Professional Documents
Culture Documents
Faculty ofEngineering, University of the West Indies, St. Augustine, Trinidad. Received 20 February 1990;accepted 25 October
1990.
Sankat, C.K. and Rolle, R.A. 1991. The performance of natural storage. Whole, dehusked coconuts are usually split into
convection solar dryers for copra production. Can. Agric. Eng. halves (split nuts) and dried with the kernel in the shell. The
33:085-091. Three natural convection solar crop dryers of simple dried kernel or copra is more readily removed from the shell
design and suitable for use by small farmers in the tropics were after the drying process.
evaluated with respect to their ability to dry split, dehusked coconuts.
Dryer A was an indirect dryer consisting of an air pre-heater and
In the Caribbean islands, copra dryers commonly used by
drying chamber. Dryers B and C were direct dryers of the cabinet type, farmers can be put into one of three categories, this being
with dryer C being simpler in design and lowest in cost Air tempera determined principally by the size of the farm. The dryers used
tures in the dryers increased above ambient (29°C) by maximum are:
0= $ + 5 (1)
air inlet
The drying studies were programmed for the month of
air exit
March, usually the hottest and driest month of the year. The
chosen design slope (a) to the horizontal for the direct, cabinet
drying trays
dryers Band C was therefore 10°, asa declination angle of0°
absorber plate was used. For indirect dryer A consisting of a separate solar air
air inlet
heater anddrying cabinet, a wassetat 33°soas to enhance the
air flow through the dryer.
DRYER B Table I shows the specifications of the three dryers used in
air exit
transparen this study.
caver^^^
absorber^, mid. Dryer A
plate
air inlet Kalra and Bhardwaj (1981) described a dryer of this type for
fruit and vegetable products. The solar air heater was of the
DSYER C parallel pass type, with air moving by natural convection on
Fig. 1. Schematic of three natural convection solar crop either side of a blackened, corrugated metal surface which was
dryers. positioned between a glass cover and an insulated (25 mm
Table I. Specifications of the three natural convection solar dryers used for copra drying
Specifications Dryer A Dryer B Dryer C
Collector
Size (m) 1.84x0.93 1.86x0.92 2.40x1.20
Material glass glass plastic
Slope, a 33° 10° 10°
23° 0° 0°
CosP 0.92 1.00 1.00
Area (m2) - Ai 1.71 1.71 2.88
Effective area (m ) - A2** 1.57 1.71 2.88
Tray
Size (m) 0.89 x 0.38 0.89x0.38 2.40x1.20
Number 4 4 1
Total area (m2) - A3 1.35 1.35 2.88
No. split nuts - N 126 126 256
Airflow
Port size (m) 1.05x0.075 0.86x0.05 1.20x0.10
Area (m ) 0.079 0.043 0.120
86 SAKATandROLLE
styrofoam) plywood bottom. The woodendrying chamber was MATERIALS AND METHODS
1.05 m high x 1.05m wide x 0.38 m deep and wasdesigned to
Split, dehusked coconuts were dried in the three solar dryers
hold four trays stacked vertically. Hot air from the air heater
simultaneously with these trials conducted over a 5-day period
rose through the stack of trays and left the dryer through a
in the month of March, this being in the dry season of the year.
rectangular opening located at the top of the rear panel of the
drying chamber. Coconut loading
Dryer B Dryers A, B, and C were loaded (single layer) with 126,126
and 256 split nuts respectively giving a near uniform loading
This dryer is a cabinet dryer of the multi-rack design, pre
viously described by Sandhu et al. (1979). Four drying trays
density ranging from 89-94 split nuts/m2 oftray surface area
(Table I). Uniformity in loading was necessary to compare
could be removed or inserted into the drying cabinet through
dryer performances. Dehusked coconuts used in this study
rectangular slots (0.38 m x 0.10 m) provided for on the side of
were randomly selected, with the average weight per split nut
the cabinet. Rectangular ports provided for air movement at
being 0.197,0.176 and 0.182 kg for dryers A, B and C respec
the lower front, and top end of the dryer. The horizontal dryer tively. For the purposes of obtaining drying data in dryers A
base (absorber plate) was made of galvanized sheeting and
and B, three pairs of split nuts were labelled, individually
between this and the dryer support, 25 mm thick styrofoam
weighed and located at the centre and the two ends of each
insulation was used.
tray. For each pair of split nuts, one was positioned with the
Dryer C kernel facing down, while the other was positioned with the
This dryer of original design is shown in Figs. 2 and 3 and was kernel facing up and therefore directly exposed to the sun.
This procedure was adopted to evaluate the effect of kernel
designed specifically for the drying of split coconuts by small
orientation on the rate of drying. In each of dryers A and B
farmers. Simplicity in design, low cost and ease of construc
therefore, the weight losses with time of 24 split nut samples
tion were the essential elements in the design considerations.
(4 x 6) were determined.
It consisted of a wooden-sided cabinet with a corrugated gal
For dryer C, consisting of a single drying tray, fourteen split
vanized base sheet located 0.20 m from the top. Screened air
nut samples were labelled, individually weighed and distrib
inlet and exit ports were provided for at the front and rear ends
uted across the inclined dryer surface, four on the top section,
of the dryer. A transparent plastic cover was made to fit snugly
six on the middle section and four on the bottom section. Of
over the sides of the cabinet. The cover was made with a
these fourteen samples, nine were oriented with the kernel
wooden frame to which clear plastic sheeting was attached.
facing up, and directly into the sun. In all three dryers, the
When operating, the air exit side was raised and supported
remaining split nuts which were being dried but not individu
above the air inlet side, so as to provide a cover with a slope
ally monitored, were generally positioned with the kernel
of 10° to the horizontal.
facing upwards.
The interior surfaces of all the drying cabinets and the air
heater of Dryer A were painted with flat, black paint and the Instrumentation
sloped solar collectors were all positioned to face south. In dryers A and B thermometers were supported in the centre
of each of the four trays to measure the drying air tempera
tures, with their bulbs well into the air stream and shielded
•inclined iom to
the horizon tal
2 Am
when operating
air inlet wooden sides
(screened)
Y=0MX + Md (2)
where:
Y = % kernel content by weight in a split nut
(kernel + shell),
X = % moisture content (dry basis) of split nuts, and
Md = %kernel content by weight in sample split nuts oven
dried to 0% moisture content.
Procedure
A INSOLATION
Drying beganat 1600hon the first day,and continued to 1600h
on the fifth day. Dryers were left unmodified at nights and • DRYER A
crease in the percentage (byweight) of kernel in the split nut, HOUR OF DAY
as thesplitnutlost moisture. It wasfound thatin thefresh, wet Fig. 4. Average daily drying air temperatures in the
state, split nuts (kernel and shell together) had an average solar dryers and insolation levels.
moisture content of 33% (dry basis), with a mean kernel
SAKATandROLLE
intervals between 900h and 1600h and for the four, full days the dryers, given their very low values. In dryer A, an indirect
of drying are shown in Fig. 4. Ambient temperatures varied solar dryer, the highest air temperature was achieved on the
between 28 and 30°C. Drying temperatures were consistently lowest tray (nearest to the air heater) and the temperature
highest in dryer B, averaging 22*C above ambient between profiles (Fig. 5) indicate an expected behaviour in that as the
1200h - 1300h, although a peak of 35°C above ambient was air rose through the trays itlost enthalpy to evaporation and the
recorded on the 3rd day ofdrying. Temperatures in dryer C air temperature fell.
were usually 1-2°C higher than in dryer A, with the difference Dryer C showed the widest variation in air temperature,
in temperature between dryer C and ambient peaking at 11°C with the path for airmovement being the longest here i.e. 2.40
between 1200h - 1300h.
m. Air temperatures in this dryer suffered from the lack of
The temperature spatial variability within the dryers is insulation, particularly the inclined absorber plate which was
shown in Fig. 5, where air temperatures between 900h and directly exposed to the ambient air. In both dryers B and.C,
1600h at various points in the dryers and averaged over the highest temperatures were obtained in the middle rather than
four full days ofdrying areshown. Dryer B showed the small at the top, probably due to the infiltration of the prevailing
est variability in air temperature with position indicating that winds (approaching from a north easterly direction) through
there was efficient air circulation within the dryer. Heat leak the air exits at the top of these dryers.
age from this dryer was also reduced dueto good construction Figure4 alsoshowsinsolation valuesaveraged overthefour
and the use of a glasscoverand insulating material. Reduced full daysof drying. Duringthis time, insolation averaged 21.6
air inlet andexitareas in dryerB compared to dryers A andC MJ» m" • day" with a range of 15.6 MJ« m"2- day"1 on day 4
(Table I) limited the air flow rate in this dryer and conse to a peak of26.6 MJ« m~2» day"1 on day 2.
quently increased the air temperature. While being desirable,
it was notpossible to measure theactual air velocities through Kernel drying rate
Kernel weights were estimated by Eq. 2, and moisture contents
DRYER DRYER C thencalculated. The kernel moisturecontent (dry basis)for the
60
— tap three dryers at various locationsand for the 5 drying days are
— middle given in Tables II, III and IV. The moisture contents reported
55 '" bottom are mean values obtained from the individual samples in a
particular tray or location i.e. six samples per tray in dryers A
50
and B, four, six and four samples from the top, middle and
bottom sections respectively for dryer C. These tables also
show the overall, average kernel moisture content with time
~ 45
(mean of all samples) for particular dryers. The kernel mois
ture content when the kernel is facing up or down, for a
40 particular dryer is also shown. From these tables, Fig. 6 was
constructed and it shows the changes in overall kernel mois
35 ture content ratio [variable moisture content (M)/initial
-^-'-^ moisture content (Mo)] with drying time. Figure 6 shows that
\*^ in the initial period of drying the rates of copra moisture
30 Jk I L -L
12 16 12
content reduction for the three dryers are very similar. This
12 H
occurs as there is considerable free surface moisture in the
HOUR OF DAY
kernels i.e. remaining after water normally present in the
Fig. 5. Average daily temperature variation in the three coconut kernel has been drained on splitting the shell. How
solar dryers. ever, as the drying progresses, and moisture movement from
Table II. Estimated kernel moisture content (dry basis)versus drying time for Dryer A
Moisture content (%) Avera^;e moisture content (%)
Day Time(hr)
Tray 1 Tray 2 Tray 3 Tray 4 Kernels up Kernels down Overall
1.0 DRYER A
1.0 O KERNEL FACING UP
V V DRYER B
o
A KERNEL FACING DOWN
2:
5 0.8 _ O O DRYER C
3 0.8
o
«r
cc
5 0.6
•— 2 0.6
i—
o z
C_> o
o
LU
'Jj
or
2 0.4
^0.4
I
8
0.2 -
0.2
JL -L J_ J.
JL -L JL
0 12 3 4 5
TIME OF DRYING (OAY)
TIME OF DRYING (DAY)
Fig. 6. Drying curves of coconut kernels in the three Fig. 7. Drying curves For coconut kernels oriented
solar dryers. either up or down in Dryer B.
Table HI. Estimated kernel moisture content (dry basis) versus drying time for Dryer B
Moisture content (%) Average moisture content (%)
Day Time(hr)
Tray 1 Tray 2 Tray 3 Tray 4 Kernels up Kernels down Overall
90 SAKATandROLLE
Table IV. Estimated kernel moisture content (dry basis) versus drying time for Dryer C
Moisture content (%) Average moisture content (%)
Day Time(hr)
Top Middle Bottom Kernels up Kernels down Overall
1 16.00 57.9 50.0 52.1 52.8 53.9 53.3
2 9.00 49.2 40.4 42.1 40.5
2 47.3 43.9
16.00 37.5 27.7 30.9 30.3 33.7
3 9.00 32.0
33.6 24.4 27.9 27.0 30.3 28.6
3 16.00 27.6 19.8 25.1 24.6 23.8 24.1
4 9.00 22.1 18.4 23.2 21.1 21.4 21.2
4 16.00 21.8 15.2 20.0 18.8 19.2 19.0
5 9.00 21.3 14.7 19.7 18.2 18.9 18.5
5 16.00 16.2 11.2 15.8 14.4 14.3 14.4
values of65°C recorded on the third day ofdrying. In dryer A, completed in four days ofsunshine, with clean, white copra
only 33% ofthe product was ofgood quality, as the remainder produced. The dryer is simple to construct, possibly by the
exhibited moderate to excessive fungal growth, this being farmer himself, using materials which are readily available.
most apparent on the lowest trays, despite the air temperature The cost of drying is also low and is estimated at $US49 per
and drying rates in these trays being relatively higher (Fig. 5 tonne of copra. It is recommended that in operating such a
and Table II). The results indicate that there may have been dryer, the kernels be positioned to face directly into the sun
zero air-flow at night through dryer Amaintaining the lower shine. Indirect dryers, operating by natural convection and
trays in a stagnant, humid environment that is favourable for consisting ofcojipled solar airheaters and drying chambers are
fungal growth, while the upper trays had some air exchange not recommended for copra drying due to the potential for crop
with the wind. Moisture condensation onthe kernel's surface spoilage resulting from stagnant conditions and moisture con
as temperatures fall at night would also have contributed to densation, particularly at nights. For such dryers to be
this unfavourable behaviour.
effective, air flow should be maintained at night, possibly
Drying cost through thermal storage using for example arock bed orsealed
water tank.
Dryers A, B and C will currently cost US$275, US$128 and
US$80 respectively. These costs reflect the considerable re
duction in material and labour required for constructing dryer ACKNOWLEDGEMENTS
C. Neglecting the differences in the drying time required for a The authors thank Mr. O. Lawrence and Mr. D. Padarath,
batch ofsplit coconuts, it is therefore expected that the annual technicians of the Mechanical Engineering Laboratories for
throughput ofdryer C will be approximately twice as much as their generous assistance in this study. We also thank Prof. D.
that of dryers Aor B. On the basis ofinitial cost, an expected McGaw and Dr. O. Headley for their suggestions.
dryer life of3years and an annual throughput which assumes
a drying season of 30 weeks/year with drying occurring in REFERENCES
weekly batches, itis estimated that the drying cost for copra KALRA, S.K. and K.C. BHARDWAJ. 1981. Use ofsimple
will be 49,230 and 250 $US per tonne for dryers C, Band A solar dehydrator for drying fruit and vegetable products J
respectively. For dryer C, the cost includes the expected re Food Sci. Technol. 18:23-26.
placement ofthe plastic cover at 15 week intervals during the RAJASEKHARAN, N., D.S. BHATIA and K.M.
drying season.
PANDALAI. 1961. Some preliminary studies on mechanical
CONCLUSION
drying of coconuts. Indian CoconutJ. 14:71-80.
From the results presented above, it is evident that a natural SANDHU, B.S., K.D. MANNAN, G.S. DHILLON, and L.S.
convection dryer of the direct, cabinet type as exemplified by CHEEMA. 1979. Design, development and performance of
dryer C in this study may be used by small farmers in the multi-rack natural convection dryers. In: Sun II. Proc. ISES
Caribbean islands for the drying of copra. Drying will be Silver Jubilee Congress [K.N. Boer and B.H. Glenn (Eds.)],
Pergamon Press, New York, NY.
CANADIAN AGRICULTUitALENGINEERING 91