Professional Documents
Culture Documents
Axle Assembly
The only difference between the front and rear axle is the differential housing (1) and axle housing (2).
Other parts are the same as the rear axle assembly.
47 46 48
49 43 1. Differential assembly 28. Steel plate
2. Axle housing assembly 29. Snap ring
3. Wheel hub 30. Floating seal
4. Spider (planetary carrier) 31. D-ring
5. Cover 32. D-ring
1 6. Axle shaft 33. O-ring
7. Air bleeder screw 34. O-ring
A - Detail
A 8. Sun gear 35. Magnet plug
9. Disc gear 36. O-ring
14 4 10 16 26 13 11 12 25 3 24 30 Brake oil inlet 2 42 50, 51 10. Planetary gear 37. Socket bolt
PT 3/8 11. Internal gear 38. Spring
12. Internal gear hub 39. U-nut
13. Snap ring 40. Bolt
40 14. Planetary pin 41. O-ring
15. Spring pin 42. Spacer
9
16. Wear ring 43. Ring
22 17. Wear ring 44. O-ring
18. Piston 45. Plug
5
19. Steel plate 46. Spring
29 20. Friction disc 47. Sleeve
21. Brake backing plate 48. Bushing
17
22. Plate 49. Socket bolt
8 23. Axle nut 50. Bolt
23 24. Taper roller bearing (inner) 51. Bolt
25. Taper roller bearing (outer) 52. Bolt
27
26. Needle cage 53. Socket bolt
52 27. Axle lock plate 54. Flange bolt
36
43 44 7 45 6
54
33
35
34
53 15 21 20 19 28 32 18 31 45 37, 38, 39 35 41
K95V2E92043
95ZV-2 EU FS 92-3
92 Drawing & Diagrams
Torque Converter and Transmission
26
PT315E04-0121~
27
25
28
9 1 3 2
4
6
10
7
1. Pump impeller
11
2. Turbine impeller
3. Stator
4. Turbine shaft
PT315E02-0215~ 5. Stator shaft (Fixed)
PT315L03-0101~ (Lock-up)
6. Drive cover
PT315E02-0211~
7. Driven gear
PT315L03-0101~ (Lock-up)
8. P.T.O. drive gear
9. P.T.O. gear
29 20 19 10. Torque converter gear pump
11. Torque converter output gear
12. Clutch input gear
13. Transmission input shaft
14. High range clutch
15. Reverse clutch
16. Low range clutch
17. 3rd speed clutch
18. 2nd speed clutch
19. 1st speed clutch
PT315L04-0101~
20. Clutch output gear (Helical)
Torque converter (Lock-up) 21. Output gear (Helical type)
22. Output shaft
8
5 23. Output flange (3rd propeller shaft side)
21
24. Output flange (2nd propeller shaft side)
13 25. Modulator valve unit
26. Clutch solenoid valve assembly
24 12
27. Clutch valve assembly
14 28. Lock-up clutch
PT315E04-0101~ 29. Lock-up piston
PT315L04-0101~ (Lock-up) 15
16
17
23
18
PT315E04-0207~
PT315L04-0106~ (Lock-up)
22
97V2J92024
95ZV-2 EU FS 92-4
92 Drawing & Diagrams
Hydraulic & Brake Circuit (S/N 9001~9250)
Brake Circuit
1. Hydraulic pump (Steering) 40. —
2. Hydraulic pump 41. —
(loading + pilot & brake) 42. —
3. — 43. —
4. — 44. —
5. — 45. —
6. — 46. —
7. — 47. —
8. — 48. —
9. — 49. Pressure sensor
10. — (for brake oil pressure)
11. Check valve (for secondary steering)
(oil cooler bypass) (for efficient loading system)
12. Return filter 50. — Stop lamp
turns on when
13. Relief valve 51. Pressure sensor pressure rises.
0.5 0.1 MPa2
(return filter bypass) (for declutch & stop lamp) (5 1 kgf/cm )
(74 14.5 psi)
14. — 52. —
15. — 53. —
16. — 54. —
17. — 55. Brake piston chamber
18. — (for parking)
19. — 56. —
20. — 57. —
21. Breather valve 58. —
(oil filling port) 59. —
22. Unloader valve 60. —
23. Brake valve 61. Bleed screw
24. — 62. —
25. — 63. —
26. — 64. — On when
pressure
27. — 65. — drops.
3.9 0.5 MPa 2
Capacity: 3.0 L
(40 5 kgf/cm ) Gas charging
28. — 66. — (567 71 pressure:
psi) 2.94 0.1 MPa2
29. Solenoid valve 67. — (30 1 kgf/cm )
(427 14 psi)
(for auto-brake) 68. —
30. — 69. — Cut out:
11.8 0.5 MPa 2
31. — 70. — (120 5 kgf/cm )
(1,706 71 psi)
32. Check valve 71. — Cut in:
6.9 1.0 MPa 2
33. Accumulator 72. — (70 10 kgf/cm )
(995 142 psi)
34. — 73. —
35. Solenoid valve 74. —
3.5 MPa 2
(for parking brake) 75. — (36 kgf/cm )
(512 psi)
36. — 76. —
37. Adapter, Tee (for auto- 77. —
brake) 78. — 0.3 0.06 MPa2
38. Reducing valve 79. — (3 0.6 kgf/cm )
(43.5 8.7 psi)
(pilot, parking brake, auto- 80. —
brake) 81. Line filter 0.1 0.02 MPa2 1.0 kPa 29.4 kPa 2
(1 0.2 kgf/cm ) (0.01 kgf/cm2) (0.3 kgf/cm )
39. — 82. — (14 2.8 psi) (0.14 psi) (4.3 psi)
09701-03261
95V2E92017
95ZV-2 EU FS 92-7
92 Drawing & Diagrams
Electrical Wiring Diagram (1/3) (S/N 9001~9048)
2
1
2
1 INSTRUMENT PANEL 5
4
5
4
5
4
6 6 6
HAZARD 3 3 DECLUTCH
1 4 4 1
2 5 5 2
3 3 WL C AC TT + ES FR EG2 EG1 EG3 SS WTM TTM + N A AB SM SM TC PH WL HM
6 6
4 4 7 4 5 6 7 4 5 6 7 4 5 6
GND
5
6 7 7
5
6 WT EP BP CE (+) TF F 3/4 1/2 1/4 EMP GND + 1 2 3 4 P W GND H L R EMERGENCY
8 1 2 3 8 1 2 3 8 1 2 3
STEERING
5 8 11 20 7 12 9 16 5 8 5 8 5 8 RELAY
GyG Gy LgY LgW RB SbO YR YB YL YBr YG B B LY LG LO LW SbW GyB B RY RBr RO B RG RLg R RGy YV B
7 4 5 6 7 4 5 6 7 4 5 6 7 4 5 6 S515 S519 S528 F903 B601 S526 S511 S533 S522 S531 S523 S518 V304 S505 S508 B502 S514 F403 A102 A107 D113 C302 D109 C306 A401 (EU:STANDARD)
753 749 173 102 C305 193 410 411 412 413 414 141 132 143 144 163 103 307 326 324 006 H106 002 H138 231
8 1 2 3 8 1 2 3 8 1 2 3 8 1 2 3
Sb WG LgW GyL Lg O RL BrB BrW BrR LgB YB BrW Lg GR LgR GY WL B LgY BG RGy RG RGy R RGy
S506
YSb
403
5 8 5 8 5 8 5 8 S513 H740 S527 S516 D103 S512 S532 H729 H719 H739 S524 S734 S721 D103 S529 S521 S520 S624 A007 H738 B101 D113 A801 D109 A801
194 705 192 190 013 241 235 731 732 730 224 401 402 013 135 130 169 400 167 720 B201 006 310 002 310
RO RO BP Lg Lg LgY B
B911 A815 G803
321 H109 323
D103
013
D103
013
A803
167
4 1 10 1 6 1 8 1 1 4 1 4 1 4 T3 1
A
RBr RBr BP B GyW B B GL B YO B A5 A6 A7 A8 A9 B1 B2
B910 A814 G803 S823 S822 B001 1
322 H119 323 200 265 176 B3 B4 YV
T307
4 1 4 1 4 1 4 1 231
COMBINATION S/W FOR LAMPS 1 1 B B B 3 2
A1 A2 A3 A0 R L L YGy
D602 C101 E706 E704
023 801 005-a 242
R B R B
HORN S/W D601 H804
C102
024 802 243
TB TL TR HU EL LT LH HL YV 1
4
S918
231 (BLACK)
1
P RBr RO RW B RB RY V4
G703 A103 A106 F401 F601 F501 A4
F801
320 322 321 304 301 302
E/G IDLE TORQUE E/G OIL
SELECTION SELECTION PRESS. Hi-BEAM HEAD LAMP WIDTH LAMP
SHIFT LEVER
GL
RELAY RELAY S/W RELAY RELAY RELAY RELAY
8 1
B8 B9
GW GL GY LIFT KICKOUT
SET-UP/
DECLUTCH LOWER KICKOUT EU SPEC.
G B
PARKING S/W CUT-OFF S/W SET-UP
DECLUTCH
L GR GB B 1
G 2
3 SET-UP 3 2 3 2 3 2 4 6 3 2 3 2
Y 4
R
B 5 2
SbY SbR Sb SbP Gy GyR RW R R R R R
6 3 H711 S608 H704 S509 S816 H721 H108 D108 D108 D108 D108 D108
209 208 205 202 750 751 308 001 001 001 001 001
B B B B B B RY RY RW RY RY RB RB
YO
LLg
S921
L G S911 S904 8 1 2 3 8 1 2 3
126 128 (BLACK) (BLACK) (BLUE) (BLACK) (BLACK)
4 6 LW B
S912 5 8 5 8
L LgG BW B BrG LP B
CAN (RESISTOR) D206 H137 120 F003 F002 F001 F1 F2 F3 F4 F5 F6
005-b 162 LY LG LO 271 255 168
GO SbW B S910 S903 S905
S901 A712 121 122 123 B0
164 163 4 SPEED
RB 3 1
3 1 A611 NEUTRAL MCU FAULT BUZZER LIFT KICKOUT LOWER KICKOUT INDICATOR FUSE
300 4 1 4 1
T7 T6 RELAY HORN RELAY RELAY RELAY RELAY RELAY RELAY
B5 B6 B7
1A 1A
6 CAB 1
4 1 1 3 2 4
S2S
L H707 THROTTLE PEDAL 168
RGy RB G WBr RLg O 6 T607
B402 B208 A611 D107 D604 B108 D610 4
802 S2L S2H B LP 1 2
520 300 010 022 521 020 R
L H708 H709 PB PL OR OL OW OG GyY GyW BL 271 255 BACK
H734 H724 H713 Y V O G T706 T708
B401 S720 S729 H115 H125 D609 D608 D607 D606
801 500 506 019 018 017 016 C0 736 737 741 B BW BrG LAMP 3 4
2 1 YV BLg BrW 3 2
1
H715 H705 H725 R B G
O 3 2 3 2 3 2 3 2 (OPT) 3 2 3 2 3 2
12 Y 3 2 G L G G LgW L Lg Lg BrB L BrR L LG LW
7 734 735 733 BW BrG 3 2
V S813 S922 D102 D205 D107 D107 A508 D205 D103 D103 G402 D205 G202 D205 S502 S508 LgB LgR
C1 C2 C3 1 3 271 255 014 005-a 010 010 102 005-a 013 013 257 005-a 272 005-a 142 144 H132 H209
221 150
B LP RL SbP GW GL B LgW LgSb LgBr B BrB B L LG B
H710 S618 H127 B801 S612 G601 S609 S611 S610 A709 LgB LgR
CAB (AIRCON) S915 S702 S605
168 703 145 329 328 101 112 104 258 273 132
DATA LINK 4 1 4 1 4 1 4 1 RL 4 1 4 1 4 1
226 154
4 1
Sb GO WR 6 CONNECTOR 4 V604 4 1
H907 H908 H909 C4 (BLACK) (BLACK) (BLUE) (BLACK) 330 (BLACK) (BLUE) (BLUE)
RB BrB LgY
F604 H912 H911 DECLUTCH SENSOR B F0 F7 F8 F9 X5 T8 T9 T0 V3 V7
300 2 1 J C
3 1 V BY
− + S709 S707 DOWNSHIFT CAB
100 114 C7 H A D
6 WP LgR PL BR BL 10 BUTTON ALARM
LgR VOLTAGE BACK
H910 H913 H015 C802 H008 C5 S S727 BUZZER
H011 166
RELAY RELAY G E PILOT VALVE MAGNETS
B WG OL BrW BG F AIRCON UNIT
H014 H013 H012 H007 POSITIO BZ
FLOAT KICKOUT 1 10
SHIFT -NER
1
5 1 3 TURN
HOLD C607 C608 C609 C610 C404 C405 C406 C506
C509 C611
4 SIGNAL LO GW BY BrY Sb GO WR WP
C8 2 YL S/W
7 RL 12 PROBE INC/DEC
LO GW BY BrY Y YO H706 S2S AIR-SUS. (OPT) E E C606 C605 C604 C603 C602 D701 C601 C507 C402 C401
C6
BR
H901 H902 H903 H904 C801 D701 (THAM) H716 H707 S/W WY V PB YB VW RL P LgR BrB LgY
YL
B R
3 2 G L B L B
H123
T003
T903
WY V PB YB VW P 5 20 11
BrW
BrR
272
250
257
BrB
S2L
2
WG WL Lg LB H733 H723 3 2 3 2 1 9
739 740 Br Br Br
1
AIR TEMP. W H709 H714 H713 003 003 003 D804 D802 H102 H112 C501 C510
G
(MCU) 4 1 4 1 125 Br Br Br D803 D701 H111 C508 C504 C503 C502 C509
7 G 112
1 RG RL YR PL WG OL BrW BR B
(BLUE) (BLACK) 2 D107 4 1 4 1
2
010 18 10
BrR BrW BrB
V5 V6 T4 T5 G0 G1 G9 G2 G3 G4 G5 G6 G7 G8
H1 H2
H8 H7 This page illustrates the transmission
W1
2 1
12 7 H3 H4 H5 H6
1 4
is in neutral and key switch is in OFF
B YGy LgR LP LLg
10 6 5 1 BY V 10 6 5 1
325
A107
308
F404
181
S811
311
B108
019
D609
172
S722
003
D110
100
H003 S709
S707 S709
114 100
S819 V702 S517 S507
151 150 149 140 BY
E701
R
V404 703
F704
C201
T406
C202
T405
C203
T404
747
T403
V208
C002
205
F203
203
S615
406
S828
405
S817
position.
LY LG LO LR LB LBr 1 1 1 114 243
RO RW BrY RLg OR SbY Br RW V S518 S502 S505 S613 S601 S604 RL S2H S2L S2S YL BLg Sb SbW YB YR
114 327 306 170 220 500 171 251 910 912 914 SbR V 015 732 204 184 748 734 738 C004 407 209
141 142 143 146 147 148 D301 D401 D002 E702 E703
S707 A102 F403 S614 S723 C307 S730 S826 H004 H016 901 240 100 D101A606 S534 S815 T402 C001 G004 G001 S820 F103
BY RBr RY WR GyO PB SbY BrR Y YR 1 6 R R R WR BrW SbLg Sb YO YV BrG BL YL SbY
E201
303 330 329 180 506 250 261 267 911 913 915 W 214 731 213 183 160 V211 737 740 408 751
D402 D901 D001 2 3
F604 V604 F804 S731 C308 G302 S504 S501 V205A607 V210 S814 S716 C003 C005 G002 S829 F302
RB RL GW GyL PL BrW LgL GB R R R GB BrB GL SbO Y BrW GyW PW YBr GyR
A502 707 331 312 162 754 182 221 266 705 730 720 743 159 012 736 739 409 161
S619 B208 B506 S625 S806 V703 S801 V503 A605 A802 V212 S708 D105 C006 G003 S821 S715
S724 A503
WL RG RGy LgG GyG LgL LgB GyB WG BrR BG GY Y BW GyY PG YG W 95ZV2-09709-08384A EU 1/3
40 36 35 31 40 36 35 31
K95V2E92035
95ZV-2 EU FS 92-8
92 Drawing & Diagrams
Electrical Wiring Diagram (2/3) (S/N 9001~9048)
A 1.2S_SO A16.TT_L A31.1/4_L B12.X_R E 1.SSR_SO E16.SPD E31.TT_SE C 1.2S_SE C16.EP C31.BSL D12.SL_A
A 2.2_SO A17.D_SO A32.FR_L B13.F_SO E 2.FC_SO E17.BATT E32.OT_SE C 2.POD_SW1 C17.F C32.DSUB3 D13.DSUB2
A 3.ES_R A18.1_SO A33.3/4_L B14.B_SO E 3.KEY E18.CANL1 E33.OUT_RSE C 3.POD_SW2 C18.ASUB1 C33.DD_S D14.KD
A 4.DD_SO A19.EP_L A34.EG_SW3 B15.EG_SW2 E 4.KEY E19.SS_P E34.ET_M C 4.DSUB4 C19.TMP_SE C34.AFR D15.INCH_S
A 5.3_SO A20.AB_L B 1.H_SO B16.RIN1 E 5.GND E20.CANLO C 5.TT C20.1/2 D 1.PRK D16.OD_SW
A 6.HM A21.A_L B 2. B17.OUT_MD2 E 6.GND E21.TM_M C 6.AC C21.1/8 D 2.AM_SW D17.SH
A 7.LU_SO A22.1/2_L B 3.IP_SO B18.N_R E 7.GND E22.B_SE2 C 7.ET C22.2S D 3.SL_2 D18.SS_SW
A 8.4_SO A23.E_L B 4.R_SO B19.BR_L E 8.GND E23.WT_SE C 8.BL C23.EGM D 4.SL_R D19.SS_F
A 9.EG_SW1 A24.SS_L B 5.MO_SO B20.CAN_R1 E 9.+5V E24.ALT C 9.BD C24.IP_SW D 5.SL_3 D20.TMP
A10.R_L A25.SC_SW B 6.FR_SO B21.CAN_R2 E10.TGEG E25.RXD1 C10.DSUB1 C25.FR D 6.S_UP D21.INCH
A11.F_L A26.TF_L B 7.SSL_SO B22.DOUT1 E11.KEY E26.TGSP C11.HYDOL C26.KO_P D 7.S_DOWN D22.KO_S
A12.ST_L A27.AC_L B 8.ISW_R B23.OUT_FEW E12.KEY E27.INCH_SE C12.DR C27.ES_SE D 8.EG_SW D23.SC
A13.WL_L A28.BP_L B 9.BZ B24.MT E13.CANH1 E28.ASUB2 C13.BSL_S C28.3/4 D 9.M_SW D24.AR
A14.CW_L A29.N_L B10.BSL_R B25.ET_SE E14.EGR2 E29.CANHO C14.TF C29.1/4 D10.SL_1 D25.SM_SW
A15.ET_L A30.SC_L B11.KO_R B26.TXD1 E15.EGR1 E30.B_SE1 C15.WL C30.DC D11.SL_F D26.SS_R
A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 E1 E2 E3 E4 E5 E6 E7 E8 E9 C1 C2 C3 C4 C5 C6 C7 C8 C9 D1 D2 D3 D4 D5 D6 D7
A10 A11 A12 A13 A14 A15 A16 A17 B8 B9 B10 B11 B12 B13 E10 E11 E12 E13 E14 E15 E16 E17 C10 C11 C12 C13 C14 C15 C16 C17 D8 D9 D10 D11 D12 D13
A18 A19 A20 A21 A22 A23 A24 A25 B14 B15 B16 B17 B18 B19 E18 E19 E20 E21 E22 E23 E24 E25 C18 C19 C20 C21 C22 C23 C24 C25 D14 D15 D16 D17 D18 D19
OPT A26 A27 A28 A29 A30 A31 A32 A33 A34 B20 B21 B22 B23 B24 B25 B26 E26 E27 E28 E29 E30 E31 E32 E33 E34 C26 C27 C28 C29 C30 C31 C32 C33 C34 D20 D21 D22 D23 D24 D25 D26
B B
SbO LgW LgY GR OSb YBr RL YB SbLg GR YB WL GyG YO LgR S2H SbY GyL G YG YB BrR SbR YB YBr Y B GyW LgY LLg BrG GW LB YW
A612 A502 A507 A701 V203 A618 A608 A616 H718 T103 S003 A806 H136 S005 C703 C201 H114 H126 C901 S002 A603 H113 E802 H702 H722 T202 E603 E501 B002 F002 V206 E006 E012
193 192 173 135 211 413 235 211 204 811 115 400 754 118 166 171 180 415 116 401 251 240 406 408 105 260 223 165 255 210 230 233
LY Gy Gy LgR YL YG LgB GW WR SbW GL YBr SbP RG G S2L BrW SbY GyO WL YL YGy YL YG GL GyW GB Lg YL LP PB YSb YV YO
ODOMETER A/M A708 A506 A807 A808 A617 A619 A604 V207 H117 H703 T104 S001 F701 H139 E003 C202 A602 H104 H116 H140 S004 H210 H712 H732 A302 A202 V102 E503 G101 F001 S301 G901 A401 E005
EU JPN H201 749 169 130 412 414 224 212 170 203 810 119 145 331 234 402 172 220 707 117 151 407 409 265 200 277 222 124 168 110 125 231 232
SELECTION SELECTION LB YR 0 Sb GyB GyG GyL LP SbR LgBr L BrB LgW LR L L W Y G BrY R BW SbO Sb Gy YR B LY LR LW
3 2 V602 A615 A609 A504 A809 A505 A501 H208 F102 X501 T001 T901 F901 H204 D203 D204 H731 H726 D107 H107 T203 F003 H727 H717 F303 H701 B703 B709 B706
PL P B B 100
S803 S802 138 410 241 194 103 753 190 149 208 104 273 258 101 146 005-C 005-D 161 160 010 C702 181 106 271 183 184 750 405 121 126 120
108 107 GB LG YGy LgL LO YSb LLg LW SbP LB GB LBr LgR LgL BL BR LgB L L B B BY Y V E803 GyB P PL LgL GO PG LG LBr LO
B PB PG H121 H202 E804 H122 A710 A901 H207 A711 F202 H205 V101 H206 V701 E502 E001 E002 V704 D201 D202 H736 E004 H131 S102 S103 H135 B503 S401 B702 B708 B701
S916 S902 267 V303 242 261 H203 403 140 V302 202 147 278 148 154 225 237 236 226 005-A 005-B 159 H101 266 107 108 182 164 109 122 128 123
110 109 T101
1 1 1 W101
1 9 1 7 1 9 1 9 1 7
(BLACK) C701 E007
C902 H120
E801 T102
S1 S3 S4 S5 S6 S7 114 W102 S8 S9
Note S0 T1 T2
A 95ZV2-09709-08384A EU 2/3
K95V2E92036
95ZV-2 EU FS 92-9
92 Drawing & Diagrams
Electrical Wiring Diagram (3/3) (S/N 9001~9048)
8
40 36 35 31 40 36 35 31
COMBINATION
1
EU :DISCONNECT 303 WL RG RGy LgG GyG LgL LgB GyB WG BrR BG GY Y BW GyY PG YG W
H109
H108
K303
K003
K502
LAMP
RW
325
325
308
RW
RO
RO
303 K501 K106 M701 R605 R102 M101 M601 L806 P101 L603 N905 P706 N903 P721 M901 N904 P703 P714 J805 P711
RB K106 R104 707 R705 312 162 754 182 221 266 2 3 705 730 720 743 159 012 736 739 409 161
K502 R604 RB RL GW GyL PL BrW LgL GB GB BrB GL SbO Y BrW GyW PW YBr GyR
H118
H127
325
K601
K302
K002
R R R
GW
GW
1 6
329
306
329
RY
RY
RO K101 R704 K107 M501 M803 K206 K204 L501 240 100 P720 P716 P743 X101 M902 P748 P713 P724 J804 P827
K1 329 180 506 250 261 267 LY LG LO LR LB LBr P403 P402
N201 N201 N201
W 214 731 213 183 160 733 737 740 408 751
911 913 915
BY RBr RY WR GyO PB SbY BrR Y YR J402 J502 J602 J102 J202 J302 SbR V N101 WR BrW SbLg Sb YO YV BrG BL YL SbY
H119
H129
K501
K801
K802
R R R
RBr
RBr
327
327
303
R103
RB
RB
K503 K103 K102 X401 L701 M802 M203 K205 L804 P201 141 142 143 146 147 148 114 X301 901 P602 P705 P723 X201 P727 P747 P744 P709 J803 P745
B R602 BY V N201 N201 N201
R703 306 170 220 500 171 251 W202 W201 B YGy LgR LP LLg P401 P301 910 912 914 P738 732 204 184 748 734 738 P710 407 209
R702 BY R
FRONT HEAD
H106
W203 J002 J902 J702
K401
K901
L802
RO RW BrY RLg OR SbY Br RW V 114 100 RL S2H S2L S2S YL BLg Sb SbW YB YR
RLg
RLg
311
2 330
B
K101 K108 M401 K105 M801 M303 K201 L803 2 1 151 150 149 140 N906 P701 P902 P903 P726 P749 P702 P741 J802 J801
LAMP (OUTSIDE) 1 4 1 1 1
K108 K102
R603 308 181 311 019 172 003 703 747 735 205 203 406 405
308 306
RW RY
R 12 7
4
114
K3 10 6 5 1 10 6 5 1
5
B K203 L702 W1 H8
B
M502 M201 H3 H4 H5 H6
W 1 3 3 1 100 K202
M602 M301 L602 H7
1 L601 H1 H2
Br V BY BY V Br M202
WORKING LAMP 3 L103 L201 L202 H120 H101 H103
K2 M302 J8 X1
(INSIDE) 003 100 114 114 100 003
311 K4 BrW BrR LgL LgL BrR BrW T/M SOLENOID VALVE
RLg K105 L102 L203 L401 H122 H113 H123
250 251 261 261 251 250 EFFICIENT +
B 10 6 5 1 1 5 6 10
SbO H727
6 4 4 6 LOADING LR B J1 1 6
HORN (L) F − + H204 YR B BL BL GY GY BrR BrW GyY Sb
SYSTEM (ELS) 146 H701 H713 H713 N001 N001 H739 H719 H734 H704 1 2 3 4 5 6 7 8 9 10
B 741 741 031 031 730 732 736 205
HYD. OIL OIL PRESS. − 2 1 405
GW YB YG GB GR GY BrB PG GyW W
2 2 TEMP. EFFICIENT SENSOR H702 H732 H730 N005 N001 H729 H733 H724 H731 11 12 13 14 15 16 17 18 19 20
K601 214 035 031 731 739 737 161
SENSOR LOADING +
406 409
P7
B
B B GR YO YL PW SbLg GY
B
K7 K6 YL YBr
HYD. OIL SYSTEM (ELS) LB B J2 H712 H722 N005 H716 H706 H723 H718 H737 21 22 23 24 25 26 27 28 29 30
HORN (H) H − + H205 407 408 035 748 747 740 204 743
K702
K704
K107
LEVEL SOLENOID
GW
GW
329
B 147 3 4
B B WR S2L S2S
S/W VALVE − 2 1 H720 P902 P903 31 32 33 34 35 36 37 38 39 40
GW 1 1 015
K601 1/4 1/8
B BLg BrW YV S2H SbY BrG GL SbW
R G H705 H725 H715 P901 H711 H714 H728 H703 41 42 43 44 45 46 47 48 49 50
− + +
735 733 734 209 738 213 203
WORKING LAMP
LBr B J3 1/2 E
R − + H206 W Y T/M OIL
50 46 45 41 41 45 46 50
(INSIDE) S 148
311 K9 − 3/4 FILTER
RLg K105 2 1 Br
B
B W B
Br GyB + X2 M9
H131 LY B
FRONT HEAD 266 J4
2 1 − + H201 1 2
745
746 31 20
GyO BY GB B BY V 141 BO
LAMP (OUTSIDE) BrY H120 H101 BO
K108 K102
H107
RW RY
SENSOR BY
LgL
182
151 HEATER
B
B 1 2 2 1
− W102 STEERING STEERING 4 1
114
MOTOR PUMP MOTOR PUMP RELAY 303
LgL B B LgL 2 R501
R8 L4 RB B
R801 K204 EMERGENCY
LgL R803 261 330 R301
3
L401
P0
STEERING
OIL PRESS. N7
AIR
R401 R201
RL RGy This page illustrates the
R
3 2
1 2 STARTER BW HEATER
B
C
N501
702
SENSOR MAGNETIC
S/W
3
RL RGy
2 transmission is in neu-
R H128 H138
1 2 3 B
N502
701
FUSIBLE FUSIBLE N3
BW
N501
R
N502
330 312
RB B
tral and key switch is in
LINK LINK BATTERY 702 3 701 H129
RELAY
W
N102
900
2
4
303
1
OFF position.
AIR CLEANER
M
30A
R1
70A
70A
FUSE BOX (ECM)
1 2 RH
70A
W3
WV B 1 4 BATTERY
COMPRESSOR ELECT. FAN N2 1 RL
N403 WG −
CLUTCH CONDENSER N1 700 N906 N905
703 705 1 2 +
(ECC) 31 32 33 34 35 706 708
M1 M2 M3 N901 P601
GY G GL GB GR WL WP REAR
T/M OIL TEMP. E/G WATER
1
2 1 2 1
R
N4
6 1 COMBINATION
SENSOR TEMP. SENSOR GY 703
B
B
2 1 H301
H302 N701 WL WP LAMP (R. H)
B LgG V BY V BY 1 2 M701 M702
FAN SPEED W H401 RL R6
H128
H139
H137 H101 H120 H101 H120 1
330
331
RG
GR
706 708
RL
G GR 705
R
162 100 114 100 114 H402 700 015 708 702
CONTROL W W H501 N301 N401 N402 N702 N704 1 2
SbY SbY
M7 H502 BW WG B
H109
H129
SOL. VALVE H114 H104 GY GR N303 H601 WV WR WP
325
303
RO
RB
RY
M0
G
GL GB 900 910- 701 012 720
171 172 ALTERNATOR P502
915 015 708 N601 N602
B W P503 P601 P602 N703
3
901 R BW BG
WR WP B 4 3
3 2 3 4 081 2 REAR
085 1 2
4 3
1
S S W W R BW BG COMBINATION
E I B R N101 N101
B
B
P002 H735 H738 LAMP (L. H)
081 085 GR B 701 012 720
− − R7
H128
H139
+ + P718 WG B
330
331
RG
GR
BW
RL
YR
R
H111 2 1 P728 P001 H740
GY WR WP 702 705
H119
H129
1 H720 M002 RL WL
RBr
327
303
RB
RY
1 2
G
015 708 H710 M001
PARKING 1 6 703 706
3
BY GyL GyG BY LgB B 2 1
SOLENOID P707 6 1
H120 H126 H136 H120 H132
114 180 754 114 221 P708 DIODE
2 1 1 2 1 2 YR P5 P717 N0 UNIT
WP WL 031 P6 N5 N9
M002 M001 LH
BRAKE OIL PRESS. (MAIN) 708 H140 BATTERY
P2 706
M5 M6 P1 707 −
+ 95ZV2-09709-08384A EU 3/3
K95V2E92037
95ZV-2 EU FS 92-10
92 Drawing & Diagrams
Electrical Wiring Diagram (1/3) (S/N 9049~9250)
2
1
2
1 (JPN:DISCONNECT INSTRUMENT PANEL 5
4
5
4
5
4
6 6 6
HAZARD 3 3 EU:CONNECT)
1 4 4 1
2 5 5 2
3 3 WL C AC TT + ES FR EG2 EG1 EG3 SS WTM TTM + N A AB SM SM TC PH WL HM
6 6
4 4 7 4 5 6 7 4 5 6 7 4 5 6
GND
5 5 WT EP BP CE (+) TF F 3/4 1/2 1/4 EMP GND + 1 2 3 4 P W GND H L R EMERGENCY
6 7 7 6
8 1 2 3 8 1 2 3 8 1 2 3
STEERING
5 8 11 20 7 12 9 16 5 8 5 8 5 8 RELAY
GyG Gy LgY LgW RB SbO YR YB YL YBr YG B B LY LG LO LW SbW GyB B RY RBr RO B RG RLg R RGy YV B
7 4 5 6 7 4 5 6 7 4 5 6 7 4 5 6 S515 S519 S528 F903 B601 S526 S511 S533 S522 S531 S523 S518 V304 S505 S508 B502 S514 F403 A102 A107 D113 C302 D109 C306 A401 (EU:STANDARD)
753 749 173 102 C305 193 410 411 412 413 414 141 132 143 144 163 103 307 326 324 006 H106 002 H138 231
8 1 2 3 8 1 2 3 8 1 2 3 8 1 2 3
Sb WG LgW GyL Lg O RL BrB BrW BrR LgB YB BrW Lg GR LgR GY WL B LgY BG RGy RG RGy R RGy
S506
YSb
403
5 8 5 8 5 8 5 8 S513 H740 S527 S516 D103 S512 S532 H729 H719 H739 S524 S734 S721 D103 S529 S521 S520 S624 A007 H738 B101 D113 A801 D109 A801
194 705 192 190 013 241 235 731 732 730 224 401 402 013 135 130 169 400 F002 720 B201 006 310 002 310
RO RO BP Lg Lg LgY B
B911
321
A815
H109
G803
323
D103
013
D103
013
A803
167
4 1 10 1 6 1 8 1 1 4 1 4 1 4 T3 1
A
RBr RBr BP B GyW B B GL B YO B A5 A6 A7 A8 A9 B1 B2
B910 A814 G803 S823 S822 B001 1
322 H119 323 200 265 176 B3 B4 YV
T307
4 1 4 1 4 1 4 1 231
COMBINATION S/W FOR LAMPS 1 1 B B B 3 2
A1 A2 A3 A0 R L L YGy
D602 C101 E706 E704
023 801 005-a 242
R L B R B
HORN S/W D601 C102 H804
024 802 243
TB TL TR HU EL LT LH HL YV 4 1
S918
231 (BLACK)
1
P RBr RO RW B RB RY V4
G703 A103 A106 F401 F601 F501 A4
F801
320 322 321 304 301 302
E/G IDLE TORQUE E/G OIL
SELECTION SELECTION PRESS. Hi-BEAM HEAD LAMP WIDTH LAMP
SHIFT LEVER
GL
LIFT KICKOUT RELAY RELAY S/W RELAY RELAY RELAY RELAY
8 1 SET-UP/
LOWER KICKOUT
B8 B9 SET-UP
GW GL GY
1
DECLUTCH
2
3 SET-UP FUSE
G B DECLUTCH 4
PARKING S/W CUT-OFF S/W 5
6 2
3
L GR GB B 1A 1A
G
3 2 3 2 3 2 4 6 3 2 3 2
Y
R
B 7 4 5 6 7 4 5 6 SbY SbR Sb SbP Gy GyR RW R R R R R 1 3 2 4
H711 S608 H704 S509 S816 H721 H108 D108 D108 D108 D108 D108
8 1 2 3 8 1 2 3 209 208 205 202 750 751 308 001 001 001 001 001
B B B B B B RY RY RW RY RY RB RB
YO
LLg
S921
1
F003
RB BrB LgY
F604 H912 H911 DECLUTCH SENSOR B F0 F7 F8 F9 X5 T9 T0 V3 V7
300 2 1 J C
3 1 V BY
− + S709 S707 VOLTAGE DOWNSHIFT CAB
100 114 C7 H A D
6 ALARM
WP LgR PL BR BL 10 LgR RELAY BUTTON
H910 H913 H015 C802 H008 C5 S S727 BUZZER
H011 166
BACK G E PILOT VALVE MAGNETS
B WG OL BrW BG RELAY F
H014 H013 H012 H007 POSITIO BZ AIRCON UNIT
(OPT) FLOAT KICKOUT 1 10
SHIFT -NER
1
5 1 3 HOLD TURN
C509 C611
H901 H902 H903 H904 C801 D701 C6 (THAM) H707 S/W LAMP WY V PB YB VW RL P LgR BrB LgY
YL
H716
B
3 2 R (OPT) L B L B
H123
G
T003
T903
BrW
WY V PB YB VW P 5
BrR
20 11
272
250
257
BrB
3 2 3 2
2
S2L PG PW V805
H920 H919 H918 H917 H916 H914 WG WL Lg LB B B
S914
007 H714 H713 320 004 A108 010 D804 D802 H102 H112 C501 C510
PROBE C9 H128 D506 6 738 741 YSb B 1 1 1 H0 R RB RW Y BG BL B
T801 8 S917 (BLUE) LgSb B B
1 2 4 1
(MCU) X504 RL
BY
010 18 10
BrR BrW BrB
V5 V6 T4 T5 G0 G1 G9 G2 G3 G4 G5 G6 T8 G7 G8
H1 H2
H8 H7 This page illustrates the transmission
W1
10 6 5 1
12 7 H3 H4 H5 H6 is in neutral and key switch is in OFF
2 1 B YGy LgR LP LLg 1 4
325
A107
RO
308
F404
RW
181
S811
BrY
311
B108
RLg
019
D609
OR
172
S722
SbY
003
D110
Br RW V
100
H003 S709
BY V
S707 S709
S819 V702 S517 S507
151 150 149 140 BY
E701
R
V404
10
703 C201 C202 C203 747
6 5
V208 205 203 406 405
1
position.
114 100 F704 T406 T405 T404 T403 C002 F203 S615 S828 S817
114 327 306 170 220 500 171 251 LY LG LO LR LB LBr 1 1 1 114 243
S518 S502 S505 S613 S601 S604 RL S2H S2L S2S YL BLg Sb SbW YB YR
S707 A102 F403 S614 S723 C307 S730 S826 H004 H016 910 912 914 SbR V
BY RBr RY WR GyO PB SbY BrR Y YR 141 142 143 146 147 148 E702 E703 015 732 204 184 748 734 738 C004 407 209
D301 D401 D002 901 D101 A606 S534 S815 T402 C001 G004 G001 S820 F103
303 330 329 180 506 250 261 267 1 6 R R R 240 100
E201 WR BrW SbLg Sb YO YV BrG BL YL SbY
F604 V604 F804 S731 C308 G302 S504 S501 911 913 915 W
RB RL GW GyL PL BrW LgL GB 2 3 214 731 213 183 160 V211 737 740 408 751
D402 D901 D001 V205 A607 V210 S814 S716 C003 C005 G002 S829 F302
V502 331 312 162 754 182 221 266 R R R GB BrB GL SbO Y BrW GyW PW YBr GyR
S724 S619 B208 B506 S625 S806 V703 S801
WL RG RGy LgG GyG LgL LgB GyB V503 730 720 743 159 012 736 739 409 161
A503 A605 A802 V212 S708 D105 C006 G003 S821 S715
40 36 35 31 WG BrR BG GY Y BW GyY PG YG W 95ZV2-09709-09360 EU 1/3
(S/N ~9150) 40 36 35 31 K95V2E92004
95ZV-2 EU FS 92-11
92 Drawing & Diagrams
Electrical Wiring Diagram (2/3) (S/N 9049~9250)
A 1.2S_SO A16.TT_L A31.1/4_L B12.X_R E 1.SSR_SO E16.SPD E31.TT_SE C 1.2S_SE C16.EP C31.BSL D12.SL_A
A 2.2_SO A17.D_SO A32.FR_L B13.F_SO E 2.FC_SO E17.BATT E32.OT_SE C 2.POD_SW1 C17.F C32.DSUB3 D13.DSUB2
A 3.ES_R A18.1_SO A33.3/4_L B14.B_SO E 3.KEY E18.CANL1 E33.OUT_RSE C 3.POD_SW2 C18.ASUB1 C33.DD_S D14.KD
A 4.DD_SO A19.EP_L A34.EG_SW3 B15.EG_SW2 E 4.KEY E19.SS_P E34.ET_M C 4.DSUB4 C19.TMP_SE C34.AFR D15.INCH_S
A 5.3_SO A20.AB_L B 1.H_SO B16.RIN1 E 5.GND E20.CANLO C 5.TT C20.1/2 D 1.PRK D16.OD_SW
A 6.HM A21.A_L B 2. B17.OUT_MD2 E 6.GND E21.TM_M C 6.AC C21.1/8 D 2.AM_SW D17.SH
A 7.LU_SO A22.1/2_L B 3.IP_SO B18.N_R E 7.GND E22.B_SE2 C 7.ET C22.2S D 3.SL_2 D18.SS_SW
A 8.4_SO A23.E_L B 4.R_SO B19.BR_L E 8.GND E23.WT_SE C 8.BL C23.EGM D 4.SL_R D19.SS_F
A 9.EG_SW1 A24.SS_L B 5.MO_SO B20.CAN_R1 E 9.+5V E24.ALT C 9.BD C24.IP_SW D 5.SL_3 D20.TMP
A10.R_L A25.SC_SW B 6.FR_SO B21.CAN_R2 E10.TGEG E25.RXD1 C10.DSUB1 C25.FR D 6.S_UP D21.INCH
A11.F_L A26.TF_L B 7.SSL_SO B22.DOUT1 E11.KEY E26.TGSP C11.HYDOL C26.KO_P D 7.S_DOWN D22.KO_S
A12.ST_L A27.AC_L B 8.ISW_R B23.OUT_FEW E12.KEY E27.INCH_SE C12.DR C27.ES_SE D 8.EG_SW D23.SC
A13.WL_L A28.BP_L B 9.BZ B24.MT E13.CANH1 E28.ASUB2 C13.BSL_S C28.3/4 D 9.M_SW D24.AR
A14.CW_L A29.N_L B10.BSL_R B25.ET_SE E14.EGR2 E29.CANHO C14.TF C29.1/4 D10.SL_1 D25.SM_SW
A15.ET_L A30.SC_L B11.KO_R B26.TXD1 E15.EGR1 E30.B_SE1 C15.WL C30.DC D11.SL_F D26.SS_R
A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 E1 E2 E3 E4 E5 E6 E7 E8 E9 C1 C2 C3 C4 C5 C6 C7 C8 C9 D1 D2 D3 D4 D5 D6 D7
A10 A11 A12 A13 A14 A15 A16 A17 B8 B9 B10 B11 B12 B13 E10 E11 E12 E13 E14 E15 E16 E17 C10 C11 C12 C13 C14 C15 C16 C17 D8 D9 D10 D11 D12 D13
A18 A19 A20 A21 A22 A23 A24 A25 B14 B15 B16 B17 B18 B19 E18 E19 E20 E21 E22 E23 E24 E25 C18 C19 C20 C21 C22 C23 C24 C25 D14 D15 D16 D17 D18 D19
OPT A26 A27 A28 A29 A30 A31 A32 A33 A34 B20 B21 B22 B23 B24 B25 B26 E26 E27 E28 E29 E30 E31 E32 E33 E34 C26 C27 C28 C29 C30 C31 C32 C33 C34 D20 D21 D22 D23 D24 D25 D26
B B
(S/N 9151~)
SbO LgW LgY GR OSb YBr RL YB SbLg GR YB WL GyG YO LgR S2H SbY GyL G YG YB BrR SbR YB YBr Y B PW GyW LgY LLg BrG GW LB VG YW
(S/N 9151~) A612 A502 A507 A701 V203 A618 A608 A616 H718 T103 S003 A806 H136 S005 C703 C201 H114 H126 C901 S002 A603 H113 E802 H702 H722 T202 W301 E603 E501 B002 F004 V206 E006 W401 E012
193 192 173 135 211 413 235 211 204 811 115 400 754 118 166 171 180 415 116 401 251 240 406 408 105 111 260 223 165 255 210 230 157 233
AUTO/ F23 CHANGE F34 CHANGE LY Gy Gy LgR YL YG LgB GW WR SbW GL YBr SbP RG G S2L BrW SbY GyO WL YL YGy YL YG GL GyW GB Lg YL LP PB YSb YV YO
ODOMETER A/M A708 A506 A807 A808 A617 A619 A604 V207 H117 H703 T104 S001 F701 H139 E003 C202 A602 H104 H116 H140 S004 H210 H712 H732 A302 A202 V102 E503 G101 F001 S301 G901 A401 E005
EU JPN FULL AUTO POINT POINT H201 749 169 130 412 414 224 212 170 203 810 119 145 331 234 402 172 220 707 117 151 407 409 265 200 277 222 124 168 110 125 231 232
SELECTION SELECTION SELECTION SELECTION SELECTION LB YR 0 Sb GyB GyG GyL LP SbR LgBr L BrB LgW LR L L W Y G BrY R BW SbO Sb Gy YR B LY LR LW VY
3 PL P 2 B B B B B V602 A615 A609 A504 A809 A505 A501 H208 F102 X501 T001 T901 F901 H204 D203 D204 H731 H726 D107 100 H107 T203 F005 H727 H717 F303 H701 B703 B709 B706 W501
S803 S802 138 410 241 194 103 753 190 149 208 104 273 258 101 146 005-C 005-D 161 160 010 C702 181 106 271 183 184 750 405 121 126 120 158
108 107 GB LG YGy LgL LO YSb LLg LW SbP LB GB LBr LgR LgL BL BR LgB L L B B BY Y V E803 GyB P PL LgL GO PG LG LBr LO
B VG PB PG H121 H202 E804 H122 A710 A901 H207 A711 F202 H205 V101 H206 V701 E502 E001 E002 V704 D201 D202 H736 E004 H131 S102 S103 H135 B503 S401 B702 B708 B701
PW VY 267 V303 242 261 H203 403 140 V302 202 147 278 148 154 225 237 236 226 005-A 005-B 159 H101 266 107 108 182 164 109 122 128 123
S831 S925 S913 S916 S902
111 157 158 110 109 T101
1 1 1 W101
1 1 1 1 9 1 7 1 9 1 9 1 7
(BLUE) (BLUE) (GREEN) (BROWN) (BLACK) C701 E007
C902 H120 (S/N 9151~)
E801 T102
S1 W3 W4 W5 S3 S4 S5 S6 S7 114 W102 S8 S9
S0 T1 W6 T2
Note 3 1 4 1 2 1
1
See Section 62 for the details of A/M selection switch. FUSE BOX (MAIN)
YB
S623
YG YBr
S733 S617
GL
S616
V
S709
BY GyG
S707 S625 B
115 116 119 810 100 114 754
Others are for factory use only. R5 R5 R5 FUSE BOX (CAB)
YL YO B GR BY
RL RG LR LW YR YW R5 R5 R5 S725 S626 S622 S707 E/G WATER R Y
117 118 811 114 S812 S830
TEMP. SENSOR 106 105
4 6 3 2 3 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 (FOR INSPECTION)
MCU RS232C DIAG. S/W
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
W R Y B L G Br O WR SELECTION CONNECTION
003
G201 W R Y B L G Br O WR RL RG LR LW YR YW
G301
G401
Note
H103
These switches/connectors are for factory use only.
RL RG LR LW YR YW WR R5 YW YR LW
W R Y B G Br L O R5 R5 LR RG RL G Br O WR RG YR YW R5
W R Y B L RL LR LW R5 R5 YW
001 8 14 4 6
DC-DC
F406 R R Br R RG OY L R R BW W
R1 WRx2
STARTER S/W F502 B202 G702 B102 T501 H301 H302 E104 E202 6 OG OL OR O 10 3 2 R R CONVERTOR
BW BR RG RB
F503 B207 004 B107 007 910 911 062 T407 D606 D608 D609 D610
S2L B ACC WBx2 F602
H018 H002 H402 H501 (EC : STANDARD)
G BW Lg G WR R WR G WR 913 914
R2 F603
BG C G H735 F703 H720 D2 H401 E107 E101 E106 L R R RL R R
012 014 015 912 065 064 063 V808 D602 D601 H001 H502
7 C304 1 3 1 5 915
A207 1
W 3 W5 F802 013 A307 3 5 4 V9 1 4 1
W F803 1 6 (EU:STANDARD)
A610 2 L
STARTER SWITCH BW WR WR G G501
A706 L L L L L D6
C612
E008 H915
W G802
E601 S703 S704 S711 S712 E806 B504 5 1 H017 BOUT E OUT
BG WB WB S717 005-A 005-B 005-C 005-D F702 005-b
010 V204
V603 F902 V801 V902 V901
W D1 X502 T902 D3 D4 D5 W R R B
IN
IN
WR WR
D506 X503 T002
D501 D503 060 005-a V906 V804 V908 V909 V910
063 065
W 6 OG Y OL OR O 10
5 8
BW G
H601 G L
FR SWITCH
D504 D502 901
6 OG OW OL OR O 10 G501 V904
062 064 C312 C311 C310 C309 C301
(EU : STANDARD) 1 016 017 018 H105 020
4 1 Y B W
1
WBr R R D607 D604
2
3
E1 E2 C303 B301 B302
022 023 024
4 4 1
5
6
5 1
EMERGENCY STEERING
RIDE (EU : STANDARD) D6 D7 D8 D9 D0
PRESS. REVERSAL CONTROL 4 3 3 4
7 4 5 6
FR SWITCH F/R SWITCH/ INTENSIFYING FAN S/W S/W YGy V V YGy V8
8 1 2 3 V402 H803 S709 S503
(EU : STANDARD) STICK STEERING SLIP CONTROL 3 2 242 100 100 242
6 1 1 6 B 1 6 Lg LgL GyW B SbR SbR B
5 8
YO B YW B YO BL BR G V YO LB OSb Lg GB GW S825 S606 S833 H802 S827
E405 E412 E306 S607 S701 S719 S709 S919 S924 S530 D103 H730 S923 222 225 260 240 240
237 236 234 100 232 230 GB GB 211 013 214 210 B LgY B Lg L BY BY L
B YW YW B L BY S603 S824 GY BrW GL B BLg GW S834 D103 V403 H801 S707 D205
E308 S926 D205 S707 278 277 H737 H725 H728 H705 S525 223 013 005-a 114 114 005-a
233 005-a 114 743 733 213 735 212 4 1 6 1 1 6
1 2 2 1
4 1
7 12 12 7 12 7 This page illustrates the transmission
E4 E0 V1 V2 E5 E6 E7 E8
is in neutral and key switch is in OFF
E3
position.
A 95ZV2-09709-09360 EU 2/3
K95V2E92005
95ZV-2 EU FS 92-12
92 Drawing & Diagrams
Electrical Wiring Diagram (3/3) (S/N 9049~9250)
8
COMBINATION 40 36 35 31
1
EU :DISCONNECT 40 36 35 31 WG BrR BG GY Y BW GyY PG YG W
H109
H108
K303
K003
K502
LAMP
RW
325
325
308
RW
RO
RO
303 K501 WL RG RGy LgG GyG LgL LgB GyB N905 P706 N903 P721 M901 N904 P703 P714 J805 P711
303 2 705 730 720 743 159 012 736 739 409 161
RB K106 K106 M701 R605 R102 M101 M601 L806 P101 L603 3
GB BrB GL SbO Y BrW GyW PW YBr GyR
H118
H127
707 R705 312 162 754 182 221 266
K601
K302
K002
325 K502 R104
GW
GW
R R R
329
306
329
RY
RY
RO K101 1 6 240 100 P720 P716 P743 X101 M902 P748 P713 P724 J804 P827
K1 R604 RB RL GW GyL PL BrW LgL GB
LY LG LO LR LB LBr P403 P402
N201 N201 N201
W 214 731 213 183 160 733 737 740 408 751
R704 K107 M501 M803 K206 K204 L501 911 913 915
J402 J502 J602 J102 J202 J302 SbR V N101
H119
H129
K501
K801
K802
329 180 506 250 261 267 WR BrW SbLg Sb YO YV BrG BL YL SbY
RBr
RBr
327
327
303
RB
RB
141 142 143 146 147 148 R R R 901
B
K503 BY RBr RY WR GyO PB SbY BrR Y YR BY V 114 X301 N201 N201 N201 P602 P705 P723 X201 P727 P747 P744 P709 J803 P745
R103 K103 K102 X401 L701 M802 M203 K205 L804 P201 W202 W201 B YGy LgR LP LLg P401 P301 910 912 914 P738 732 204 184 748 734 738 P710 407 209
R602
H106
K401
K901
L802
FRONT HEAD W203 J002 J902 J702 BY R
RLg
RLg
311
2 R703 306 170 220 500 171 251 114 100 RL S2H S2L S2S YL BLg Sb SbW YB YR
B
R702 151 150 149 140 N906 P901 P902 P903 P726 P749 P702 P741 J802 J801
LAMP (OUTSIDE) 330 RO RW BrY RLg OR SbY Br RW V 2 1 1 4 1 1 1
K108 K102
4
R
K3 5 R603 308 181 311 019 172 003 10 6 5 1
5
W1
B
B 114 H8 H3 H4 H5 H6
10 6 5 1
W 1 3 3 1 K203 L702
1 M502 M201
100 K202 H2 H7
Br V BY BY V Br M602 M301
WORKING LAMP 3 L103 L201 L202 H120 H101 H103 L601 H1 L602
003 100 114 114 100 003 K2 M202 J8 X1
(INSIDE) M302
311 K4 BrW BrR LgL LgL BrR BrW T/M SOLENOID VALVE
RLg K105 L102 L203 L401 H122 H113 H123
250 251 261 261 251 250 EFFICIENT +
B
SbO H727
10 6 5 1 1 5 6 10
6 4 4 6 LOADING LR B J1 1 6
HORN (L) F − + H204 YR B BL BL GY GY BrR BrW GyY Sb
SYSTEM (ELS) 146 H701 H713 H713 N001 N001 H739 H719 H734 H704 1 2 3 4 5 6 7 8 9 10
B 741 741 031 031 730 732 736 205
HYD. OIL OIL PRESS. − 2 1 405
GW YB YG GB GR GY BrB PG GyW W
2 2 TEMP. SENSOR H702 H732 H730 N005 N001 H729 H733 H724 H731 11 12 13 14 15 16 17 18 19 20
K601 EFFICIENT 214 035 031 731 739 737 161
SENSOR 406 409
LOADING + P7
B
K7 YL YBr B B GR YO YL PW SbLg GY
K6 LB B J2 N005 H716 H706 H723 H718 H737 21 22 23 24 25 26 27 28 29 30
HORN (H) HYD. OIL SYSTEM (ELS) −
H712 H722
H + H205 035 748 747 740 204 743
K702
K704
K107
407 408
GW
GW
329
720
LgL
182
151 BY
SENSOR
B
30A
R1
70A
70A
FUSE BOX (ECM)
1 2
RH
70A
W3
B 1 4
BATTERY
ELECT. FAN WV
COMPRESSOR N2 1 N403 RL WG −
CLUTCH CONDENSER N1 700 N906 N905
703 705 1 2
(S/N ~9150) (ECC) 31 32 33 34 35 706 708
+
M1 M2 M3 N901 P601
GY G GL GB GR WL WP REAR
1
T/M OIL TEMP. E/G WATER R 6 1 COMBINATION
2 1 2 1 GY N4
B
B
H301 703
SENSOR TEMP. SENSOR 2 1 H302 N701 WL WP LAMP (R. H)
B LgG V BY V BY H401 1 2 RL M701 M702 R6
H128
H139
H101 H120 H101 H120 W 1
330
331
FAN SPEED H137
RG
GR
RL
706 708
R
162 100 114 100 114 G GR H402 700 702 705
H501 015 708 1 2
CONTROL SbY SbY W W N301 N401 N402 N702 N704
M7 H502 WG B
H109
H129
GY GR N303 H601 WV BW
325
303
RO
WR WP
RB
RY
SOL. VALVE H114 H104
G
GL GB 900 P502 910- 701 012 720 M0
B W
171 172 ALTERNATOR P503 915 015 708 N601 N602
N703
3
P601 P602 BW BG
901 WR WP R 4 3
081 B
3 2 3 4 1 2
2 REAR
085 4 3
1
S S W W R BW BG COMBINATION
B
B
E I B R N101 N101 P002 H735 H738 LAMP (L. H)
081 085 GR B 701 012 720
− − R7
H128
H139
+ + P718
330
331
WG B
RG
GR
RL
YR BW
R
H111 2 1 P728 P001 H740
GY WR WP 702 705
H119
H129
1
RBr
327
303
H720 M002 RL WL
RB
RY
G
1 2 015 708 H710 M001
PARKING 1 6 703 706
3
BY GyL GyG BY LgB B 2 1 6 1
H120 H126 H136 H120 H132 SOLENOID P707
DIODE
114 180 754 114 221 P708
2 1 1 2 1 2 YR P5 P717 N0 UNIT P6 N5
WP WL 031 N9
M002 M001 LH
BRAKE OIL PRESS. (MAIN) 708 H140 BATTERY
P2 706
M5 M6 P1 707 −
+
95ZV2-09709-09360 EU 3/3
K95V2E92006
95ZV-2 EU FS 92-13
92 Drawing & Diagrams
Electrical Wiring Diagram (1/3) (S/N 9251~9350)
2
1
2
1
INSTRUMENT PANEL 5
4
5
4
5
4
6 6 6
HAZARD 3 3 B601
C305
1 4 4
2 5 5
3
6 6 WL C AC TT + ES FR EG2 EG1 EG3 SS WTM TTM + N A AB SM SM TC PH WL HM
4 7 4 5 6 7 4 5 6 7 4 5 6
GND
5
6 7 7
WT EP BP CE (+) TF F 3/4 1/2 1/4 EMP GND + 1 2 3 4 P W GND H L R
8 1 2 3 8 1 2 3 8 1 2 3
A5
1 10
A6
1 6
A7
1 8
A8
B101
B201
1 1
A9
4
B1
1 4
B2
1 4 T3 1
A
RBr RBr BP B GyW B B GL B
B910 G803 S823 S822 1
322 323 200 265 B3 B4 YV
T307
4 A815 A814 1 4 1 4 1 231
H109 H119
COMBINATION S/W FOR LAMPS 1 1 B B B 3 2
324 326 R L L YGy
325 A1 327 A2 A3 D602 C101 E706 E704
023 801 005-a 242
R B R B
HORN S/W D601 C102 H804
024 802 243
TB TL TR HU EL LT LH HL YV 4 1
SHIFT LEVER S918
(BLACK)
231
1
9 16
P RBr RO RW
G703 A103 A106 F401
B RB RY
F601 F501
(S/N 9258~) A4
V4
F801
GW GL GY 320 322 321 304 301 302
BRAKE E/G IDLE TORQUE E/G OIL
RELAY SELECTION SELECTION PRESS. Hi-BEAM HEAD LAMP WIDTH LAMP
G B
GL
328
PARKING S/W 8 1 RELAY RELAY S/W RELAY RELAY(UL) RELAY(LH) RELAY(LT)
L GR GB B
G
B8 B9
R
Y LIFT KICKOUT SET-UP/ DECLUTCH SET-UP
B
LOWER KICKOUT SET-UP
1 1
2 2
3 3
B Y R LR LBr B DECLUTCH CUT-OFF S/W 4 4
5 5
L G S911 S904 6 6
2 2 2 2 2 2
126 128 3 3 3 3 4 6 3 3
4 6 LW B R RL SbY SbR Sb SbP Gy GyR RW R R R R R
L LgG S912 7 4 5 6 7 4 5 6 D111 S619 H711 S608 H704 S509 S816 H721 H108 D108 D108 D108 D108 D108
120 004 245 209 208 205 202 750 751 308 001 001 001 001 001
D206 H137
005-b 162 LY LG LO 8 1 2 3 8 1 2 3 RG B B B B B B B RY RY RW RY RY RB RB
YO
LLg
176
165
GO SbW B S910 S903 S905 H139 F504 B912 F402 B915 C403 B914
121 122 123 5 8 5 8 331 305 304 305 302 H129 301
S901 A712 BW B BrG LP B LgY 300 4
4 1 4 1 4 1 4 1 4 1 1
S921
F003
H707 E E
AIR TEMP. 748 LAMP
Y
B
5 3 2 R L B L B
PROBE (THAM) G (OPT)
H123
S2L
T003
T903
20 11
BrW
2 2
BrR
3 3
272
250
257
BrB
B PG PW V805
BR
WG WL Lg LB 1 H708 B
S914
4 1 4 1 Br Br X504
415
010
BrR BrW BrB
V5 V6 T4 T5 G0 G1 G9 G2 G3 G4 G5 G6 T8 G7 G8
2
H1 H2
H8 H7
W1
12 7 H3 H4 H5 H6 V211
C002
2 1 B YGy LgR LP LLg 1 4
10 6 5 1 BY V 10 6 5 1
325 308 181
A107 F404 S811 B108
311 019 172 003
D609 S722 D110 H003 S709
100 S707 S709
114 100
LY LG LO LR LB
S819 V702 S517 S507
151
LBr
150 149 140
BY R
E701 V404 703 C201 C202 C203 747
F704 T406 T405 T404 T403
735 205 218 406
F203 T206 S828 S817
405
741
This page illustrates the transmis-
1 1 1 114 243
RO RW BrY RLg OR SbY Br RW V RL S2H S2L S2S YL BLg Sb SbW YB YR C004
(S/N~9257)
114 327 306
S707 A102 F403 S614 S723
170 220 500 171 251
C307 S730 S826 H004 H016
1
S518 S502 S505 S613 S601 S604
141 142 143 146 147 148
6
910
D301 D401
912
D002
914
901
SbR V
E702 E703
240 100
015 732 204
D101 A606 S534 S815 T402
184 748 734
C001 G004
738 407 209
S820 F103
G001 sion is in neutral and key switch is
BY RBr RY WR GyO PB SbY BrR Y YR R R R WR BrW SbLg Sb YO YV BrG BL YL SbY
S619 E201
303 330 329
F604 V604 F804 S731
180 506
C308
250
G302 S504 S501
261 267 911
D402
R
D901
R
913
D001
R
915 W
2 3 214 731
V202 A607 V209 S814 S716
213 183 160 733 737 740 408
C005 G002 S829 F302
751 in OFF position.
RB RL GW GyL PL BrW LgL GB GB BrB GL SbO Y V208 BrW GyW PW YBr GyR
707 331 312 162 182 217 221 266 705 730 720 743 159 C003 012 736 739 409 161
V502 B208 B506 S806 T207 V703 S801 V503 A605 A802 V207 S708 D105 C006 G003 S821 S715
S724 WL RG RGy LgG LgL YSb LgB GyB A503 WG BrR BG GY Y BW GyY PG YG W
(S/N 9258~) 40 36 35 31 40 36 35 31 95ZV2-09709-09932 EU 1/3
Z504 09709-10560
K95V2E92024
95ZV-2 EU FS 92-14
92 Drawing & Diagrams
Electrical Wiring Diagram (2/3) (S/N 9251~9350)
MCU
A 1.2S_SO A16.TT_L A31.1/4_L B12.X_R E 1.SSR_SO E16.SPD E31.TT_SE C 1.2S_SE C16.EP C31.BSL D12.SL_A
A 2.2_SO A17.D_SO A32.FR_L B13.F_SO E 2.FC_SO E17.BATT E32.OT_SE C 2.POD_SW1 C17.F C32.DSUB3 D13.DSUB2
A 3.ES_R A18.1_SO A33.3/4_L B14.B_SO E 3.KEY E18.CANL1 E33.OUT_RSE C 3.POD_SW2 C18.ASUB1 C33.DD_S D14.KD
A 4.DD_SO A19.EP_L A34.EG_SW3 B15.EG_SW2 E 4.KEY E19.SS_P E34.ET_M C 4.DSUB4 C19.TMP_SE C34.AFR D15.INCH_S
A 5.3_SO A20.AB_L B 1.H_SO B16.RIN1 E 5.GND E20.CANLO C 5.TT C20.1/2 D 1.PRK D16.OD_SW
A 6.HM A21.A_L B 2. B17.OUT_MD2 E 6.GND E21.TM_M C 6.AC C21.1/8 D 2.AM_SW D17.SH
A 7.LU_SO A22.1/2_L B 3.IP_SO B18.N_R E 7.GND E22.B_SE2 C 7.ET C22.2S D 3.SL_2 D18.SS_SW
A 8.4_SO A23.E_L B 4.R_SO B19.BR_L E 8.GND E23.WT_SE C 8.BL C23.EGM D 4.SL_R D19.SS_F
A 9.EG_SW1 A24.SS_L B 5.MO_SO B20.CAN_R1 E 9.+5V E24.ALT C 9.BD C24.IP_SW D 5.SL_3 D20.TMP
A10.R_L A25.SC_SW B 6.FR_SO B21.CAN_R2 E10.TGEG E25.RXD1 C10.DSUB1 C25.FR D 6.S_UP D21.INCH
A11.F_L A26.TF_L B 7.SSL_SO B22.DOUT1 E11.KEY E26.TGSP C11.HYDOL C26.KO_P D 7.S_DOWN D22.KO_S
A12.ST_L A27.AC_L B 8.ISW_R B23.OUT_FEW E12.KEY E27.INCH_SE C12.DR C27.ES_SE D 8.EG_SW D23.SC
A13.WL_L A28.BP_L B 9.BZ B24.MT E13.CANH1 E28.ASUB2 C13.BSL_S C28.3/4 D 9.M_SW D24.AR
A14.CW_L A29.N_L B10.BSL_R B25.ET_SE E14.EGR2 E29.CANHO C14.TF C29.1/4 D10.SL_1 D25.SM_SW
A15.ET_L A30.SC_L B11.KO_R B26.TXD1 E15.EGR1 E30.B_SE1 C15.WL C30.DC D11.SL_F D26.SS_R
A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 E1 E2 E3 E4 E5 E6 E7 E8 E9 C1 C2 C3 C4 C5 C6 C7 C8 C9 D1 D2 D3 D4 D5 D6 D7
A10 A11 A12 A13 A14 A15 A16 A17 B8 B9 B10 B11 B12 B13 E10 E11 E12 E13 E14 E15 E16 E17 C10 C11 C12 C13 C14 C15 C16 C17 D8 D9 D10 D11 D12 D13
A18 A19 A20 A21 A22 A23 A24 A25 B14 B15 B16 B17 B18 B19 E18 E19 E20 E21 E22 E23 E24 E25 C18 C19 C20 C21 C22 C23 C24 C25 D14 D15 D16 D17 D18 D19
(S/N ~9257)
OPT A26 A27 A28 A29 A30 A31 A32 A33 A34 B20 B21 B22 B23 B24 B25 B26 RG E26 E27 E28 E29 E30 E31 E32 E33 E34 C26 C27 C28 C29 C30 C31 C32 C33 C34 D20 D21 D22 D23 D24 D25 D26
(BLACK) (WHITE) (BLUE)
H139
331
B B B B
(S/N 9258~)
Note: SbO LgW LgY GR OSb YBr RL YB SbLg GR YB WL GyG YO RL LgR S2H SbY GyL G YG YB BrR SbR YB YBr B PW GyW LgY LLg BrG GW LB VG YW
See Section 62 A612 A502 A507 A701 V204 A618 A608 A616 H718 T103 S003 A806 W601 S005 Z502 C703 C201 H114 H126 C901 S002 A603 H113 E802 H702 H722 W301 E603 E501 B002 F004 V201 E006 W401 E012
for details. 193 192 173 135 211 413 235 411 204 811 115 400 754 118 245 166 171 180 415 116 401 251 240 406 408 111 260 223 165 255 210 230 157 233
AUTO/ F23 CHANGE F34 CHANGE A708 LY Gy Gy LgR YL YG LgB GW WR SbW GL YBr SbP G S2L BrW SbY GyO WL YL YGy YL YG GL GyW GB Lg YL LP PB YSb YV YO
FULL AUTO POINT POINT ODOMETER A/M H201 A506 A807 A808 A617 A619 A604 V212 H117 T203 T104 S001 F701 E003 C202 A602 H104 H116 H140 S004 H210 H712 H732 A302 A202 V102 E503 G101 F001 S301 G901 A401 E005
EXPORT EU JAPAN 141 749 169 130 412 414 224 212 170 203 810 119 145 234 402 172 220 707 117 151 407 409 265 200 277 222 124 168 110 125 231 232
SELECTION SELECTION SELECTION SELECTION SELECTION LB YR 0 Sb GyB GyG GyL LP SbR LgBr L BrB LgW LR L L W Y G BrY R BW SbO Sb Gy YR B LY LR LW VY
3 PL P 2 B B B B B V602 A615 A609 A504 A809 A505 A501 H208 F102 X501 T001 T901 F901 H204 D203 D204 H731 H726 D107 H107 T205 F005 H727 H717 F303 H701 B703 B709 B706 W501
S803 S802 138 410 241 194 103 753 190 149 208 104 273 258 101 146 005-C 005-D 161 160 010 181 106 271 183 184 750 405 121 126 120 158
108 107 GB LG YGy LgL LO YSb LLg LW SbP LB GB LBr LgR LgL BL BR LgB L L B B BY Y V GyB P PL LgL GO PG LG LBr LO
B PW VG VY PB PG H121 E804 H122 A901 H207 F202 H205 V101 H206 V701 E502 E001 E002 V704 D201 D202 H736 C702 H131 S102 S103 H135 B503 S401 B702 B708 B701
267 142 242 261 143 403 140 144 202 147 278 148 154 225 237 236 226 005-A 005-B 159 100 E803 266 107 108 182 164 109 122 128 123
S831 S925 S913 S916 S902
111 157 158 110 109 E004
1 1 1 1 1 1
1 9 1 7 1 9 H101 1 9 1 7
(BLUE) (BLUE) (GREEN) (BROWN) (BLACK)
T101
H202 A710 A711 C701 E007 W102 W101
V303 H203 V302 C902 H120 W602
E801 T102
S1 W3 W4 W5 S3 S4 S5 S6 S7 114 S8 S9
S0 T1 W6 T2
Note:
See Section 62 for the details of A/M selection switch. 3
YB YG YBr
1 4
GL V
1 2
BY GyG
1
4 1
Others are for factory use only. FUSE BOX (MAIN)
FUSE BOX (CAB)
S623 S733 S617
115 116 119
S616 S709
810 100
S707 S625
114 754
B SbW
S615
203
R5 R5 R5 YL YO B GR BY
R5 R5 R5 S725 S626 S622 S707 R SbW YSb
RL RG LR LW YR YW 117 118 811 114 E/G WATER S812 H703 H133
106 218 217
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
4 6 3 2 TEMP. SENSOR 5 8
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CONTROLLER RS232C (FOR INSPECTION) NEW ECO
W R Y B L G Br O WR SELECTION SELECTION
W R Y B L G Br O WR RL RG LR LW YR YW
G201
G301
G401 B102
B107
Note: These switches/connectors are for factory use only.
H103
5
RL RG LR LW YR YW WR R YW YR LW
5
W R Y B G Br L O R
5
R
5
LR RG RL G Br O WR RG YR YW R
5 5
W R Y B L RL LR LW R R YW
8 14 4 6
R R Br R RG OY L R R BW W DC-DC
STARTER S/W F406 E202
BW R1 BR WRx2 F502 G702 T501 H301 H302 E104 T407
6 OG OL OR O 10 3
RG RB 2 R R CONVERTOR
F503 001 003 004 006 007 005 910 911 062 060 D606 D608 D609 D610
B ACC WBx2 F602
H018 H002 H402 H501 (EU : STANDARD)
R2 G BW Lg G WR R WR G WR 913 914
BG F603 H735 F703 H720 H401 E107 E101 E106 L R R
C G
012 014 015 D2 912 065 064 063 V808 D602 D601
RL R R
H001 H502
7 C304 B202 1 3 1 5 915
A207 1 1 4
3 5
F802 B207 3 4 V9 1
WW W F803 002 013 A307 1
2
5 6 (EU:STANDARD)
G501 A610 L C612
STARTER SWITCH BW WR WR G A706 L L L L E008 L D6
W G802 H915 B
OUT
E OUT
E601 S703 S704 S711 S712 E806 B504 5 1 H017
BG WB WB S717 005-A 005-B 005-C 005-D F702 005-b
010 V203
V603 F902 V801 V902 V901
D1 X502 T902 D3 D4 D5 W R R B
IN
IN
5 8 W
WR WR T002
D506 X503
D501 D503 060 005-a V906 V804 V908 V909 V910
063 065 OG Y OL OR O 10
W 6 5 8
BW G Z503 C309
H601 H105 G L
D504 D502
062 064
901
(S/N 9258~) 6 OG OW OL OR O 10 G501 V904
1 C312 C311 C310 C301
4 1 016 017 018 019 020 Y B W
WBr R R D607 D604
E1 E2 C303 B301 B302
FR SWITCH 022 023 024 4 1
(EU : STANDARD) 5 1
2
1
D6 D7 D8 D9 D0
3
4
5
6 V8
SECONDARY STEERING
RIDE (EU : STANDARD)
PRESS. REVERSAL CONTROL 4 3 3 4
7 4 5 6
FR SWITCH F/R SWITCH/ INTENSIFYING FAN S/W S/W YGy V V YGy
8 1 2 3 V402 H803 S709 S503
6
(EU : STANDARD) 1 1 STICK STEERING 6
3 2 242 100 100 242
6
SLIP CONTROL 1
5 8 B Lg LgL GyW B SbR SbR B
YO B YW B YO BL BR G V YO LB S825 S606 S833 H802 S827 OSb Lg GB GW
E405 E412 E306 S607 S701 S719 S709 S919 S924 222 225 260 240 240 S530 D103 H730 S923
232 233 232 237 236 234 100 232 230 GB GB B LgY B Lg L BY BY L 211 013 214 210
B YW YW B L BY S603 S824 S834 D103 V403 H801 S707 D205 GY BrW GL B BLg GW
E308 S926 D205 S707 278 277 223 013 005-a 114 114 005-a H737 H725 H728 H705 S525
233 233 005-a 114 4 1 6 1 1 6 743 733 213 735 212
1 2 2 1
4 1
7 12 12 7 7 12
E4 E0 V1 E5 E6 E7 E8 V2 This page illustrates the transmis-
E3 sion is in neutral and key switch is
in OFF position.
A 95ZV2-09709-09932 EU 2/3
09709-10560
K95V2E92025
95ZV-2 EU FS 92-15
92 Drawing & Diagrams
Electrical Wiring Diagram (3/3) (S/N 9251~9350)
8
40 36 35 31 40 36 35 31
JPN/EXP: CONNECT K303 R605
1
K003 R705 303 WL RG RGy LgG LgL YSb LgB GyB WG BrR BG GY Y BW GyY PG YG W
RLg RB GW RW
EU: DISCONNECT
RO
RY RO
COMBINATION LAMP M701 R102 M101 L806 M001 P101 L603 N905 P706 N903 P721 M901 N904 P703 P714 J805 P711
308
325
325
308
K106
303 K501 R104 707 331 312 162 182 217 221 266 2 3 705 730 720 743 159 012 736 739 409 161
RB K106 R604 RB RL GW GyL PL BrW LgL GB GB BrB GL SbO Y BrW GyW PW YBr GyR
K601
R R R
GW
1 6
RY
K502
329
306
306
329
325 R704 K107 M501 M803 K206 K204 L501 240 100 P720 P716 P743 X101 M902 P748 P713 P724 J804 P827
RO K101 K302 K1 329 180 506 250 261 267 LY LG LO LR LB LBr P403 P402
N201 N201 N201
W 214 731 213 183 160 733 737 740 408 751
K002 911 913 915
BY RBr RY WR GyO PB SbY BrR Y YR J401 J501 J601 J101 J201 J301 SbR V N101 WR BrW SbLg Sb YO YV BrG BL YL SbY
K802
R R R
RB
R103 P602
RBr
B RBr
303
327
327
303
K501 K102 X401 L701 M802 M203 K205 L804 P201 141 142 143 146 147 148 114 243 901 P705 P723 X201 P727 P747 P744 J803 P745 741
R602 BY V X301 N201 N201 N201 P738
B
K503 K801 327 306 170 220 500 171 251 W202 W201 B YGy LgR LP LLg P401 P301 910 912 914 015 732 204 184 748 734 738 407 209 P709
R702 BY R P710
RO RW BrY RLg OR SbY Br RW V W203 J002 J902 J702 RL S2H S2L S2S YL BLg Sb SbW YB YR
RLg
114 100
311
311
K401 330
B
K108 M401 K105 M801 M303 K201 L803 151 150 149 140 N906 P901 P902 P903 P726 P749 P702 P725 J802 J801
FRONT HEAD 2 K901 325 308 181 311 019 172 003
2 1 1 4 1 1 1
703 747 735 205 218 406 405
LAMP(OUTSIDE) 12 7
4
K203 L702 10 6 5 1 10 6 5 1
K108 K102
5
RW RY
W1
306
R M502 M201 H8 H3 H4 H5 H6
K3 1 3 3 1 L601 M301 100 K202
B K103 K101
B
W Br V BY BY V Br M202
1 L103 L201 L202 H120 H101 H103 M302
003 100 114 114 100 003 K2 J8
3
WORKING LAMP BrW BrR LgL LgL BrR BrW T/M SOLENOID VALVE
(INSIDE) L102 L203 L401 H122 H113 H123
311 K4 250 251 261 261 251 250 EFFICIENT
RLg K105 10 6 5 1 1 5 6 10
6 4 4 6 LOADING F B LR J1 1 6
H204 YR B BL BL GY GY BrR BrW GyY Sb
B SYSTEM (ELS) H713 H713 N001 N001 H739 H719 H734 H704 1 2 3 4 5 6 7 8 9 10
146 H701 741 741 031 031 730 732 736 205
OIL PRESS. 2 1 405
HORN (L) HYD OIL TEMP. YB YG GB GR GY BrB PG GyW W
B EFFICIENT SENSOR H702 H732 H730 N005 N001 H729 H733 H724 H731 11 12 13 14 15 16 17 18 19 20
SENSOR LOADING 406 409 214 035 031 731 739 737 161
GW 2 2 YL YBr P7 B B GR YO YL SbW PW SbLg GY
K601 SYSTEM (ELS) H B LB J2 H712 H722 N005 H716 H706 H703 H723 H718 H737 21 22 23 24 25 26 27 28 29 30
HYD OIL LEVEL SOLENOID
H205
3
407 408
4
035 748 747 218 740 204 743
B
147
B
GW
K702
K704
K107
015
329
B 1/4 1/8
B BLg BrW YV S2H SbY BrG GL YSb
R G
GW 1 1 - + H705 H725 H715 P901
735 733 734
H711 H714 H728
209 738 213
M001
217
41 42 43 44 45 46 47 48 49 50
K601 R B LBr J3 1/2 E
H206 P4 W Y 50 46 45 41 41 45 46 50
S 148
2 1 2 1 3/4
WORKING LAMP Br
B
W B V BY
(INSIDE) 311 K9 H803 H801 X1 M9
RLg K105 Br GyB 100 114
H131
266 1 B LY J4 SbR
B H201 H802 745
GyO BY BrY GB B BY V 141 240
1 2
BO
746 31 20
H116 H120 H121 H120 H101 BO
SbO H727
H107 2 1 Y Y 30 8 21
220 114 181 267 114 100
H736 H726
FRONT HEAD 2 1 2 1 2
1 2 159 160 19 9
LAMP(OUTSIDE) S
FUEL LEVEL
183
18 2 10
K108 K102
L7 M4 L5 L6
RW RY
306
R
K0 2 B LG J5 SENSOR
B H202 29 7 3 22
B
142 + - P8
308
W
1 M8 L8 X4 M1 2 1 17 1 11
28 6 4 23
OR PL
JPN/EXP: CONNECT 1 6 2 1 2 1 16 5 12
B LgL B WR B LgG B LO J6
COMBINATION LAMP EU: DISCONNECT H135 H117 H137 3 H203 15 13
303 K801 PB B 182 170 162 143
27 14 24
RB K106 B
2 1
327 K802 K104 26 25
RBr K103 SECONDARY T/M OIL FILTER GyR
1 3 RW Y B W B W H721
OR PL H102 H112 + STEERING OIL
H105 H125 751
K803 LLg B J7 PRESS. SENSOR ECM
B 019 506 3 4
LU - + H207 GROUND
PB B 3 4 140 SPEED
H115
500 (BLUE) - 2 1 SENSOR
BUCKET 2 4 L902 L901
R2
Br RW Y 312
LEVELER Br K201 F R X2 CAN
RGy R102
003 L1 L903 REAR WORKING LAMP
BrW B B P3 X3 (RESISTOR) B
WAHSER MOTOR LP B J9
L B K206 182 AUTO BRAKE PARKING SOLENOID D - + H208 1
250 L002 149
Sb P746
R3 312
1
B LgL SOLENOID 2 R R
RGy R102
2 1 6 1
H804 H804
H717
184
P736 H709
S2H P9 REAR WORKING LAMP
243 243 H707 P737 B
S2S H708
LgR B S2L 2 1
J0
BOOM ANGLE V
3
1 SPPC - + H209 B B 2
R4 330 BACK UP ALARM
C L201 1 L0 150 R103
SENSOR L3 V V L9 B RL
K202 2
BrR
L303 BrR BrR 100 L2 2 1
1
+ - + -
B L203 L302 K205 R501 303
BY 251 BY RW Y R104 RB
L301 K203 L803 L804 1 LICENSE LAMP
BY 114 V
A L202 2 2 1 SECONDARY STEERING MOTOR PUMP R502 B
2 B T/M PRESS. + YGy W101
1 L802 100 W2
SENSOR S H210
L806
BY
LgL
182
- 151
B
W102 BW 4 1
114 303
JPN/EXP: OPT N904 BG
2 WATER LEVEL SENSOR 012 N903
R501
RIDE CONTROL SOLENOID (OPT) EU: STANDARD N6 720
RB B
330 312
3 HEAER RELAY R401 R301
LgL R201
L401 P0 RL RGy
R
3 2
B
BW
B 1 2 2 1
1 2 STARTER
C
N501
702
3
RL RGy
2 This page illustrates the transmis-
R AIR HEATER H128 H138
LgL
R8 LgL
R801
R803
B B LgL
K204
261
L4
1 2 3 B
N502
701 FUSIBLE LINK FUSIBLE LINK N3
BW
N501
R
N502
N7
RB
330 312
B sion is in neutral and key switch is
702 3 701 H129
L401 BATTERY W
AIR CLEANER RELAY N102
900
2
MAGNETIC S/W 4
303
1 in OFF position.
M
B 30A
R1
70A
70A
FUSE BOX(ECM)
70A
1 2
W3
WV B 1 4
RH BATTERY
ELECT. FAN N2
CONDENSER
1 N403
700
RL
N906
WG
N905
-
COMPRESSOR N1 703 705 1 2
31 32 33 34 35 +
CLUTCH (ECc) 217 708
M2 M3 P741 P601
GY G GL GB GR YSb WP
1
T/M OIL TEMP. R 6 1
2 1 2 1 GY N4 703
B
B
SENSOR H301 REAR COMBINATION LAMP (RH)
H302 N701 YSb WP
V BY V BY 1 2 H133 M702
W H401 1 RL R6
H109 H128
H129 H139
FAN SPEED H101 H120 H101 H120
RB RG
GR
217 708
RO RL
330
331
G GR
R
100 114 100 114 H402 700 702 705
015 708 1 2
CONTROL SbY SbY W W H501 N301 N401 N402 N702 N704
SOL. VALVE H114 H104 M7 GY GR N303 H601 H502 WV WR WP BW WG B
RY
325
303
M0
G
GL GB P502 910- 012 720
171 172 ALTERNATOR 900
915 015 708 701
N601 N602
P503 P601 P602 N703
3
901 R BW BG
WR WP B 4 3
3 3 4 081 2
2 1 2
085 4 3
1
S S W W R BW BG
E I B R N101 N101
B
B
081 085 B
P002 H735 H738 REAR COMBINATION LAMP (LH)
GR 701 012 720
+ - + - P718 R7
H119 H128
H129 H139
WG B
RB RG
GR
RBr RL
330
331
YR P728 BW
R
2 1 035 P001 H740
H111 WR WP 705
GY 702
1 H720 M002 RL
RY
327
303
1 2
G
015 708 H710
1 6 703
3
BY GyL LgB B 2 1
P707 6 1
H120 H126 H132 DIODE UNIT
114 180 221 P708
2 1 1 2 YR P5 P717 N0 P6 N5
WP WL 031 N9
M002 H140
BRAKE OIL PRESSURE (MAIN) 708 707 LH BATTERY
P2
M5 P1 -
+
95ZV2-09709-09932 EU 3/3
09709-10560
K95V2E92009
95ZV-2 EU FS 92-16
92 Drawing & Diagrams
Electrical Wiring Diagram (1/3) (S/N 9351~)
HAZARD
HORN S/W
SHIFT LEVER
(BLACK)
(BLACK)
FUSE
4 SPEED
CAB CONTROLLER LIFT KICKOUT LOWER KICKOUT INDICATOR
NEUTRAL RELAY HORN RELAY FAULT RELAY BUZZER RELAY RELAY RELAY RELAY
THROTTLE PEDAL
CAB (AIRCON)
DATA LINK
CONNECTOR
(BLUE) (BLACK)
97ZV2-09709-11010 1/2
K95V2E92038
95ZV-2 EU FS 92-17
92 Drawing & Diagrams
Electrical Wiring Diagram (2/3) (S/N 9351~)
MCU
OPT
(BLACK) (WHITE) (BLUE)
Note:
See Section 62
for details.
AUTO/ F23 CHANGE F34 CHANGE
FULL AUTO POINT POINT ODOMETER A/M
EXPORT EU JAPAN
SELECTION SELECTION SELECTION SELECTION SELECTION
Note:
See Section 62 for the details of A/M selection switch.
Others are for factory use only. FUSE BOX (MAIN)
STARTER S/W
DC-DC
CONVERTOR
(EU : STANDARD)
STARTER SWITCH
(EU:STANDARD)
OUT
B E OUT
IN
B IN
5 8
G L
G501 V904
Y B W
FR SWITCH D607 D604
(EU : STANDARD) 4 1
SECONDARY STEERING V8
RIDE (EU : STANDARD)
PRESS. REVERSAL CONTROL
INTENSIFYING FAN S/W S/W
FR SWITCH F/R SWITCH/
(EU : STANDARD) STICK STEERING SLIP CONTROL
97ZV2-09709-11010 1/2
K95V2E92039
95ZV-2 EU FS 92-18
92 Drawing & Diagrams
Electrical Wiring Diagram (3/3) (S/N 9351~)
JPN/EXP: CONNECT
EU: DISCONNECT
COMBINATION LAMP
FRONT HEAD
LAMP(OUTSIDE)
WORKING LAMP
(INSIDE)
FUEL LEVEL
FRONT HEAD SENSOR
LAMP(OUTSIDE) -
JPN/EXP: CONNECT
COMBINATION LAMP EU: DISCONNECT T/M OIL FILTER
SECONDARY
STEERING OIL
PRESS. SENSOR GROUND
-
SPEED
(BLUE) - SENSOR
CAN REAR WORKING LAMP
BUCKET
(RESISTOR)
LEVELER WAHSER MOTOR
AUTO BRAKE PARKING SOLENOID - SECONDARY STE ERING MOTOR RELAY
SOLENOID
REAR WORKING LAMP
-
BACK UP ALARM
BOOM ANGLE
SENSOR
- -
SECONDARY STEERING MOTOR PUMP LICENSE LAMP
T/M PRESS.
SENSOR
-
JPN/EXP: OPT
WATER LEVEL SENSOR
RIDE CONTROL SOLENOID (OPT) EU: STANDARD
HEAER RELAY
STARTER
This page illustrates the transmis-
AIR HEATER
DIODE UNIT
97ZV2-09709-11010 2/2
K95V2E92040
95ZV-2 EU FS 92-19
92 Drawing & Diagrams
Electrical Wiring Diagram
MCU
A 1.2S_SO A16.TT_L A31.1/4_L B12.X_R E 1.SSR_SO E16.SPD E31.TT_SE C 1.2S_SE C16.EP C31.BSL D12.SL_A
A 2.2_SO A17.D_SO A32.FR_L B13.F_SO E 2.FC_SO E17.BATT E32.OT_SE C 2.DSUB2 C17.F C32.EG_M D13.SS_N
A 3.ES_R A18.1_SO A33.3/4_L B14.B_SO E 3.KEY E18.CANL1 E33.OUT_RSE C 3.DSUB4 C18.ASUB1 C33.DD_S D14.KD
A 4.DD_SO A19.EP_L A34.EG_SW1 B15.EG_SW2 E 4.KEY E19.SS_P E34.ET_M C 4.BSL- C19.ASUB2 C34.AFR D15.INCH_S
A 5.3_SO A20.AB_L B 1.H_SO B16.RIN1 E 5.GND E20.CANLO C 5.TT C20.1/2 D 1.PRK D16.OD_SW
A 6.HM A21.A_L B 2.PWM_SO B17.OUT_MD2 E 6.GND E21.TM_M C 6.AC C21.1/8 D 2.AM_SW D17.SH
A 7.LU_SO A22.1/2_L B 3.IP_SO B18.N_R E 7.GND E22.B_SE2 C 7.ET C22.2S D 3.SL_2 D18.SS_SW
Female A 8.4_SO A23.E_L B 4.R_SO B19.BR_L E 8.GND E23.WT_SE C 8.BL C23.EG_H D 4.SL_R D19.SS_F
connector A 9.OTH_OUT
A10.R_L
A24.SS_L
A25.SC_SW
B 5.MO_SO
B 6.FR_SO
B20.CAN_R1
B21.CAN_R2
E 9.+5V
E10.TGEG
E24.ALT
E25.RXD1
C 9.BD
C10.DSUB1
C24.IP_SW
C25.FR
D 5.SL_3
D 6.S_UP
D20.TMP
D21.INCH
A11.F_L A26.TF_L B 7.SSL_SO B22.DOUT1 E11.KEY E26.TGSP C11.DSUB3 C26.KO_P D 7.S_DOWN D22.KO_S
A12.ST_L A27.AC_L B 8.BSL_SO B23.OUT_FEW E12.KEY E27.INCH_SE C12.DR C27.ES_SE D 8.EG_SW D23.SC
A13.WL_L A28.BP_L B 9.BZ B24.MT E13.CANH1 E28.SC_P C13.BSL+ C28.3/4 D 9.M_SW D24.AR
A14.CW_L A29.N_L B10.BSL_R B25.ET_SE E14.EGR2 E29.CANHO C14.TF C29.1/4 D10.SL_1 D25.SM_SW
A15.ET_L A30.SC_L B11.KO_R B26.TXD1 E15.EGR1 E30.B_SE1 C15.WL C30.DC D11.SL_F D26.SS_R
A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 E1 E2 E3 E4 E5 E6 E7 E8 E9 C1 C2 C3 C4 C5 C6 C7 C8 C9 D1 D2 D3 D4 D5 D6 D7
A10 A11 A12 A13 A14 A15 A16 A17 B8 B9 B10 B11 B12 B13 E10 E11 E12 E13 E14 E15 E16 E17 C10 C11 C12 C13 C14 C15 C16 C17 D8 D9 D10 D11 D12 D13
A18 A19 A20 A21 A22 A23 A24 A25 B14 B15 B16 B17 B18 B19 E18 E19 E20 E21 E22 E23 E24 E25 C18 C19 C20 C21 C22 C23 C24 C25 D14 D15 D16 D17 D18 D19
MCU A26 A27 A28 A29 A30 A31 A32 A33 A34 B20 B21 B22 B23 B24 B25 B26 E26 E27 E28 E29 E30 E31 E32 E33 E34 C26 C27 C28 C29 C30 C31 C32 C33 C34 D20 D21 D22 D23 D24 D25 D26
SbO LgW LgY GR OSb YBr RL YB GR YB WL GyG YO LgR S2H SbY GyL G YG YB BrR SbR YB YBr Y B GyW LgY PB LLg BrG GW LB PW YW
A612 A502 A507 A701 V204 A618 A608 A616 T103 T303 A806 H769 T305 C703 C201 H725 H755 C901 T302 A603 K205 E802 H716 H744 T202 E603 E501 H210 B002 F004 V201 E006 S201 E012
193 192 173 135 211 413 235 411 811 115 400 754 118 166 171 180 415 116 401 251 240 406 408 105 260 223 152 165 255 210 230 111 233
LY Gy GY LgR YL YG LgB GW WR SbW GL YBr SbP RG G S2L BrW SbY GyO WL YL YL YG GL GyW GB Lg YL LP PB YSb YV YO
A708 A506 A807 A808 A617 A619 A604 H707 H739 X601 T104 T301 F701 H770 E003 C202 A602 H711 H740 H766 T304 H730 H701 A302 A202 V102 E503 G101 F001 S301 G901 A407 E005
H201 749 169 130 412 414 224 V212 170 203 810 119 145 331 234 402 172 220 707 117 407 409 265 200 277 222 124 168 110 125 231 232
RL YR 0 Sb GyB GyG GyL LP SbR LgBr L BrB LgW LR L L W Y G BrY R BW SbO Sb Gy YR B LY LR LW
H714 A615 A609 A504 A809 A505 A501 H208 F102 X501 T001 T901 F901 H204 D203 D204 H743 H720 D107 100 H726 T203 F005 H762 H748 F303 H702 B703 B709 B706
T801 410 241 194 103 753 190 149 208 104 273 258 101 146 005-C 005-D 161 160 010 C702 181 106 271 183 184 750 405 121 126 120
GB LG YGy LgL LO YSb LLg LW SbP LB GB LBr LgR LgL BL BR LgB L L B B BY Y V E803 GyB P PL LgL GO PG LG LBr LO
H736 H202 E804 K204 A710 A901 H721 A711 F202 H205 V101 H206 H209 E502 E001 E002 H751 D201 D202 H734 E004 H750 S102 S103 H754 B503 S401 B702 B708 B701
267 V303 242 261 H203 403 140 V302 202 147 278 148 150 225 237 236 221 005-A 005-B 159 K202 266 107 108 182 164 109 122 128 123
T101
H708
1 9 1 7 1 9 1 9 1 7
C701 E007
Male connector C902 K203
E801 T102
S5 S6 S7 114 H724 S8 S9
Female
connector
115V2E92016
95ZV-2 EU FS 92-20
92 Drawing & Diagrams
Electrical Wiring Diagram
Female connector
F704 T406 T405 T404 T403 C002 F203 S615 S722 S730
RL S2H S2L S2S YL BLg Sb SbW SbY SbY
C404
C401
C004
PARKING
D101 A606 S534 T402 C001 G004 C309 F103 G001 S/W
WR BrW SbLg RLg YO YV BrG BL OR SbY
B Y R
L G
40 36 35 31 4 6
BrR GyR Y GyY PG PL W L LgG
P743 P742 M901 P701 P724 M803 P741
Male D206 H137
connector WY BrB BrY GyO Y
P201 P744 M401 L701 M902
BrW GyW PW PB GyR
P722 P711 P725 M802 P749 GO SbW B
WR BL YO YV BrG BL OR SbY S901 A712
P739 P734 P720 P709 P702 P734 M801 P713 Female connector
3 1
S2H S2L S2S YL BLg Sb SbY SbY
P901 P902 P903 P710 P723 P731 M303 M203
B5
10 6 5 1
H7
Black
White (Male connector) (Female connector)
90V2U92009
95ZV-2 EU FS 92-21
92 Drawing & Diagrams
Electrical wiring diagram abbreviation chart
WL Radiator water level warning lamp P Parking brake lamp A20 Auto brake lamp E/G coolant temperature sensor Efficient loading system oil pressure D1 Parking switch
C1
C Charge lamp A AUTO lamp A21 Auto shift indicator lamp (S/N 9001~9150) sensor D2 Auto/Manual selection
B25
AC Air cleaner clogging alarm AB Auto brake lamp A22 Fuel level lamp (1/2) E/G water temperature sensor C2 Specification change 1 D3 Shift lever 2
TT T/M oil temperature alarm SM Meter (Speed/Tacho) + A23 Fuel level lamp (E) (for inspection) (S/N 9151~) C3 Specification change 2 D4 Shift lever R
WT Engine water temperature alarm SM Meter (Speed/Tacho) – A24 S/S indicator lamp B26 Communication TXD1 C4 Spare digital input D5 Shift lever 3
EP Engine oil pressure alarm — A25 Traction control selection E1 S/S solenoid valve R C5 T/M oil temperature switch (not used) D6 Shift up switch
BP Brake oil pressure alarm TC Declutch lamp A26 T/M oil filter warning lamp E2 Fan speed control solenoid valve C6 Air cleaner clogging switch D7 Shift down switch
CE MCU error (failure alarm) PH Preheating lamp A27 Air cleaner warning lamp E3 Power supply +24 V E/G coolant temperature switch D8 E/G speed sensor selection
C7
+ +24 V power supply WL Work lamp A28 Brake pressure warning lamp E4 Power supply +24 V (not used) D9 Meter selection
ES Secondary steering W Central alarm lamp A29 Neutral indicator lamp E5 Power supply GND C8 — D10 Shift lever 1
FR Reversal fan indication lamp GND GND (–) A30 Traction control indicator lamp E6 Power supply GND C9 — D11 Shift lever F
EG2 Engine warning lamp — A31 Fuel level lamp (1/4) E7 Power supply GND C10 Spare digital input D12 Shift lever A
EG1 Engine protection lamp — A32 Reversal fan indicator lamp E8 Power supply GND C11 Hydraulic oil level switch Spare digital input (S/N 9001~9150)
EG3 Engine stop lamp H High-beam lamp A33 Fuel level lamp (3/4) E9 +5 V output Reset switch (S/N 9001~9250) D13 F34 change point selection
C12
SS FR switch, S/S switch indication lamp L Turn signal (left) lamp A34 E/G droop selection 2 E10 Tacho-graph E/G speed New ECO mode selection (S/N 9251~) (S/N 9151~)
Engine water temperature gauge R Turn signal (right) lamp B1 H solenoid valve E11 Power supply +24 V C13 Lower kickout set-up D14 Downshift button
WTM
(sensor) — B2 — E12 Power supply +24 V C14 T/M oil filter clogging switch D15 Declutch set up
TTM T/M oil temperature gauge (sensor) GND Hour meter (–) B3 Pressure intensifying solenoid valve E13 Communication CAN H1 C15 Radiator water level switch D16 Odometer selection
— HM Hour meter (+) B4 R solenoid valve E14 E/G speed sensor 2 (not used) C16 E/G oil pressure switch D17 Shift hold switch
(+) Instrument panel illumination B5 Modulation valve (SPCC) E15 E/G ECM C17 Fuel level F switch D18 S/S shift selection switch
MCU
TF T/M oil filter clogging alarm B6 Reversal fan solenoid valve E16 Machine speed sensor C18 Spare analog input D19 S/S shift switch F
— A1 Efficient loading system solenoid valve B7 S/S solenoid valve L E17 Power supply C19 T/M pressure sensor D20 —
— A2 2nd speed solenoid valve B8 E/G idle selection E18 Communication CAN L1 C20 Fuel level 1/2 switch D21 Declutch switch
F Fuel level lamp (F) A3 Secondary steering motor relay B9 Buzzer E19 S/S potentiometer C21 Fuel level 1/8 switch D22 Kickout set up
3/4 Fuel level lamp (3/4) A4 Ride control solenoid valve B10 Lower kickout relay E20 Communication CAN L0 C22 Efficient loading system switch D23 Traction control switch
1/2 Fuel level lamp (1/2) A5 3rd speed solenoid valve B11 Lift kickout relay E21 T/M oil temperature gauge C23 E/G mode selection switch D24 Armrest switch
1/4 Fuel level lamp (1/4) A6 Hour meter B12 MCU fault relay E22 Brake oil pressure sensor 2 C24 Pressure intensifying switch Tire diameter selection
EMP Fuel level lamp (E) A7 T/C lock-up solenoid valve B13 L solenoid valve E23 Hydraulic oil temperature sensor C25 Reversal fan (manual) switch (S/N 9001~9150)
D25
GND GND (–) A8 4th speed indicator relay B14 Auto brake solenoid valve E24 Alternator C26 Boom angle sensor F23 change point selection
+ + 24 V power supply A9 E/G torque selection B15 E/G droop selection 1 E25 Communication RXD1 (S/N 9151~)
Secondary steering oil pressure sen-
C27
— A10 Back-up lamp B16 Communication RINI E26 Tacho-graph machine speed sor D26 S/S shift switch R
— A11 Fuel level lamp (F) B17 Mode control Declutch sensor C28 Fuel level 3/4 switch
E27
— A12 Steering oil pressure warning lamp B18 Neutral relay (brake oil pressure sensor) C29 Fuel level 1/4 switch
— A13 Radiator water level warning lamp Brake lamp (S/N ~9257) E28 Spare analog input Recall switch (S/N 9001~9250)
B19 C30
N Neutral A14 Central warning lamp Brake relay (S/N 9258~) E29 Communication CAN H0 New declutch selection (S/N 9251~)
– GND (–) A15 E/G coolant temperature warning lamp B20 — E30 Brake oil pressure sensor 1 Lower kickout switch (S/N 9001~9150)
C31
1 1st speed indication A16 T/M oil temperature warning lamp B21 — E31 T/M oil temperature sensor Auto/Full auto selection (S/N 9151~)
2 2nd speed indication A17 D solenoid valve B22 Communication DOUT1 E32 Air temperature probe C32 Spare digital input
3 3rd speed indication A18 1st speed solenoid valve B23 Communication FEW E33 Communication (RESET) C33 Ride control switch
4 4th speed indication A19 E/G oil pressure warning lamp B24 Meter output (Speed/Tacho) E34 E/G coolant temperature gauge C34 Auto fan reversal switch
95ZV-2 EU FS 92-22
92 Drawing & Diagrams
Electrical wiring diagram abbreviation chart
(S/N 9351~)
INSTRUMENT PANEL (A5) INSTRUMENT PANEL (A6) MCU MCU MCU MCU
+ +24V power supply SS F/R switch A19 E/G oil pressure warning lamp E/G water temperature sensor Efficient loading system oil pressure D1 Parking switch
B25 C1
BATT BATT DD Ride control A20 Auto brake indicator lamp (For inspection) sensor D2 A/M selection
GND GND(-) FR Reversal fan A21 Auto shift indicator lamp B26 Communication TXD1 C2 Specification change 1 D3 Shift lever 2
1 1st speed indication EG4 — A22 — E1 S/S solenoid valve R C3 Specification change 2 D4 Shift lever R
2 2nd speed indication EG1 Engine protection lamp A23 — E2 Fan speed control solenoid valve C4 Spare digital input D5 Shift lever 3
3 3rd speed indication EG2 Engine warning lamp A24 S/S indicator lamp E3 Power supply +24 V C5 T/M oil temperature switch (not used) D6 Shift up switch
4 4th speed indication EG3 Engine stop lamp A25 Slip control selection E4 Power supply +24 V C6 Air cleaner clogging switch D7 Shift down switch
— — A26 — E5 Power supply GND E/G coolant temperature switch D8 E/G speed sensor selection
C7
— SUB2 — A27 Air cleaner warning lamp E6 Power supply GND (not used) D9 Meter selection
— BP Brake alarm A28 Brake oil pressure warning lamp E7 Power supply GND C8 — D10 Shift lever 1
— — A29 Neutral indicator lamp E8 Power supply GND C9 — D11 Shift lever F
ES Secondary steering EP Engine oil pressure alarm A30 — E9 +5 V output C10 Spare digital input D12 Shift lever A
WTM Engine water temperature gauge WT Engine water temperature alarm A31 — E10 Tacho-graph E/G speed C11 Hydraulic oil level switch D13 F34 change point selection
1/4 Fuel level lamp (1/4) TT T/C (T/M) oil temperature alarm A32 Reversal fan indicator lamp E11 Power supply +24 V C12 New ECO mode selection D14 Downshift button
1/2 Fuel level lamp (1/2) AC Air cleaner clogging alarm A33 — E12 Power supply +24 V C13 Lower kickout set-up D15 Declutch set up
EMP Fuel level lamp (E) C Charge lamp A34 E/G droop selection 2 E13 Communication CAN H1 C14 — D16 Odometer selection
HM Hour meter EWL Radiator water level warning lamp B1 — E14 E/G speed sensor 2 (not used) C15 — D17 Shift hold switch
— SUB1 — B2 — E15 E/G speed sensor 1 C16 E/G oil pressure switch D18 S/S shift selection switch
— TTM T/C (T/M) oil temperature gauge B3 Pressure intensifying solenoid valve E16 Machine speed sensor C17 — D19 S/S shift switch F
— — B4 R solenoid valve E17 Power supply C18 Spare analog input D20 —
CANH — 3/4 Fuel level lamp (3/4) B5 — E18 Communication CAN L1 C19 — D21 Declutch switch
CANL — B6 Reversal fan solenoid valve E19 S/S potentiometer C20 — D22 Kickout set up
MCU
P Parking brake lamp B7 S/S solenoid valve L E20 Communication CAN L0 C21 — D23 —
TA Tachometer A1 Efficient loading system solenoid valve B8 E/G idle selection E21 T/M oil temperature gauge C22 Efficient loading system switch D24 Armrest switch
A2 2nd speed solenoid valve B9 Buzzer relay E22 Brake oil pressure sensor 2 C23 E/G mode selection switch D25 F23 change point selection
INSTRUMENT PANEL (A6)
A3 Secondary steering motor relay coil B10 Lower kickout relay E23 Hydraulic oil temperature sensor C24 Pressure intensifying switch D26 S/S shift switch R
CE Controller failure alarm A4 Ride control solenoid valve B11 Lift kickout relay E24 Alternator C25 Reversal fan (manual) switch
F Fuel level lamp (F) A5 3rd speed solenoid valve B12 MCU failure relay E25 Communication RXD1 C26 Boom angle sensor
R Turn signal (Right) lamp A6 Hour meter drive B13 F solenoid valve E26 Tacho-graph machine speed Secondary steering oil pressure sen-
C27
WL Work lamp A7 Lock up solenoid valve B14 Brake solenoid valve sor
Declutch sensor
E27
H High-beam lamp A8 4th speed solenoid valve B15 E/G droop selection 1 (brake oil pressure sensor) C28 —
(+) Instrument panel illumination A9 E/G torque selection B16 Communication RIN 1 E28 Spare analog input C29 —
TF T/M oil filter clogging alarm A10 Back-up lamp B17 Mode control E29 Communication CAN H0 C30 New declutch selection
A AUTO lamp A11 — B18 Neutral relay E30 Brake oil pressure sensor 1 C31 Auto/Full auto selection
L Turn signal (Left) lamp A12 Steering oil pressure warning lamp B19 Brake relay E31 T/M oil temperature sensor C32 Spare digital input
N Neutral indication A13 Radiator water level warning lamp B20 — E32 Air temperature probe C33 Ride control switch
W Central alarm lamp A14 Central warning lamp B21 — E33 Communication (RESET) C34 Auto fan reversal switch
AB Auto brake lamp A15 E/G coolant temperature warning lamp B22 Communication DOUT1 E34 E/G coolant temperature gauge
TC Declutch lamp A16 T/M oil temperature warning lamp B23 Communication FEW
PH Preheat lamp A17 D solenoid valve B24 Meter output (Speed/Tacho)
— A18 1st speed solenoid valve
95ZV-2 EU FS 92-23
92 Drawing & Diagrams
Electrical Wiring Diagram (CAB)
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95ZV-2 EU FS 92-24
92 Drawing & Diagrams
Electrical Wiring Diagram (CAB)
(A2)
(A6)
(A3)
Room lamp
(A4)
(A3)
(A5)
Wiper motor
(rear)
(B3)
Speaker
(B4)
Cigar socket
Car radio
(C5)
(B1)
Relay wiper
intermittent
Working lamp (rear)
Wiper motor
(front)
(B6) (B5)
MODM
Speaker (option)
(B9)
(C2)
(C3)
CAN
(C1) (B8)
(C4)
To floor board
K95V2E92026
95ZV-2 EU FS 92-25
92 Drawing & Diagrams
Electrical Wiring Diagram (CAB)
(S/N 0169~)
Rotary warning lamp
Rotary warning lamp (spare) (A3)
GND
(spare) (A3) Speaker (option) (A4)
GND
Speaker (option) (A4) Rotary warning lamp
Rotary warning lamp (spare) (A3)
(spare) (A3) Working lamp
(A2) Working lamp (rear) (A5)
(rear) (A5) (B3)
(A6) (B3) (A2) (A6)
Speaker
(S/N ~0212) (A1)
(B4) (B4)
Speaker
Cigar socket
Cigar socket
Wiper S/W (rear)(A9)
(S/N 0169~) Wiper S/W (front)(A8) (S/N ~0212)
Wiper S/W (rear)(A9)
Wiper S/W (front)(A8)
(A7) (A1) (A7) (A9)
(A9)
MODM
(A8) (A8)
Car radio
(C5) Working lamp (front)
(B9)
Wiper motor Wiper motor
(B1)
CAN (front) Relay wiper (front)
Relay wiper
(Resistor) intermittent
intermittent
(B8)
Working lamp (front)
(B6)
(B6)
(B5) (B5)
Car radio MODM
(C5)
Speaker (option) Speaker (option)
(C1~C3) (B1) (C1~C3) (B7)
(B7) (B9)
SHIFT LEVER
SbO (183)
OPT T/M OIL FILTER S/W C14 (SbO) (193)
A26 T/M OIL FILTER WARNING LAMP
MCU
(062) (064) (063)
MCU
(Sb) (194)
BW 1.25 WR1.25
E RADIATOR WATER Sb (184)
C15 A13 RADIATOR COOLANT LEVEL WARNING LAMP
G BATTERY LEVEL S/W (GY) (169)
A20 AUTO BRAKE INDICATOR LAMP
15A
RELAY
F12
F14
F13
5A
3 10A 18 5A 33 7.5
EFFICIENT LOADING SYSTEM S/W
2 15A 17 5A 32 7.5
1 20A 16 5A 31 10A This page illustrates the transmission is in
RIDE CONTROL S/W neutral and key switch is in OFF position.
X (LgW) (102)
MCU FAILURE
(LgSb) (112) BZ
WARNING BUZZER
E 95ZV2-09708-06160 EU 1/2
K95V2E92012
95ZV-2 EU FS 92-27
92 Drawing & Diagrams
Electrical Connection Diagram (2/2) (S/N 9001~9250)
ACC' E ACC' E
B
F3 Br (003) BrW (250) (081) (031) (730) STOP (013) ACC' E
COMBINATION BUCKET F31 (LG)
W GY (BrR)
1.25 S/W 10A 7 6 F13
F1 R (001) RB (301)
LEVELER 10A
LT LT 8 (731) WARNING F26 (RL)
20A (BrB) 6 28
EL (257) B 17 16 5A
BrB
RY (302) BOOM (LO ) (PL)
LH LH
KO (085) (035) (732) MAINTENANCE BM 19 3
KICKOUT W F35 GR (BrW) (BR)
18 5 27
LT EC
10A
FOR OPT LAMP 28 (BrY)
BrR (272) CD 18 (BrW )
FLOAT (015) 2 A/M
FOR OPT LAMP BS WR (WY ) SERVO MOTOR
AIRCON UNIT
(161) W
F15 38 11 (E15) 21
(WR)
M
MACHINE WIDTH LAMP (RB) 20 MAM
F7 OY (007) REMOTE THROTTLE NIGHT 5
MACHINE WIDTH LAMP 10A
C AIR-SUS 5 (745) ILLUMINATION
RB COMPRESSER GY (743)
21 7 BO (BR) (OL)
(303)
LICENSE LAMP 27 9 RIGHT VENT SELECTION
(GO ) SERVO MOTOR
ACC' E 6 (746)
BO
24
(SB )
M
TAIL LAMP 19 (GW) 25 MV1
12
HL 44 SP HL
S2L (LgR )
WIPER MOTOR CAN 4
(307) HIGH BEAM PL F18 OL (018) S2S
(RY)
5A
M R WIPER INC/DEC S/W RESISTOR
ACM
8
(BL )
95ZV2-09708-05672 EU 2/2
95V2E92025
95ZV-2 EU FS 92-28
92 Drawing & Diagrams
Electrical Connection Diagram (1/2) (S/N 9251~9350)
LEVER
T/M OIL FILTER S/W
SHIFT
C14
(062) (064) (063) E (EU:STANDARD)
BW G1.25 WR1.25 (SbO) (193)
YGy (242) SECONDARY STEERING RADIATOR WATER Sb (184)
C15 A26 T/M OIL FILTER WARNING LAMP
A03 ES LEVEL S/W (Sb) (194)
15A
F12
F14
F13
5A
LG (122) B01 H SOLENOID VALVE YL (407) A30 SLIP CONTROL INDICATOR LAMP
B C D03 FUEL LEVEL 1/2 C20
(RL) (235)
(148) LBr
LY (121)
D10 B04 R SOLENOID VALVE YBr (408) A32 REVERSAL FAN INDICATOR LAMP
[R5]X6 FUEL LEVEL 1/4 C29
(EU:STANDARD) (LgB) (224)
(910~ MAGNETIC (141) LY YG (409) A24 S/S INDICATOR LAMP
915) (702) YO (232) A18 1ST SPEED SOLENOID VALVE FUEL LEVEL 1/8 C21
[R5] (701)
S/W 5 S/S SHIFT S/W F D19
[BW ] VOLTAGE (YR) (410)
YW (233) (LY) E A11 FUEL LEVEL F
WG (705) RELAY
S/S SHIFT S/W R D26 (YB) (411)
RL1.25 (703) V (100) A33 FUEL LEVEL 3/4
(142) LG E09(+5V)
NR A02 2nd SPEED SOLENOID VALVE A22
(YL) (412)
FUEL LEVEL 1/2
YV (231) S/S (YBr) (413)
(013) (705) S/S SHIFT D18 (LG) 4S (132) (LG) POTENTIOMETER G (234) A31 FUEL LEVEL 1/4
(Lg) (WG) (707) SELECTION S/W F5 E19 (YG) (414)
F13 WL (143) LO A23 FUEL LEVEL E
LB (230) A05 3rd SPEED SOLENOID VALVE BOOM ANGLE SENSOR LgBr (104)
ARMREST S/W D24 B09 BZ
CHARGE LAMP (707)
BrR (251) BUZZER
C26
WL1.25 LG (122) (LO)
D06 DECLUTCH SENSOR (YB) (401)
SHIFT UP S/W (144) LW (LgR) (166) E34 E/G COOLANT TEMP. GAUGE
R E27
70A
20 LY (121) A08 4S 4th INDICATOR RELAY
B I SHIFT DOWN S/W D07 BRAKE OIL
E PRESS. SENSOR 1 (BrW)(402)
(LW) SbY (171) E30 E21 T/M OIL TEMP. GAUGE
ALTERNATOR 20 (YL) (124) BRAKE OIL
DOWNSHIFT S/W D14 LP (149) PRESS. SENSOR 2
A17 D SOLENOID VALVE SbY (172) E22 (WL) (400)
(EU:STANDARD) YSb (125) B24 METER OUTPUT
(005-a) SHIFT HOLD S/W D17 WR (170)
T/M PRESS. SENSOR (TACHOMETER)
ES
B14 BRAKE SOLENOID VALVE
(L) YGy (151) C19
F5 M1 LP (168)
DECLUTCH SET-UP D15 LLg (140) EFFICIENT LOADING SYSTEM (420)
M2 A07 LU SOLENOID VALVE OIL PRESS. SENSOR OSb (+) (-)
(GW) (210) GyB (266)
C01
E10 TACHOGRAPH E/G SPEED
M1 SLIP CONTROL S/W D23 LgL (261) RIDE CONTROL (EU:STANDARD)
100 SECONDARY
M STEERING PUMP
A04
SOLENOID VALVE SECONDARY STEERING (421)
LIFT KICKOUT BrG (255) SbR (240)
M2 SECONDARY SET-UP D22 GB (267) EFFICIENT LOADING SYSTEM PRESS. SENSOR C27 OB (+) (-)
M A01 E26 TACHOGRAPH GROUND SPEED
STEERING PUMP LOWER KICKOUT BW (271) SELECTION SOLENOID VALVE GyG (754)
C13 E/G COOLANT TEMP. SENSOR B25
SET-UP GB (278) (FOR INSPECTION)
PREHEAT LAMP B03 PRESS. INC. SOLENOID VALVE GyL (180) YSb (403)
T/M OIL TEMP. SENSOR E31 A06 HOUR METER DRIVE
(GB) (277) LgL (225) (G) (415)
(720)
PRESS. INC. S/W C24 B06 REVERSAL FAN SOLENOID VALVE OUTSIDE AIR TEMP. SENSOR E32 SbR (208)
(BG) GyO (220) B08 AI E/G IDLE SELECTION
AIR HEATER Lg (222) HYD. OIL TEMP. SENSOR E23 SbP (202)
REVERSAL FAN S/W C25 (154) (150) A09 TC E/G TORQUE SELECTION
15 15 LgR LgR BY (114)
LgY (223) SbW (203)
AUTO FAN REVERSAL S/W C34 B05 SPPC SOLENOID VALVE E07 B15 ECM(25/41) E/G DROOP SELECTION 1 (NEW ECO/OLD ECO)
1A
Y (160) SbLg (204)
(012) (236) GROUND SPEED SENSOR E16 A34 ECM(23) E/G DROOP SELECTION 2
BW HEATER RELAY NEW DECLUTCH SELECTION C30 BR
NEW ECO: connection
E01 S/S SOLENOID VALVE R (GW) (212)
(R) (106) 1A W (161) A25 SC SLIP CONTROL SELECTION
OLD ECO: opening NEW ECO MODE SELECTION C12 (237) E/G SPEED SENSOR ECM(11) E15
B ACC’ E BL
LLg (165) B07 S/S SOLENOID VALVE L Y (159)
D21 E08
1A (LB) (138)
GO (164) A10 RR BACK-UP LAMP RELAY
D01 (226) (221)
GyW (200) LgB LgB (RL) (245)
TO PILOT LAMP, BACK-UP LAMP C23 E02 FAN SPEED CONTROL B19 BR BRAKE RELAY
GL (265) 1A (013)
SOLENOID VALVE
C22
(Lg) E
(GyW)(260)
E F13 C33 F13
(100)
(LgR) (130)
(013) EP Gy (750) A21 AUTO SHIFT INDICATOR LAMP (E09) V
MACHINE CAB (Lg) E/G OIL PRESS S/W C16
A29
(GR) (135)
NEUTRAL INDICATOR LAMP YB (115)
+5V
(GyB) (103) (OUT_FEW)B23 FEW
BrY (181) YG (116)
15 5A 30 20A YO (176) HYD. OIL LEVEL S/W C11 A14 CENTRAL WARNING LAMP
E (OUT_RES)E33
YL (117)
RESET
(LbY) (173)
(LgY) (167) A28 BRAKE OIL PRESS. WARNING LAMP (RXD0)E25 RXD MCU PROGRAM REWRITE
14 5A 29 20A AIR CLEANER LgL (182)
C06 (Gy) (749) P (107) (TXD0)B26
YO (118)
TXD
A19 E/G OIL PRESS. WARNING LAMP SPECIFICATION SWITCH 1 C02 YBr (119)
DECLUTCH CLOGGING S/W (GyG) (753) PL (108) (OUT_MD2)B17 MD2
13 5A 28 10A DECLUTCH S/W A15 E/G COOLANT TEMP. WARNING LAMP SPECIFICATION SWITCH 2 C03
GND
(GyL) (190) PW (111)
12 15A 27 5A (163) A16 T/M OIL TEMP. WARNING LAMP AUTO/FULL AUTO SELECTION C31
ON (SbW) (LgW) (192) PG (109) E
A27 AIR CLEANER WARNING LAMP A/M SELECTION D02
GL (810)
11 10A 26 5A OFF A12
(O) (241)
STEERING OIL PRESS. F23 CHANGE POINT SELECTION
VG (157)
D25 (RIN1)B16
PARKING SOL (162) GR (811) RS232C
ON (005-b) WARNING LAMP VY (158) (DOUT1)B22
10 15A 25 20A LgG
(L) F34 CHANGE POINT SELECTION D13
F5 PB (110)
OFF ODOMETER SELECTION D16 S2H
9 15A 24 10A PARKING S/W
(CANH0)E29
S2L
SPEED SENSOR SELECTION D08 (CANL0)E20 CAN
S2S
8 15A 23 10A METER SELECTION D09
7 10A 22 3A ECM E E
FUEL EFFICIENT MODE S/W H MAIN MCU
6 15A 21 15A Spare
5 30A 20 10A 35 10A
4 15A 19 10A 34 7.5 EFFICIENT LOADING SYSTEM S/W Option in
3 10A 18 5A 33 7.5
2 15A 17 5A 32 7.5
RIDE CONTROL S/W
1 20A 16 5A 31 10A X (LgW) (102)
MCU FAILURE
(LgSb) (112) BZ
WARNING BUZZER
95ZV2-09708-06522 ED EN EE 1/2
E K95V2E92033
95ZV-2 EU FS 92-29
92 Drawing & Diagrams
Electrical Connection Diagram (2/2) (S/N 9251~9350)
ACC’ E ACC’ E B
(081) (031) (730) STOP (013) ACC’ E
F3 Br (003) BrW (250) W F31 GY (BrR) (Lg)
COMBINATION BUCKET 7 6 F13
1.25 S/W 10A LEVELER 10A F26 (RL)
F1 R (001) RB (301) 8 (731) WARNING
LT LT (BrB) 6 28
20A B 17 16 5A
(LO)
EL (PL)
BrB (257) BOOM (085) (035) (732) MAINTENANCE BM 19 3
RY (302) F35 (BR)
LH LH KICKOUT W GR (BrW) 27
KO 18 5 EC
AIRCON UNIT
10A (BrY)
LT 28 CD 18
FOR OPT LAMP (BrW)
BrR (272) (015) 2
(WY) A/M SERVO MOTOR
FLOAT WR (161) W
FOR OPT LAMP BS F15 38 11 (E15) 21 M
(WR)
NIGHT (RB) 20 MAM
MACHINE WIDTH LAMP REMOTE THROTTLE ILLUMINATION
5
F7 OY (007) 5
C AIR-SUS GY (743)
(745)
MACHINE WIDTH LAMP BO (OL)
10A COMPRESSER 21 7 (BR)
27 9 RIGHT VENT SELECTION
RB
(GO) SERVO MOTOR
(303)
LICENSE LAMP 6 (746) 24 M
ACC’ E 19 BO (GW) 25
(Sb)
MV1
12
TAIL LAMP
THROTTLE PEDAL INSIDE AIR SENSOR (THI)
TAIL LAMP ACC’ E THROTTLE OPENING E (P)
13 10
(WG)
LEFT VENT SELECTION
BrW (733)
SENSOR 48 (751) (LgY) SERVO MOTOR
YV (734) GyR
BLOW-OFF THERMISTOR (THF) 36 M
47 27 EP E/G OIL PRESS. (BY) (BrB)
14 26 MV2
WIPER MOTOR BLg (735)
F19 OR (019) 49 WATER TEMP. SENSOR (THW)
M (503) F WIPER
29 (Y) (WP)
INSTRUMENT 10A (501) Y L WIPER IDLE S/W 15 11 DEF SELECTION
(RB) PANEL LIGHTING (502)W OFF IDLE 30 (VW) SERVO MOTOR
S/W GyY (736) OUTSIDE AIR SENSOR (THAM) 34 M
(300) 3
S2 S3 39 (YB)
WASH B 35 MV3
40 (PL)
Sint S1 GyW (737) 3
13
50
E
(504) LY YW (505) IDLE (BrR) (BG) INSIDE/OUTSIDE
TO RADIO/AIRCON 16 1
5 3 INSOLATION SENSOR (SS) (PB) AIR SELECTION
(304) WASHER 1
INTER- DIAGNOSTIC S/W
23 M SERVO MOTOR
RW MOTOR (500) (V)
UL HU 2 MITTENT 6 BrG (738) 22 MRF
PB WIPER 44 S2H
COMBINATION EL M 4 RELAY SPHL
S2L (LgR)
S/W HL INC/DEC S/W CAN 4
WIPER MOTOR RESISTOR
S2S (BL)
(307) HIGH BEAM PL F18 OL (018) INC PG (739) 8
(RY) M R WIPER (m) 14 ACM
SPCD
5A (507) GY GR (508) PW (740)
RIGHT HEADLIGHT (H) WASHER 24
B (060) (LgW)
(306) E DEC CH
RY MOTOR (506) B S1 S2
(305) UL LEFT HEADLIGHT (H) PL (741) W RY1.25
B
RY M WASH BL S2H MB
9 46 C F29 3 2
LH RIGHT HEADLIGHT (L) WIPER S/W R2 RY2 G2
(308) E 10 37
S2L
D
M 4 1 BLOWER MOTOR
RW 20A BM BLC
LEFT HEADLIGHT (L) AI S2S
SbY (209) 36 E RY1.25 G1.25
1.25 (310) 45 (YL) (747) F27 ECC
26 F RG YR
F6 RG (006) (RGy) TC COMPRESSOR CLUTCH
Sb (205) (Y0) (748)
WORKING LIGHT PL E 2 27 G 5A EC
15A F16 OG (016)
RLg (311) A MCD 1.25
FRONT WORKING LIGHT SbW (203) SbW (218) F28
1.25 1.25 RCD
5A NEW ECO (B15) 25 RB RW Y
FRONT M CONDENSER MOTOR
WORKING FRONT WORKING LIGHT E DATA LINK 10A CD
SbW (203) YSb (217)
LIGHT S/W TO FRONT (521) RLg OLD ECO (B15) 41 CONNECTOR
WORKING CAB WORKING CH
TO CAB WORKING LIGHT LIGHT
RLg (521) LIGHT SbLg (204)
F2
1.25
CAB WORKING (A34) 23 ACC’ E
R (002)
LIGHT
15A TO REAR (520) RGy SC (GL) (213)
RGy (312) WORKING CAB REAR 43
REAR WORKING LIGHT LIGHT WORKING LIGHT (GB) (214)
REAR CAB REAR 20
WORKING REAR WORKING LIGHT WORKING LIGHT
LIGHT S/W
TO REAR CAB WORKING LIGHT
RGy (520) ECM
G (010) ROOM LAMP
(Lg) (013) RL (330) F10
F13 BACK-UP LAMP
RR Option in
BACK-UP LAMP F20 O (020)
CIGARETTE
10A LIGHTER
BACK-UP ALARM MODM
RG (331) KEY GND
RIGHT BRAKE LAMP CONVERTER
ACC’ 24V 12V CAB E
LEFT BRAKE LAMP S2H
CANH0 F22 (WBr) (022) (WBr) (022)
S2L
(004) BR CAN CANL0
F4 R 3A OW (017)
S2S
15A
(010)
FLASHER UNIT G
(WINKER)
E RESISTOR F10
ACC’ B
E
L ACC’ E
(324) (RO) CAB
RIGHT TURN SIGNAL PL
(320)
COMBINATION (325)
ACC’ E
P
S/W (321) RO RIGHT FRONT TURN SIGNAL
RO
TR
(322) RIGHT REAR TURN SIGNAL
TB
B RBr
(010) TL
LEFT FRONT TURN SIGNAL
F10 G
W (327)
(060) 15A RBr LEFT REAR TURN SIGNAL
FLASHER
UNIT LEFT TURN SIGNAL PL
(HAZARD) (326) (RBr)
B B
E
L
(323) BP
(329) GW
HORN
(328) (GL)
E K95V2E92034
95ZV-2 EU FS 92-30
92 Drawing & Diagrams
Electrical Connection Diagram (1/2) (S/N 9351~)
STARTER S/W
B BR ACC R1 R2 C
TO PARKING S/W
PREHEAT
OFF
ON
START BATTERY
NEUTRAL RELAY
MCU FAILURE RELAY
BATTERY LIFT KICKOUT RELAY
RELAY STARTER LOWER KICKOUT RELAY
LEVER
SHIFT
MAGNETIC SECONDARY STEERING (EU:STANDARD)
S/W MOTOR RELAY COIL
VOLTAGE F SOLENOID VALVE
RELAY
H SOLENOID VALVE
R SOLENOID VALVE
(EU:STANDARD)
CHARGE LAMP 1ST SPEED SOLENOID VALVE
S/S SHIFT S/W F REVERSAL FAN INDICATOR LAMP
1ST SPEED PL
S/S SHIFT S/W R S/S S/S INDICATOR LAMP
2nd SPEED SOLENOID VALVE POTENTIOMETER
S/S SHIFT BOOM ANGLE SENSOR FUEL LEVEL F
2ND SPEED PL
SELECTION S/W FUEL LEVEL 3/4
ALTERNATOR
3rd SPEED SOLENOID VALVE DECLUTCH SENSOR FUEL LEVEL 1/2
ARMREST S/W
(EU : STANDARD) FUEL LEVEL 1/4
3RD SPEED PL BRAKE OIL
PRESS. SENSOR 1 FUEL LEVEL E
SHIFT UP S/W
4th INDICATOR RELAY BRAKE OIL E/G COOLANT TEMP. GAUGE
SHIFT DOWN S/W
PRESS. SENSOR 2 T/M OIL TEMP. GAUGE
4TH SPEED PL
SECONDARY METER OUTPUT(TACHOMETER)
STEERING PUMP DOWNSHIFT S/W T/M PRESS. SENSOR
D SOLENOID VALVE
SECONDARY EFFICIENT LOADING SYSTEM
STEERING PUMP SHIFT HOLD S/W
BRAKE SOLENOID VALVE OIL PRESS. SENSOR TACHOGRAPH E/G SPEED
(EU:STANDARD)
DECLUTCH SET-UP
PREHEAT LAMP LU SOLENOID VALVE SECONDARY STEERING
SLIP CONTROL S/W PRESS. SENSOR
RIDE CONTROL TACHOGRAPH GROUND SPEED
SOLENOID VALVE E/G COOLANT TEMP. SENSOR
AIR HEATER LIFT KICKOUT (FOR INSPECTION)
SET-UP EFFICIENT LOADING SYSTEM
SELECTION SOLENOID VALVE T/M OIL TEMP. SENSOR HOUR METER DRIVE
LOWER KICKOUT
SET-UP OUTSIDE AIR TEMP. SENSOR
PRESS. INC. SOLENOID VALVE E/G IDLE SELECTION
HEATER RELAY HYD. OIL TEMP. SENSOR
E PRESS. INC. S/W REVERSAL FAN SOLENOID VALVE E/G TORQUE SELECTION
E/G DROOP SELECTION 1 (NEW ECO/OLD ECO)
REVERSAL FAN S/W
GROUND SPEED SENSOR E/G DROOP SELECTION 2
AUTO FAN REVERSAL S/W SPPC SOLENOID VALVE
TO PILOT LAMP, BACK-UP LAMP E/G SPEED SENSOR SLIP CONTROL SELECTION
NEW DECLUTCH SELECTION
NEW ECO: connection S/S SOLENOID VALVE R
OLD ECO: opening NEW ECO MODE SELECTION BACK-UP LAMP RELAY
S/S SOLENOID VALVE L
BRAKE RELAY
Spare
shows OPT.
RIDE CONTROL S/W
TO
MCU FAILURE INSTRUMENT
PANEL
WARNING BUZZER
97ZV2 09708-07230
K95V2E92041
95ZV-2 EU FS 92-31
92 Drawing & Diagrams
Electrical Connection Diagram (2/2) (S/N 9351~)
STOP
INSTRUMENT PANEL BUCKET TO INSTRUMENT PANEL
LEVELER
POWER
SUPPLY TO INSTRUMENT PANEL
COMBINATION CIRCUIT
S/W BOOM
CONTROLLER HOUR METER KICKOUT
(A06) TO INSTRUMENT PANEL
CONTROLLER TACHOMETER
(B24)
FLOAT
FOR OPT LAMP
REMOTE THROTTLE
FOR OPT LAMP VOLTAGE RELAY CHARGE LAMP AIR-SUS
COMPRESSER
MACHINE WIDTH LAMP
CAN CAN
MACHINE WIDTH LAMP (FOR MENTENANCE) CIRCUIT
AIRCON UNIT
BACK-UP LAMP
ROOM LAMP
BACK-UP ALARM
A/M SERVO MOTOR
RIGHT BRAKE LAMP CIGARETTE
LEFT BRAKE LAMP LIGHTER NIGHT
CONTROLLER MODM ILLUMINATION
T/M OIL FILTER WARNING LAMP
(A26)
CONTROLLER RADIATOR COOLANT LEVEL RIGHT VENT SELECTION
FLASHER UNIT (A13) WARNING LAMP SERVO MOTOR
(WINKER) CONTROLLER
S/S INDICATOR LAMP
(A24)
INSIDE AIR SENSOR
COMBINATION LEFT VENT SELECTION
S/W CONTROLLER 1st SPEED PL
RIGHT FRONT TURN SIGNAL (A18) BLOW-OFF THERMISTOR SERVO MOTOR
RIGHT REAR TURN SIGNAL 2nd SPEED PL RESISTOR
CONTROLLER WATER TEMP. SENSOR
LEFT FRONT TURN SIGNAL 3rd SPEED PL
(A05)
LEFT REAR TURN SIGNAL DEF SELECTION
FLASHER CONTROLLER 4th SPEED PL OUTSIDE AIR SENSOR SERVO MOTOR
UNIT (A08)
(HAZARD) DC-DC
CONVERTER
CIRCUIT
SUPPLY
POWER
INSIDE/OUTSIDE
FOR INSTRUMENT INSOLATION AIR SELECTION
PANEL LAMP SENSOR SERVO MOTOR
HORN
CONDENSER MOTOR
FOR EXP SPECIFICATION
97ZV2 09708-07230
CAB shows OPT. K95V2E92042
95ZV-2 EU FS 92-32
92 Drawing & Diagrams
Electrical Wiring Diagram (Cabin Air Conditioner)
Fuse box RB
A401
26 25 24 23 22 21 20 19 18 17 8 7 6 5 4 3 2 1
Outside air sensor Compressor Condenser HI
36 35 34 33 32 31 30 29 28 27 16 15 14 13 12 11 10 9 F26 RL
(THAM) Condenser relay clutch relay relay
B408 1 (MB) (RLEC) (RLCH)
5A
LgY YB VW B BR BrR Y BY P GW WP WG OL
A403 A604 A605 A501 A509 A102 A611 A609 A606 A608 A506 A502 A503 RG
F27
B409 2
BrB Sb GO PB V WY WR LO BrY BL RL RB LgR PL BrW BG
A402 A404 A405 A603 A602 A601 A406 A607 A610 A510 A612 A401 A507 A101 A504 A505 5A
A508
10 8 F28 RB
1 1 B417 3
A2 A3 10A
BR Y RB BrY RG BrY Y B
F29 R B417 B307 B409 B307
Insolation sensor B418 4
A509 A611 B415 B410
(SS)
20A 1 RW RL YR RL B LgW
2 B416 B408 B407 B408 B410 D104
2 1 2 1 2 1
(Black) (Black) (Black)
A9
B5 B6 B7
WR GO Sb Sb GO WR
BrR PL
A4 A204 A208 A209 B304 B303 B302 A4
A316 A303 LgY BrB RB RB BrB LgY
A220 A210 A305 A801 B312 B311 10 1 1 10
2 1 LO GW BY BrY Sb GO WR WP WP WR GO Sb BrY BY GW LO
3 1 1 3 B3 A607 A608 A609 A610 A404 A405 A406 A506 C201 B806 B907 B906 B503 C601 C501 C903 B3
B603
WY V PB YB VW RL P LgR BrB LgY LgY BrB LgR P RL VW YB PB V WY
A601 A602 A603 A604 A605 A612 A606 A507 A402 A403 C107 C106 D103 D201 C901 C203 C202 C407 C406 B807
A1 BL BR PL LgR WP WP LgR PL BR BL A7 A8
A5 A308 A211 A303 A304 A311 B301 B313 B406 A902 B411 A5
B402
BG BrW OL WG B B WG OL BrW BG Floor harness
A301 A302 A309 A310 A212 B401 B405 B404 B403 B412 R RB RW Y BG BL B B BL BG Y RW RB R
B4 A704 A703 B101 B102 A505 A510 B103 C702 C405 B704 B502 B504 C904 B4
5 1 1 5
RG RL YR PL WG OL BrW BR B B BR BrW OL WG PL YR RL RG Def selection servo motor (MV3)
A702 A701 B202 A508 A502 A503 A504 A509 A501 D101 B805 B905 C105 B602 B604
Air mixing servo motor (MAM) Vent selection servo motor (MV1) Front vent selection servo motor (MV2) Inside/outside air selection servo motor (MRF)
7 6 5 4 3 2 1
VW YB WP BR PL
C203 C202 C201 C205 C204
7 1
M M M C3 M
Connector between
floor and rear
3 1
C303 C301
7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1 BR PL 7 6 5 4 3 2 1
High/low pressure SW
SP HL
1 2 Blow-off thermistor Blower motor
(THF) (MB)
Blower main relay
SP CD
BLC (RLBM) 4 3
Inside air sensor Water temperature sensor
Compressor clutch (ECC)
(THI) (THW) M
1
B2 4 3
2
B407
YR
YR
G RY BL B
C801 C802 B411 B410
2
R LO LgR
4 1 BR G
B418 B310 B313
B402 C801
C7 LgW RL
BR GW BR BY B701 B408
RY RL B P RY
B402 B309 B402 B308 RY D301 B315 B401 B314 C902
C703
2 1 1 1 1 1
2 2
G
C704
D302
C5 C6 C8 C9 D1 D2 D3
95ZVE72020
95ZV-2 EU FS 92-33
92 Drawing & Diagrams
Electrical Circuit Diagram (Cabin Air Conditioner)
1 1 1 13
FU CD FU EC FU B FU A
10A 5A 20A 5A
LIGHT SW SIGNAL
5 8 12 2
M V3 M RF
5 8 12 39
RL CD RL EC RL BM 2 2 2
2
RL EC RL CD RL BM M M
SP CD 6 7
9 2RY
FOOT
REC
GND
DEF
FRE
GND
Vz
Vz
Pt
Pt
9 1.25RY 9 2RY 16 16 19
1.25RY
24 25 15 26 22 27 28 15 29 22
3 D1 MB
6
M CD M 225W
M V 3A M V 3B SV 3 M RFA M RFB S RF
M 80W
10
1.25G
10
2G
2 +B 16 19 39 24 25 26 27 28 29
6 18 19 5 34 35 11 23 22 1
4 2G
10 9 BLC B
3 4 3
1 RL CH
BLC F
BAT BLC 2 AC M
11 11 8
01
1
01
01 28 15 14 12 13 3 16 27 4 21 20 2 24 25 9 36 26 10
G 01 14 17 18 20 22 B P 21 15 23 30 31 32 33 34 35 36 37 38
4 4 7 7 GS M V 1B M V 1A S V1 M V 2A M V 2B S V2
0.5B
14 17 18 20 M AMB M AMA S AM
21
R CD RL CH D2 EC C TH AM TH W TH I TH F S SD
40W
22
01 01 02 03 15 15 15 15 23 37 15 38 22
30 31 22 32 15 33 34 22 35 15 36
GND
GND
Mcool
Vz
Vz
GND
Mhot
Vz
SHUT
FACE
Pt
FOOT
Pt
Pt
FACE
SP HL
M M M
01
0.5B
0.5B 0.5B
01 02 03 M AM M V2
M V1
ACM Air conditioner control amplifier M AM Air mixing servo motor RL CH Condenser HI relay Dotted lines indicate the wiring on the machine side.
BAT Battery MB Blower motor RL EC Compressor clutch relay
BLC BLC (blower linear controller) M CD Condenser motor S SD Solar insolation sensor
D1 Diode 1 M RF Inside/outside air servo motor SPCD Condenser speed change pressure switch
ECC Compressor clutch M V2 Front vent servo motor SWK Key switch
FU A Air conditioner fuse M V3 Defroster selection servo motor TH AM Outside air thermistor
FU B Blower motor fuse R CD Condenser motor speed change resistor TH F Frost prevention thermistor
95ZVE72019
FU CD Condenser motor fuse RL BM Blower main relay TH I Inside air thermistor
Outside air Set tempera- Key AUTO A/C Outside Inside air LCD Blower Compres- Con- Condenser
Inside Blower Compressor
Con- Remarks
Cycle status Air mixing Blow-off BLC
temperature ture on con- switch LED LED air LED LED Vent Set temperature Blower main sor denser high outside motor (clutch) denser
trol panel air motor
High load
> 30 18 Outside air > 30 Fixed to "face"
(under burning sun in X or X
(86ºF) (65ºF) High air blow (Hi or Lo) Set value: 18 High air blow
spring or summer)
18.5 (65ºF)
Normal X Set value or X Set value: 18 High air blow
~ 31.5 (90ºF) Automatic control (Hi or Lo)
Fully automatic
FACE/FOOT X X or X
(Hi or Lo)
FOOT/DEF X X or X
(Hi or Lo)
DEF X X or X
(Hi or Lo)
Automatic
Outside air X or X
Inside/outside control (Hi or Lo)
air manual
Inside air X or X
(Hi or Lo)
ON X or X
(Hi or Lo)
A/C manual
OFF X X X X X X X
95ZV-2 EU FS 92-35
92 Drawing & Diagrams
Electrical Equipment Layout
Bucket leveler
(L1)
To horn
Horn
Boom angle
sensor
(L3)
(K1/K2)
To rear chassis
To rear chassis
LH Top view RH
95ZV2-03256-00061 EU
95V2E92011a
95ZV-2 EU FS 92-36
92 Drawing & Diagrams
Electrical Equipment Layout
Not used
Head lamp
(K5)
Working lamp
(K1)
(K3)
(K4) (K2)
Ride control
(option) (L4)
(K6)
(S/N 9060~)
Working lamp
Horn
Head lamp
Combination lamp
(option)
(K9)
(K0)
(K8)
Boom angle
sensor (L3)
K95V2E92030
95ZV-2 EU FS 92-37
92 Drawing & Diagrams
Electrical Equipment Layout
Rear chassis
Electrical fan
condenser Starter motor
(L9)
Ground Ground
Starter (E) to
engine body
Engine water
temperature sensor
(M6)(S/N ~9150) Engine ground
Rear chassis Air heater
ground Proportional relief valve
(S/N 9151~) Fusible link Rear chassis
Alternator ground (N1/N2) ground
Fuse box
(ECM)
ECM (P8)
Air conditioner (31 poles)
Proportional relief valve compressor
(S/N 9151~) ECM (P7) (S/N 9151~)
(50 poles)
Alternator
Battery ground (M7) Engine relay
To rear grill
To combination Water level To combination
lamp To rear grill switch lamp
(X2)
LH Top view RH
95ZV2-03257-00143 EU 1/2
K95V2E92027
95ZV-2 EU FS 92-38
92 Drawing & Diagrams
Electrical Equipment Layout
Rear chassis
1.25 White 0.85 White & Blue
20 Red Magnetic & Blue 1.25 White & Blue
(Red tape) switch (N7) 20 BK To rear chassis To magnetic
Ground
harness 5 Bk & 5 Red switch
R Terminal
100 Red
Starter 20 BK G Terminal 0.85 White White
To fusible B Terminal
I Terminal & Peach
(Red tape) 15 BK 5 Red 5 BK & White link
B Terminal C Terminal 100 Red
White & Red & To battery
Green Blue relay
Fusible Fusible
link link (S/N ~9150) To engine body
BK &
White
Voltage relay
70A 30A 70A 70A
Battery relay Heater
BK & (N8)
(N3) relay 100 BK
(N6) Green
Fuse box White & White &
(ECM) Green Blue Engine ground
BK BK
Air
15 BK BK
heater Alternator wiring Starter motor wiring
White & BK
5 White 5 Violet To ECM
White x 2 White 20 BK 5 Red x 6 (S/N 9005~)
( + Mark)
To ECM To heater
Modulator valve
Air compressor
(R4)
License lamp
Fan control (option)
solenoid (P1) (R6)
(R3)
(R5)
A/C condenser (L9)
Alternator
Combination lamp
-
(L0)
(L8) +
To floor board
Battery (S/N 9001~9015,
Air cleaner (R7)
S/N 9151~)
(R1)
T/C oil temperature
sensor (M5)
Water level sensor
(X2)
ELS oil pressure
sensor (L6)
ELS solenoid
valve (L5) Brake oil main
pressure S/W
(M2/M3) Washer motor
Hydraulic oil (M8)
temperature
sensor (L7)
Battery
K95V2E92020
95ZV-2 EU FS 92-40
92 Drawing & Diagrams
Electrical Equipment Layout
Magnetic
S/W (N7)
Magnetic
Battery relay S/W
(N7)
(N3)
Starter motor (S/N 9002~)
(P0) Battery relay
Heater relay (N3)
Starter motor
(N6) (P0)
(N4)
Air heater
Fuse box (N4)
Air heater Diode unit
Voltage relay Heater relay
(N8) (N6) Diode unit
Lock up (J7)
6) 6) Lock up (J7)
~J ~J
(J1 (J1
(W1/H2) (W1/H2)
(H (H
3~ 3~
H6 H6
) (X1) ) (H7) (X1)
(H7)
Pressure Pressure
sensor (X5) sensor (X5)
To floor board To floor board
(M9)
(M9)
K95V2E92019
95ZV-2 EU FS 92-41
92 Drawing & Diagrams
Electrical Equipment Layout
Floor board
Declutch selector
Selection switch for shift lever
(Floor ground) (S/N ~9150)
Yellow tape or F/R switch
Declutch switch
(B0)
To rear
Declutch sensor
Top view
Horn switch
(B8)
Combination switch
(B9)
Parking switch
(B5)
Front
95ZV2-03255-01250 EU 1/2
K95V2E92014
95ZV-2 EU FS 92-42
92 Drawing & Diagrams
Electrical Equipment Layout
(S/N 9049~)
To floor harness
Fuse unit (V7) Buzzer (G6)
95ZV2-03255-00650 EU 2/2
K95V2E92028
95ZV-2 EU FS 92-43
92 Drawing & Diagrams
Electrical Equipment Layout
To floor harness
Relay unit
Fuse box (cab)
Fuse box (main)
Power (option)
To air-sus directed to battery
Relay unit wiring details
To air conditioner unit
95ZV2-03255-01250 EU 2/2
K95V2E92029
95ZV-2 EU FS 92-44
92 Drawing & Diagrams
Electrical Equipment Layout
Air
suspension (T4)
Starter S/W (T5)
Buzzer
Downshift Diagnostic
button (G1) inc/dec Spec.
S/W (G0) (S1)
Pilot valve Speed meter
(S2)
(G6)
Odometer
(E1) Declutch (S3)
(E2) set-up S/W
Kickout (T6)
set-up S/W A/M S/W
(G2~G4) (T7) (S4)
(C9)
(C0)
To rear chassis
(H2)
(H
To Cab Declutch 3~
cut-off S/W Declutch sensor H6
) To rear chassis
(B0) (C7)
(H7)
(H1)
K95V2E92032
95ZV-2 EU FS 92-45
92 Drawing & Diagrams
Electrical Equipment Layout
Floor board (S/N 9049~) F/R S/W selection Horn S/W (B8)
Rear working
lamp S/W (T3) (S/N 9351~)
Spare
Front working power Combination
lamp S/W S/W
(S/N ~9150) Parking S/W
(S/N ~9350)
(B2) Operation
(B1) Declutch S/W
stand
ELS S/W Shift lever
(B9)
Fuel efficient (A0)
mode S/W (B5)
Declutch (W6) E/G water temp. sensor
Hazard (A3) (for inspection) (S/N 9151~)
S/W set-up S/W
(A (B7) (T6) (S0)
5~
A9 (A2)
) (A1) Kickout
set-up S/W (T1)
(F0)
(T7) (T2)
Fuse box (cab)
(D6~D0)
Downshift button
Diagnostic (G6)
inc/dec
Outside temp. Pilot valve S/W (G0)
sensor (E1) Fuse unit
(controller) (C9) (E2) (V7)
Electrical
unit
Outside air
thermo sensor (G1) (G2~G4) (S/N ~9250)
(W3~W5) (S/N 9151~)
(air conditioner) (C8)
(G9)
Shift hold S/W
(option) (S3) Odometer
(S4) A/M S/W
(C0)
(S1) Spec.
Throttle pedal To T/M solenoid
Power (H2) To rear chassis
(H Secondary
Declutch 3~ steering
cut-off S/W H6 (E8)
) F/R S/W &
(B0) stick steering
(E0)
To Cab
(C1~C3) (C7) (E6)
(H7)
Ride control S/W
(E5)
(C4~C6) Declutch sensor Reversal fan S/W
To rear chassis
(H1)
To cab (aircon)
K95V2E92044
95ZV-2 EU FS 92-46
92 Drawing & Diagrams
Electrical Equipment Layout (K-Lever)
YW B L BY Standard Standard
1 harness harness
BL BR G V YO LB
B Standard 1 6
harness B BL B BR
1 6
BL BR G V YO LB
SOL. B SOL. A YW B L BY
12 7
E0 Connector
SPPC(L) SPPC(R)
Horn switch
To K-Lever Standard harness Bucket control lever Hoist control lever
Solenoid valve
K-Lever switch K-Lever
A-A (Fuse unit)
E0 connector for
F/R switch opt. or
Horn relay K-Lever connector
Downshift button
3 4
SOL.B(L) SOL.A(R)
Connect Black-Blue wire Connect Black-Red wire A A
Horn relay
1
G G
GW GW
To horn switch
To downshift button 2
Standard
Ground GW GL
floor harness
G G
G G
Solenoid valve 2 To K-Lever GW GL
B-detail
1
1 To solenoid valve 1. Cable assembly
K-Lever Wire color: 2. Cable assembly
Black
Control box detail
Solenoid valve 3. Cable assembly
Blue
Blue-Black 4. Fuse unit
Lever For adjusting the speed of the K-Lever, refer to the K-Lever
(potentiometer) 1 section on "MODM Parameter Setting Monitor" page 62-96.
K-Lever detail To control box 95ZV2_03030-32252
K95V2E92045
95ZV-2 EU FS 92-47
92 Drawing & Diagrams
Outline of MODM (Machine Operation Diagnostic Module) Operation
Language select.
Output signal
(Press) (Press)
Outside air temperature (Press)
T/C line filter Hydraulic oil temperature Press and Press and
hold hold Deceleration 2
Hydraulic oil return filter Odometer All reset Ride control 1 Output 1 group Brake pedal pressure Input 1 group
Engine oil Cycle Ride control 2 Output 2 group Steering pressure Input 2 group
T/C and T/M oil Hydraulic sys. press. Group 1 Boom angle
Hydraulic oil Hour meter Group 2 Calendar Output 6 group Brake main pressure 2 Input 7 group
Replacement monitor screen Information monitor screen Specification setting monitor screen Parameter setting monitor screen Output signal screen Current output screen Input signal screen 80V2U92006
95ZV-2 EU FS 92-48
92 Drawing & Diagrams
Outline of MODM (Machine Operation Diagnostic Module) Operation
#
!
(S/N ~9167)
.
!
+
!
(
01 . 01 .
+
/
, -+
!
2 -
!
!
'+
"! #
95ZV-2 EU FS 92-49
92 Drawing & Diagrams
Outline of MODM (Machine Operation Diagnostic Module) Operation
Information Monitor
Hour Meter
Outside Temprature
(Information Menu Initial Screen)
Unit Conversion 3 sec
Language Selection
2 sec Change
No Change
Active Error
Machine Speed / Engine Speed
Unit Conversion
Active Error
Odometer
Press any button
Replacing
Engine Coolant Temprature Cycle Time Comming
Unit Conversion Reset
Replace Pop Up
Reset
Press any button
80V2U92008
95ZV-2 EU FS 92-50
92 Drawing & Diagrams
Outline of MODM (Machine Operation Diagnostic Module) Operation
Replacement Monitor
2 sec Change
No Change
Timer Reset
Hydraulic Return Filter 2 sec
Press any button:
Timer Reset ( , , or )
2 sec Change
No Change
2 sec
Engine Oil
Timer Reset
2 sec Change
No Change
80V2U92009
95ZV-2 EU FS 92-51
92 Drawing & Diagrams
Outline of MODM (Machine Operation Diagnostic Module) Operation
2 sec
Active Fault
( , , or )
80V2U92010
95ZV-2 EU FS 92-52
92 Drawing & Diagrams
Outline of MODM (Machine Operation Diagnostic Module) Operation
Input/Output Monitor
2 sec 2 sec 2 sec 2 sec 2 sec
Other Output Input Signal Analogue Input Output Signal Other Output Input Signal
Replace Pop Up
Parameter Setting
Monitor
( , , or )
Input Signal Screen Input Sensor Screen Output Signal Screen Cooling Fan Current Output
80V2U92011
95ZV-2 EU FS 92-53
92 Drawing & Diagrams
Outline of MODM (Machine Operation Diagnostic Module) Operation
2 sec Change
No Change
2 sec Change
No Change
2 sec Change
No Change
Parameter Setting
Speed Meter Divide Setting 1 2 sec
Parameter Setting
80V2U92012
95ZV-2 EU FS 92-54
92 Drawing & Diagrams
Outline of MODM (Machine Operation Diagnostic Module) Operation
Group 2 Group 1
80V2U92013
95ZV-2 EU FS 92-55
92 Drawing & Diagrams
Outline of MODM (Machine Operation Diagnostic Module) Operation
- Ride control - Traction control - Engine speed - E/G coolant temp. switch
- Emergency steering - Tachograph - Engine curve - E/G coolant temp. sensor
- K-Lever - Efficient loading sys. (ELS) - Cooling fan - E/G oil pressure switch
- Hyd. press. increase - Lower kickout - T/C oil temp. switch - E/G oil pressure sensor
Specification Specification
Selection Selection
Specification Specification
Selection Selection
80V2U92014
95ZV-2 EU FS 92-56
92 Drawing & Diagrams
MODM: Input/Output Monitor - Input/Output Signal Correspondence Table
0 1 2 3 4 5 6 7
INPUT 1 Shift lever F Shift lever R Shift lever 1 Shift lever 2 Shift lever 3 Shift lever A Shift-up Shift-down
Engine speed sensor selection A/M selection (automatic/man- Meter selection (speedometer/
INPUT 2 Transmission pressure switch Kick-down Declutch switch Declutch setup Parking switch
(ECM output/sensor output) ual) tachometer)
Engine mode selection (econom- Odometer selection (only for- Efficient loading system (ELS)
INPUT 4 Spare input Pressure increase switch Ride control switch Kickout setup Lower kickout switch
ical/normal) ward/forward and backward) switch
Opt 2
INPUT 5 Lower kickout setup Spare input Clear fault log Alternator neutral point voltage Spare input Opt 1 Hydraulic oil level switch
INPUT 7 Fuel level 3/4 Fuel level 1/2 Fuel level 1/4 Fuel level 1/8 Fuel level F Reversal fan Auto fan reversal Error log recall
0 1 2 3 4 5 6 7
OUTPUT 1 1st speed solenoid valve 2nd speed solenoid valve 3rd speed solenoid valve 4th speed solenoid valve F solenoid valve R solenoid valve H solenoid valve Brake solenoid valve
Engine oil pressure warning Engine coolant temperature Transmission oil temperature Transmission oil filter warning
OUTPUT 3 Selection switch indicator lamp Reversal fan indicator lamp Brake oil pressure warning lamp Air cleaner warning lamp
lamp warning lamp warning lamp lamp
OUTPUT 6 Fuel level 3/4 Fuel level 1/2 Fuel level 1/4 Fuel level E Slip control selection Engine curve selection 3 (ISC) Engine curve selection 1 (droop) Buzzer