CBY.

AC HAND PALLET TRUCK

INSTRUCTION

Note: Do not use hand pallet truck before read and understand this instruction.
 Foreword
Thank you very much for your trust and support our company.

Meanwhile, we sincerely hope that you can read this manual carefully

and understand it before use our products so that you can operate it

correctly and safely, and prolong its service life to be a real good assistant

for you.

AC series hand pallet trucks that we produce, are widely used in

factories, shops, warehouse and so on every walks of life. It is low lifting

material handling equipment, and it can be used to transport all kinds of

heavy loads. This hand pallet truck should be used on the rigid flat

ground, and environment temperature is between - 20 ~ 40 ℃. The pallet

truck does not only lift smoothly, safe, and also easy to operate, reliable

quality. In addition, it can be customized the special specification

according to the user’s actual needs.

This manual will be focused on the introduction of hand pallet truck

specifications, handle installation, adjust buffer device, attentions,

safe operating guide, fault analysis and solution, and so on.

If your hand pallet truck fails to work properly during use, please take

this instruction for reference and preliminary judge the causes of failure

and parts, and then deal with problems according to the solution provided

in this manual.

1
 Contents

1.Standard Specification... .. .. .. .. .. .. .. .. .. .. ... … … … … … … … .3

2.Handle Installation.. .. .. .. .. .. .. .. .. .. .. .. ... … … …. … … … … ... 3

3.Adjust Buffer Device.. .. .. .. .. .. .. .. .. .. .. .. .. … … … … … … … ...4

4. Attention.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... … … … … … … … … …. .5

5.Safe Operating Guide.. .. .. .. .. .. .. .. .. .. .. .. .. … …. …. …. …. …. ..6

6.Fault Analysis And Solution.. .. .. .. .. .. .. .. .. .. …………………….. 7

7.PartsLists . .. .. .. .. .. .. ... .. .. .. … .. … .. .. .. .. .. .. .. .. .. .. .. ………... 8

7.1 AC Handle Assembly Drawing & Part List .. .. .. .. .. .. .. … … … … .. … 8

7.2 AC Truck Body Assembly Drawing & Part List .. … .. .. .. .. .. .. .. .. .. .. .. .9

7.3 AC Oil Pump Assembly Drawing &Part List . .. .. .. .. .. .. .. .. .. .. ………10

2
 1. Standard Specification
Model CBY-AC20 CBY-AC25 CBY-AC30
Capacity（kg） 2000 2500 3000
Max. lifting height（mm） 175/185/195 175/185/195 175/185/195
Min. fork height（mm） 65/75/85 65/75/85 65/75/85
Fork length（mm） 1150/1220 1150/1220 1150/1220
Width overall forks（mm） 550/685 550/685 550/685
Single Fork Width（mm） 160 160 160
φ64x93/φ74x93/ φ64x93/φ74x93/ φ64x93/φ74x93/
Fork Wheel-single（mm）
φ80x93 φ80x93 φ80x93
φ64x70/φ74x70/ φ64x70/φ74x70/ φ64x70/φ74x70/
Fork Wheel-tandem（mm）
φ80x70 φ80x70 φ80x70
φ160×50/φ180×50/ φ160×50/φ180×50/ φ160×50/φ180×50/
Steering Wheel（mm）
φ180×50 φ180×50 φ180×50
Note: We can customize different specification of hand pallet truck according to the user’s actual
needs.

2. Handle Installation
In order to transport easily, handle and truck body are packed separately. The user can install them
according to the figure 2-1 and figure 2-2.

Figure 2-1 Figure 2-2

2.1 Put the handle (113) on top of the pump core (303), and strike the handle positioning shaft (106)
with hammer, to make it go into the hole between the hydraulic pump and handle (113) (Note: let
the handle positioning shaft center hole at the direction of "\", and the spring pin hole face to you. )
And then use a plier and hammer to knock the spring pin (107) into the positioning shaft (106).

2.2 And then put down the handle (113), remove the pump core limit lever (322) (As shown in figure2-
1, figure 2-2)

3
2.3 To get the drop bolt (103), hexagonal nut (104), nonmetallic insert lock nut (105) and chain (102)
through into the center hole of the handle positioning shaft, and then adjust the pedal control (327).
Put the drop bolt (103) into the groove in front of it, and the hexagonal nut (104) on the top of the pedal
control (327), and stick the nonmetallic insert lock nut (105) under the pedal control (327). In this
way, the handle is installed on the hydraulic pump.

3. Adjust Buffer Device

You can see the small Control handle (119) on top of the handle in hand pallet truck. It can be
transferred to three positions (see figure 3-1). After finish operating, it should be transferred to the
Middle position. These three positions have been adjusted well before leave the factory. If any changes
in an accident, you can reset it according to the following steps:

Lower —— Lower position

Drive ——Middle position

Raise ——Raise position

Figure 3-1

3.1 If the small Control handle (119) is in the Middle position, and pressure the oil pump, hand pallet
truck raises up, we should screw clockwise the hexagonal nut (104) on the drop bolt (103), and the
nonmetallic insert lock nut (105). Pressure the oil pump again, until the hand pallet truck won’t rise
up any more, and everything works properly.

3.2 If the small Control handle (119) is in the Middle position, and pressure the oil pump, hand pallet
truck lowers down, we should screw anticlockwise the hexagonal nut (104) and the nonmetallic insert
lock nut (105), until the hand pallet truck won’t lower down any more.

3.3 When the small Control handle (119) is in the Lower position, but the pallet truck can’t lower
down, screw clockwise the hexagonal nut (104) and the nonmetallic insert lock nut (105), until the
small Control Handle (119) keep at the same position and the pallet truck lowers down. Follow up the
steps 3.1 / 3.2, and check the middle position to make sure the hexagonal nut (104) and the nonmetallic
insert lock nut (105) are in the correct position.

3.4 When the small Control handle (119) is at the Raise position, and pressure the oil pump, but hand
pallet truck can’t rise up. We should screw anticlockwise the hexagonal nut (104) and the nonmetallic
insert lock nut (105), until the small Control handle in the same position and the hand pallet truck raise
up. And then follow up the steps 3.1 /3.2 / 3.3, check the Middle position and Lower position to make
sure the hexagonal nut (104) and the nonmetallic insert lock nut (105) are in the correct position.

4
4. Attentions
Frequent maintenance is requested for the hand pallet truck.
4.1 Oil
Examine oil level every three months. Generally, the “Great Wall” 46 # anti-wear cyclic hydraulic oil
is our company appointed. User can replace the hydraulic oil of the same nature. Total amount is about
0.41 L.

4.2 Exhaust
Due to transportation or pump body turned over, air is likely to enter into the hydraulic oil. This will
lead to hand pallet truck not rise up, even the control handle (119) at the Raise position when pressure
the oil pump. You can exhaust in such a way: Move the small Control handle (119) to the Lowering
position, and then repeatedly pull the handle (113) up and down several times

4.3 Daily Inspection & Maintenance

Daily inspection of hand pallet truck can reduce wear as much as possible. Pay special attention to
the wheels, axles and check if there are some sundries such as cotton thread and clothes wrapped in the
wheels. After transport, unload the goods, and take out the sundries, clean up dirt and debris on the oil
pump, and lower the hand pallet ruck down to minimum.

4.4 Lubrication
Before this product delivery, all of the bearing / shaft have been combined with the persistent
lubricating oil. When monthly routine inspection, cleaning the oil pump and lubrication points, and fill
lubricating oil to the lubrication.

5
5. Safe Operating Guide
5.1 Before using this hand pallet truck, the operator must read this manual seriously and the warning
indicated on the truck.
5.2 When moving the hand pallet truck, usually, transfer the small control handle to the Middle
position, in this way, it is not only easy to move handle, reduce the rebounding force from pump core to
handle, but also protect the oil seal rings and piston component, prolong service life of the truck.
5.3 Don’t use the pallet truck if not familiar with it and without training
5.4 Before use, must check the wheels (219、222、225、311), handle complete, lever frame (204),
truck body, pedal control (327)
5.5 Don't use forklift on slope.
5.6 Don't use forklift to carry personnel.
5.7 Operator shall wear gloves for the purpose of protection.
5.8 During transporting, personnel shall be 600mm away from carrier.
5.9 Pay attention to center of gravity to avoid offset or inclination (see Figure 5-1)
5.l0Don't overload.
5.11Operator shall cautiously operate under special circumstances or at special places.

Right

Figure 5-1

6
 6. Fault Analysis and Solution

NO Trouble Reason Troubleshooting

1 Forks can’t reach to the max. height --Not enough hydraulic oil. --Add oil.
2 --No hydraulic oil; --Add oil;
--Not pure oil; --Change oil;
-- Hexagonal nut (104) and --Adjust nut(104)(105)
Hand Pallet Truck can’t rise. Nonmetallic insert lock nut (105) is (Refer to 3.4);
too high and the unloading valve open. --Exhaust air (Refer to 4.2).
--Air goes into hydraulic oil.
3 --Cargo offsets or overload and --Replace piston rod(325)
damaged piston nut (325) or or pump body (318).
pump(318) --Please lower the carrier to
Hand Pallet Truck can’t lower. --Hand pallet truck stays at the raise lowest position when it's not
position for a long time and piston rod under operation, frequently
gets exposed and rusted. lubricate piston.
--Adjusting nut (104) is not at right --Adjust nut (104) (Refer item
position. 3.3).
4 --Sealing aged or damaged. --Replace;
Oil leak
--Some parts broken. --Replace.
5 --Impure oil caused looseness of the --Replace oil.
unloading valve. --Check and replace the parts
--Some parts in hydraulic system damaged.
Hand Pallet Truck lowers by itself. broken or damaged. --Exhaust air (See 4.2).
--Air in oil. --Adjust nut (104) (See 3.2)
--Sealing aged or damaged.
--Adjusting nut (104) is not at right

Note: Our company follows the strategy of sustainable development, and keeps the right to improve
this instruction contents without prior notice.

7
7.Parts Lists

7-1 AC Handle Assembly Drawing

Handle Part List
NO. Description Qty NO. Description Qty
101 Pulling rod 1 112 Roller cover 1
102 Chain 1 113 Handle welding 1
103 Drop bolt 1 114 Elastic pin 1
104 Hexagonal nut 1 115 Return shrapnel 1
105 Nonmetallic insert lock nut 1 116 Return spring 1
106 Positioning Shaft 1 117 Elastic pin 1
107 Elastic pin 2 118 Elastic pin 1
108 Spacer bush 2 119 Control handle 1
109 Elastic cylindrical pin 1 120 Handle wheel 1
110 Roller shaft 1
121 Elastic pin 1
111 Roller 1

8
 7-2 AC Truck Body Assembly Drawing
Truck Body Part List
NO. Description Qty. NO. Description Qty.
201 Body frame 1 218 Deep groove ball bearing 8
202 Inner hexagonal screw 1 219 Front wheel 4
203 Connecting shaft for bearing 220 Front wheel axle
2 4
plate
204 Lever frame 1 221 Hexagon bolt 2
205 Lever shaft 1 222 Climbing wheel 2
206 Elastic collar for hole 223 Nonmetallic insert lock
2 2
nut
207 Pushing rod joint 2 227 Hexagon thin nut 2
208 Elastic collar for shaft 2 Single wheel part
209 Connecting shaft for joint 2 213 Positioning shaft 2
210 Pushing rod 2 214 Elastic cylindrical pin 2
211 Connecting shaft for push rod 2 216 Elastic cylindrical pin 2
212 Front wheel frame 2 217 Flat washer 4
213 Positioning shaft for front 218 Deep groove ball bearing
2 4
wheel frame
214 Elastic cylindrical pin 2 224 Single wheel frame 2
215 Side board for double wheel 4 225 Single wheel 2
216 Elastic cylindrical pin 8 226 Single front wheel axle 2
217 Flat washer 8

9
 7-3 AC Oil Pump Assembly Drawing
Oil Pump Part List
NO Description Qty. NO. Description Qty.
301
. Spring gland 1 326 Steel ball 1
302 Pump core spring 1 327 Pedal control 1
303 Pump core 1 328 Elastic cylindrical pin 1
304 Anti-dust ring 1 329 Hex nut 1
305 Sealing ring 1 330 Fasten screw 1
306 Small pump body 1 Valve body assembly
307 Copper washer 1 331 "O" ring 2
308 Anti-dust wheel cover 2 332 Copper nut 1
309 Rand 2 333 "O" ring 1
310 Bearing 6204 4 334 "O" ring 1
311 Rear wheel 2 335 Push rod 1
312 Elastic cylindrical pin 1 336 Push rod spring 1
313 Elastic cylindrical pin 2 337 Steel ball 1
314 Bearing plate 1 338 High pressure valve core 1
315 Elastic collar for shaft 1 339 Valve body connector 1
316 Pulling ball bearing 1 340 Cutting edge bearing ring 1
317 Rear wheel axle 1 341 "O" ring 1
318 Oil Pump 1 342 High pressure valve body 1
319 Bonded washer 1 343 Cutting edge bearing ring 1
320 Hexagon socket cap screw 1 344 "O" ring 1
321 Sealing ring for piston rod 1 345 Elastic cylindrical pin 2
322 Limit lever for pump core 1 346 Spring piece 1
323 "O" ring 1 347 Cross recess screw 1
324 Anti-dust for piston rod 1 348 High pressure valve spring 1
325 Piston rod 1 349 Gland 1

10