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2009 Second International Conference on Environmental and Computer Science

Lambda Characterization of Diesel-CNG Dual Fuel Engine

R.R. Saraf Dr.P.K.Saxena


Research Scholar, MNIT, Jaipur India. Prof.in mech engg,MNIT,Jaipur,India
Email-rsaraf_123@yahoo.com email- pksaxena24@gmail.com
Dr. S.S. Thipse
Asstt. Director, ARAI, Pune, India
Email-thpse.edl@araiindia.com

Abstract-India today is facing challenge of energy depletion and then supplied to engine cylinder. Air fuel mixture in
and environmental pollution. The transport sector in India is cylinder is ignited by injecting small quantity of diesel called
major energy consuming sector. The dependence on liquid as pilot injection in cylinder at the end of compression
fuels in road transport sector is deep routed and is increasing stroke. Diesel is ignited due to heat of compression and then
exponentially as the number of vehicles on road is shooting burns CNG which produces work in engine cylinder.
up. Besides dependence on liquid oil environmental pollution Compressed natural gas has advantages like high octane
is another problem which modern society is facing today. The number, wide flammability range, low exhaust emissions,
exhaust from liquid fuel is diminishing air quality day by day capability to form homogeneous air fuel mixture, low
which is increasing human health problems like respiratory photochemical reactivity and lower toxicity of exhaust gases
diseases, increasing hospitalization, decreasing visibility as compared to diesel engine.
during peak hours in Indian metros. It is therefore necessary CNG is found in petroleum reservoirs. It is derived from
to switch over to alternate fuels like CNG which is clean
the remains of plant, animals and microorganisms that lived
alternative fuel.CNG has clean burning properties and CNG
vehicles generate fewer exhaust and greenhouse gas emissions
millions of year ago. It consists predominantly of methane
than their gasoline or diesel powered counterparts.CNG costs (CH4).It also contains ethane (C2H6), propane (C3H8),
about 15 to 40 % less than gasoline or diesel.CNG can be used butane (C4H10) and pentane (C5H12). [1]
on dedicated engine which exclusively operates on natural gas
or dual fuel engine, with diesel. Dual fuel engines offer
number of potential advantages like fuel flexibility, lower II. CURRENT TRENDS IN WORLDWIDE DUAL
emissions, higher compression ratio, better efficiency and easy FUEL ENGINE TECHNOLOGY
conversion of existing engines. In order to understand
operation of diesel-CNG dual fuel engine it is necessary to Main applications of dual fuel engines are railway
study effect of CNG substitution on lambda of engine. engines, marine vessels, heavy duty trucks, buses and power
Lambda is excess air ratio which is ratio of actual air fuel generation systems. Detroit diesel corporation and Stewart
ratio to stoichiometric air fuel ratio. This paper presents
and Stevenson have developed dual fuel system for two
lambda characterization analysis using diesel-CNG dual fuel
engine. Value of lambda has been calculated for each
stroke diesel transit bus engine.Pielstick has developed PA 5
percentage substitution of diesel by using Brettschneider DF four cylinder dual fuel engine which produced 224
equation. Lambda has been calculated from percentages of kW/cylinder [2,3]. Energy conversions Inc.has converted
pollutants like Carbon dioxide, Carbon monoxide, Nitrogen locomotive diesel engines to dual fuel engines for Burlington
oxides and oxygen. Computed lambda was plotted with % of Northern Railroad. Cooper Cleanburn TM and the
substitution, speed, power and torque. Results and graphs Coltec/Fairbanks Morse were converted to dual fuel
have been discussed in paper. operation with prechamber [4, 5].
Literature review shows different experimental aspects of
dual fuel engine. Impact of gas air composition on
Keywords: CNG, Compressed natural gas,Brettschneider combustion parameters of dual fuel engine was studied [6].A
Equation, Lambda Characterization, Diesel, Dual Fuel, single cylinder compression ignition DI engine with bore 90
Engine. mm,stroke 90 mm,compression ratio 16.8 and power 6.1 kW
was tested. It was observed that composition of inlet gas air
mixture influences events of gas combustion. In rich range of
I. INTRODUCTION gas air mixture, rate of gas combustion determines
parameters of combustion like pressure, rate of pressure rise
and heat release rate. In lean range of mixture these
In diesel-CNG dual fuel engine mixture of natural gas parameters are mainly influenced by combustion of pilot
and air is induced in engine cylinder and is compressed diesel.
during compression stroke.CNG is mixed with air in mixer

978-0-7695-3937-9/09 $26.00 © 2009 IEEE 170


DOI 10.1109/ICECS.2009.29
A single cylinder four stroke cycle, direct injection temperature. Peak substitution of natural gas occurs at full
diesel engine was tested and experimental results were load with 90% of the engine operating energy supplied by
compared with theoretical results obtained from computer natural gas and the remainder by diesel charge. The percent
simulation program[7,8].It was observed that dual fuel energy supplied by natural gas in the dual fuel mode is called
operation has positive effect on NOx and soot emissions instantaneous substitution rate. At idling and light load
compared to normal diesel operation. It was observed that conditions natural gas substitution rate is low and diesel fuel
peak cylinder pressure is lower and brake specific fuel consumption is higher. At high speeds or loads substitution
consumption is more in dual fuel operation as compared to rate is higher and results in lower emissions. Instantaneous
normal diesel operation. and average substitution rates for vehicles are influenced by
drive cycles and power to weight ratios. Lambda which is
A single cylinder, indirect injection, four stroke cycle called excess air ratio is ratio of actual air fuel ratio to
engine with bore 76.2mm, stroke 111.1 mm, compression stoichiometric air fuel ratio. When λ =1, mixture is
ratio 22 and power 9 kW has been tested and parameters stoichiometric.When λ>1, mixture is lean and when λ <1,
along with combustion noise were studied [9]. mixture is rich. As CNG is introduced in dual fuel engine,
lambda comes in picture and lambda characterization is
A four stroke, four cylinder, water cooled, indirect essential. For diesel operation it is not so important because
injection, naturally aspirated diesel engine with bore 84.2 mixture is lean. It is necessary to compute lambda to study
mm,stroke 102.2mm,compression ratio 21 and power 16.3 combined effect of CNG and diesel.
kW was tested and effects of engine speed on different
parameters were studied. It was observed that maximum
cylinder pressure in dual fuel mode is slightly less than
diesel mode. It was observed that brake power reduces as IV. BRETTSCHNEIDER EQUATION
percentage of CNG substitution increases. Maximum
exhaust gas temperature in dual fuel mode was lower than The Brettschneider equation is standard method used to
in diesel mode [10]. calculate the normalized air fuel balance (lambda).Brett
Schneider established a method to calculate Lambda by
Above engine was operated in turbocharged condition comparing the ratio of oxygen molecules to carbon and
and different engine parameters were studied. Power hydrogen molecules in the exhaust. Lambda is calculated
developed by engine and thermal efficiency in turbocharged from the measured values of CO, CO2, unburned HC and
dual fuel mode operation was more as compared to unconsumed O2 in the exhaust.
naturally aspirated dual fuel mode [11]. Brettschneider equation is
Above literature review shows that lot of parametric
study has been done on dual fuel engine, but lambda ⎛⎛ ⎞ ⎞
⎜⎜ ⎟ ⎟
characterization for each percentage substitution of diesel ⎡ CO ⎤ ⎛ NO ⎞ ⎜ ⎜ HCV 3.5 ⎟ OCV ⎟
[CO2] + ⎢ ⎥ + [O2] + ⎜ ⎟+⎜ × − × ([CO2} + [CO])
has not been done so far. Therefore lambda computation by ⎣ 2 ⎦ ⎝ 2 ⎠ ⎜ 4 3.5 + [CO] ⎟ 2 ⎟
⎜⎜ ⎜ ⎟ ⎟⎟
using Brettschneider equation has been done in this paper. λ =
⎛ HCV OCV ⎞
⎝⎝ [CO 2 ] ⎠ ⎠
⎜1 + − ⎟ × ([CO2] + [CO] + (Cfactor × [ HC]))
⎝ 4 2 ⎠

Where:

[xx]= Gas concentration in % volume.


Hcv= Atomic ratio of Hydrogen to Carbon in fuel.
Ocv= Atomic ratio of Oxygen to Carbon in fuel.
Cfactor= Number of Carbon atoms in each of the HC
Fig 1.Dual fuel engine. molecules being measured.

This equation compares all of the oxygen in the


III. NEED FOR LAMBDA CHARACTERIZATION numerator, and all of the sources of carbon and hydrogen in
denominator. This equation gives value of lambda which is
In dual fuel engine two fuels, diesel and CNG are used. dimensionless term which relates to stoichiometric value of
Diesel is substituted by CNG in certain percentage at air to fuel. At the stoichiometric point, lambda=1.0.A lambda
different loads. Thus dual fuel engine is operated by value of 1.05 is 5 % lean, and a lambda value of 0.950 is 5 %
combining diesel and natural gas in appropriate ratios to rich. Once lambda is calculated, air fuel ratio can be easily
obtain smooth combustion and engine performance. Engine determined by multiplying lambda times the stoichiometric
starts in diesel mode and switches to dual fuel operation air fuel ratio for the fuel selected.14.71 for gasoline, 15.87
automatically when engine reaches normal operating for LPG and 17.45 for CNG.The equation directly reflects

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the degree of leanness of the air fuel mixture and is and power. Percentage substitution was plotted against
independent of efficiency of oxidization of fuel. [12] lambda, torque and power. Lambda was plotted against
speed, power and torque.

V. LAMBDA CHARACTERIZATION Fig 2 shows graph of percentage substitution vs. lambda.


It shows increasing and decreasing trend. Value of lambda
Computation of lambda is important because air fuel varies between 1.2282 to 1.3667.Maximum value of lambda
ratio for particular fuel can be calculated by multiplying was observed at 60 % substitution. It was 1.484604.Fig 3
stoichiometric air fuel ratio of that fuel by lambda. shows graph of speed vs. lambda which shows increasing
Thus active air fuel ratio= λ × stoichiometric air fuel and decreasing trend. Fig 4 shows graph of speed vs. torque.
ratio. AS two fuels diesel and CNG are used in dual fuel It was observed that torque decreases as speed increases. It
engine, it is necessary to see effect of substitution of diesel showed decreasing trend. Fig 5 shows graph of percentage
by CNG on lambda value. Thus lambda values have been substitution vs. torque. As percentage substitution increasers,
computed for each percentage of substitution of CNG.From torque decreases. Fig 6 shows Speed vs. power curve. As
this lambda value actual air fuel ratio for each percentage sped increases, power increases. Power increases as %
substitution can be calculated by using above relation. This substitution increases as shown in Fig 7.Lambda vs. power
calculation of lambda values for dual fuel engine has been graph shows increasing and decreasing trend as shown in Fig
referred as lambda characterization. 8.As lambda increases, torque decreases initially and
Following table shows data used for computation of increases afterwards as shown in Fig 9.
lambda values. [13]

For applying Brettschneider equation to above data, VI. CONCLUSION


initially all parameters were found.Ocv which is atomic
ratio of oxygen to carbon in fuel is zero for both diesel and Brettschneider analysis was done for available set of
CNG as they don’t contain any oxygen atoms in their experimental data of diesel-CNG dual fuel engine. It is
chemical formula.Hcv which is atomic ratio of hydrogen to necessary to know effect of addition of CNG in diesel engine
carbon in fuel is calculated by dividing no of hydrogen on values of lambda. It was intended to evaluate values of
atoms by no of carbon atoms. This was multiplied by lambda and how they vary for diesel-CNG mixture. Lambda
respective percentage of substitution and added. For values were calculated by using Brett Schneider equation for
example for calculating Hcv for ten percent substitution of each percentage of substitution. It was observed that
CNG i.e. fuel with mixture of ten percent CNG and 90 minimum value of lambda was 1.228287 and maximum
percent diesel following method was used. value was 1.484604.Lambda is leanest at 60 % of CNG
substitution. This analysis is useful to calculate actual air fuel
Atomic ratio of hydrogen to carbon for diesel (C16H34) ratio in diesel-CNG dual fuel engine. Actual air fuel ratio can
= 34÷16=2.125. be calculated by multiplication of stoichiometric air fuel ratio
and lambda. Different graphs were plotted from Brett
Atomic ratio of hydrogen to carbon for CNG (CH4) = Schneider analysis. Lambda shows increasing and decreasing
4÷1=4. trend against % of substitution and speed. Torque decreases
Hcv for fuel mixture of 10% CNG and 90% diesel = as speed and percentage of substitution increases. Power
(0.1× 4) + (0.90 × 2.125) = 2.3125. increases with speed and percentage of substitution. As
lambda increases, torque decreases initially and then it
Cfactor which is no of carbon atoms in each of HC increases. Average value of lambda for engine was 1.31231.
molecules being measured is 1 for CNG and 16 for diesel.

All calculated values were substituted in Brett Schneider ACKNOWLEDGMENT


equation and lambda values were calculated. Authors are sincerely thankful to Mr. Shrikant R.
Marathe, Director, ARAI, Pune, India Mr. N.V. Marathe,
Deputy Director, ARAI, Pune, India and and other staff of
N1, N2, N3 are three terms of numerator and D1, D2 are EDL department of ARAI, India for their guidance support
two terms in denominator in Brett Schneider equation. Ocv and help. Authors also acknowledge help and cooperation
is zero for both the fuels.NOx and HC readings were in from librarian MNIT, Jaipur India and library staff of ARAI,
ppm.They were converted to % volume by multiplying Pune, India.
them by 10-4.Hcv which is atomic ratio of hydrogen to
carbon in fuel was calculated by multiplying by percentages
of CNG and diesel and adding them as mentioned
earlier.Cfactor was calculated in similar manner.CO, CO2, REFERENCES
O2, NOx and HC values were taken as average of set of
readings. From Bret Schneider analysis different graphs
[1] Scott Jensen,” Converting diesel engines to dual fuel, the
have been plotted. Speed was plotted against lambda, torque

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pros and cons of common gas engine types” Combustion and Pollutants Formation Mechanisms in Dual Fuel
Energy conversions Inc.1/12/06.pp 1-3. DI Engines”, SAE 2005-01-1726.
[2] Vinish Kathuria,”Vehicular pollution control in Delhi, [9] Mohamed Y.E.Selim, ”Combustion Noise Measurements
Impact of Compressed Natural Gas”, Economic and and Control from Small Diesel and Dual Fuel
political weekly, April 30, 2005, pp 1907-1915. Engines, SAE 20044359, 2004-32-0072.
[3] Sunggyu lee, James G.Speight, Sudarshan [10] Nafis Ahmad, MK. Gajendra Babu, A.Ramesh,
K.loyalka,”Handbook of alternative technology”CRC ”Experimental Investigations of Different Parameters
Press, Taylor & Francis group, London, 2007. Affecting the Performance of a CNG-Diesel Dual Fuel Engine”,
[4] LAMBDA 2,PING,Pilot Ignition Diesel/Natural Gas SAE 2005-01-3767.
System,NGV Australia,2 Victor [11 ] NafisAhmad,MK.GajendraBabu A.Ramesh,”Investigations
Road, Bentleigh, Victoria, 3204, Australia.2006, pp 1-2. on Combustion and Performance Characteristics of a
[5] Christopher S. Weaver and Sean H.Turner,”Dual Fuel Turbocharged Natural Gas and Pilot Ignition Dual Fuel
Natural Gas/Diesel Engines:Technology, Performance Engines”, SAE 2005-01-3775.
and Emissions, 940548, 1996, pp 77-92. [12] Bridge analysers, INC.”Lambda calculation-The
[6] Zdzislaw Steimasiak,”The Impact of Gas Air composition Brettschneider Equation, general principals and
on Combustion Parameters of Dual Fuel Engines Fed Methods, 030227, June 9, 2003, pp 1-3.
CNG, SAE 2002-01-2235. [13] .J.D.Edsell,”Lambda 2 dual fuel technology”, Gafcor NGV 2 victor
[7] D.T.Hountalas, R.G.Papagiannakis, ”Theoretical and road, Bentleigh, Victoria 3204, Australia
Experimental Investigation of a Direct Injection
Dual Fuel Diesel-Natural Gas Engine”, SAE 2005-01-3767.
[8] D.T.Hountalas, R.G.Papagiannakis, P. N. Kotsiopoulos,
”Experimental and Theoretical Analysis of the
Table 1

Percentage Average AvgCO in % Avg CO2 in Avg O2 in AvgNOx in Avg HC in


substitution Torque Nm % % % %
10 750 0.1675 9.605 6.335 0.1715 0.00676
20 825 0.1866 10.833 5.05 0.1692 0.0368
30 510.3 0.04333 6.5166 11.95 0.1785 0.056
40 512.5 0 .036666 6.4833 11.95 0.1756 0.0052
50 585 0.04 7.42 10.66 0.1672 0.0049
60 581 0.06 7.62 10.5 0.1759 0.0054
70 574.4 0.08 8.72 10.28 0.1741 0.0067
80 597.6 0.0833 9.066 9.7666 0.1665 0.0092
90 584 0.09 9.366 9.433 0.1644 0.0104

Table 2

CNG Diesel Hcv Ocv CO2 CO HC O2 NOx Cf N1 N2 N3 D1 D2 Lambda


% %
10 90 2.313 0 9.49 0.17 0.007 5.83 0.172 14.5 15.5 0.57518 9.66 1.5781 9.758 1.36674
20 80 2.5 0 10.7 0.2 0.037 5.05 0.169 13 15.9 0.62168 10.9 1.625 11.378 1.22829
30 70 2.688 0 11.7 0.11 0.006 5.8 0.179 11.5 17.6 0.67008 11.81 1.6719 11.874 1.28739
40 60 2.875 0 11.7 0.08 0.005 5.7 0.176 10 17.5 0.71735 11.78 1.7188 11.832 1.27743
50 50 3.063 0 11.6 0.08 0.005 5.8 0.167 8.5 17.5 0.76412 11.68 1.7656 11.721 1.27795
60 40 3.25 0 11.7 0.13 0.005 10.5 0.176 7 22.4 0.80993 11.83 1.8125 11.867 1.4846
70 30 3.438 0 11.6 0.16 0.007 6.1 0.174 5.5 17.9 0.856 11.76 1.8594 11.796 1.27349
80 20 3.625 0 11.1 0.15 0.09 6.6 0.167 4 17.9 0.90276 11.25 1.9063 11.286 1.30206
90 10 3.813 0 11 0.14 0.01 6.9 0.164 2.5 18.1 0.94967 11.14 1.9531 11.166 1.31286

% substitution vs lambda Speed vs Lambda


y = -9E-17x6 + 9E-13x5 - 3E-09x4 + 7E-06x3 -
y = 1E-10x6 - 3E-08x5 + 4E-06x 4 - 0.0002x 3 + 1.6
1.6 0.0079x2 + 4.7454x - 1165.3
1.5 0.0064x2 - 0.1064x + 1.9571 1.5
R2 = 0.7781
Lambda
L am b d a

1.4 R2 = 0.446 1.4


1.3 1.3
1.2 1.2
1.1 1.1
1
1
0 20 40 60 80 100 1000 1200 1400 1600 1800 2000
% Substitution
Speed in RPM

Fig 2 Fig 3

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Speed vs Torque % Substitution vs Torque
y = 1E-06x 5 - 0.0003x 4 + 0.03x 3 - 1.4068x 2
850 850 + 31.733x + 548.17

Torque in Nm
Torque in Nm

800 800 R2 = 0.9761


750 750
y = -1E-04x 2 + 0.2182x + 690.82 700
700
R2 = 0.7377 650
650
0 20 40 60 80 100
0 500 1000 1500 2000 2500
% Substitution
Speed in RPM

FIG.4 FIG.5

Speed vs Power
% Substitution vs Power
200 y = -7E-08x 6 + 2E-05x 5 - 0.0026x 4 + 0.1604x 3 -
200 4.9639x 2 + 70.603x - 235.72

P o w er in kw
150
P ow er

100 150 R2 = 0.9837


y = -3E-05x 2 + 0.1471x - 37.107
50 100
R2 = 0.9814
0 50
500 1000 1500 2000 2500 0 20 40 60 80 100
Speed
% Substitution

FIG.6 FIG.7

Lambda vs Power Lambda vs Torque


y = 1E+08x 5 - 1E+09x4 + 3E+09x 3 - 3E+09x2
350 + 2E+09x - 6E+08 900
P o w er in kw

250 R2 = 0.6739
Torque

800
150
700 2
y = 5013.4x - 13757x + 10179
50
2
1.2 1.25 1.3 1.35 1.4 1.45 1.5 600 R = 0.4404
1.2 1.25 1.3 1.35 1.4 1.45 1.5
Lambda
Lambda

Fig 8 Fig 9

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