (YA-YA)-(YB-YB) mm
∆AB mm
 PT. PAMAPERSADA NUSANTARA
COMEX SHOP ADARO
QA-5 MEASURING WORK SHEET Legent U/A = Use again
PA MA
M = Meassure U/R = Use after repair
V = Visual check R/N = Repalce with New
Engine Model Component Measuring date Sch. Midlife Mechanic
P/N & S/C Comp.In Un-Sch
Ovh type
Capasity (KW) STARTING MOTOR Finish : Incydent
Serial Number Tot days Others Keputusan
Gambar Comp MTD TOOL Kondisi yang harus diperiksa U/A U/R R/N

3 Ukur I.D Centre Bracket (13) & (14) dan periksa

dari crack serta aus

Centre Bracket

Vernier Caliper
M
y
Standart I.D Aktual
x x
Ukur Uku
r No.13 55 mm No.13
y No.14 47 mm No.14

Ukur 4 Ukur I.D Rear Bracket (17) dan periksa dari crack

Vernier Caliper
serta aus
Rear Bracket

y Standart I.D Atual

M
x x
I.D 30 mm
y

Boddy
B 5 Ukur tahanan isolasi Aktual
Terminal Standart Terminal Aktual
B-Body 0 - 0.5 MΩ B-Body
Solenoide

Avometer

M C-Body 1.0 - ± 0.5 Ω C-Body

M-Body 1.0 - ± 0.5 Ω M-Body
C
M
 PT. PAMAPERSADA NUSANTARA
PA MA
COMEX SHOP ADARO QA-5 MEASURING WORK SHEET Legent U/A = Use again
M = Meassure U/R = Use after repair
V = Visual check R/N = Repalce with New
Engine Model Component Measuring date Sch. Midlife Mechanic
P/N & S/C Comp.In Un-Sch
Ovh type
Capasity (KW) STARTING MOTOR Finish : Incydent
Serial Number Total days Others Keputusan
Gambar Comp MTD TOOL Kondisi yang harus diperiksa U/A U/R R/N

6 Ukur Front Diameter dan Rear Diameter Armature (1) O.D Armature depan (A)
dan sesuaikan dengan Front Ball Bearing (2) x-x mm
serta Rear Ball Bearing (3) y-y mm
∆ xy mm

Catatan : I.D Bearing depan (B)

Front Pemasangan Bearing dengan Armature harus x-x mm
Press Fit y-y mm
∆ xy mm
Rear Standart : 0 mm
Roughness A - B
y

Vernier Caliper
(XA-XA)-(XB-XB) mm
Armature

x (YA-YA)-(YB-YB) mm
x
M ∆AB mm

O.D Armature belakang C

x-x mm
y-y mm
∆ xy mm

I.D Bearing belakang (D)

x-x mm
y-y mm
∆ xy mm

Roughness C - D
(XC-XC)-(XD-XD) mm
(YC-YC)-(YD-YD) mm
∆CD mm

PA MA
 PT. PAMAPERSADA NUSANTARA
PA MA
COMEX SHOP ADARO QA-5 MEASURING WORK SHEET Legent U/A = Use again
M = Meassure U/R = Use after repair
V = Visual check R/N = Repalce with New
Engine Model Component Measuring date Sch. Midlife Mechanic
P/N & S/C Comp.In Un-Sch
Ovh type
Capasity (KW) STARTING MOTOR Finish : Incydent
Serial Number Total days Others Keputusan
Gambar Comp MTD TOOL Kondisi yang harus diperiksa U/A U/R R/N

7. Ukur tahanan Isolasi Aktual

Body
comutator Item Standart

Avometer
Armature
M Comutator - Body 0 - 0.5 MΩ

Body Coil
8.Ukur tahanan Isolasi Aktual
Field Coil

Item Standart
Armature

M Coil - Body 0 - 0.5 MΩ

Catatan :
Check Kondisi fisik dari Coil dan perhatikan pula
ada tidaknya tanda keretakan
 PT. PAMAPERSADA NUSANTARA
PA MA
COMEX SHOP ADARO QA-5 MEASURING WORK SHEET Legent U/A = Use again
M = Meassure U/R = Use after repair
V = Visual check R/N = Repalce with New
Engine Model Component Measuring date Sch. Midlife Mechanic
P/N & S/C Comp.In Un-Sch
Ovh type
Capasity (KW) STARTING MOTOR Finish : Incydent
Serial Number Total days Others Keputusan
Gambar Comp MTD TOOL Kondisi yang harus diperiksa U/A U/R R/N

9 Untuk standart Brush harus diganti

19
mm

Brush Assy
V

10 Check kondisi semua terminal dan pastikan Aktual :

semua dalam keadaan bebas dari karat
( = Check )
Terminal

Check