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Component Identifiers (CID) List Wire Description

RENR2013
CID No. Component Wire Wire
Description
Wire Wire
Description
September 1997
Number Color Number Color
Power Circuits Accessory Circuits (Continued)
3
Caterpillar Monitoring System MID 30 29 101
102
RD
RD
Bat (+)
Hd Lmp
511
512
BR
GN
Radio Speaker - Right
Radio Speaker - Right (Common)
26 105 RD Key Sw 513 OR A/C Compressor/Refrigerant Pressure SW
096 Fuel Level Sender 9
30 D
108 BU Aux Ckt 515 GY Blower Motor (Hi)
109 OR 516 GN
110 Engine Coolant Temperature Sensor Alt Output (+) Term. Blower Motor (Medium)
112 PU Main Power RIy Output 517 BU Blower Motor (Low)
4
177 Torque Converter Oil Temperature Sensor 11 113 OR Opr Mon Panel B+ Switched 521 YL A/C SW To Refrigerant SW
36 27
248 Data Link C
6
114 RD Warning Horn (Forward) 522 WH A/C Clutch To Thermostat SW
116 BR Aux Ckt 523 BR Wiper - Left (Park)
16
263 8 Volt Sensor Power Supply 24
34 15
124 GN A/C 524 BU Wiper - Left (Low)
20
271 Action Alarm 25 19 129 RD Aux Ckt 525 GY Wiper - Left (Hi)

21 37 140 BU Aux Ckt 526 YL Wiper - Right (Park)


324 Action Lamp 158 BR Aux Ckt 527 GN Wiper - Right (Low)
17 8 12 7 10
600 Hydraulic Oil Temperature Sensor A 176 YL Aux Ckt 528 PK Wiper - Right (Hi)
197 GN 529 WH
601 Brake Air Pressure Aux Ckt Washer Left
22 198 RD Aux Ckt 530 OR Washer Right
819 Display Data Link 33
23 35 199 OR Aux Ckt 592 BU DC/DC Converter Power Output

821 9 Volt Display Power Supply Ground Circuits 593 GN Condensor Fan Relay To Motors
200 BK Main Chassis A513 PK DC/DC Converter Memory Output
830 Brake Oil Temperature Sensor 28 14 2 5
B 13 201 BK Operator Monitor Return Lighting Circuits
201 BK XMSN Ctrl 600 BR Dash Lamp Basic
Power Train Electronic Control System MID 113 31
32
203 BK Chassis Diagnostic 608 GN Flood Lamp - Rear
1 207 BK Starter Diagnostic 609 YL Flood Lamp - Side

70 Parking Brake Switch 270 BK CMS Ident Code 0 610 OR Head Lamp Basic
18 271 BK CMS Ident Code 1 663 GY Gauge Lamps
75 Steering System Oil Temperature Sensor 272 BK CMS Ident Code 2 Control Circuits
168 Electrical System 273 BK CMS Ident Code 3 709 OR Sensor Power Supply
274 BK CMS Ident Code 4 751 GN XMSN Shift Sol No. 1 Or 3
177 Transmission Oil Temperature Sensor
275 BK CMS Ident Code 5 752 YL XMSN Shift Sol No. 2
190 Engine Speed Sensor

D7R Track Type Tractor


276 BK XMSN CtrI Ident Code 0 754 BU XMSN Shift Sol No. 3 Or 1

248 Data Link 277 BK XMSN Ctrl Ident Code 1 755 OR XMSN Shift Sol No. 4 Or 5
278 BK XMSN CtrI Ident Code 2 E707 GN Display +V
254 Electronic Control Module

(Differential Steer)
279 BK XMSN Ctrl Ident Code 3 E708 PK Display Clock
269 Sensor Power Supply 37
280 BK XMSN Ctrl Ident Code 4 E735 PU Tack/Serv Mtr/Odometer Select
290 BK CMS Service F780 PK Parking Brake SW
298 Service Brake Switch 28

Electrical System
8 10 291 BK CMS Clear F781 BR Downshift SW (NO.)
299 Direction Selector Position Sensor Basic Machine Circuits F782 OR Reverse SW (NO.)
301 BU F783 GN
368 Autoshift Switch - Power Train 12 Starter No. 1 Sol upshift sw (NC.)
302 OR Starter No. 1 Resistor To Diagnostic F784 YL Downshift SW (N.C.)
468 Service Brake Pedal Position Sensor 304 WH Starter Relay No. 1 Output F785 WH Upshift SW (NO.)

573 Inching Pedal Position Sensor 306


307
GN
OR
Starter Relay Coil To Neut Start SW Or Key SW
Key SW To Neut Start SW
F786
F788
GY
PU
Reverse SW (N.C.)
Left Steer Clutch
2EN1-UP
618 Parking Brake Switch 308 YL Main Power Relay Coil F789 YL Right Steer Clutch 3DN1-UP
621 Downshift Switch 29 310 PU Start Aid SW To Start Aid Sol F790 BR Service Brake Pedal

622 Upshift Switch


B C A
311 WH Start Aid Sal To Temp SW F791 BU Right Brake Solenoid 5MR1-UP
321 BR Bckp Alarm Lamp F792 WH Left Brake Solenoid
623 Reverse Switch 17 36 33
30
32
7
322 GY Warning Horn (Forward) G730 PK Park Brake Sol 6ER1-UP
650 Harness Code 334 BU Start Aid Sol #2 G731 GY Secondary Service Brake Sol
3 D 26 337 WH Prelube Pushbutton SW To Prelube Timer 851 WH Hydrst Speed And Direction Sensor
9
671 Transmission Output Speed 1 Sensor 22 16 15 Monitoring Circuits 892 BR Mon Start Mad Right (-) Port/CAT Data Link (-)
4 18
672 Torque Converter Output Speed Sensor 6 403 GN Alternator (R) Term. 893 GN Mon Start Mod Right (+) Part/CAT Data Link (+)
2
1 13 405 GY Opr Mon Oil Press. (Low Setting) F842 BU Post Heat
31 11
673 Transmission Output Speed 2 Sensor 410 WH Opr Mon Action Alarm F843 YL Inching Pedal
674 Transmission Intermediate Speed 1 Sensor 5 411 PK Opr Mon Master F846 PU LED Driver 1

34 35 14 419 YL Opr Mon Parking Brake F847 YL ECB SW P1


675 Transmission Intermediate Speed 2 Sensor 27
426 BR F848 OR
25 20 Opr Mon Power Train Oil Filter ECB SW IP2
676 Left Steering Lever Position Sensor 441 OR Eng Coolant Temp Gauge F849 WH ECB SW IP3

677 Right Steering Lever Position Sensor 442 GY Hyd System Temp Gauge F850 PK ECB SW IP4

19 4443 YL Power Train Temp Gauge G848 GN LED Driver 2


681 Parking Brake Solenoid 21 447 PK Fuel Level Gauge 900 PU XMSN Shift Sol No. 4

689 Left Steering Brake Solenoid 450 YL Tach Sender (+) 973 BR CST Autoshift- Auto/Manual SW 2
23 C413 YL Display Data 975 WH CST Autoshift- Sol Return
690 Right Steering Brake Solenoid C414 BU Display Load 977 YL CST Autashift- Auto/Manual SW 1
691 Reverse Clutch Solenoid Valve 1 Accessory Circuits E900 WH Trans Output SPD +
500 BR Wiper - Front (Park) E901 GN Trans Output SPD
692 Forward Clutch Solenoid Valve 2
501 GN Wiper - Front (Low) E902 PU Trans Intermediate SPD +
693 Speed 3 Clutch Solenoid Valve 3 502 OR Wiper - Front (HI) E903 YL Trans Intermediate SPD

694 Speed 2 Clutch Solenoid Valve 4 24 503 BR Wiper - Rear (Park) E904 BR Trans Intermediate SPD Q+
504 YL Wiper - Rear (Low) E905 BU Trans Intermediate SPD Q
695 Speed 1 Clutch Solenoid Valve 5 505 BU Wiper - Rear (Hi) E906 OR Trans Output SPD Q+

697 Priority Valve Solenoid 506 PU Washer - Front E907 GY Trans Output SPD Q
507 WH Washer - Rear E908 BR Trans Input SPD +
698 Left Steering Clutch Solenoid Valve 508 PU Radio Speaker - Left E909 WH Trans Input SPD -
699 Right Steering Clutch Solenoid Valve 509 WH Radio Speaker - Left (Common) G939 PK Switch Return

718 Transmission Unidentifiable Failure Mode K977 PK Trans Oil Temp Sensor © 1997 Caterpillar Printed in U.S.A.
722 Secondary Brake Solenoid Valve Machine Harness Connector and Component Locations K978 BU Pump Sol
All Rights Reserved

Electrical Schematic Symbols And Definitions

Related Electrical Service Manuals


Title Form Number T

Alternator 132-2156 SENR4547 Component Location Pressure Temperature Level Flow Circuit Breaker
Schematic Machine Schematic Machine
Symbol Symbol Symbol
Caterpillar Monitoring System SENR6717 Component
Location Location
Component
Location Location
Symbol Symbol
Starting And Charging Systems SENR2947 Alarm - Action A-4 A Sender - Trans Output Speed 2 A-9 21
Starting Motor 6V-5227:
Alarm - Backup D-12 1 Sensor - Brake Position A-5 22 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Consist:
6V-5537 SENR3581 Connector Location¹ Alternator B-1 2 Sensor - Direction F-7 C The circle indicates that the component has screw terminals and a wire can be disconnected from it.
106-8552 SENR3536 Schematic Machine Battery F-12 3 Sensor - Transmission Temp A-6 23
6V-5538 SENR4975 Connector Number Resistor, Sender and Solenoid Specifications Normally closed switch that will open with an increase of a specific condition.
Location Location Breaker - Alternator (80A) E-11 D Solenoid - A/C Clutch B-1 5
Electronic Clutch Brake Control SENR8367
CONN 1 C-12 29 Breaker - Aux (20A) E-11 D Solenoid - ECPC Pump A-11 24
Part No. Component Description Resistance (Ohms)¹ No circle indicates that the wire cannot be disconnected from the component.
3E-5239 Relay - Condensor 360
CONN 2 C-12 29 Breaker - Blower (20A) F-11 D Solenoid - First Gear Clutch 5 B-8 21
101 -7740 Relay - Main Power 53. ± 5.3
CONN 3 C-12 30 Caterpillar Monitor C-4 A Solenoid - Forward Clutch 2 B-8 21 This indicates that the component has a wire connected to it that is connected to ground.
125-1302 Relay - Start 27.5 ± 2.8
CONN 4 D-12 31 Control - ECB B-11 C Solenoid - Left Brake C-8 25
116-6203 Resistor - Gauge 20 ± 1
CONN 5 F-12 26 Converter - 24V to 1 2V D-10 4 Solenoid - Left Steer Clutch C-8 25
9G-1950 Resistor - Blower Motor Speed Overall 2.0 ± .1;Tap 1.0 ± .05
CONN 6 ECB Harness Code C-11 C Diode (A/C Clutch) B-1 5 Solenoid - Park Brake Dump C-8 25 This indicates that the component does not have a wire connected to ground. It is
3E-7842 Resistor - Starter/Diagnostic Conn 150 ± 7.5
CONN 7 D-11 36 Fuses E-11 D Solenoid - Reverse Clutch 1 B-8 21
134-3999 Solenoid - A/C Clutch 17.6 ± 0.6
grounded by being fastened to the machine.
Gauge Cluster C-4 A Solenoid - Right Brake C-8 25 3E-6332 Solenoid - Start Aid 6.0
CONN 8 A-11 30
Horn - Forward (2) F-1 6 Solenoid - Right Steer Clutch B-8 25 ¹ At room temperature unless otherwise noted.
CONN 9 B-10 30 Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
Monitoring System Service Modes Indicator - Auto Downshift B-6 A Solenoid - Second Gear Clutch 4 B-8 21
CONN 10 F-10 D contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Mode Of Operation Mode Number Indicator Strip C-6 A Solenoid - Serv Brake Dump C-8 25
CONN 11 A-9 21
Normal 0 Lamp - Action C-4 A Solenoid - Start Aid F-2 A
CONN 12 B-9 21
Harness Code 1
CONN 13 Aux Ckt Plug D-13 30
Lamp - Pipe D-4 A Solenoid - Third Gear Clutch 3 B-8 21 Sender- A component that is used with a temperature or pressure gauge. The sender
Numeric Readout 2 Motor - Blower (2) B-3 7 Starter C-2 14 measures the temperature or pressure. Its resistance changes to give an indication to
CONN 14 Diagnostic F-9 26 T
Service 3 Motor - Condenser (2) B-12 8 Switch - Auto Downshift B-6 A the gauge of the temperature or pressure.
CONN 15 A-8 32
Tattletale (Log) 4 Motor - Console Raise/Lower D-7 C Switch - Bidirectional Mode B-6 A
CONN 16 B-8 37
Steering Brake Calibration 5 Motor - Washer (Front, Rear, Left, Right) D-11 9 Switch - Blower C-6 A
CONN 17 B-7 37
Motor - Wiper (Front) E-4 10 Switch - Console Raise/Lower D-7 C
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Transmission Calibration 6
CONN 18 B-5 22
Motor - Wiper (Left) E-5 11 Switch - Coolant (Start Aid) F-2 A
It has a coil that makes an electromagnet when current flows through it. The
Component Data Display 7
CONN 19 Harness Code B-5 A Motor - Wiper (Rear) D-8 12 Switch - Disconnect F-12 26 electromagnet can open or close the switch part of the relay.
Charging System Display 8
CONN 20 Monitor Service C-5 A Motor - Wiper (Right) B-6 13 Switch - Downshift E-7 C
CONN 21 DataLink Service C-5 A B-12 8 D-2 27
Relay - Condenser Switch - Engine Oil Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
CONN 22 E-5 A Relay - Main F-11 D Switch - Horn (Forward) B-5 B
coil that makes an electromagnet when current flows through it. The electromagnet
CONN 23 B-3 A Relay - Start F-11 D Switch - Key Start C-5 A
can open or close a valve or move a piece of metal that can do work.
CONN 24 B-3 A Resistor (Gauge Cluster) D-4 A Switch - Lamp D-5 A
CONN 25 D-3 A Resistor (Starter) C-2 14 Switch - Operator Monitor B-5 A
CONN 26 D-3 34 Resistor - Blower B-3 7 Switch - Parking Brake E-7 C Off Machine Switch Specification Harness And Wire Symbols
CONN 27 F-3 A Sender - Coolant Temp D-2 15 Switch - Power Train Filter A-8 27
Failure Mode Identifiers (FMI)¹ Part No. Function Actuate Deactuate Contact Position Component
CONN 28 D-2 35 Sender - Engine Speed E-1 16 Switch - Refrigerant C-1 5 Wire, Cable, or Harness
FMI No. Failure Description 210 ± 70 kPa - Part Number
D-12 17 D-7 C
0 Data valid but above normal operational range. CONN 29 E-2 34 Sender - Fuel Level Switch - Reverse 9X-7781 Power Train Filter Pressure
(30±10 psi) -
Normally Open
Pin Socket Wire Color Assembly Identification
1 Data valid but below normal operational range. CONN 30 F-2 34 Sender - Hydraulic Oil Temp A-8 18 Switch - Service Brake Pedal B-5 22 Fuse
275 to 1750 kPa ¹ -
114-5333 Refrigerant Pressure (AC) Normally Open ²
2 Data erratic, intermittent, or incorrect. CONN 31 F-1 35 Sender - Powertrain Oil Temperature A-11 19 Switch - Start Aid C-6 A (40 to 255 psi) - A AA 105-9344
3 Voltage above normal or shorted high. CONN 32 Winch Lamp B-5 33 Sender - Trans Input Speed A-11 20 Switch - Upshift E-7 C 60 kPa MAX 38 ± 20 kPa
4 Voltage below normal or shorted low. Sender - Trans Intermediate Speed 1 A-9 21 Switch - Wiper (Front, Rear, Left,Right) A-7, A-8 28
3E-2026 Engine Oil Pressure
(8.7 psi MAX) (5.5 ± 2.9 psi)
Normally Open 325-PK-14 1
5 Current below normal or open circuit. ¹ The connectors shown in this chart are for harness to harness connectors. A-9 21 B-3 5 38 ± 3°C 27 °C MIN
Sender - Trans Intermediate Speed 2 Thermostat 3E-6425 Coolant Temperature (Start Aid) Normally Closed
Connectors that join a harness to a component are generally located at or near the (100.4° ± 5.4°F) (80.6°F MIN)
6 Current above normal or grounded circuit. Sender - Trans Output Speed 1 A-9 21 Single Wire Circuit Number Wire Gauge Receptacle
component. See the Component Location Chart.
7 Mechanical system not responding properly. Machine locations are repeated for components located close together. ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed Connector Identification
8 Abnormal frequency, pulse width, or period. A = Operator Compartment - Front Dash condition can be maintained down to 170 kPa (25 psi).
B = Operator Compartment - Right Console
Plug
9 Abnormal update.
² Contact position at the contacts of the harness connector. Ground 2
10 Abnormal rate of change.
C = Operator Compartment - Left Console
Connection 200-BK-14
D = Operator Compartment - Fuse Panel
11 Failure mode not identifiable.
Pin or Socket
12 Bad device or component.
Number
13 Out of calibration.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.
1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
2 connector. The plug contains all 2 connector. The plug and receptacle
sockets and the receptacle contains contain both pins and sockets.
all pins.
12 11 10 9 8 7 6 5 4 3 2 1
12V BATTERY RD-00 RD-00 RD-00
9X-9721 STD 203-BK L35 199-OR-16 199-OR-16 310-PU 1 WH R
L35
9X-9731 ATCH A L35 R FLOOD LAMP
RR RELAY PANEL 198-RD-16 450-YL 311-WH 2 PU 1 610-OR-14
203-BK 1 203-BK DIAGNOSTIC CONN. 310-PU G939-PK A TT TT B 2 200-BK-14 106-8964
BB AA FLOOD LAMP START AID R
2 4 302-OR E908-BR 609-YL-14 1 609-YL-14 1 WH
112-9378 SOLENOID

12

10
11
PP

3
1
4
9

7
2
NEG POS 112-PU 207-BK E909-WH 200-BK-14 2 200-BK-14 2 D

6
14 CONN 14 BK
CONN 5 L37 L37 3E-6332 PP FLOOD LAMP
109-RD 17 L37 311-WH K978-BU L12 CONN 27 610-OR-14 1 1 610-OR-14
L38 L38 L12 L15

304-WH

311-WH
106-8964

RD-00

306-GN

302-OR
101-RD

109-RD

105-RD
112-PU

310-PU
203-BK

207-BK
304-WH 10 L38 105-RD 975-WH 200-BK-14 2 2 200-BK-14

308-YL
L12

311-WH
311-WH
NOTE: L39 L39 L35 PP
101-RD 18 L39 308-YL 709-OR
20A BREAKER; 3T-8728 L40 L40 GG
306-GN 2 L40 108-BU-16 K977-PK
80A BREAKER; 9S-4693 L41 L41 GG FLOOD LAMP
308-YL 3 L41 102-RD-14 114-RD 1 610-OR-14 610-OR-14
10A FUSE; 3K-8782 L42 L42 L3 L3 106-8964
304-WH-8 24 L42 109-RD-4 129-RD L3 2 200-BK-14 200-BK-14

203-BK
BB CC 15A FUSE; 8M-8948 L8 L8 GG
102-RD-14 7 304-WH-8 321-BR L8 2 BK-16

112-PU
20A FUSE; 8M-0456 L11 L11

BK-00
POS NEG 124-GN-14 13 101-RD-4 975-WH L11 1 BK-16

304-WH
109-RD

304-WH-8
FUSE HOLDER; 4K-5122 GG FLOOD LAMP
109-RD-4 19 124-GN-14 101-RD-4 109-RD-4 B 610-OR-14

306-GN
L3 L9 L9 T~

308-YL
F 101-RD-4 20 114-RD 304-WH-8 L9 311-WH 200-BK-14 106-8964 F

311-WH
310-PU

200-BK
12V BATTERY CC RR DISCONNECT MAIN RELAY L56 COOLANT SW GG
200-BK-10 22 113-OR 302-OR 310-PU
9X-9721 STD SW C 101-7740 C 140-BU-10 1 129-RD 207-BK 200-BK-14 3E-6425
9X-9731 ATCH 7N-0718 C L10 NOTE: HARNESS "R" FOR TOP OF LIFT CYLINDER MOUNTED FLOODS
DD STRIP 110-4638 114-RD 5 116-BR-14 201-BK

L8
129-RD 6 140-BU-14 140-BU-14 198-RD-16 310-PU HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
DD START L51 L51 L8
C 199-OR-16 8 F790-BR 610-OR-14 L15 L15
BK-00 FRAME 200-BK 2 BK RELAY 158-BR-14 9 G939-PK G731-GY 522-WH-14
125-1302 L14 CONN 30
GROUND FORWARD

BK-16
BK-16
306-GN 1 BK 116-BR-14 11 G939-PK L37 L37 521-YL-14 140-BU-14 441-OR

109-RD-4
A B HORN

124-GN-14
108-BU-16 G939-PK A513-PK G939-PK 403-GN

102-RD-14
112-PU-14
112-PU-14

112-PU-14
12

200-BK-10

109-RD-4
101-RD-4
NOTE: HARNESS "U" FOR TANK MOUNTED FLOODS 198-RD-16 G939-PK 592-BU 405-GY 12 7T-0969
15 L47 L47 140-BU-14 A RD + BATTERY
HARNESS "L" FOR 1 TANK MOUNTED (REAR), 1 SWEEPS MOUNTED (FRONT) 197-GN-16 16 G939-PK DIRECTION 521-YL-14 5 322-GY
HARNESS "W" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (FRONT) L46 G939-PK B BK GROUND D

1
2
105-RD 21 140-BU 851-WH C YL SIGNAL 106-4437 F849-WH 116-BR-14 521-YL-14 2 311-WH CONN 31 200-BK-14
HARNESS "NN" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (REAR), C L46
113-OR 23 F780-PK J F848-OR 521-YL-14 G848-GN 3 310-PU 322-GY-14
AND 1 ROPS MOUNTED (FRONT) L38 L38 B D D
WITH HARNESS "NN", FUSE FOR 116-BR TO BE CHANGED TO 200-BK 200-BK-10 308-YL 176-YL 25 L50 L50 F781-BR 977-YL 102-RD-14 F848-OR 6 200-BK-14
8M-0456 (20A) FUSE. 308-YL 308-YL 200-BK-10 C A F782-OR 973-BR 337-WH F849-WH 11 610-OR-14 322-GY C 322-GY-14
10
C CONN 10 310-PU F783-GN 1 BK F846-PU 105-RD 592-BU 1 521-YL-14 200-BK-14 A 200-BK-14
C 11
112-PU-14 20A 124-GN-14 302-OR F784-YL 306-GN 2 BK G848-GN 308-YL A513-PK 4 522-WH-14 610-OR-14 B 610-OR-14 D
L47 12

L14
U U 112-PU-14 207-BK F785-WH F780-PK 3 BK 113-OR L11 108-BU-16 L14 7 201-BK 322-GY-14
BLOWER BREAKER 1 L11 L63 L63
608-GN-14 1 311-WH F786-GY 419-YL 4 BK G939-PK G939-PK 124-GN-14 116-BR-14 8 403-GN 200-BK-14
FLOOD 3T-8728 L46 2 D
200-BK-14 2 199-OR-16 419-YL 5 BK G939-PK 892-BR 102-RD-14 9 405-GY
LAMP U 3
109-RD-4 101-RD 198-RD-16 L49 G730-PK 6 BK F847-YL 893-GN L18 337-WH L11 10 441-OR
106-8964 L49 4 FORWARD
101-RD 109-RD-4 140-BU-14 851-WH 7 BK 337-WH 592-BU 105-RD
5 HORN
L L 101-RD-4 101-RD-4 140-BU 8 BK L39 L39 892-BR A513-PK 308-YL 109-RD-4
6

109-RD-4
109-RD-4
608-GN-14 608-GN-14 FLOOD NOTE G 105-RD G730-PK 9 BK 893-GN 108-BU-16 113-OR 609-YL-14 200-BK-6 7T-0970
LAMPS C C 7 A B CONN 29
FLOOD

610-OR-14
610-OR-14
200-BK-14 200-BK-14 101-RD-14 10A LAMPS 102-RD-14 101-RD 101-RD 108-BU-16 10 BK K978-BU 977-YL 124-GN-14 200-BK-14 200-BK

200-BK-14
200-BK-14
LAMP L 107-6689 8 L9 L9
L 304-WH 304-WH 102-RD-14 G939-PK 11 BK K977-PK 973-BR 892-BR 609-YL-14 322-GY 199-OR-16
107-6689 C C L35 L48 L48 9 L64 L64
L 101-RD-14 10A KEY 105-RD 109-RD 109-RD 109-RD-4 337-WH 337-WH 12 BK 709-OR 709-OR 709-OR 200-BK-14 893-GN 200-BK-14 426-BR 322-GY
608-GN-14 1 112-PU 112-PU 304-WH-8 306-GN J 709-OR F846-PU 200-BK-14 977-YL 442-GY 426-BR
C C L13
200-BK-14 2 101-RD-14 10A CIGAR LIGHTER 129-RD 306-GN 308-YL E909-WH F847-YL 200-BK-14 973-BR 608-GN-14 442-GY
C 80A C 308-YL 101-RD-4 E908-BR F848-OR 201-BK
L10 L10
F846-PU 200-BK-14 447-PK 608-GN-14
ALTERNATOR C C
W W 101-RD-14 10A FORWARD HORN 114-RD 105-RD 124-GN-14 321-BR F849-WH 200-BK 200-BK 201-BK F847-YL 200-BK-14 447-PK
608-GN-14 608-GN-14 FLOOD BREAKER C 105-RD 105-RD 114-RD F790-BR G848-GN 200-BK-14 200-BK-14 201-BK 709-OR 609-YL-14 200-BK 200-BK-14
FLOOD LAMP 9S-4693 C PARKING BRAKE L1
200-BK-14 200-BK-14 101-RD-14 10A DUMP VALVE 198-RD-16 308-YL 308-YL 113-OR 450-YL 109-RD-4 L9 200-BK-10 200-BK-14 200-BK-14 200-BK 609-YL-14 609-YL-14 200-BK-6 200-BK-14
LAMP W W 106-8964 SW 118-0639 L9 L16 L16
C C 306-GN 306-GN 129-RD L40 G731-GY 311-WH 200-BK-14 200-BK-14 200-BK-6 442-GY L16 200-BK-14 201-BK
107-6689
E 608-GN-14 1
W 112-PU-14 20A A/C CONDENSER 158-BR-14
108-BU-16
108-BU-16
108-BU-16
116-BR-14
158-BR-14
F783-GN
G939-PK
1
2
GN-22
PK-22 C NC L40
975-WH
975-WH
310-PU 202-BK-14
202-BK-14
A A 201-BK
201-BK
200-BK-14 201-BK
201-BK
200-BK-14
200-BK-14
608-GN-14
447-PK
L13 L13 200-BK-14
201-BK
201-BK
114-RD
E
C C C C NO
200-BK-14 2 197-GN-16 20A 112-PU-14 10A POWERTRAIN CTRL 140-BU-10 102-RD-14 108-BU-16 F785-WH 6 WH-22 202-BK-14 A 200-BK-6 201-BK 426-BR 201-BK 129-RD
L47 L17 L17
NN NN C C 102-RD-14 102-RD-14 102-RD-14 F784-YL 3 202-BK-14 200-BK-10 A 200-BK-6 200-BK-14 443-YL 114-RD 321-BR
FLOOD AUX L56 L56 L16
608-GN-14 608-GN-14 112-PU-14 15A WIPERS 108-BU-16 158-BR-14 306-GN G939-PK 5 200-BK 200-BK-14 129-RD 975-WH
FLOOD LAMP BREAKER UPSHIFT SW L41 L41 MODULE L16 L18
200-BK-14 200-BK-14 C C 109-RD-4 109-RD-4 140-BU-14 F781-BR 4 200-BK 200-BK-10 321-BR
LAMP NN NN 106-8964 3T-8728 132-7450 L18 L17 NOTE B
112-PU-14 10A OPERATOR MONITOR 113-OR 304-WH-8 304-WH-8 140-BU-14 L45 L45 J 200-BK L17 975-WH
107-6689 NN NOTE J 101-RD-4 101-RD-4 176-YL YL-22 200-BK-14 199-OR-16
NN C C L

610-OR-14

610-OR-14
608-GN-14 608-GN-14 1 112-PU-14 10A FLOODLAMPS 116-BR-14 124-GN-14 124-GN-14 202-BK-14 200-BK-14 M 609-YL-14 H

200-BK-14

200-BK-14
FLOOD L42 L42 GND E A
200-BK-14 200-BK-14 2 C C 114-RD 114-RD 202-BK-14 200-BK-10 501-GN 4 GN-16 H G848-GN 450-YL 2 WH
LAMP NN C NC MOTOR L17
112-PU-14 10A CONSOLE 176-YL 113-OR 113-OR L41 200-BK PK-22 200-BK-14 1 L58 201-BK 2 201-BK F849-WH G939-PK 1 BK
106-8964 T NO T~ L58
C 129-RD 129-RD 200-BK-14 592-BU 2 592-BU 200-BK 2 BK-16 200-BK-14 9 200-BK-14 F848-OR 4
C L46 L28 L32 L12 ENGINE
1 608-GN-14 112-PU-14 10A AUX 1 199-OR-16 116-BR-14 116-BR-14 200-BK L33 L33 A513-PK 3 A513-PK 108-BU-16 6 GY-16 P F846-PU 5 F846-PU F846-PU 5 G939-PK
BR-22 B+ SPEED
2 200-BK-14 140-BU-14 200-BK 108-BU-16 4 108-BU-16 500-BR 3 BR-16 F847-YL 6 F847-YL F847-YL 6 E908-BR
DOWNSHIFT SW L29 L29 6V-2455
197-GN-16 140-BU-10 140-BU-14 102-RD 1 102-RD-14 502-OR 5 OR-16 709-OR 15 709-OR 709-OR 7 E909-WH
L15 L15

443-YL
132-7419 L1

RD-00

L62
200-BK-14 RELAY PANEL 140-BU-14 L CONN 22 M E 973-BR 34 973-BR 973-BR 8 K978-BU L7
608-GN-14 158-BR-14 102-RD-14 M FRONT 977-YL 37 977-YL 977-YL 9 975-WH
T A L61 L61 L47 L47 GND WIPER
521-YL-14 108-BU-16 176-YL 176-YL 524-BU 4 GN-16 H LEFT L32 F848-OR 16 F848-OR 108-BU-16 10 709-OR
L41 L41 MOTOR WIPER L32 134-0392
L66 608-GN-14 608-GN-14 2 608-GN-14 200-BK-16 200-BK-14 158-BR-14 198-RD-16 198-RD-16 1 F849-WH 36 F849-WH A513-PK 11 K977-PK
117-1882

OPERATOR STATION
200-BK-14 200-BK-14 1 200-BK-14 102-RD-14 200-BK 199-OR-16 200-BK 2 BK-16 T~ G848-GN 33 G848-GN 592-BU 1 443-YL
L46 L46 L28 L28
447-PK 3 447-PK F F F F 108-BU-16 200-BK 108-BU-16 6 GY-16 P 108-BU-16 20 108-BU-16 608-GN-14 2 L63
L55 MOTOR L42 B+
201-BK 4 201-BK MOTOR 200-BK 200-BK-14 200-BK-10 200-BK-10 523-BR 3 BR-16 A513-PK 26 A513-PK 610-OR-14 3
L42
CONN 4 321-BR A513-PK 521-YL-14 200-BK-14 525-GY 5 OR-16 592-BU 38 592-BU 116-BR-14 12
L37
975-WH 592-BU A513-PK 200-BK-14 L32 L27 608-GN-14 3 608-GN-14 102-RD-14 A H
T FRONT LEFT L27
200-BK 592-BU 200-BK-14 4 610-OR-14 8 610-OR-14 124-GN-14

200-BK-16
WASHER WASHER AUX CKT CONN 28

522-WH-14
PK 1 447-PK 200-BK-14 3 201-BK 201-BK 116-BR-14 13 116-BR-14 521-YL-14

200-BK-16

521-YL-14
L58 L7 L7

109-RD-4
BK 2 201-BK 7T-8891 7T-8891 199-OR-16 199-OR-16 2 PLUG 200-BK-14 102-RD-14 19 102-RD-14 105-RD

441-OR
403-GN
405-GY
201-BK
197-GN-16 197-GN-16 1 LAMP SW 200-BK-14 200-BK 609-YL-14 25 609-YL-14 522-WH-14
L65 L65 L1 L1
524-BU 109-7189 200-BK 124-GN-14 4 124-GN-14 308-YL

102-RD-14
F F F F

108-BU-16
A L18

L37
A513-PK
MOTOR MOTOR CONN 13 200-BK 200-BK 521-YL-14 18 521-YL-14 310-PU

592-BU
L37 1 E

200-BK

200-BK
FUEL LEVEL SENDER 108-BU-16 609-YL-14 200-BK 307-OR 22 307-OR 893-GN ENGINE
120-9586 L51 L51 E B1 OIL SW
523-BR 116-BR-14 200-BK 105-RD 23 105-RD 441-OR
REAR RIGHT L50 L50 3E-2026
525-GY 522-WH-14 28 522-WH-14 447-PK
WASHER WASHER A A L49 L49 L27 L26 L26
BK 2 975-WH 108-BU-16 308-YL 29 308-YL 442-GY BK 1 201-BK

200-BK-16
7T-8891 7T-8891 L48 L48 2 E L29 L29

1
2
3
4
5
6

1
2
3
4
5
6
BK 1 321-BR 500-BR 116-BR-14 608-GN-14 310-PU 30 310-PU 892-BR BK 2 405-GY
L32 B2

507-WH-16

529-WH-16
530-OR-16
A 501-GN 113-OR 1 113-OR 405-GY B

506-PU-16
BACKUP L45 L45 REVERSE E L24 L24
G939-PK 502-OR 893-GN 7 893-GN 426-BR

+12 V SWITCHED OUT


J NC COM J

200-BK
ALARM L38 L38 SW

+12 V MEMORY OUT


+24 V SWITCHED IN
F786-GY L23 200-BK L25 441-OR 10 441-OR 443-YL
123-6449 24 TO L39 L39 123-6377 L25

+24 V BATTERY IN
F782-OR 200-BK E 447-PK 11 447-PK 403-GN B
12 VOLT L40 L40 J NO B3 3 E COOLANT ABBREV COLOR
108-BU-16 610-OR-14 442-GY 12 442-GY 113-OR 113-OR 441-OR
F CONVERTER REAR SENDER
A513-PK 892-BR 21 892-BR 307-OR 337-WH ~T
CONN 7 119-1733 WIPER 7N-8532 RD RED

1
2
3
4
5
6
592-BU 102-RD-14 405-GY 31 405-GY
D D

GROUND

GROUND
M NOTE: PLUG ONLY REQUIRED NOTE D 119-0098 WH WHITE
L 200-BK 116-BR-14 426-BR 32 426-BR L3

L3
WITH 24 VOLT RADIOS. E LIGHT PIPE OR ORANGE

507-WH

529-WH
530-OR
N 102-RD 102-RD-14 200-BK 443-YL 39 443-YL

506-PU

102-RD-14
102-RD-14
200-BK

116-BR-14
REMOVE PLUG AND GND L24 4 E LAMPS 123-9294 YL YELLOW
504-YL 4 GN-16 H 508-PU 508-PU 600-BR 600-BR 600-BR 403-GN 40 403-GN 337-WH
INSTALL CONVERTER MOTOR E PK PINK
1 508-PU 200-BK 14 RESISTOR

522-WH-14
WITH 12 VOLT RADIOS. L34 L34

513-OR-14

513-OR-14
T~ BK BLACK

521-YL-14
200-BK-16 2 BK-16 509-WH 509-WH 600-BR 17 337-WH C

109-RD-4
L34 E
3E-7842
RESISTOR GY GRAY

403-GN
L51 108-BU-16 6 GY-16 P 509-WH 200-BK 24 113-OR A
L51 B+ 116-6203 PU PURPLE
L51 503-BR 3 BR-16 511-BR 511-BR 600-BR E 27 307-OR B 337-WH
L55 L55 L34 L34 L50 L50 BR BROWN
L50 505-BU 5 OR-16 511-BR 600-BR 2 600-BR 35 A A L3
L49 L49 CONN 25 GN GREEN
L49 L34 512-GN 512-GN 1 663-GY B
L61 L61 L48 L48 L34 L33 L33 L24 CONN 26 BU BLUE
L48 512-GN

1
2
L24

2
1
L38 L38

L1

304-WH-8
L8

L7

L62
A

101-RD-4
108-BU-16

L65

L64
L66

L25
L61 L51 L51 L45 L45 SYMBOL DESCRIPTION

302-OR

BK
BK
ACTION LAMP

207-BK
108-BU-16

302-OR
301-BU
L39 L39 E LAMP 115-1748 ANTENNA AS. BLADE, SPADE, RING,
108-BU-16 200-BK-14 201-BK 509-WH 1 WH/BK-16, GN/BK LH SPEAKER (-)
L50 L50 975-WH 975-WH L40 A513-PK 411-PK HOUSING 123-0304 GAUGE 508-PU 2 WH,GN LH SPEAKER (+) 8E-1118 OR SCREW TERMINAL
N L33
J 975-WH-14 975-WH 975-WH 509-WH - 592-BU 124-GN-14 CLUSTER 200-BK 3 BK GROUND
+ L31 L26 100-5895 L24 L24 3 CIRCUIT CONNECTED
1 276-BK 25 HARNESS CODE 0 DIRECTION SENSOR 4 851-WH 975-WH-14 975-WH-14 G731-GY 508-PU 523-BR 522-WH-14 E 4
158-BR-14

200-BK-14

2
521-YL-14

L34 MM

L23
ECB / ECPC 2 277-BK 26 HARNESS CODE 1 RIGHT STEER SENSOR 5 N 524-BU 521-YL-14 201-BK 2 BK GROUND A513-PK 5 YL +12 VOLT MEMORY

102-RD
L49 L49 L23 1
3-SPD BK 3 278-BK 32 HARNESS CODE 2 LEFT STEER SENSOR 11 975-WH 525-GY 308-YL E707-GN 1 OR +V DISPLAY 592-BU 6 RD +12 VOLT CIRCUIT NOT CONNECTED
111-7003 LEFT 7 A
BK 4 279-BK 36 HARNESS CODE 3 PARK BRAKE DUMP 1 G730-PK G730-PK 975-WH-14 975-WH 500-BR 307-OR E708-PK 3 GN CLOCK 512-GN GY/BK-16, VI/BK RH SPEAKER (-)

108-BU-16
108-BU-16
108-BU-16
108-BU-16

RD-00
BK-00
201-BK
SPEAKER HH ELECTRICAL CONNECTION

A513-PK
BK 5 280-BK 14 HARNESS CODE 4 9 G730-PK 975-WH 975-WH 501-GN 522-WH-14 105-RD C413-YL 4 WH DATA 511-BR 8 GY/VI RH SPEAKER (+) G S

507-WH
529-WH
530-OR
REFRIGERANT

506-PU

592-BU
200-BK
A CONN 6 6T-7695 L31 L31 A TO MACHINE STRUCTURE
CONN 3 BK 6 G939-PK 28 THIRD GEAR CLUTCH 2 754-BU 502-OR 521-YL-14 310-PU C414-BU 5 YL LOAD M ANTENNA SW
C
A
B

START AID 12 VOLT RADIO

L29
31 INCHING PEDAL SENSOR 6 F843-YL 508-PU 124-GN-14 6 BU HARN CODE A MTR BAT MM INTERNAL ELECTRICAL

663-GY
G NOTE B SERV SW 133-9405 L29 NOTE D NOTE A
F780-PK 13 PARK BRAKE SW (N/C) ECPC PUMP SOLENOID 7 K978-BU A 509-WH AA 114-5333 CONNECTION TO SURFACE
BRAKE NOTE K HH L8 L8
158-BR-14

200-BK-14
521-YL-14

419-YL 19 PARK BRAKE SW (N/O) AIR INLET HEATER 8 334-BU G731-GY G731-GY 1 GN 511-BR E 201-BK STARTER OF COMPONENT

102-RD
102-RD
DUMP DATALINK LAMP L7 L7

207-BK
F781-BR 20 DOWNSHIFT SW (N/O) TRANS OIL TEMP SEN 10 K977-PK 975-WH 2 GN 512-GN BK A MOTOR 6V-5227 CONNECTOR
133-2250 NC C SERVICE 7N-5876 L1 L1
F782-OR 23 REVERSE SW (N/O) + V SENSOR 12 709-OR G731-GY G731-GY 3 102-RD BK C 310-PU E
C L50 L50 NO C

OPERATOR STATION
F783-GN 24 UPSHIFT SW (N/C) RIGHT BRAKE SOLENOID 13 F791-BU 4 200-BK 1 BK B 308-YL CONNECTOR 509-WH 1 WH/BK-16, GN/BK LH SPEAKER (-) MM

201-BK
201-BK

201-BK
L44 L64 ATCH WIRE, CABLE,

201-BK-14
F784-YL 29 DOWNSHIFT SW (N/C) TRANS OUT SP 1 - 14 E901-GN A PARK 200-BK 124-GN-14 C 200-BK 508-PU 2 WH/GN LH SPEAKER (+) A SS COMPONENT

522-WH-14

522-WH-14
513-OR-14

513-OR-14
BRAKE 2 L65
F785-WH 30 UPSHIFT SW (N/O) SERVICE BRAKE PEDAL 18 F790-BR G730-PK 1 GN 200-BK 521-YL-14 F 200-BK 200-BK 3 BK GROUND EE
NOTE B DUMP HEADLINER 5 KEY START SW L CIRCUIT GROUPING
F786-GY 35 REVERSE SW (N/C) LEFT BRAKE SOLENOID 19 F792-WH G730-PK 975-WH 2 GN 200-BK 200-BK 515-GY-14 G 108-BU-16 4 RD + 24 VOLT

RD-00
BK-00
G 133-2250 4 9G-7641 DESIGNATION
33 TRANS OUT SP 1 + 20 E900-WH 3 200-BK-16 516-GN-14 B 201-BK 102-RD 5 +24 VOLT MEMORY
CONN 2 L54 M 3
C
A
B

IDENT PART NO. CHG LOC NOTE

BK-6
L51 34 2F-2R INDICATOR 22 973-BR 4 200-BK 517-BU-14 308-YL A 113-OR 6
X 39 TRANS INPUT SP - 23 E909-WH LEFT E R 308-YL D 893-GN E 512-GN 7 GY/BK-16, VI/BK RH SPEAKER (-) A
E
B B
202-BK-14 2 GROUND TRANS INT SP 1 + 24 E902-PU F788-PU F788-PU 1 RD-16 STEER 108-BU-16 E 892-BR C414-BU 15 LOAD 511-BR 8 GY/VI RH SPEAKER (+) EE SS HARNESS AS.

1
2
OFF C

1
2
892-BR 3 DATA LINK - TRANS OUT SP 2 + 25 E906-OR 975-WH 2 RD-16 CLUTCH 526-YL H E708-PK 25 CLOCK ANTENNA A 136-2108 01 D-3
L55 121-4030 ON S M 24 VOLT RADIO B 109-6376 05 F-2

522-WH-14
CONN 21

516-GN-14
752-YL 4 FORWARD CLUTCH SOL AUTO INDICATOR 28 G848-GN A 527-GN ST B E 307-OR J E707-GN 34 +V DISPLAY
158-BR-14

517-BU-14
200-BK-14

200-BK-14

515-GY-14
FRAME ENGINE
521-YL-14

NOTE H BLOWER SW NOTE D DIODE C 134-3853 01 F-10


202-BK-14 5 GROUND TRANS INPUT SP + 29 E908-BR 528-PK 105-RD E C413-YL 35 DATA GROUND BLOCK
L55

6P-3236 E L59 L59 CATERPILLAR NOTE K 106-8704 D 113-7134 02


G731-GY 8 SERVICE BRAKE DUMP TRANS INT SP 2 - 30 E905-BU 411-PK 13 ACTION LAMP F-1
893-GN 9 DATA LINK + TRANS OUT SP 2 - 31 E907-GY LEFT INDICATOR STRIP MONITOR SERVICE 201-BK 2 GROUND MONITORING SYSTEM E 136-2087 01 D-4

108-BU-16

200-BK-16
751-GN 10 REVERSE CLUTCH SOL 2F-1R INDICATOR 34 F846-PU F792-WH F792-WH 1 RD-16 BRAKE 125-3401 709-OR CONNECTOR 892-BR 7 126-9401 200-BK-6 F 109-9781 03 D-11 ATCH

529-WH

507-WH

509-WH
E

530-OR

527-GN

512-GN

501-GN

502-OR
525-GY

102-RD
506-PU

511-BR

500-BR
508-PU

523-BR
524-BU
528-PK
526-YL
X 755-OR 11 SECOND GEAR CLUTCH TRANS INT SP 1 - 35 E903-YL 975-WH 2 RD-16 121-4030 +8V POWER NOTE B GN-14 G 124-5785 02 C-12 ATCH
CONN 1 CONN 16 WH 1 709-OR 709-OR 709-OR 4 201-BK 893-GN 11
L53 CONN 17 GN-14
C
A
B

NOTE C H 109-6379 03 E-2

201-BK-14
F788-PU 12 LEFT STEER CLUTCH TRANS INT SP 2 + 36 E904-BR A AUTO LAMP WH 2 F846-PU F846-PU 1 290-BK 113-OR 17
Y RIGHT L59 J 136-2088 02 C-11
200-BK-14 900-PU 17 FIRST GEAR CLUTCH BACK UP ALARM 37 321-BR L19 2F-2R LAMP WH 3 973-BR 973-BR 2 291-BK 21

201-BK
201-BK
BRAKE M M L29 L 126-8871 00 A-12/E-12 ATCH
158-BR-14

200-BK-14

200-BK-14 F789-YL 18 RIGHT STEER CLUTCH ENGINE SPEED SENSOR 38 450-YL F791-BU F791-BU 1 RD-16 1F-2R LAMP WH 4 F847-YL F847-YL 3 E735-PU 113-OR 113-OR 1 + BATTERY BK-14
521-YL-14

109-RD-4
AIR CONDITIONER

10
11
12
121-4030

1
2
3
4
5
6
7
8
9
M 109-7954 04 B-7 ATCH

12

10
11

403-GN
5
9

2
3
7
8

4
BK-14 F848-OR 21 BI-DIRECTIONAL (N/O) 1F-2R INDICATOR 40 F847-YL 975-WH 2 RD-16 F848-OR E 893-GN 893-GN 5 DATA LINK +

1
N N CLUTCH SOLENOID
F842-BU 22 AIH POST HEAT SW SOLENOID RETURN 3 975-WH-14 A RIGHT BI-DIRECTIONAL F849-WH 892-BR 892-BR 14 DATA LINK - THERMOSTAT 134-3998 N 109-7955 02 B-7 ATCH
CONN 20 BLOWER
RIGHT SPEAKER MODE SW 3E-5464 MOTOR 3E-6387 P 120-9890 03 B-9

529-WH

507-WH

509-WH
F850-PK 27 SW IP 1 15 977-YL 441-OR 8 COOLANT TEMP

530-OR

527-GN

512-GN

501-GN

502-OR
525-GY
506-PU

511-BR

500-BR
508-PU

523-BR
524-BU
528-PK
CONDENSOR

526-YL
108-BU-16

200-BK-16
MOTOR 106-2721 977-YL 37 AUTO DOWNSHIFT SW 16 F789-YL F789-YL 1 RD-16 STEER 6T-7695 133-9405 G848-GN 447-PK 9 FUEL LEVEL R 129-2167 00 A-2/F-1 ATCH
E L25
CLUTCH C NC S 113-7904 01 A-8
F849-WH 38 BI-DIRECTIONAL (N/C) 17 975-WH 2 RD-16 N BK A F849-WH 201-BK 442-GY 10 HYD OIL TEMP
121-4030 NO FF T 113-7133 01 E-12

L25
140-BU-14 1 + BATTERY 21 975-WH-14 A 511-BR + BK B F848-OR 201-BK 201-BK 405-GY 19 ENGINE OIL PR WH/RD-14
WH/RD-14 140-BU-14 6 + BATTERY 26 975-WH 975-WH NOTE H 512-GN - BK C 201-BK 426-BR 20 PWR TRN FILTER ALT U 109-6410 00 B-12/E-12 ATCH

200-BK-14
L54 B B

200-BK

201-BK
201-BK
L54 N CLUTCH/BRAKE E FF R W 126-8872 01 A-12/E-12 ATCH
975-WH-14 7 SOLENOID RETURN 27 975-WH 975-WH 24 T~ FF
L52 L48 HARNESS CODE X 109-4042 03 C-12 ATCH

2
1
G939-PK 15 SWITCH RETURN 32 975-WH-14 443-YL 28 PWR TRN TEMP 1
L48 FORWARD AUTO DOWNSHIFT 127-4801 Y 123-8329 03 C-12 ATCH
2
1

G939-PK 16 SWITCH RETURN 33 J A CONN 9 P 403-GN 30 ALTERNATOR 6 522-WH-14 JJ JJ


Y CLUTCH 2 133-9405 BK-4 BK-6 FF 111-7198 01 B-3 ATCH
140-BU 40 39 F842-BU 3 752-YL 1 RD-16 E BK 7 201-BK 26 L19 2 200-BK-14 200-BK-14
118-1336 C NC L19 JJ JJ GG 129-2168 00 A-2/F-1 ATCH
593-GN-14 J J F843-YL 4 L38 975-WH 2 RD-16 BK A BK 1 270-BK 27 5 517-BU-14 200-BK-14
J1 ECB J2 L38 NO ALTERNATOR KK 112-7686 04 A-5
593-GN-14 337-WH 977-YL 5 977-YL BK B 977-YL 2 271-BK 270-BK 31 HARN CODE 0 4 516-GN-14 515-GY-14
132-2156

OPERATOR STATION
RELAY (CONN D) CONTROL (CONN B) L48 306-GN 334-BU 6 P REVERSE BK C 201-BK 3 272-BK 271-BK 3 HARN CODE 1 3 515-GY-14 515-GY-14 LL 126-8708 00 A-9
3E-5239 109-0563 CLUTCH 1 ATCH 3E-7577 MM 3T-2980 01 B-2
G848-GN 973-BR 7 973-BR 751-GN 1 RD-16 4 273-BK 272-BK 12 HARN CODE 2 FF L62
Y NOTE B 118-1336 L62 NN 126-8874 00 A-12/E-12 ATCH
F791-BU F846-PU 8 F846-PU 975-WH 2 RD-16 5 274-BK 273-BK 22 HARN CODE 3

108-BU-16

108-BU-16
200-BK-16

200-BK-16
CONN 12
B CONN 24 PP 111-8544 00 A-2/F-1 ATCH B
2
1

2
1
516-GN-14
F792-WH G848-GN 9 G848-GN E BK 6 275-BK 274-BK 16 HARN CODE 4

517-BU-14
509-WH

509-WH

529-WH

507-WH

515-GY-14
512-GN

512-GN

530-OR

527-GN

501-GN
502-OR
525-GY
503-BR

508-PU

511-BR

511-BR

508-PU

523-BR

506-PU
500-BR
505-BU

524-BU
200-BK

528-PK
504-YL

526-YL
F843-YL F848-OR 10 F848-OR P 975-WH +8V POWER WH 1 709-OR 8 275-BK 6 HARN CODE 5 R TT 138-8148 00 A-3/F-3 ATCH
L59 R
WH/RD-14 754-BU F849-WH 11 F849-WH R 975-WH AUTO LAMP WH 2 G848-GN E 29 WH/RD-14 1 610-OR-14 FLOOD LAMP RR 142-8587 00 F-12
L53 L53 FIRST GEAR
K978-BU F850-PK 12 K 752-YL P 32 2 200-BK-14 106-8964
L52 CLUTCH 5 AUTO DOWNSHIFT CONN 19 R WIRE AS.
334-BU 1 176-YL J 751-GN 900-PU 1 RD-16 36 MOTOR BLOWER
MOTOR CONDENSOR L52 K977-PK 2 200-BK N 900-PU 975-WH 2 RD-16 118-1336 INDICATOR OPERATOR 37 D PP K 128-2660 01 D-7
FF 3E-6386 PP
106-2721 G939-PK G939-PK G939-PK 709-OR J A H 755-OR 133-8979 MONITOR SW 291-BK 291-BK 33 CLEAR SW 610-OR-14 1 1 610-OR-14 FLOOD LAMP V 1Q-2444 00 A-12 ATCH
L45 L45 ATTACHMENT 133-9405 L59 L62 106-8964 JJ 4D-6565 01 B-1 STD
G939-PK G939-PK G939-PK E901-GN 306-GN 21 306-GN L 754-BU E 290-BK 290-BK 23 SERVICE SW 200-BK-14 2 2 200-BK-14
SECOND GEAR L19 L19 WINCH C NC FF PP JJ 1Q-2807 01 B-1 ATCH
BK-14 G939-PK 140-BU E900-WH 140-BU-14 25 140-BU-14 L43 A E901-GN P BK A E735-PU 38 BK-14
140-BU-14 E909-WH 202-BK-14 29 202-BK-14 B E902-PU 755-OR 1 RD-16 CLUTCH 4 527-GN POWER NO
BK B 201-BK 39 GG SS 3N-0539 01 B-2
L52 L54 118-1336 FF GG
975-WH-14 E902-PU 140-BU-14 37 140-BU-14 C E903-YL 975-WH 2 RD-16 528-PK L 199-OR-16 1 CONN 32 BK C E735-PU E735-PU 18 OPERATOR SW 1 610-OR-14 610-OR-14 FLOOD LAMP
AIR CONDITIONER CONDENSOR G939-PK G939-PK 140-BU-14 E906-OR 202-BK-14 40 202-BK-14 D E904-BR M 200-BK 2 410-WH 4 ACTION ALARM 2 200-BK-14 200-BK-14 106-8964 CABLE AS.

501-GN

502-OR
L51 GND SERVICE RESISTOR GG AA 9W-5472 02 F-12
L66 G939-PK G939-PK E908-BR F790-BR 19 F790-BR E E905-BU 527-GN 4 GN-16 H CONN 18 40
L66 THIRD GEAR MOTOR FORWARD BRAKE 9G-1950 BB 8V-0622 00 F-12
G939-PK 140-BU-14 E905-BU 321-BR 20 321-BR F E906-OR P 1 KK A

108-BU-16
CLUTCH 3 T~ A A HORN SW PEDAL SW GG CC 8E-3413 00 F-12
G939-PK E907-GY 337-WH 22 337-WH G E907-GY 754-BU 1 RD-16 200-BK 2 BK-16 322-GY 198-RD 1 198-RD-16 FLOOD LAMP

108-BU-16
N N N 132-7077 COM NC 610-OR-14
G939-PK E903-YL 892-BR 23 892-BR M E900-WH 975-WH 2 RD-16 118-1336 N N N N N 108-BU-16 GY-16 3T-2357 G731-GY 2 G731-GY OPERATOR STATION 106-8964 DD 6T-9661 00 F-12
6

529-WH

507-WH
P 200-BK-14

530-OR

523-BR

506-PU
500-BR
L30

526-YL
L H L H L H L H B+ KK KK GG EE 7P-6682 01 B-2
140-BU 140-BU-14 E904-BR 893-GN 24 893-GN S 526-YL 3 BR-16 114-RD NO L8
BRAKE L8 L8 HH 9U-8746 01 C-2
140-BU-14 140-BU-14 975-WH-14 321-BR G939-PK 26 G939-PK T 528-PK 5 OR-16 A 140-BU-14
POSITION L7 L7 NOTE: HARNESS "R" FOR TOP OF LIFT CYLINDER MOUNTED FLOODS
140-BU 140-BU-14 975-WH-14 450-YL G939-PK 28 G939-PK A P N P A + BATTERY RD A G939-PK 410-WH 1 RD-16
N P B N P B B N P B

E900-WH
L1 L1

E901-GN

E906-OR
E907-GY
RIGHT WIPER SENSOR THIS DIAGRAM IS FOR THE D7R DIFF STR/EB TTT (142-4990 CHG 02)

E902-PU

E904-BR
E905-BU
E903-YL
U U T 975-WH-14 F790-BR E908-BR 31 E908-BR 129-RD RETURN BK B F790-BR 201-BK 2 BK-16 HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
L39 W B W B W B W B 117-1881 9X-5592
608-GN-14 1 1 608-GN-14 975-WH-14 F847-YL E909-WH 32 E909-WH 200-BK-14 SIGNAL YL C E WITH HARNESS "GG", REPLACE LAMPS FUSE WITH 8M-8948 (15A) FUSE COMPONENTS ARE SHOWN INSTALLED ON A FULLY
FLOOD L66 L39 N N N ACTION L64 L64
200-BK-14 2 2 200-BK-14 975-WH-14 973-BR 450-YL 33 450-YL N N N OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
LAMP U N N DOME LAMP ALARM
975-WH-14 F846-PU 709-OR 34 709-OR TRANSMISSION SHIFTER IN NEUTRAL, AND PARK BRAKE ON
106-8964 P 3E-6389 CIGAR 3E-6328
G730-PK K977-PK 35 K977-PK

507-WH
L55 L55 CONN 11 REAR WIPER SW RIGHT WIPER SW LEFT WIPER SW FRONT WIPER SW LIGHTER
1
2
3
4
8
7
6
5
BK-8 K978-BU 36 K978-BU 3T-6655 3T-6655 3T-6655 3T-6655 N UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAUGE
V V LL 9W-0335
G731-GY F847-YL 39 F847-YL 102-RD A RD WIRES THAT HAVE BATTERY VOLTAGE NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
F848-OR F791-BU 14 F791-BU C WH WHEN THE KEY SWITCH IS OFF. NOTE B: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
L19 L19 TT
L L F850-PK F792-WH 15 F792-WH LL 108-BU-16 108-BU-16 108-BU-16 200-BK B BK A TT AT LEAST 1 TURN / 25 MILLIMETERS
608-GN-14 608-GN-14 FLOOD F849-WH F788-PU 16 F788-PU E902-PU 2 WH TRANS 507-WH 609-YL-14 1 609-YL-14 1 WH FLOOD LAMP WIRES THAT HAVE BATTERY VOLTAGE (892-BR, 893-GN); (E902-PU, E903-YL);
FLOOD 200-BK-14 200-BK-14 LAMPS H 202-BK-14 F789-YL 17 F789-YL E903-YL 1 BK INTERMEDIATE OPERATOR STATION L64 200-BK-14 2 200-BK-14 2 BK 112-9378 WHEN THE KEY SWITCH IS ON. (E904-BR, E905-BU); (E900-WH, E901-GN);
LAMP L L 107-6689 ECPC L53 SPEED 1
GN-16 1 K978-BU 202-BK-14 G731-GY 18 G731-GY (E906-OR, E907-GY); (E908-BR, E909-WH);
107-6689 PUMP L44 L44 NOTE B: BOTH PAIRS 3E-8848 L30 L30 L8 STARTING CIRCUIT.
L GN-16 2 975-WH 892-BR 975-WH-14 27 975-WH-14 L30 975-WH L8 CONN 23 (450-YL, G939-PK).
136-1679 L7
608-GN-14 1 893-GN G730-PK 30 G730-PK LL E908-BR L7 NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK
TRANS L22 L22 L1 CATERPILLAR MONITOR CIRCUIT.
200-BK-14 2 751-GN 975-WH-14 38 975-WH-14 E904-BR 2 WH L22 E909-WH L1 (ENGINE SPEED, ACTUAL GEAR, PARK BRAKE ON)
TRANS INTERMEDIATE
A INPUT WH 2
H
E908-BR
L22 752-YL
755-OR
E900-WH
E901-GN
1
2
E900-WH
E901-GN
E905-BU 1 BK
SPEED 2 TRANS + V SENSOR OR A
H
709-OR
K978-BU
443-YL L7 PANEL LAMP CIRCUIT. NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH A
W W SPEED 24 VOLT RADIO
608-GN-14 608-GN-14 FLOOD BK 1 E909-WH 900-PU E902-PU 3 E902-PU 3E-8848 TEMP GROUND BK B G939-PK 709-OR RADIO OPTIONS
LAMP 3E-8848 WASHER/WIPER CIRCUIT.
FLOOD 200-BK-14 200-BK-14 977-YL E903-YL 4 E903-YL LL POWER 199-OR-16 SENSOR SIGNAL WH C K977-PK G939-PK 12 VOLT
LAMP W W 106-8964 TRANS TRAIN S S 118-7226
F842-BU E904-BR 5 E904-BR E900-WH 2 WH 200-BK K977-PK HEATER AND AIR CONDITIONER CIRCUIT. 135-5944 AM/FM U.S.
107-6689 W F788-PU E905-BU 6 E905-BU E901-GN 1 BK OUTPUT FILTER SW 322-GY 135-5946 AM/FM CASSETTE U.S.
NOTE B L43 L43 NOTE E L30
608-GN-14 1 F789-YL E906-OR 7 E906-OR SPEED 1 426-BR 114-RD GROUND CIRCUIT.
9X-7781 NOTE E: NORMALLY OPEN BEFORE INSTALLATION
200-BK-14 2 E907-GY 8 E907-GY NOTE B: BOTH PAIRS 3E-8848 201-BK S A 129-RD
NN NN 751-GN 9 751-GN LL B 426-BR 426-BR L1 ELECTRONIC CLUTCH BRAKE CONTROL. NOTE G: WITH HARNESS "GG", REPLACE FUSE WITH
FLOOD POWERTRAIN H TRANS L1
608-GN-14 608-GN-14 443-YL G939-PK 752-YL 10 752-YL E906-OR 2 WH S A 201-BK 201-BK L1 8M-8948 (15A) FUSE
FLOOD 200-BK-14 200-BK-14 LAMP OIL SENDER 140-BU-14 754-BU 11 754-BU E907-GY 1 BK OUTPUT HYDRAULIC 442-GY C 442-GY 442-GY START AID CIRCUIT.
LAMP NN NN 106-8964 4W-9972 ~T SPEED 2 OIL SENDER
140-BU-14 755-OR 12 755-OR ~T 201-BK NOTE J: WITH HARNESS "NN", REPLACE FUSE WITH
107-6689 NN 975-WH-14 900-PU 13 900-PU 3E-8848 4W-9972 CONN 15 608-GN-14
NN 8M-0456 (20A) FUSE
608-GN-14 608-GN-14 1 G939-PK 447-PK ALL DASHED LINES ARE ATTACHMENTS. NOTE K: ONLY ONE RADIO MAY BE INSTALLED AT A TIME
FLOOD CONN 8 L55
200-BK-14 200-BK-14 2 975-WH-14 321-BR
LAMP NN NOTE B
975-WH
106-8964 L22 L22 E10550
L22 200-BK-14
L55 L55
L55

12 11 10 9 8 7 6 5 4 3 2 1

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