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JEADV (2001) 15 (Suppl. 1), 5–11

OR I G I N AL AR T I C LE

Skin benefits from continuous topical administration of a zinc


Blackwell Science, Ltd

oxide/petrolatum formulation by a novel disposable diaper


S Baldwin,†* M R Odio,† S L Haines,† R J O’Connor,† J S Englehart,† A T Lane‡
†Procter & Gamble Co., Cincinnati, OH, ‡Stanford University School of Medicine, Palo Alto, CA, USA. *Corresponding author: Procter & Gamble Co.,
11450 Grooms Road., Cincinnati, OH 45242, USA. tel. +1 513 626 1848; fax +1 513 626 2652; E-mail: Baldwins@pg.com

ABSTRAC T
Background Diaper dermatitis is a common childhood affliction. Aiming to help reduce the prevalence
of this problem, we have advanced in our development of a novel diaper that delivers dermatological
formulations to help protect the skin from over-hydration and irritation.
Objective To determine the clinical benefits of a novel disposable diaper designed to deliver a zinc oxide and
petrolatum-based formulation continuously to the skin during use.
Methods All studies were independent, blinded, randomized clinical trials. Study A was conducted to
confirm transfer of the zinc oxide/petrolatum (ZnO/Pet) formulation from the diaper to the child’s skin
during use. Children wore a single diaper for 3 h or multiple diapers for 24 h. After the use period, stratum
corneum samples were taken from each child and analysed for ZnO/Pet. Study B evaluated the prevention
of skin irritation and barrier damage from a standard skin irritant (SLS) in an adult arm model. Study C
evaluated skin erythema and diaper rash in 268 infants over a 4-week usage period. One half of the infants
used the ZnO/Pet diaper, while the other half used a control diaper that was identical except for the absence
of the ZnO /Pet formulation.
Results The ointment formulation and ZnO transferred effectively from the diaper to the child’s skin during
product use. Transfer of ZnO increased from 4.2 µg/cm2 at 3 h to > 8 µg/cm2 at 24 h. Exposure to the
formulations directly on adult skin prior to an irritant challenge was associated with up to a 3.5 reduction
in skin barrier damage and skin erythema. Greatest reductions were seen for the ZnO containing formula-
tions. Wearing of the formulation treated diaper was also associated with a significant reduction in skin
erythema and diaper rash compared to the control product.
Conclusions The results demonstrated the clinical benefits associated with continuous topical administra-
tion of a zinc oxide/petrolatum-based formulation by this novel diaper.
Key words: napkin rash, diaper rash, zinc oxide petrolatum, irritation, erythema

In the mid-1980s, Berg 6 proposed a model to describe the


Introduction manner in which key variables associated with diaper wear might
Diaper dermatitis is among the most prevalent cutaneous interact to promote the development and progression of diaper
disorders of infancy and early childhood1 and, as many parents dermatitis. This model proposes that irritant diaper dermatitis
will attest, can be a source of significant discomfort and distress develops as a cascade of events initially triggered by damage to the
for the child. This term is generally not used in a specifically stratum corneum induced by exposure to overhydration, fric-
diagnostic sense but rather, is intended to denote a host of acute tional damage and increased irritancy of the urine / faeces mixture
inflammatory reactions which arise from a combination of due to pH changes. Once the skin barrier has been compromised,
variables associated with the use of diaper.1,2 Reports in the additional insults of this same type become magnified in their
literature estimate the prevalence of this condition at between adverse impact upon skin integrity, thus triggering a vicious circle
25 and 65% of children3,4 and also document that, although it of increasing damage which, if left unbroken, can lead to severe
can occur at any point during the diaper-wearing years, it tends forms of irritant dermatitis, predisposing to opportunistic
to peak around 6 – 12 months of age.4,5 infection by organisms such as Candida albicans, etc.7– 9

© 2001 European Academy of Dermatology and Venereology 5


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6 Baldwin et al.

A lasting, beneficial impact of Berg’s contributions2 is that Organizations (CROs) and received review and approval by
they provided a road map to guide innovations in disposable each facility’s Institutional Review Board (IRB).
diaper design aimed at reducing the impact of the variables
that initiate the diaper dermatitis cascade. This includes the
Control and test materials
use of superabsorbent polymers and softer, less abrasive
materials to reduce skin overhydration and frictional damage The control diaper used in Studies A and C was a commercially
to the epidermis. Evidence from clinical studies conducted available, premium quality product containing a super-absorbent
in North America10,11 and in Western Europe12 – 14 indicates (AGM)/cellulose core and breathable outer cover which was
that, compared to cloth or early cellulose products, these obtained directly from our manufacturing lines (Procter
modern diapers are associated with significant reductions & Gamble Co., Cincinnati, OH, USA). The test diaper was
in skin wetness, closer to normal skin pH, and demon- identical in every respect to the control except for the inclusion
strable reductions in the frequency and severity of diaper of a topsheet (inner layer) impregnated with a proprietary
dermatitis. formulation containing primarily petrolatum, stearyl alcohol
Further enhancements to diaper design that have lead to and zinc oxide in combination (ZnO/Pet). The test materials in
additional benefits to infant skin have been reported by the adult arm study were 7.5% zinc oxide in petrolatum/stearyl
Odio.15,16 The use of a petrolatum formulation on a diaper alcohol-base formulation (7.5% ZnO/ Pet), 40% zinc oxide in
as a means to further protect the stratum corneum from petrolatum/stearyl alcohol-base formulation (40% ZnO/ Pet)
irritant, hydrational and frictional insults was shown to prevent and a petrolatum/stearyl alcohol (Pet) formulation without the
skin irritation and diaper rash during regular use of the zinc oxide.
formulation-containing diaper. The present work describes
a further innovation in diaper design consisting of a product
Design of studies
capable of delivering both zinc oxide and petrolatum to the
child’s skin during normal use of the diaper. Zinc oxide is Study A: Zinc oxide and total ointment delivery to the skin
often used in skin care products and for the protection against This was a randomized, double blind trial where panellists and
skin irritation. The present work describes the results of three analytical personnel were unaware of the treatment. All infants
clinical studies which clearly support the approach of delivering enrolled in the study wore a formulation-free diaper for 3 days
a combined zinc oxide/ petrolatum formulation continuously (‘washout’) and parents were instructed to suspend use of any
via a diaper constitutes an effective means to improve the ointments, creams, powders or any other diaper rash or skin
condition of the skin under the diaper. care products on the diapered areas of their children for the
entire duration of the study. The parents were allowed to maintain
the normal bathing and hygiene routines of their children except
Materials and methods that they were asked to use a standard disposable infant wipe
(Pampers Baby Fresh™, Proctor & Gamble Co.), which was
Subjects
supplied to them, in lieu of their usual wipe or washcloth.
Studies A and C Upon completion of a 3-day washout period, infants were
Children who were routine users of disposable diapers, in assigned to one of two groups. Group 1 consisted of 27 infants
good health as shown by medical history and dermatological who wore a single ZnO/Pet formulation diaper for 3 h. Group
examination at the enrolment visit, and whose parent/legal 2 consisted of 40 infants who wore multiple ZnO/Pet diapers,
guardian provided written informed consent for participation, according to parental changing habits, over a period of 24 h.
were recruited for the studies. Parents were informed of their At the end of the designated time period, diapers were removed
right to withdraw their children from participation in the and a Tegaderm™ tape strip (3M, St. Paul, MN, USA) was taken
studies at any time. Due to the difficulties of scoring erythema from six sites: two lower buttocks, two leg crease, two perianal.
(a key end-point in these studies) in darker skin, enrolment A formulation-free diaper was then applied to the infant for
in Study C was restricted to children with skin types I–IV on 10 min to ensure adherence of the tape. Following the 10 min,
the Fitzpatrick scale.23 The average ages of children in the tapes were removed and analysed for either zinc oxide or
these studies were as follows: Study A: 15.2 months; Study total ointment. Additionally 22 randomly selected infants
C: 9.9 months. continued to wear formulation-treated diapers for 3 days after
which they were switched to a formulation-free diaper. Tape
Study B strips were taken from the buttocks 24 and 48 h after discontin-
Twenty adult females between the ages of 18–45 years, in uing use of the formulation-treated diaper.
general good health and with no evidence of dermatological Zinc oxide was analysed using inductively coupled plasma
conditions or damage to the arms were recruited for this study. atomic emission spectrometry (ICP-AES). Total ointment
All three studies were conducted at accredited Clinical Research was measured by gas chromatography analysis of stearyl

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Zinc oxide/petrolatum-containing napkin and infant skin condition 7

alcohol. Data from Study A were converted to µg formulation or rash that appeared to require physician treatment. Parents
ZnO per cm2 of skin and reported as group averages. of all eligible children were given a 1-week supply of the
control product and instructed to use only this diaper until
Study B: Protection against irritant insults by the next scheduled visit 6 days later (‘washout’ period). At
the ZnO-Pet ointment the completion of the ‘washout’ period, 304 children were
This randomized, blinded clinical trial included 19 adult randomly allocated to one of two treatment groups after a
female volunteers between the ages of 18–45 years. Panellists baseline dermatological examination of the diaper area.
were in general good health and presented no evidence of Randomization was by gender and diaper rash grade. Children
dermatological conditions. In order to facilitate more accurate in Group 1 were assigned to continue on the control product
evaluation of skin erythema, the panellists were of Fitzpatrick and children in Group 2 were assigned to use the test diaper.
skin types I–III. Upon entry to the study, skin sites on each Each group consisted of approximately 50% males and females.
upper arm were demarcated. Subjects were acclimated for All parents were instructed to diaper their child exclusively
30 min in a temperature (22 ± 1 °C) and humidity (40 ± 5% with the product assigned to him/her, and to avoid the use of
RH) controlled room. After acclimation, baseline erythema any ointments, creams, powders or any other diaper rash or
scores and transepidermal water loss (TEWL) measurements skin care products on the diapered areas of their children for
were taken using a DermaLab® evaporimeter at each of the the entire duration of the study. The parents were allowed to
demarcated skin sites. Panelists received all skin pretreatments, maintain the normal bathing and hygiene routines of their
which were randomly assigned and applied to the test sites and children except that they were asked to use a standard disposable
included (amount applied to skin): infant wipe (Pampers Baby Fresh™, Proctor & Gamble Co.),
• 7.5% ZnO in Pet* formulation (0.2 mg /cm2); which was supplied to them in lieu of their usual wipe or wash-
• 7.5% ZnO in Pet formulation (5.0 mg /cm2); cloth for diaper changing needs. These allowances and restric-
• 40% ZnO in Pet formulation (0.2 mg /cm2); tions were intended to permit the evaluation of the diaper
• 40% ZnO in Pet formulation (5.0 mg /cm2); under normal hygiene practices for each child, but without
• Pet formulation (0.2 mg/ cm2); the possible confounding influences of other products intended
• Pet formulation (5.0 mg/ cm2); to protect the skin or improve its condition. Parents were
• control – no pretreatment with a formulation. instructed to change their child into a clean diaper approxi-
mately 2 h prior to each subsequent scheduled visit to the clinical
*Pet formulation is a mixture of petrolatum and stearyl alcohol
site. The children returned to the clinical site twice per week
Following pretreatment, all sites received application of an (Monday/Thursday or Tuesday/Friday) over the next 4 weeks,
occlusive patch impregnated with 0.3 mL of a 0.5% w/v solu- for a total of eight postbaseline visits. At each of these visits, the
tion of the irritant sodium lauryl sulphate (SLS). The patches skin in the diaper area of each child was examined for the pres-
were removed 24 h after application and subjects were once ence of rash and erythema. Diaper rash and erythema were
again acclimatized for 30 min under the controlled temperature scored throughout the entire study by a trained skin evaluator.
conditions. Following this acclimation period, erythema scores The skin grader was blinded as to the diaper assignment of
and TEWL measurements were taken at all skin sites, and this each child. The scoring of diaper rash and erythema was done
procedure was repeated daily over the next 4 days. Erythema according to the scale given below. Erythema scoring only
was graded using a 4 point scale: 0 (no erythema), 1 (mild), included the skin pink/redness portion of the scale. An
2 (moderate), 3 (severe), and 4 (severe erythema with vesicles important component of the scale is that it incorporates
or eschar formations). Study B was analysed using analysis of surface area as a key element in the definition of the severity of
variance (ANOVA). TEWL measurements were analysed using the irritation. Study C is reported as group averages and was
the area under the curve across the study duration. A probability analysed using analysis of variance (ANOVA) with baseline
of ≤ 0.05 was used as the criterion for statistical significance. scores used as covariate. A probability of ≤ 0.05 was used as the
criterion for statistical significance.
Study C: effect of ZnO-Pet formulation-containing diaper
on infant skin erythema and diaper rash
This was a randomized, double blind, parallel group com- Results
parison trial designed to evaluate the effect of the test diaper
Study A
on the diaper rash profile of children during a 4-week period
of use of the control or test products. Children in general good The results are shown in fig. 1. The figure shows that the zinc
health as determined by medical history, and with no evid- oxide effectively transferred from the diaper to the skin during
ence of serious or chronic disease upon initial dermatological normal use of the product and increased over the 24-h internal
examination were eligible to participate in the study. Sub- during which the test diapers were worn. Furthermore,
jects were excluded from the study if they had severe diaper following cessation of diaper use, the zinc oxide was no longer

© 2001 European Academy of Dermatology and Venereology JEADV (2001) 15 (Suppl. 1), 5 –11
JDV002.fm Page 8 Friday, August 31, 2001 11:49 AM

8 Baldwin et al.

2 2
(a) Zinc Oxide Delivery (b) Zinc Oxide Removal 1.2 (a) 5 mg/cm application 1.2 (b) 0.2 mg/cm application

Average Erythema Severity


After Diaper Use
15 3 hours 15
24 hours 0.9 0.9

ZnO µg/cm 2
10
10
ZnO - µg/cm 2

0.6 0.6
5

5 ND * *

ZnO/Pet
Pet
7.5 % ZnO/Pet
Pet formula

Pet. formula
0 0.3 0.3

7.5 % Zn/Pet

40 % ZnO
2

40 % Zn/Pet
↑ 1

Control

Control
End Use
0 Days After Diaper Use 0.0 0.0
Perianal Buttocks Leg Folds
fig. 3 Prevention of skin erythema by pretreatment with zinc oxide/
fig. 1 Topical deposition of zinc oxide to infant skin. (a) Transfer of zinc oxide
petrolatum or petrolatum-containing formulations following 24-h exposure
to skin after wearing formulation-treated diapers for 3 h (single diaper) or
to SLS. Each data point is the Mean ± SEM of 18 – 19 subjects. * indicates
24 h (multiple diapers). Each bar represents Mean zinc oxide amount ± SEM
significant difference (P < 0.05) from control (no pretreatment) and
for 27 infants (3 h) and 40 infants (24 h). (b) Amount of zinc oxide remaining
petrolatum formulation (no zinc oxide).
on skin 24 and 48 h after discontinued use of formulation-treated diapers.
Mean zinc oxide amount ± SEM for 22 infants. ND = non-detectable.

ZnO) formulation. The petrolatum-alone formulation pro-


vided a significant improvement over no pretreatment when
assessed by TEWL. At the lower application level of 0.2 mg/cm2,
the combination of zinc oxide and petrolatum showed an
improvement in TEWL and erythema, which was not apparent
for the petrolatum-alone formulation. At the lower application
amount there was a zinc oxide concentration-dependent effect
in terms of preventing skin damage, which was not observed
when the formulation was applied at the higher amount.

Study C
This study entailed a 4-week evaluation of the test diaper to
determine whether it could reduce the severity of diaper
dermatitis (skin erythema and rash) (Table 1). The results are
summarized in figure 4. As shown in the figure, there was a
fig. 2 Prevention of skin barrier damage by pretreatment with zinc oxide/
petrolatum or petrolatum-containing formulations following 24-h exposure
significant reduction in the severity of erythema / diaper rash at
to SLS. Each data point is the Mean ± SEM of 18–19 observations. all four sites among infants using the test diaper compared to
Significant difference (P < 0.05) from: * = control (no pretreatment) and children assigned to the control. The proportion of visits where
petrolatum formulation (no zinc oxide); α = control only; β = petrolatum no erythema or diaper rash (grade = 0) was observed was
formulation only.
significantly reduced for the test group at three of the four skin
sites. Genital and buttock results are shown in figure 5.
present in the upper stratum corneum by day 2, indicating that As a general observation, the rash scores varied markedly
the zinc oxide does not accumulate. The data demonstrated that over time in both treatment groups. In spite of this variation,
the total formulation transfer amount was consistent with the results in figures 4 and 5 showed a clear reduction in diaper
previously reported data for the petrolatum-alone formulation dermatitis among children using the test diaper compared to
diaper (data not shown).15 Based on total formulation delivery, the control diaper throughout the duration of the study. The
topical delivery of zinc oxide was proportional to its con- persistence of the reduction of rash severity among users of the
centration in the formulation (7.5%). test diaper throughout the entire 4-week duration of the study
substantiates that the test diaper effect was not sporadic or
short-lived.
Study B
Pretreatment of skin sites with 5.0 mg /cm2 of zinc oxide in the
petrolatum formulation resulted in a significant reduction in Discussion
SLS-induced skin damage. Figures 2 and 3 show that barrier These studies substantiate the effectiveness of this novel
damage as measured by TEWL and erythema was significantly disposable diaper for the topical delivery of a zinc oxide/
reduced for both the 7.5% and 40% zinc oxide formulations petrolatum-based formulation as a means of reducing the
compared to the untreated control and the petrolatum (without contact irritation problems associated with diaper use.

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Zinc oxide/petrolatum-containing napkin and infant skin condition 9

Table 1 Napkin rash and erythema scoring scale

Score Degree Definition

0 None Skin is clear (may have some very slight dryness and /or single papule but no erythema)
0.5 Slight Faint to definite pink in a very small area (< 2%); may also have single papule and /or slight dryness
1.0 Mild Faint to definite pink in small area (2–10%) or definite redness in very small area (< 2%) and /or scattered papules and/or
slight dryness/scaling
1.5 Mild/ Moderate Faint to definite pink in larger area (10%) or definite redness in a small area (2–10%) or very intense redness in small
area (< 2%) and /or scattered papules (< 10% area) and /or moderate dryness/scaling
2.0 Moderate Definite redness in larger area (10–50%) or very intense redness in very small area (< 2%) and /or single to several areas
of papules (10–50%) with 0–5 pustules, may have slight desquamation or oedema
2.5 Mod/ Severe Definite redness in very large area (> 50%) or very intense redness in small area (2–10%) w/oedema and/or larger areas
(> 50%) of multiple papules and /or pustules; may have moderate desquamation and /or oedema
3.0 Severe Very intense redness in larger area (> 10%) and /or severe desquamation, severe oedema, erosion and ulceration; may have
large areas of confluent papules or numerous pustules/vesicles

0.6 (a) Genital 1.2 (b) Perianal


60 Control Diaper
* ZnO/Pet Diaper
*
Severity of Diaper Rash

Percent of Total Visits

1.0
0.4

0.8
50
0.2
0.6
*
0.0 0.4
40 *
4 8 11 15 18 22 25 29 4 8 11 15 18 22 25 29
Baseline
Baseline

30
0.6
(c) Buttocks 1.2 (d) Leg Folds
Severity of Diaper Rash

* 1.0
20
0.4 * Genitals Buttocks
0.8
fig. 5 Proportion of visits with diaper dermatitis using control or ZnO/Pet
0.2 formulation-treated diapers. Each data point represents the Mean Diaper
0.6
Rash Score ± SEM of 127 – 141 children. The cross-hatched bars indicate
children using the control product; the solid bars indicate children using the
0.0 0.4
4 8 11 15 18 22 25 29 4 8 11 15 18 22 25 29 formulation-treated diaper. * indicates a statistically significant difference
Baseline
Baseline

Study Days Study Days (P < 0.05) between the control and treatment groups.

Control Diaper ZnO/Pet Diaper

fig. 4 Reduction in severity of diaper dermatitis among children using


control or ZnO/Pet formulation-treated diapers. Each data point represents The results from Study B provide evidence in a controlled
the Mean Diaper Rash Score ± SEM of 127 – 141 children. The open circles adult model that the ZnO/Pet formulation can prevent skin
indicate children using the control product; closed circles indicate children damage when skin is exposed to irritants. The skin within
using the formulation-treated diaper. * indicates a statistically significant the diaper is exposed to irritant insults from urine and faeces.
difference (P < 0.05) between the 2 curves.
The ability to protect against these irritants is an important
step in preventing a cascade of skin damaging effects on infant
skin during diaper usage. Higher TEWL values in the non-
The results of the transfer study (Study A) confirm the trans- protected skin represents a more compromised epidermal
fer of an ointment formulation to the skin during normal barrier, which predisposes it to further damage from irritants
diaper wear, and demonstrate that the zinc oxide in this present in urine and faeces. Reports by several investigators
formulation is also delivered to the skin.15 Furthermore, the have shown that differences in TEWL values of as little as
levels of zinc oxide transferred to the skin increased from 50% significantly increase individual susceptibility to skin
single diaper wear (3 h) to multiple diaper wear over 24 h. irritation.16 –18 Additional reports have shown that skin per-
Importantly, the relative proportion of zinc oxide that meability to chemical compounds increases 2– 5 fold as TEWL
transfers from the test diaper correlated with the levels in the values rise by as little as 30–50%, respectively.19,20 Changes in
formulation applied to the diaper. permeability of this magnitude, represent an increase in the

© 2001 European Academy of Dermatology and Venereology JEADV (2001) 15 (Suppl. 1), 5 –11
JDV002.fm Page 10 Friday, August 31, 2001 11:49 AM

10 Baldwin et al.

vulnerability of the skin and hence, in the likelihood of rash and notable advances in reducing skin overhydration was the
erythema to be more severe upon exposure to irritants normally introduction of absorbent gelling materials. Clinical study data
present in the diapered environment. The data presented and pre- and post-market data on diapers with absorbent gelling
show that addition of zinc oxide to a petrolatum formulation materials have shown reductions in the incidence and severity
provided a notable improvement in TEWL and skin erythema- of diaper rash in the general population.22 Comparing the
protecting characteristics beyond a petrolatum (without ZnO) current clinical data with these historical diaper clinical data, show
formulation alone. The added benefits of zinc oxide can poten- even stronger benefits to the skin for the Pet/ZnO formulation-
tially be enhanced by increasing the total level of formulation treated diaper than the absorbent gelling materials. The mag-
delivered to skin or by increasing the level of zinc oxide in the nitude of improvement in rash severity versus control is larger
formulation. for the ZnO/Pet diaper and the population size required to
The results of Study C demonstrate skin benefits to the infant detect the significant improvement is much smaller for the
during normal daily wear. At genital, perianal, leg fold, and ZnO/Pet diaper product.
buttock areas, use of the ZnO/Pet-containing diaper was asso- In conclusion, the studies presented have demonstrated
ciated with a reduction in diaper dermatitis compared with the that the continuous delivery of a zinc oxide / petrolatum-based
levels observed among children in the control group. The formulation via this diaper, brought about improvements in the
results from use of the ZnO/Pet-based formulation were condition of the diapered skin compared to high quality con-
superior to previously published data on the petrolatum without ventional diapers. This benefit is enhanced by the addition
zinc oxide formulation.21 These superior infant results are of zinc oxide to the petrolatum-based formulation. We antici-
further supported by the adult arm data in Study B showing pate that this advance in diaper design will further contribute to
added benefits for zinc oxide. In general, the diaper dermatitis reduce the prevalence and severity of irritant contact dermatitis
profile of children in this study showed oscillations over time. in the diaper area. Providing early intervention in the diaper
Even considering this effect, the data showed a sustained dermatitis cascade can help to prevent or reduce epidermal
separation in rash severity profiles between the two groups damage before it can compound into more severe reactions
of children. Moreover, the observation that the reduction that would require medical intervention and /or treatment.
in rash severity persisted over the entire course of the
study indicated that the skin benefits associated with use
of the test diaper are long-lived. Thus, infants using the Acknowledgements
test diaper were better able to withstand the challenges nor- We thank Rachelle Eusebio for statistical analysis of the results.
mally encountered within the diaper environment. The results We also would like to acknowledge Hill Top Laboratories
therefore indicate that the continuous delivery of a ZnO / Pet- (Cincinnati, OH, USA and Winnipeg, Canada) for their collab-
based formulation to the skin by this diaper offers an effective oration in the conduct of the clinical studies.
means to help protect the skin in the diapered area.
An important consideration in the evaluation of the present
results is that the severity of the erythema and rash reactions References
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© 2001 European Academy of Dermatology and Venereology JEADV (2001) 15 (Suppl. 1), 5 –11

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