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SERVICE BULLETIN CODE

DESCRIPTION
3 2015 0223

FILING LOCATION

SUBJECT ZX-All-288
ISUZU MOTORS-MADE ENGINE EGR COOLER CLEANING
SOLUTION “OIL CLEAN” SETTING

OUTLINE
This Service Bulletin provides information on the setting of Oil Clean, a cleaning solution that you
will need for EGR cooler inspection of Isuzu Motors-made engine. Refer to this Service Bulletin on
the Oil Clean part no.
Use the Oil Clean that is explained in this Service Bulletin when you clean the EGR cooler.
Carry out work while referring to either the engine manual or this Service Bulletin.

＊ Thoroughly read the safety section in the service manual before starting the work to ensure safe operation.
Welding work, if any, should only be done by qualified welders.
＊ After replacing the main hydraulic equipment or engine or after post-assembling the aforementioned as an
option, be sure to change and register the post-assembled device serial number on Global e-Service (MMR,
HR, MME, G-Claim).

APPLICABLE MODELS / SERVICE BULLETIN NO. FOR EACH MODEL

Machine Model(s): ZX-3, ZX-5, ZX-6
EGR cooler-mounted machines

Machine Serial Nos.: ZX-3, ZX-5 (5B, 5N, 5A), ZX-6

Machine that is mounted with Isuzu Motors-made engine EGR cooler

STD. LABOR HOURS

―

EXPENSES AND THE TIME TO BE CHARGED

―

PARTS
―

DESCRIPTION
Refer to the following page(s).

DWN
CHKD
SA/GI: ZX-3(All)-293, ZX-5(All)-109, ZX-6(All)-004 APPD
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SERVICE BULLETIN CODE
DESCRIPTION
3 2015 0223

FILING LOCATION

ZX-All-288

CONTENTS

1 Outline ……………………………………………………………………………………… 3

2 Oil Clean P/No. ………………………………………………………………………………… 3

3 EGR cooler inspection/cleaning method ………………………………………………… 3

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SERVICE BULLETIN CODE
DESCRIPTION
3 2015 0223

FILING LOCATION

Isuzu Motors-made engine EGR cooler cleaning solution ZX-All-288

“Oil Clean” setting

1 Outline
“Oil Clean,” a cleaning solution is now available to inspect the EGR cooler of Isuzu Motors-made engine.
Use the Oil Clean that is explained here when you clean the EGR cooler.

2 Oil Clean P/No.

Part Name Part No.

OIL CLEAN 1L 1867737670
※ The amount that you need will depend on the size of the tub for soaking the cooler.
Order the necessary amount.

3 EGR cooler inspection/cleaning method

After the operation (immediately after stopping the engine), the coolant and EGR cooler
might are still hot. Wait until the coolant and EGR cooler cool before you begin work.

<Excerpt from general description of inspection/cleaning method>

For information on EGR cooler inspection/cleaning method, refer to the engine manual.

〇 Cautionary items for work

1. If you are using cleaning solution, don’t work near the fire.
2. If you are using cleaning solution, wear a mask and safety goggles.
3. If you are using cleaning solution, aerate sufficiently.
4. After removing the EGR cooler, cap the joint and coolant circuit to prevent the entry of foreign
substances.

〇 Inspection of EGR cooler assembly

1. Inspect the EGR cooler.
・Inspect the inside of the EGR cooler. If there are carbon sediments, clean.
・Inspect the inside of the EGR cooler. If there are damages, replace the EGR cooler.
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SERVICE BULLETIN CODE
DESCRIPTION
3 2015 0223

FILING LOCATION

ZX-All-288

〇 Cleaning of EGR cooler assembly

1. Have Oil Clean ready.
2. Have a tub ready. Pour Oil Clean into the tub.
3. Immerse the EGR cooler in Oil Clean and wait the mandated
amount of time. (Refer to the mandated oil clean infiltration time
stated below.)
4. After the passage of the mandated time, remove Oil Clean from
the EGR cooler with water.
5. Before installing, dry the EGR cooler sufficiently.

※ Mandated oil clean infiltration time

ZX120-3, -5, -6 to ZX180-3, -5, -6: 1 hr.
ZX450-3, -5, -6 to ZX850-3, -5, -6: 30 min.
ZX200-3, -5, -6 to ZX350-3, -5, -6: 30 min.