GENERATOR PANEL ALARM MODULE OR PUMP STOP PANEL PUMP RUN RENR2477-02

VOLTAGE ADJUST ENGINE MONITORING ABBREVIATIONS

SET CONTROL LIGHT MANUAL SYNC MODULE PUSHBUTTON LIGHT PUSHBUTTON RHEOSTAT SYSTEM July 2009
START AID
SWITCH SCROLL SWITCH
AFTS AUTOMATIC FUEL TRANSFER SYSTEM KWR KILOWATT RELAY
MODE CLEAR ALM ALARM MODULE
SWITCH ALR ALARM RELAY
ALT ALTERNATOR L LOAD LEADS

WARNING
ASR AIR SHUT-OFF RELAY LFLS LOW FUEL LEVEL SWITCH
SCROLL
ATB AC TRANSFORMER BOX LFSR LOW FUEL SHUTOFF RELAY

HIGH
PUMP STARTING PUMP
ATR ALTERNATOR TEMPERATURE RELAY
COOLANT STOP AID RUN DISPLAY
TEMP

LOW
COOLANT
TEMP
CLEAR

LOW
LOW OIL OIL
MODE
BATT BATTERY
PRESSURE
PRESSURE

EMERGENCY
LOW
FUEL
LEVEL
DISPLAY
MAN MANUAL
STOP

HIGH WATER
SYSTEM
NOT IN PANEL
BC BATTERY CHARGER MPU MAGNETIC SPEED PICKUP
AUTO
LIGHTS LH
TEMP
LOW

ENGINE
OVERSPEED
BATTERY
VOLTAGE RH BCF BATTERY CHARGER FAILURE SWITCH MV MOTOR VALVE/SOLENOID VALVE
LH/RH
LOW
COOLANT
LEVEL
SELECT
BTR BEARING TEMPERATURE RELAY
OVERCRANK

EMERGENCY
STOP
STOP
FAULT R R OFF
SHUTDOWN RESET

FAULT
ALARM

ALARM
COOLDOWN
AUT

AUTO CAM CUSTOM ALARM MODULE NC NORMALLY CLOSED

STOP
PHASE
SELECT
ENGINE
METER
LAMP
TEST
ALARM
CODES
EXIT
SERVICE
MODE
SILENCE
NO NORMALLY OPEN
MAN CB CIRCUIT BREAKER
START

560-642 154-3045

CCM CUSTOMER COMMUNICATION MODULE

OL OVERLOAD CONTACTOR
CIM CUSTOMER INTERFACE MODULE
CR CRANK RELAY

CT CURRENT TRANSFORMER PC PUMP CONTACTOR

SPEED ADJUST
CTR CRANK TERMINATION RELAY PL PANEL ILLUMINATION LIGHT
POTENTIOMETER
ENGINE PLS PANEL LIGHT SWITCH
CONTROL
EMERGENCY STOP POT POTENTIOMETER
SWITCH D DIODE
PUSHBUTTON

3456 Generator Set with EMCP II

PR PUMP RELAY
PANEL DVR DIGITAL VOLTAGE REGULATOR PRL PUMP RUN LIGHT
LIGHT PRPB PUMP RUN PUSHBUTTON
SWITCH

Electrical System
ECLS ENGINE COOLANT LOSS SENSOR PS PINION SOLENOID
ECM ELECTRONIC CONTROL MODULE PSL PUMP STOP LIGHT
ECS ENGINE CONTROL SWITCH PSPB PUMP STOP PUSHBUTTON
PWM PULSE WIDTH MODULATED
ECTS ENGINE COOLANT TEMPERATURE SENSOR
EFR ENGINE FAILURE RELAY
CCB1-UP EGR ELECTRONIC GOVERNOR RELAY
RAN REMOTE ANNUNCIATOR
EOPS ENGINE OIL PRESSURE SENSOR
CAH1-UP EOTS ENGINE OIL TEMPERATURE SENSOR
RDM
RFI
RELAY DRIVER MODULE
RADIATED FREQUENCY IMMUNITY

CBX1-UP EPIR ETHER PULL-IN RELAY RR RUN RELAY

ESPB EMERGENCY STOP PUSH BUTTON

8AZ1-UP ESTS EMERGENCY STOP SWITCH ON ENCLOSURE
EXC EXCITOR SASV START AID SOLENOID VALVE
SAS START AID SWITCH
SEC SECOND
SHTC CIRCUIT BREAKER SHUNT TRIP COIL
F FUSE
SM STARTING MOTOR
FCR FUEL CONTROL RELAY
SMMS STARTING MOTOR MAGNETIC SWITCH
FRBS FUEL RUPTURE BASIN SWITCH
SMR STARTING MOTOR RELAY
SP SPEED ADJUST POTENTIOMETER
SR SLAVE RELAY
GFR GENSET FAULT RELAY
GNDFCT GROUND FAULT CT
GNDFR GROUND FAULT RELAY
T GENERATOR LINE LEADS
GRR GENERATOR RUN RELAY TDR TIME DELAY RELAY
GSC GENERATOR SET CONTROL TSC TRANSFER SWITCH POSITION
EMCP II CONTROL BOX INDICATING CONTACT

HC HEATER CONTACTOR
VAR VOLTAGE ADJUST RHEOSTAT

IC REMOTE START/STOP INITIATE CONTACT VR VOLTAGE REGULATOR

GENERATOR RUNNING RELAY FUSE BLOCKS LOW FUEL

PWM MODULE AC TRANSFORMER BOX
LEVEL SHUTDOWN RELAY
TIME DELAY RELAY

CRANK RELAY DIODES

Volume 1 of 2: Electronic and AC/DC Panel Group and Schematic
ETHER START RELAY

© 2009 Caterpillar Printed in U.S.A.

All Rights Reserved

F11

F12
+
~ A1 B1 15
6 5 4 6 5 4 6 5 4
F13
3 2 1 3 2 1 3 2 1
3 2 1

CATERPILLAR A

AB FSM3U
1mn

-B S D +B
.8
1.0

.6 t
0
.4

TBC
.2

B A B A B A

EPIR 9 8 7 16 18 A2 ~
- 9 8 7 9 8 7

CR TDR GRR F15 F23 LFSR 50 50

51 51

61 61

52 52

53 53

RENR2477-02 VOL 1 of 2
L1 L1

L3 L3

80 80

82 82

(Dimensions: 39 inches x 24 inches)

KILOWATT
RELAY ALARM
RELAY

AC TERMINAL
DC TERMINAL
STRIP PUMP
STRIP
RELAY AC TERMINAL FUSE
STRIP BLOCKS

DC TERMINAL
STRIP 6 5 4 6 5 4 6 5 4

3 2 1 3 2 1 3 2 1

GROUND FAULT
RELAY
F50 F51 F52

B A B A B A
WINDING
9 8 7 9 8 7 9 8 7
TEMPERATURE 6

3
5

2
4

1 PUMP
KWR ALR PR RELAYS CONTACTOR
GND5

GND6
CCM+

GND2
GND1

GND3
GND4
SP1A

136
137
CCM-

101

110
131
108
109

202
203
206
207
157
159
HC1
HC4
SP4
SP2
SP2
SP1

51
T0
50
50
50
SP3

52
53
45A

BO

MT
ER
SV
SV
SV
SV
D+

FP
EL
ES
30
37

57
57
59
62
62
63
67

90
99

80
82

87
30
30
30

38

D-
10
10

17
18

21

89
67

22
19
20
20

88
46

45

34
1
1
1
1

2
2
2

6
5
5

2
2
2
2

B A

9 8 7

AR GNDFR
ATR ATR ARMING
AC TERMINAL STRIP (TBA1) RELAY MERLIN GERIN
PC

DC TERMINAL STRIP (TBD1)

multi 9

C60N

ABCDEFGHIJ ABCDEFGHIJ OFF

adjust adjust
set point set point
read read
F16 F17 F18 MCB1 F21 F22 F32 F33
12 567 12 567 HC

FUSE
TERMINAL STRIP INTERFACE BLOCKS

70
83
85
77
5

30 Page,
HEATER
CIRCUIT CONTACTOR
BREAKER
BC
ABCDEFGHIJ ABCDEFGHIJ
adjust adjust
B set point
read
set point
read

12 567 12 567

DC PANEL
BTR ATR BATTERY
GND CHARGER
2 AC PANEL
DC CHASSIS 2
F50 F51 F52
AC TERMINAL
3 STRIP
6 5 4 6 5 4 6 5 4 6 BEARING
3 2 1 3 2 1 3 2 1

6 6 5 4 TEMPERATURE
10 3 2 1

B A B A B A 30 RELAY
9 8 7 9 8 7 9 8 7

KWR ALR PR
57 B A

61 9 8 7

O/UVR AR GNDFR
ATR ATR 63
87 PC
ABCDEFGHIJ ABCDEFGHIJ MERLIN GERIN

88 PUMP
multi 9

adjust adjust C60N

set point set point

read read

89 ALARM
RELAY
OFF OFF
12 567 12 567
KILOWATT RELAY
90
DC TERMINAL RELAY
99 F16 F17 F18 MCB1 F21 F22 F32 F33

D+
HC
STRIP
ABCDEFGHIJ
adjust
ABCDEFGHIJ
adjust
D-
set point
read
set point
read CCM+
12 567 12 567
DC 40 PIN CCM- 6 5 4 6 5 4 6 5 4
BTR ATR CONNECTOR ATA+ 3 2 1 3 2 1 3 2 1
ATA-
BC
RDM
AC DC
47
48 (TBA 2) FUSE
49
BLOCKS
231A
232A CUSTOMER
233A TERMINAL STRIP B A B A B A
231B
GND 148 139 131 131 132
8 7 8 7 8 7
DC TERMS

9 9 9
232B
233B

GND1

GND2
GND

EF1
EF2
101
108
109
110
133
133
136
137
157
159
202
203
206
207
132

140
142
209
210

120
122
124
231C
232C
233C
132 131 131 139 148 GND
64 (TBD 2)
65
AC 40 PIN 66
CONNECTOR (TBA 2)
AC TERMS
RFI

GND

SP1
SP2
SP3
SP4
10
10
30
30
36
71
72
74
81
81
84
2
2
2
3
6
132 131 133 GND GND

GND GND 133 131 132

VOLTAGE (TBD 2)
GROUND
7W-9799

REGULATOR

154
156
DC PANEL AC PANEL
VIEW B-B
MARSHALLING BOX CUSTOMER TERMINAL STRIP CHASSIS ONLY SHOWN
CUSTOMER (FRONT VIEW) B (TBC)
GROUND BAR

MARSHALLING BOX
 8 7 6 5 4 3 2 1
CUSTOMER
240V
AC SUPPLY
SYMBOLS
240
Relay Contact Panel 70 way Marshalling Box
Standard Wiring Lamp ATB Terminal 23 C
(Normally Closed) Connector Customer DC Term.
L1 L2
Generator Frame Breakdown Diode Marshalling Box DC 6
DC Connector No. 1 Marshalling Box
Customer Wiring C
(Chassis) Ground (Bi-directional) Terminal (Black) Customer AC Term.
C C C
Marshalling Box AC 7 DC Connector No. 2 Magnetic Pick-up
Package Options Earth Ground Diode 2
GND 132 133 Terminal (Grey) Engine Connector
GSC 40 Way AC Connector From Coolant Loss Engine
Alternative Wiring Solenoid Fuse 7 A
Harness Connector Gen (Green) Connector (ECLS)
NOTE Q

38 66 GSC Relay Module Marshalling Box 40 Oil Temp Engine

132 136 136
17
136
CR
137
19
137 141 Shielded Wire Resistor Emergency Switch 36 C
F16 HC Terminal Way DC Connector Connector (EOTS)
F 2A 2 8 A1 A2

Engine Mounted Control Panel 11

Marshalling Box 40 CAT MONITORING SYSTEM
F
Temperature Switch Relay Coil 2
40 Way Connector
141
Component Terminal Way AC Connector
HC SPACE HEATER
132
F17
135 140 140 140
Relay Contact Engine 40 Way SASV 2 Way
8A
1 2 240 VAC Liquid Level Switch Circuit Breaker 19 2

A
H1 H3
(Normally Open) Connector Connector
B
H2 H4
HC
133 141 142 142 142
F18
3 4 240 VAC
8A BATTERY
CHARGER NOTE L SLR CHART
SEE CHART SYNCHRONIZING OUTPUT LOAD SPECIFICATIONS
BELOW NOTE P VOLT LINE
RESISTOR TAP FOR GSC RELAY MODULE
MCB1
16 AMP
NOTE K + - TO LINE
SETTING CHART
HC RELAY MODULE RATING FOR RATING FOR

1600 OHM
132 138 148 148 JACKET BATTERY DISCONNECT
1L1 208 USE E-D 1760 OHM TERMINAL NO. RESISTIVE INDUCTIVE
1 2 5 6 WATER BATTERY BATTERY SWITCH NOTE BL A LOADS LOADS
+ - CHARGER 240 USE E-C 2400 OHM

3200 OHM
HEATER 240 VAC BATTERY CHARGER TERMINAL CHART
UL B 13, 14, 0-.45A, 24VDC *N/A
CB1 60A NOTE N 300 USE E-B 5600 OHM
14 AWG 4 2 BATTERY CHARGER DESIGNATION 40
ALT 15, 16, 10A, 24VDC 10A, 24VDC
380 USE E-B 5600 OHM
A B PS1 17, 18,
C

640 OHM
14 AWG SM1 400 USE E-B 5600 OHM
19, 21, 20,
10 AMP NON-UL 0 240
HC 416 USE E-A 7200 OHM 22, 24,

1760 OHM
139 3 1 5 AMP NON-UL
D
133 134 139 L N 480 23, 36, 10A, 24VDC 5A, 24VDC
CB2 20A SMMS1 USE E-A 7200 OHM
24
3 4 7 8 1L2 25 OR 110VAC 7.5A,110VAC
PS1
2 1 NOTE AE GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN
1 E * DO NOT CONNECT INDUCTIVE LOADS TO
2 2 THESE TERMINALS
3
LAMP 1 +D -E 30

ELS 2
HC 1 2 T1 T2 T3 ATR1
132 138 148 1 30
F19
5 6 10 AMP 4 WH 171 P VOLTAGE REGULATOR TERMINAL CHART
10A
3 74
GENERATOR RUNNING RELAY TC4 REGULATOR
240V RD 172 Q 21 TERMINAL DESTINATION CROSS REFERENCE
LAMP 2 37
6
BLOCK NOTE BK NOTE R A B C D E F G H J K L M N O P Q R S
WH 173
HEATER 5
57
31 ENCLOSURE LIGHTING 30 TC1
RD VR6-B 6A
HC GRR 174 7 - 4 8 9 - - 5A 22 24 20 F1 F2 26 28 30 6
87 87 7 75
133 134 139 C NOTE BG 45
F20 7 4 DIGITAL 7 - - - 8 B+ B- 5 22 24 20 F1 F2 26 28 30 6
7 8 11
10A 2 PF/KVAR 7 45 44 - - 8 B+ B- 5 22 24 20 F1 F2 26 28 30 6
GND 58
GRR 32
88 2
88
C
7 1
59 SP2 GOVERNOR TERMINAL CHART
133 131 33
89 89
C 2 GOVERNOR TERMINAL DESTINATION CROSS REFERENCE
A B C D E F G H J K
AUTOMATIC FUEL TRANSFER SYSTEM
INTERNAL FLYBACK 27 RM27 2
5 36 PSPB 64 24 PR OL 1 3 2 PWM S D B- B- B+ 3 2 1 - -
CIRCUITRY +D -E
132 207 207 207 206 206 205 204 131 1 LOADSHARE
F22 PC COMMON ALARM SHUTDOWN 19 - 21 16 15 28 27 26 14 13
1A 2A 9 6 95 96 RM32 RM5 RM19 37 2
2A A1 A2
33 NOTE U
F4 ATR2
ALR 10A ASR 1 30
64 12 181 P
C 1 RM16 A B

E E
38 3 74
7 4 GRR TC5
182 Q
ALR CTR 6
65 RM30 RM17
70 C WH
PSL F1 183

OFF/RESET
7 1 5

CONTACTS
PC 3 42
10A RM3 CTR TC2

MANUAL
207 203 203 203 131 66 RD 184 OFF
R NOTE R 7 75
C

AUTO

STOP
61 62 RESET
99

PC 1 40 PRL RM36 RM23 1 X X X X

207 202 202 202 131 F7
G AUXILIARY CIRCUIT BREAKER CONTACT 10A
2 X AUT
53 54 RM9 RR
1 3 X
NOTE M FIRST CIRCUIT BREAKER NOTE AR 21 BK COOLDOWN AUTO
1 1
BREAKER AUX 22 RD MPU 4 X STOP
CUSTOMER 233 GSC 2
PC OL
120V 208 209 209 T1 C 233A 2 5 X
132 11 14
F21 FUEL TRANSFER PUMP NOTE X 3 2
AC SUPPLY 1 2 2 +D -E 6 X X X X
15A 3/4 HP, 1Ø, 2 POLE BREAKER AUX
231 MAN
T2,T3 P 115/110-230-208 C 231A 2 7 X
120 PC OL
50/60 HZ 11 12 ATR3
133 212 210 210 8 X START
F24 8 GPM RM35 RM8 RM24 ESTS 1 30
3 4 4 232
L1 N T4 9.2/11.2 FLA C 232A F6
39
CR
2 191 P 9 X
15A
RR ESPB A B 3 74
SECOND CIRCUIT BREAKER 10A TC6
6 34 1L1 1L2 4 192 Q 10 X
BREAKER AUX 6
RM33 RM6 RM18 14 4
233
C 233B F3
1L1 1L2 34 4 4 SMM 3 WH 193
S1 5
C C C 11 14 10A SMR RM21 TC3
BREAKER AUX RD 194 7 75
231
GND 132 131 C 231B SMR 1L3 1L4
11 12 NOTE S 17 30
1L3 1L4
232 17 17 30 30
C 232B 38
NOTE Q RM B+
THIRD CIRCUIT BREAKER 1 1R2 1R1
17 38 66 19 RM28 46 45
CR BREAKER AUX 2R2 2R1
132 136 136 136 137 137 131 233 45 46 45
F16 HC C 233C NOTE S T1 T2 T3
2A 2 8 A1 A2 11 14
BREAKER AUX RM28
231 30 30 CLR NOTE Z
C 231C
131 131 11 12 SP2
4 SRV
28 28 SR
HC 232 45 MCS ENGINE INSTRUMENTATION
C 232C E-STOP SWITCH 1
132 135 140 140 140 86 85
F17 39 39 5 SCS 3
1 2 120 VAC 45A
8A H1 H3 E-STOP SWITCH 2
CB3 15A SR 1 1 2 3
L A+ B+ 2 1
BATT. (+) ELECTRONIC
N
30 87
2 2 LOADSHARE 6
C NOTE AV
H2 H4 BATT. (+) (SWITCH) AUX 8 30
32 32
C C
33 23 GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN NOTE AF 99 REMOTE
5 4 1+ 8 SPARE FAULT INPUT LED #1
131 142 ATA DATA LINK (-) C 2 CUSTOM
31 31 NOTE J 3 2 8 LIGHT
+D -E 9 SPARE FAULT INPUT LED #2
120 VAC AUTOMATIC FUEL TRANSFER SYSTEM 1 10 ATA DATA LINK (+) C
BATTERY NOTE AN RM14 9 9

CAT MONITORING SYSTEM

MCB1 SPACE HEATER FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK 20
DIGITAL SENSOR 2 10 SPARE FAULT INPUT LED #3
32 AMP NOTE K
CHARGER PR
RETURN
K J BTR
EGR RM13 1 29 29 11 SPARE FAULT INPUT LED #4
HC 41 D 1 30
132 138 148 148 1L1 NOTE L 7 4 E 163
JACKET NOTE N START/RUN/STOP 1 RD P
5 6 2 3 71 3 SPARE FAULT INPUT LED #5
WATER 40 40 BT1
PSPB 4
10 START/RUN/STOP 2 PWM S 1
HEATER LFLS RTD 6 16 4 SPARE FAULT INPUT LED #6
4 84
LFLS 81 83 83 2 CAT DATA LINK (+) 12 TEST
2 211 84 NOTE T NOTE BF 3 PT100 WH 164 Q
10 AWG F23 PR 7 H 5 5 SPARE FAULT INPUT LED #7
2 AMP 1B 2B 3 4 1 2 A B CAT DATA LINK (-) 21 13 SILENCE
6 86 85 G R 6 SPARE FAULT INPUT LED #8
ETHER START EPIR 2 7 76
NOTE AT NOTE AS RELAY21 F 30
131 1 14 HORN -7
3 1 10
THROTTLE A SP
1L2 Engine
D GND
PRPB
81
18
9
81
ETHER
START AID ECM DROOP
12
10 12
B SP2
NOTE AW
D
3 4 NOTE T START AID SWITCH
MCB1 C
SAS 38 REMOTE
3 HORN INPUT 1
16 AMP 1 AUTO L NFPA 99
HC ES 99
132 138 148 1 8 LIGHT
2 3 MAN
5 6 NOTE AP 38
20 4 HORN INPUT 2
4 28
10 LFLS ER ER ER C
120V LFLS 12 90
84 84 81 83 83 2
BLOCK 24 SV SV SV A DATA
NOTE BJ F23 PR EXHAUST 2
3 4 1 2 A B 15
HEATER 2 AMP 6 2 2
TEMPERATURE 12
3 3 HC5 B NOTE BG
RM31 RM4 RM15 CR 3
NOTE AT NOTE AS 13 3 3 LOW COOLANT 13 R9
131 F2 C 16 HC4 11 12 TEST
6 9 TEMP ALARM
10A FCR 14
22 HC3 10
GND 84 PR 81 1 13 SILENCE
10 18
12 HC2 9 30
7 4 ETHER START AID 14 HORN -7
LOW OIL 16
3 HC1 R8 8
131 PRESS ALARM
PR 2 17
84 85 85 NOTE T 31 HC0 7
AUTOMATIC FUEL TRANSFER SYSTEM 2 8 5 21
AUTOMATIC FUEL TRANSFER SYSTEM 3 1 2 2 2 6 NOTE AX
FUEL SUPPLY FROM ABOVE GROUND BULK TANK EPIR
SASV
MV 59 2 SYSTEM NOT IN 19 R7 5
REMOTE
5 36 PSPB 64 24 PR OL 2 NFPA 110
204 30 87 AUTO ALARM 99
132 207 207 207 206 206 205 131 2 5 14 20 5 6 7 8 9 10 11 2 LIGHT
F22 PC B+
TSC
1A 2A 9 6 95 96 NOTE T D+ 90
2A A1 A2 24 2 30
33 14 13 12 11 10 9 8 22
D- C C C
HIGH COOLANT
RENR2477-02 VOL 1 of 2

22
R6 ELECTRONIC CONTROL 69
TEMP FAULT
PR 2 SPARE 6 6 GROUP 23
85 23
AUTOMATIC FUEL TRANSFER SYSTEM 3 63 63 63
8 5 36 C 7 6 5 4 3 2 1
27
70 FUEL SUPPLY FROM FREESTANDING BULK TANK
PSL 5
PC 3 42 MV 5 LOW OIL 25 12 1 4 3 2
203 131 PR 90 90 90 R5
207 203 203 35
R PRESS FAULT
26
61 62 7 4
4 30
NFPA ALARM MODULES 30
-B
4
3
PRL PSPB 10 LFLS A1 A2 NOTE AA OVERCRANK 28
PC 1 40 LFLS TDR R4
202 131 211 84 84 81 83 83 2 FAULT 2
207 202 202 10 30
G F23 PR 1 1+
-7 29
53 54 2 AMP 1B 2B 3 4 1 2 A B B1 1 NOTE AY
33
NOTE M RM2 1 1 NOTE AH
(Dimensions: 39 inches x 28 inches)

NOTE AT NOTE AS 44 REMOTE

36 LFLS 99 8 SPARE FAULT INPUT LED #1
70 OVERSPEED 31 CUSTOM
R3 99
PC OL T1,T3 NOTE W ALM 8 FAULT 1+ 16 LIGHT
132 208 209 209 PRPB 5 6 35 32 9 SPARE FAULT INPUT LED #2
F21 FUEL TRANSFER PUMP 18
9 NOTE AL
1 2 2 90 LOW FUEL LEVEL ALARM
3/4 HP, 1Ø, 2 POLE NOTE AQ 36 10 SPARE FAULT INPUT LED #3
15A 81 81 ECS 2
P 115/110-230-208 22
48
SEE ALARM CHART
PC OL 3 4 HIGH COOLANT 34 11 SPARE FAULT INPUT LED #4
210 210 50/60 HZ 5 5 6 NOTE AC 301 38
131 CTR FCR 6 10 TEMP ALARM R2
8 GPM 10 1
3 4 4 RM1 NOTE AF 35 3 SPARE FAULT INPUT LED #5
T2,T4 9.2/11.2 FLA
9 SEE ALARM CHART
7 15 16
300 39 4 SPARE FAULT INPUT LED #6
8 20 12 TEST 11
TDR 99 12 TEST
54 7 68 C EMCP DIAGNOSTIC 37 5 SPARE FAULT INPUT LED #7
1
13 SILENCE ALARM INPUT CHART FAULT
R1
CUSTOMER 13 SILENCE
55 2 30 6 SPARE FAULT INPUT LED #8
OFF/RESET 39 69 38
58 5 14 HORN ALM INPUT INTERFACE 30
COOLDOWN/STOP 32 8 10 11 14 HORN -7
56 3 TERMINAL CIM MODULE
LOAD 40
AUTO 40
57 4 NOTE AD
START 33 NFPA 99 SPARE SPARE SPARE
L0 L1 L2 L3 RUPTURE BASIN ALARM
1
FRBS NOTE AU
NFPA 110 SPARE SPARE BCF
SP3 30 16 99
77 2 30 IC 15 8 SPARE FAULT INPUT LED #1

C C
57 57 30 30
1 2 C C 99
1+ 9 SPARE FAULT INPUT LED #2
MANUAL SYNCHRONIZING MODULE NOTE BM
90
51 SL2 SLR2 10 SPARE FAULT INPUT LED #3
15 6 3
156 159 160 162 110 PL1 CUSTOM ALARM MODULE
C F33 2 11 SPARE FAULT INPUT LED #4
NOTE AB
3 OR 4 POLE 2 AMP 23 PLS
11 2 1 NOTE AE 3 SPARE FAULT INPUT LED #5
OPTIONAL MOLDED 154 157 161 163 RM12 RM39 74
108 10 10 9 8
CASE CIRCUIT C F32 F10 PL2 GEN WINDING OVERTEMP ALARM 20 4 SPARE FAULT INPUT LED #6
BREAKER 3 2 2 12 TEST
2 AMP 4 1 10A
SL1 SLR1 5 SPARE FAULT INPUT LED #7
2 1 NOTE AF 68
SS 45 9 13 SILENCE
NOTE BC 12 6 SPARE FAULT INPUT LED #8
10 71 GEN BEARING OVERTEMP ALARM 12
10 69 30
C 14 HORN -7
15
GROUND FAULT RELAY 12
2 GNDFR NOTE E
2 10 73
AR RM34 RM7 RM22 6 10 R9 13 R9
6 6 11
NOTE E B A F5 C 14 11
15 GROUND FAULT OUTPUTS
AR GFR 14
122 10A 10
118
A1 CAM
T0 T1 T2 T3 7 4 COMMON ALARM SHUTDOWN 44
NOTE AH 18
9
120 36 LFLS NOTE AZ
EF2 A2 108 NOTE U 70 16
11 R8 R8 8
L A B REMOTE
T1 T11 ALR 5 6 OUTPUTS 3 HORN INPUT 1
GNDFCT EF1 17 NFPA 99
H1 T1 X1 J1-1 91 35 LOW FUEL LEVEL ALARM NOTE AL 7 99
K GNDFR 16 LIGHT
F11 10 1+
21
6
PR1

10
7 32 a 1+ 19 4 HORN INPUT 2
T1 T2 T12 H2 X2 SH 30 R7 R7 5 NOTE BG
J1-2 92 -7
F12 11 TC OUTPUTS 90
SHUNT TRIP CB 20 5 6 7 8 9 10 11
5 75 NOTE AE 2 DATA
T2 32 a 3 24
SH GEN WINDING OVERTEMP SHUTDOWN 14 13 12 11 10 9 8
TC
9 T3 T13 H1 T2 X1 SHUNT TRIP CB R6 22 12 TEST
T3 R6 ELECTRONIC CONTROL
NOTE AF OUTPUTS
F13 32 a 4 23 GROUP
SH
PR1

76 GEN BEARING OVERTEMP SHUTDOWN 13 SILENCE

14 TC 27 7 6 5 4 3 2 1
8 38 J1-3 SHUNT TRIP CB 30
H2 X2 93
TO TO 101 101 12 NOTE V 14 HORN -7
110 25 12 1 4 3 2
R5 R5
5 SPARE FAULT INPUT LED #7 OUTPUTS
26
50 12 4
DC CONN 1 30
20 3
CT 1 7 B 12 TEST
51 1 51 151 51 51 62 62L R4 28
4 5 H1 T3 J1-4 94 SENSOR V- 31 R4
2 8 SPARE FAULT INPUT LED #1
4 68 OUTPUTS
9 A 13 SILENCE 29 99
BK BR 1+
PR1

11 67 67L COOLANT 1 9 SPARE FAULT INPUT LED #2

50 61 SENSOR V+ 9 ECLS 69
LOSS 14 HORN 33
8 C 10 SPARE FAULT INPUT LED #3
CT 2 2 18 18
52 BK PU COOLANT LOSS 13 NOTE AK 31
LOADSHARE R3 R3 SPARE FAULT INPUT
11 LED #4
11 OUTPUTS
30 Page,

10 4 MODULE 19
C 32
50 3 SPARE FAULT INPUT LED #5
LOW FUEL LEVEL SHUTDOWN
36 2
52 152 52 52 12 A 20 4 SPARE FAULT INPUT LED #6
CT 3 53 3 6 7 H1 T4 J1-5 95 67O RDM 12 TEST
5 R2 34 C
BK BR R2 5 SPARE FAULT INPUT LED #7
PR1

10 B OUTPUTS 68
62O LFSR 35 13 SILENCE
86 6 SPARE FAULT INPUT LED #8
6
NOTE BD 9 39 69 30
6 14 HORN
BK PU -7
LFSR
ONLY FOR DVR R1 37 R1
4 7 OUTPUTS
D2 38 RELAY
53 153 53 53
DROOP 8 9 H1 T5 J1-6 96 19 DRIVER
1W 6 19 7 17 17
CT D- D- LFLS 40
D1 BK BR D+ D+ 72 72 2 MODULE
19 C
PR1

LFSR RDM
50 50 50 20 8 7 A B 1 NOTE BA
J1-7 97 20 6 NOTE AM NOTE AJ
D- D-

B B
16 20 C
BK PU D+ REMOTE
D+ 3 HORN INPUT 1
J1-8 98 99 NFPA 110
T1 T2 T3 17 1+ 16 LIGHT
V W
U ATB
NOTE BG 4 HORN INPUT 2

90
VOLTAGE REGULATOR 7 7 2 DATA
RDM RDM
NOTE D 122 30

T4 T5 T6 VAR
5A 12 TEST
J 82 82 1 124
A NOTE Y
VOLTAGE ADJUST
2 13 SILENCE
6A 80 80 POTENTIOMETER 32 8 30
S B 120 CCM+ CCM-
3 CCM+ CCM+ D+ 14 HORN -7
21 C DATA +

T7 T8 T9 RFI FILTER 33 18
3
NOTE A

NOTE C
NOTE B

NOTE F CCM- CCM- D-

22 C DATA-
22 K PF/KVAR CCM- CCM+
GENERATOR

22
REGULATOR

60 CCM
2 1 2 3 4
C ADJUST SP1 99
1 SP1A SP1 B+
RFI

24 24 L NOTE J SPARE 1 23 8 SPARE FAULT INPUT LED #1

99 99
1+ 9 SPARE FAULT INPUT LED #2
20 20 M 2
D GOV B-
NOTE AG 10 SPARE FAULT INPUT LED #3
LOADSHARE 61 14
F2GEN O E SP2 SP2 SP2 11 SPARE FAULT INPUT LED #4
MODULE SPARE 2 24 CUSTOMER
EXC
62 24
COMMUNICATION 3 SPARE FAULT INPUT LED #5
T10 T11 T12 F1GEN N F SP3 SP3 SP3 MODULE
NOTE H 10 11 12 SPARE 3 25 20 4 LED #6
+ NOTE J 12 TEST
SPARE FAULT INPUT

T0 10 5 SPARE FAULT INPUT LED #7

11 PMG P G 68
N 13 SILENCE
2 6 SPARE FAULT INPUT LED #8
12 PMG Q 49 69 30
11 14 HORN -7
2 1 36 36
F15 BATTERY
R
NOTE BH
VR H
NOTE:
+ - CHARGER
NOTE P
NON-UL
SHIELD TO BE GROUNDED
GEN 122
PM GENERATOR L5
AT CONTROL END ONLY
PHASE ROTATION 1-2-3 122
NOTE G F51
2 AMP S
124
F52
2 AMP LS2
S N NOTE BS
13 PMG 120 LS1
F50
M
2 AMP 120

NOTES NOTE L: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS. NOTE V: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER NOTE AC: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION NOTE AL: "LOW FUEL ALARM" 40% DECREASING NOTE BA: OPTIONAL NFPA 110, (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE BM: CONTACT WIRED WITH OPTIONAL RUPTURE BASIN ALARM.

A NOTE A: FOR VR6-B VOLTAGE REGULATOR ONLY: JUMPER TERMINALS FOR THREE PHASE SENSING,
NOTE M: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1 INSTALLED ON PACKAGE.
NOTE W: REMOVE THIS JUMPER WIRE IF IT IS DESIRABLE TO TURN OFF
MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION.
NOTE AD: TERMINALS 12, 13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO
NOTE AM: "CRITICAL LOW" 5% DECREASING NOTE BB: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS
MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE
NOTE BN: SET TOP DIAL ON TIMER TO "E", SET MIDDLE DIAL TO "3s",
AND SET BOTTOM DIAL TO "0.7".
A
REMOVE JUMPER FOR SINGLE PHASE SENSING. OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS.
TERMINALS 12, 13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED NOTE AN: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.
THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF" MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG.
NOTE B: FOR VR6-B VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 1:1 V/HZ SLOPE, NOTE N: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER. POSITION IN ORDER TO LIMIT BATTERY DRAIN. IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE. NOTE AP: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2.
NOTE BC: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION.
REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER) UL BATTERY CHARGERS WIRED 120 VAC. NOTE AQ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.
NOTE X: SEE GSC RELAY RATING CHART. NOTE AE: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY. SEE SLR TABLE FOR RESISTOR CONNECTIONS.
NOTE C: FOR VR6-B VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED. NOTE P: COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS. ALARM OVERTEMPERATURE FACTORY SET TO 130°C FOR PRIME POWER, 160°C FOR STANDBY POWER. NOTE AR: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACTS RATED FOR
NOTE Y: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST 6 AMPS AT 240/480VAC, 50/60HZ; 3 AMPS AT 600VAC, 50/60HZ; NOTE BD: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION.
IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135°C FOR PRIME POWER, 165°C FOR STANDBY POWER.
NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY 2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC: NOTE BE: LOADSHARING LINES ARE COMMON TO ALL UNITS.
SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 10 AMP FUSE NOTE AF: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY
DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR. WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS.
SUPPLIED WITH 10 AMP BATTERY CHARGER. NOTE AS: "PUMP OFF" 90% INCREASING NOTE BF: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL
ALARM OVERTEMPERATURE FACTORY SET TO 70°C.
NOTE E: COMPONENTS INSTALLED WITH THE GROUND FAULT RELAY OPTION. NOT AVAILABLE NOTE Z: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM. DESIGNATION FOR SPECIFIC GOVERNORS.
NOTE Q: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER, SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90°C. NOTE AT: "PUMP ON" 50% DECREASING
WITH OPTIONAL DELTA CONNECTED GENERATORS. NOTE AA: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT NOTE BG: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING
BATTERY CHARGERS, JACKET WATER HEATER, OR BLOCK HEATER OPTIONS. NOTE AU: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER.
NOTE F: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR6-B REGULATOR TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS NOTE AG: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL
NOTE AV: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE BH: FOR VR6-B VOLTAGE REGULATOR ONLY: REMOVE JUMPERS BETWEEN:
NOTE R: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY. 3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER
NOTE G: OPTIONAL PM CONNECTIONS. STANDARD SE GENERATORS REQUIRE NO CONNECTIONS.
NOTE S: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE. FLASHING LAMP. PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION. NOTE AW: OPTIONAL NFPA 99, (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
TERMINALS 20 & 28, 22 & 30, AND 24 & 26 FOR OPTIONAL PM GENERATORS.
THIS SCHEMATIC IS FOR THE 3456 GENERATOR SET with EMCP II
NOTE H: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR. NOTE AH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM. NOTE BJ: COMPONENTS INSTALLED ONLY WITH 120 VAC BLOCK HEATER OPTION.

NOTE J: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH PF/KVAR CONTROL.
JUMPERS BETWEEN 4 & 34 AND 45 & 46 ARE REMOVED WITH THIS OPTION.
NOTE T: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID.
NOTE AB: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS
SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH. NOTE AJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED.
NOTE AX: OPTIONAL NFPA 110, (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE BK: COMPONENTS INSTALLED ONLY WITH 240 VAC BLOCK HEATER OPTION.
VOLUME 1 of 2: DESCRIPTION
NOTE AY: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION. NOTE U: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY.
(RATED FOR 4mA, 12 VDC OPERATION) NOTE AK: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
NOTE AZ: OPTIONAL NFPA 99, (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE BL: COMPONENT INSTALLED ONLY WITH BATTERY DISCONNECT OPTION.
NOT USED WITH FUEL FIRED JACKET WATER HEATER. THE LOCAL ALARM MODULE. in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
 ATB
GND-REAR COVER
RENR2477-02 Harness And Wire Electrical Schematic Symbols

75-CAM-3

76-CAM-4
T1-AC CONN-7
NOTE E
F11 108-TBA1-108T
July 2009

51-TBC-51 OR 51-LSGOV-4

52-TBC-52 OR 52-LSGOV-6

53-TBC-53 OR 53-LSGOV-8
Symbols

1-TBD1-1DT
1-TBD1-1CT
T2-AC CONN-5 F12

1-TBD1-1CL

GND-CHASSIS STUD
54-ECS-7

SP2-TBD1-SP2BB
7-RM-1
T3-AC CONN-9

GND-AC CONN-4
F13 110-TBA1-110T

GND-70 WAY-68
50-TBA1-GND5T
50-AC CONN-10

50-AC CONN-11
50-AC CONN-12

202-70 WAY-40

203-70 WAY-42

206-70 WAY-64

207-70 WAY-36
101-70 WAY-14

131-70 WAY-70

136-70 WAY-38
137-70 WAY-66

157-70 WAY-23

159-70 WAY-51
T0-AC CONN-8

51-AC CONN-1

52-AC CONN-2

53-AC CONN-3
50-TBA1-50AT
87-TBD1-87T
136-TBA1-136T

206-PSPB-2A

207-PSPB-1A
L1 L1

13-RM-15

202-PRL-X1
131-PSL-X2

203-PSL-X1
50-TBC-50
86-CAM-6

136-CR-2

137-CR-8

157-SS-4

159-SS-6
88-TBD1-88T

108-F11

110-F13
TBC

59-TBD1-59T
1-TBD1-1AL
43-SP-1
44-SP-2
42-SP-3
T

+
~ A1 B1 15
50-TBA1-50BT 50 Pressure Temperature Level Flow Circuit Breaker
EPIR 6
3 2
5 4
1
TDR 6
3
5
2
4
1
6
3 2
5 4
1
51-TBA1-51T
OR 151-LSGOV-5
51
Symbol Symbol Symbol Symbol Symbol
61
A
52-TBA1-52T
OR 152-LSGOV-7 52 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
F15 F23
FSM3U
Symbols and Definitions
AB

D2

D3
CR 1mn
GRR LFSR 53-TBA1-53T 53
OR 153-LSGOV-9
L1
TBA1

.8
1.
.6 t
L3

0
0
B A B A B A

.4
3 2 1
Fuse: A component in an electrical circuit that will open the circuit if too much current flows

.2
U1 U1 NOTE D 80
9 8 7 16 18 A2 ~
-
9 8 7 9 8 7 B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
CATERPILLAR through it.

36-70 WAY-49

211-PSPB-1B
OR 84-70 WAY-4
82

SP2-TBD1-SP2BT

SP2-TBD1-SP2BT
2-CR-B

89-TBD1-89T

38-TBD1-38B
-B S D +B

2-GRR-B
2-TBD1-2AB
2-LFSR-B
3-TBD1-3B

137-TBA1-137T

39-RM-24

2-CR-B

30-LFSR-7

30-LFSR-9
30-TBD1-30DB
72-70 WAY-17
L2 L2

30-TBD1-30DT
5-TBD1-5AB
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The

2-TBD1-2AL
8-ECM-21

101
GND5

GND6
206
207
202
203
131
108
109

157
136
137
110

159
T0

51
50
50
50

52
53
circle indicates that the component has screw terminals and a wire can be disconnected from it.

91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16
98-GSC-17
75-ATR-7

76-BTR-7
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
L L
No circle indicates that the wire cannot be disconnected from the component.

S-SPD-ECM-10
D-SPD-ECM-12
30-TBD1-30CT

10-PLS-3
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

108-SLR1

110-SLR2
30-PWM-B(-) OR 30-LSGOV-16
Ground (Case): This indicates that the component does not have a wire connected to ground.
CHASSIS STUD It is grounded by being fastened to the machine.

GND-CHASSIS STUD
HC4-EMSII CONN-16
HC1-EMSII CONN-3

SV-EMSII CONN-24
CCM(+)-70 WAY-32
CCM(-)-70 WAY-33

ER-EMSII CONN-8

GND-DOOR STUD
2-EMSII CONN-31

2-EMSII CONN-12
2-EMSII CONN-22
45A-DC CONN1-5

19-DC CONN1-11

20-DC CONN2-10

62-DC CONN1-10

67-DC CONN1-12

2-EMSII CONN-2

2-EMSII CONN-6
GND-70 WAY-47

45-DC CONN1-4

10-DC CONN2-8

18-DC CONN1-8

30-DC CONN2-4

59-DC CONN2-3

62-DC CONN1-7

67-DC CONN1-9
2-DC CONN2-11

2-DC CONN2-12

CCM(+)-GSC-21
D(+)-70 WAY-19

SP1-70 WAY-60

SP2-70 WAY-61

SP3-70 WAY-62

GND-GSC-GND
CCM(-)-GSC-22
2-TBD1-GND1T

D(-)-70 WAY-20
1-DC CONN2-1
1-DC CONN2-2

4-DC CONN2-6

10-70 WAY-45

30-70 WAY-16

57-70 WAY-30

99-70 WAY-35

87-70 WAY-57

88-70 WAY-58

89-70 WAY-59
SP1A-GSC-23
46-ESPB-1R1

20-ESPB-1R2

MPU-SHIELD
34-ESPB-1L2

17-ESPB-1L3

30-ESPB-1L4
5-70 WAY-48

63-70 WAY-6

90-70 WAY-5

VAR-SHIELD
2-70 WAY-15

D(+)-GSC-19

SP2-GSC-24

SP3-GSC-25
SP2-LFSR-4
2-TBD1-2DT

D(-)-GSC-20
6-70 WAY-2
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the

3-70 WAY-3

59-EPIR-87

SP2-D3-U2
17-GSC-38
18-GSC-13

57-GSC-33

62-GSC-31
63-GSC-36

90-GSC-35

SP2-D2-U2
30-TDR-A2
30-LFSR-7

38-GRR-A

ES-SAS-3
87-GRR-4

88-GRR-1

89-GRR-7
67-GSC-9

21-GSC-1

22-GSC-2
10-RM-39

30-RM-28

38-RM-16
5-TDR-16

30-ECS-1

57-ECS-4

80-VAR-3

82-VAR-1
37-RM-19
20-SAS-2
10-PLS-3

20-RM14
1-RM-30
1-RM-36

6-RM-22
2-RM-27

99-RM-9
1-ECS-6

2-SCS-2
5-ECS-9
1-F15-T

1-F23-T

2-PL2-1

2-PL1-1
1-RM-2

2-CR-B

3-CR-9
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

3456 Generator Set with EMCP II

GND-TBA1-GND6B
GND-REAR COVER
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
T
TBD1 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T the gauge of the temperature or pressure.
CHASSIS STUD

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
CCB1-UP
GND-BODY STUD
GND-TBD1-GND3T

CAH1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

GND1

CCM+

GND2

HC1

GND3

GND4
BO

MT
SP1A

ER
HC4
CCM-

ES
SP1

FP
SP2
SP2
SP3
SP4
D+
10
10

EL
17
18
19

SV
SV
SV
SV
45A

21
20
20
30
30
30
30
46

45

34

37
38

57
57
59
62
62
63

80
90

22

82

87
88
89
67
67

99
D-
1
1
1
1

2
2
2
2
2
2
2
5
5

2
coil that makes an electromagnet when current flows through it. The electromagnet
CBX1-UP can open or close a valve or move a piece of metal that can do work.
L L L L L L L L L L L L L L L L L L L L L L L L L L L L 8AZ1-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
1-EPIR-30

1-TDR-A1

1-TBD1-5AL
2-EPIR-85

2-TBD1-2EL

1-TBD1-1DL

46-TBD1-45L

46-TBD11-46L

4-TBD1-34L

4-TBD1-4L

10-EMSII CONN-1

20-LSGOV-20

D(+)-EMSII-5

SP1A-TBD1-SP1AL

SP1A-TBD1-SP1L
30-TBD1-GND2L

90-ALM-2

D(-)-EMSII-14

21-MPU-1

30-TBD1-30DL
22-MPU-2

82-VR6B-7
OR 82-DVR-7

80-VR6B-6A
OR 80-DVR-45

2-TBD1-2DL

ET(-)-EMT-B

ET(+)-EMT-A

ET-EMT-C
ES-ECM-38
BODY STUD
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness
GND-CHASSIS STUD

Harness Identification Letter(s):

Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization

D(+)-TBD1-D(+)B

D(-)-TBD1-D(-)B
The "C" stands for "Connector" and the

207-TBA1-207B

203-TBA1-203B
157-TBA1-157B

101-TBA1-101B
OR 84-PRPB-3
57-TBD1-57BB

30-TBD1-30AT
Codes (see sample).

RDM-GSC-30
90-TBD1-90B

63-TBD1-63B
2-TBD1-2BT
number indicates which connector in the

81-PRPB-4
72-LFSR-A
6-TBD1-6B

3-TBD1-3T
71-CAM-9

74-CAM-8
67-TBD1-67AB

62-TBD1-62AB

20-TBD1-20AB

50-TBA1-50CB
67-TBD1-67AT

62-TBD1-62AT

10-TBD1-10BT

50-TBA1-50BB

50-TBA1-50AB

84-F23-B
18-TBD1-18B

T0-TBA1-T0T
AG-C4 L-C12 harness (C1, C2, C3, ...).
2-TBD1-2BB

2-TBD1-2AT
19-TBD-19B

L-C12
111-7898 3E-5179

T3-F13

T1-F11
3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
12 11 10 9 8 7 12 11 10 9 8 7 12 11 10 9 8 7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 2
AC CONN 15 16 17 18 19 20 21 22 23 24 25 26 27 28
DC CONN 1 DC CONN 2
70 WAY Plug Receptacle
(BLACK) (GREY) (GREEN)
29 30 31 32 33 34 35 36 37 38 39 40 41 42 Pin or Socket Number
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
5A
43 44 45 46 47 48 49 50 51 52 53 54 55 56
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
57 58 59 60 61 62 63 64 65 66 67 68 69 70 2 sockets and the receptacle contains all pins.
41-RM 13

41-RM 13

45-TBD1-45T

45A-TBD1-45AT

1-TBD1-1AT

1-TBD1-1AB

59-TBD1-59B

30-TBD1-30AB

4-TBD1-4B

51-TBA1-51B

52-TBA1-52B

53-TBA1-53B

GND-TBA1-GND5B

T2-F12

325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle Wire Gauge

87-TBD1-87B

88-TBD1-88B
10-TBD1-10AB
89-TBD1-89B
CCM(+)-TBD1-CCM(+)B
SP1-TBD1-SP1B
GND-TBD1-GND1B
SP2-TBD1-SP2AB
CCM(-)-TBD1-CCM(-)B
SP3-TBD1-SP3B
5-TBD1-5AT

36-F15-B

206-TBA1-206B
99-TBD1-99B

136-TBA1-136B
159-TBA1-159B

137-TBA1-137B

202-TBA1-202B
GND-TBA1-GND6T

131-TBA1-131B
This example indicates wire group 325,
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
Volume 2 of 2: Control Panel and Marshalling Box
NOTE D

© 2009 Caterpillar Printed in U.S.A.

All Rights Reserved
COMPONENTS INSIDE CONTROL PANEL
GND-TBD1-GND4B

CAT MONITORING SYSTEM

Failure Mode Identifiers (FMI)¹
40 30 20 10 FMI No. Failure Description
46-TBD1-46B

5-TBD1-5BT
30-TBD1-30BT

5-ECS-10
54-TDR-B1

RENR2477-02 VOL 2 of 2
0 Data valid but above normal operational range.
5-ECS-8

39 29 19 9
5-ECS-10
10-TBD1-10AT

34-TBD1-34B

5-ECS-9
1-TBD1-1BB

ALM CAM
20-TBD1-20BT
1-TBD1-1BT

1 Data valid but below normal operational range.

17-TBD1-17T

57-TBD1-57AT
30-TBD1-30CB
ER-TBD1-ERT
10-ALM-1

18
-
38 28 8
14-RM-18
1-TBD1-1DB

1-TBD1-1CB

56-GSC-40
2 Data erratic, intermittent, or incorrect.
7-TDR-15

37 27 17 7
55-GSC-39

10 7 8 9 3 Voltage above normal or shorted high.

36 26 16 6 2-TBD1-2HT
4 Voltage below normal or shorted low.
58-GSC-32

NOTE B 1L1 1L2 6

NC
B+ HC4-TBD1-HC4T
13-CR-6 15 1 1L3 NO 1L4 5 Current below normal or open circuit.
38-TBD1-38T 16 29 2 1R1 NC 1R2
6 Current above normal or grounded circuit.

(Dimensions: 39 inches x 24 inches)

1
17 30 F1 3 35 25 15 5 D(+)-TBD1-D(+)L
14-ESPB-1L1 18 31 F2 4 ESPB 5 2 3 4 SV-TBD1-SVAT 7 Mechanical system not responding properly.
99-TBD1-99T

69-CAM-14 14 7 30-CAM-7 69-ALM-14 14 7 30-ALM-7 34 24 14 4

37-TBD1-37B 19 32 F3 5
68-CAM-13 30-RM-B- 68-ALM-13 SRV-SCS-3
8 Abnormal frequency, pulse width, or period.
33
13 6 13 6 86-LFSR-6 D(-)-TBD1-D(-)L
6

S-SPD-ECM-10
20 F4

30-TBD1-30CT

20-TBD1-20BL
60-CAM-12 12 5 60-ALM-12 12 5 ECS
CLR-MCS-6 33 23 13 3 HC1-TBD1-HC1T 9 Abnormal update.
21 34 F5 7 DOOR STUD 2-TBD1-2GT
70-70 WAY-44 11 4 70-70 WAY-44 11 4 76-D3-L2
10 Abnormal rate of change.

10-PLS-3
6-TBD1-6T 22 35 F6 8 32 22 12 2 2-TBD1-2ET

44-SP-2
43-SP-1
42-SP-3
10 3 73-GNDFR-14 10 3 75-D2-L2
2-TBD1-2FB
23 36 F7 9 11 Failure mode not identifiable.
9 2 90-TBD1-90L 71-70 WAY-1 9 2 2-TBD1-2EB 31 21 11 1 10-TBD1-10BL
39-CR-A 24 37 F8 10 10-CAM-1
8 1 74-70 WAY-21 8 1 10-ALM-1 12 Bad device or component.
25 38 F9 11 10-RM-39
GND-TBD1-GND4T
SP-SHIELD

26 39 F10 12 13 Out of calibration.

2-TBD1-2CB 27 13 CLR-MCS-4 MCS
28 B- 14 CLR-CAT MONITORING SYSTEM CONN-33 6 3 SRV-SCS-3 ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
SP-SHIELD-DOOR STUD

30-TBD1-30BB 2-MCS-2 5 2 2-MCS-5

RM
20-TBD1-20AT
41-DC CONN1-1
41-DC CONN1-2

CLR-MCS-6 4 1 2-SCS-2
OR 44-LSGOV-27
OR 42-LSGOV-26

OR 43-LSGOV-28

30-ALM-7
OR 10-LSGOV-15

SCS SRV-MCS-3
NOTE A
10-TBD1-10BB
10-PWM-B(+)

3 SRV-CAT MONITORING
42-PWM-1

44-PWM-2

43-PWM-3

SYSTEM CONN-23
2 2-MCS-2 15 16 17 18 19 20 21 22 23 24 25 26 27 28
82-TBD1-82B
80-TBD1-80B
159-TBA1-159T

157-TBA1-157T
110-TBA1-110L

108-TBA1-108L

1 2-TBD1-2FT

WOODWAR D
PART NO. REV.

WOODWAR D
SERIAL NO.

3 LOAD
SHARING
VAR R
SP 3
2
1
PLS 3
2
1
MODULE

2 LOAD SHARING MODULE LOAD

6 5 4 NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC DROOP GAIN

SS INSULATION WIRE UNLESS OTHERWISE INDICATED.

21-TBD1-21B
22-TBD1-22B

94-ATB J1-4
95-ATB J1-5
96-ATB J1-6

3 2 1
9-PL1-2

9-PL2-2

0 10 0 10

10 = 10 AWG
WARNING
160

SL2 = COMPONENT LOCATED ON ENGINE OR BASE Component Identifiers (CID'S)¹

A
A

= COMPONENT LOCATED IN MARSHALLING BOX

2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
For (EMCP II )
B
B

161

NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY

CID Description
SLR1
162
C

FOR OPTIONAL NFPA 110 ALARM MODULE.

C
SLR 2

1 2 3 4 5 6
91-ATB J1-1 100 Pressure Sensor (Engine Oil)
D

NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT

7 8 9 10 11 12 SL1
93-ATB J1-3 RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE 110 Temperature Sensor (Engine Coolant)
E
E

92-ATB J1-2 GND

163

67-TBD1-67BB REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.

13 14 15 97-ATB J1-7
2 1 111 Fluid Level Sensor (Engine Coolant)
18-TBD1-18T 16 17 18 NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP
98-ATB J1-8 "TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.
168 Electrical System Voltage
D(-)-TBD1-D(-)T 190 Speed Sensor (Engine)

122-TBA2-122U

120-TBA2-120U
124-TBA2-122U
SLM

51-TBA1-51T

52-TBA1-52T

53-TBA1-53T
152-TBC-52
151-TBC-51

153-TBC-53
19 20 21 22 NOTE E: SET TOP DIAL ON TIMER TO "E", SET MIDDLE DIAL TO "3s",
D(+)-TBD1-D(+)T CCM(-)-TBD1-CCM(-)T
CCM(+)-TBD1-CCM(+)T AND SET BOTTOM DIAL TO "0.7". 248 CAT Data Link

20 Page,
SP2-TBD1-SP2AT
23 24 25 26 27 28
REAR COVER
268 EMCP Electronic Control (Generator Set)
SP1A-TBD1-SP1AB
20-TBD1-20BB
203-TBA1-203T

202-TBA1-202T
207-TBA1-207T

206-TBA1-206T

81-70 WAY-18

269 Sensor Power Supply

131-PRL-X2

84--70 WAY-4
131-TBA1-131T

SP3-TBD1-SP3T 58-ECS-5
84-PSPB-2B

131-PSL-X2

32 33 34 GND-TOP COVER
ES-TBD1-ES

29 30 31 SLR CHART
84-PRPB-3

333 Alarm Module Control

211-F23-B

GND-CHASSIS STUD
RDM-70 WAY-7 57-TBD1-57AB
62-TBD1-62BB SYNCHRONIZING
35 36 37 38 39 40 VOLT LINE 334 Spare Output
90-TBD1-90T RESISTOR TAP
TO LINE
1
SETTING CHART 336 Switch (Engine Control)
1600 OHM

63-TBD1-63T PSL PRL 208 USE E-D 1760 OHM 441 Electronic Governor Relay
X1 X2 2 X1 X2 A
SAS
17-TBD1-17B
55-ECS-2
56-ECS-3

240 USE E-C 2400 OHM

CONTROL PANEL
3200 OHM

1A NC 2A 3 NO 4 B
442 Generator Fault Relay
3
1B NC 2B 300 USE E-B 5600 OHM
443 Crank Termination Relay
PSPB PRPB C
380 USE E-B 5600 OHM REAR SUB PANEL 444 Starting Motor Relay
640 OHM

400 USE E-B 5600 OHM

416 USE E-A 7200 OHM 445 Run Relay
D
1760 OHM

480 USE E-A 7200 OHM 446 Air Shutoff Relay

447 Fuel Control Relay
E
475 Relay Driver Module
500 EMCP Electronic Control (Generator Set)
PL1 PL2 566 Unexpected Shutdown
1 2 1 2
2-TBD1-2DB 9-PLS-2 2-TBD1-2CT 9-PLS-2 590 Engine Electronic Control Module
¹ The CID is a diagnostic code that indicates which component is faulty.

CONTROL PANEL DOOR

 RENR2477-02 VOL 2 of 2
20 Page, (Dimensions: 39 inches x 24 inches)

C
D

A
B
GND-TBD2-GNDT
GND-DC CONN-21

5-KWR-B

DC CHASSIS STUD
5-DC CONN-22

B
TBD2
5
70-DC CONN-36
70-LFLS-5

B
70
GND-DC CHASSIS STUD

T
B
GDN-PANEL GND GND

U
B
83-LFLS-2 83 83-PR-A
2-TBC-2T 2-BTR-E

T
B
U
2-PR-B 2 2-ATR1-E

U
B
30-TBD2-30BB 85-MV-2 85 85-PR-5 2-DVR-(B-)

T
B
30-BTR-5
U
2-DC CONN-35 2 2-MV-1

U
B
77-FRBS-1 77 77-TBD2-SP3T 2-ALR-B
71-TBD2-71T

T
B
2-BC-(-) 2

1 2 3 4
3-TBD2-3U
3-DC C0NN-3 3-BTR-D

T
B
30-BTR-1 2-TBD2-2AU
U

3-TBC-3T 3 3-ATR1-D

read
set point
adjust

9
9

30-TBD2-30BB 6-DC CONN-2

T
B
@ 76-D3-L2 6-TBC-6T 6
30-ATR1-5
74-TBD2-74T 10-DC CONN-12

T
B
U

74-ATR2-3 3-TBD2-3U 10-TBC-10T 10 10-LFLS-8

A B C D E F G H I J
1 2 3 4
30-ATR1-1 3-ATR2-D

T
B
U

10-DVR-B(+) 10
30-ATR2-1 2-TBD2-2AU
2-ATR2-E 30B-DC CONN-15

read
set point
adjust
@ 75-D2-L2

T
B
30-TBC-30T
U

75-ATR2-7 30 30-LFLS-6
30-GNDFR-11

T
30-ATR1-1
B
U

30-BTR-1
30 30-FRBS-2
163-BT1-RD

A B C D E F G H I J
164-BT1-WH 36-BC-(+)

T
B

36-DC CONN-11
36
71-BTR-3

K L M N O P Q R S

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
T
B

71-DC CONN-16
71

BTR
T
B

72-DC CONN-17
U

72 72-LFLS-7
171-TC4-WH 74-ATR1-3
T
B

172-TC4-RD 74-DC CONN-37

74
81-PR-4
T
B
U

K L M N O P Q R S
81-DC CONN-9 81 81-LFLS-1

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
ATR1
T
B

81-LFLS-4
U

81
84-PR-7
T
B
U

30-ATR1-5 84-DC CONN-10

84 84-LFLS-3
30-ATR2-5 30-ATR2-5

DC CHASSIS
30-ATR3-5 74-ATR1-3
5-TBD2-5T
74-ATR3-3 3-ATR1-D
74-ATR2-3

1 2 3 4
30-ATR2-1 3-ATR3-D

1 2 3 4
3-ATR2-D
30-ATR3-1 2-ATR1-E
30-ATR3-1 2-ATR2-E 2-ATR3-E

read
set point
adjust
9
3
6

75-ATR1-7

read
set point
adjust
75-ATR3-7
75-ATR2-7
2

8
5

A B C D E F G H I J

A B C D E F G H I J
KWR

7
1
4

49-TBC-49T
A

48-TBC-48T

181-TC5-WH 61-TBC-61B 47-TBC-47T

191-TC6-WH 182-TC5-RD
192-TC6-RD

K L M N O P Q R S

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

K L M N O P Q R S

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
ATR2
2-TBD2-2CT

8
8

ATR3
9
3
6

B
2

8
5

ALR

F
D(-)-TBC-D(-)B

G
5A-DVR-5

64-TBC-64T
7
1
4

E
A

22-GEN 66-TBC-66T

22
22
22-VR6B-22

A
ATA(-)-TBC-ATA(-)B D(+)-TBC-D(+)B

H
D2

6-TBC-6B 65-TBC-65T

C
24-GEN

24
24
24-VR6B-24

NOTE C
B
ATA(+)-TBC-ATA(+)B 10-TBC-10B

RFI FILTER
20-GEN

20
20
20-VR6B-20 2-TBD2-2AB
D1

SERVICE CONNECTOR

205-OL-95

2-TBC-2AB
9
3
6

206-TBA2-206T
DROOP RESISTOR

85-TBD2-85B
2

8
5

84-PR-7
PR

275-DVR-45
6A-DVR-6

3
2

DC CHASSIS
84-TBD2-84T
1

81-TBD2-81T
7
1
4

PF/KVAR

84-PR-8
276-DVR-44

MARSHALLING BOX
83-TBD2-83T

120-F50-B
122-F51-B
124-F52-B
5A-DROOP-D2
6A-DROOP-D1
T
B

SP1-DC CONN-4 SP1

GND-AC CHASSIS STUD
131-TBA2-131AB
206-TBA2-206B
101-TBA2-101B
T
B

SP2-DC CONN-14 SP2

77-TBD2-77T
T
B

SP3-DC CONN-24 SP3

3
10-TBD2-10U
T
B

31
32
33
34
35
36
37
38
39
40

SP4
2-TBD2-2BT SP4-DC CONN-34

J1
20-GEN

7
7

21
22
23
24
25
26
27
28
29
30

22-GEN

NOTE E
24-GEN

40 41 42 43 5
26-GEN PM
DVR
11
12
13
14
15
16
17
18
19
20

6
28-GEN PM

7
(40 WAY)

30-GEN PM
2
3
4
5
6
7
8
9

1
AC CONN

10

F1-GEN FIELD LEAD

46 47 48 49 50
44 45

B+ B- 20 22 24 26 28 30 F1 F2
F2-GEN FIELD LEAD
157-TBA2-157B
202-TBA2-202B
203-TBA2-203B
207-TBA2-207B
159-TBA2-159B
136-TBA2-136B
137-TBA2-137B

275-PF/KVAR-3
276-PF/KVAR-1
80-TBD1-80L @
82-TBD1-82L @

GND-TBC-GNDT
GND-TBA2-GND1B
GND-TBD2-GNDB
PANEL GND
8

@
14
10

120-F50-B
122-F51-B
124-F52-B
2
WIRE NO.
DEVICE ABBREVIATION
= 8 AWG

= 14 AWG
= 10 AWG

NOTE G
WIRING EXAMPLE

5-TBD2-5B
SP4-TBD2-SP4B
SP3-TBD2-SP3B
2-TBD2-2BB
70-TBD2-70B

87-TBC-87T
88-TBC-88T
89-TBC-89T
74-TBD2-74B
99-TBC-99T
57-TBC-57T

NOTE C
DEVICE TERMINAL NUMBER

20-GEN-20 OR 20-RFI-20
22-GEN-22 OR 22-RFI-22
A STANDARD SE GENERATOR.

24-GEN-24 OR 24-RFI-24
31
32
33
34
35
36
37
38
39
40

26-GEN PM 5A-DROOP CT
2 - TBD1 - 2 F T

OTE E N28-GEN PM 6A-DROOP CT

30-GEN PM 80-TBD1-80L @
VR6-B
UNLESS AND RFI FILTER IS PROVIDED.

21
22
23
24
25
26
27
28
29
30

F1-GEN FIELD LEAD 82-TBD1-82L @

F2-GEN FIELD LEAD
11
12
13
14
15
16
17
18
19
20
T=TOP

(40 WAY)
DC CONN
U=UPPER
(IF REQUIRED)

B=BOTTOM

2
3
4
5
6
7
8
9

6
6

1
10
= COMPONENT LOCATED ON ENGINE OR BASE
INSULATION WIRE UNLESS OTHERWISE INDICATED.

NOTE G: REMOVE JUMPERS FOR OPTIONAL PM GENERATOR.

NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF

NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH

(IF REQUIRED)
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.
= COMPONENT LOCATED IN THE CONTROL PANEL

BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT

IS THE SIXTH BLOCK

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC

THE FIRST BLOCK, 'B' IS

FOR WIRE NO. I.E.: 'A' IS
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.

36-TBD2-36B
THE SECOND BLOCK,...,'F'
SPECIFIC TERMINAL BLOCK

GND-DC CHASSIS STUD

NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR

6-TBD2-6T
3-TBD2-3T
TERMINAL CONNECTION POINT

61-TBC-61T
90-TBC-90T
63-TBC-63T

10-TBD2-10T
71-TBD2-71B
72-TBD2-72B
81-TBD2-81B
84-TBD2-84B
D(-)-TBC-D(-)T

30-TBD2-30AT
D(+)-TBC-D(+)T

SP1-TBD2-SP1B
SP2-TBD2-SP2B
RDM-TBC-RDMT
CCM(-)-TBC-CCM(-)T
CCM(+)-TBC-CCM(+)T

GND-TBA2-GND1T
GND-AC CONN-21
TBA2

AC CHASSIS STUD

GND-AC CHASSIS STUD

T
B

GND-PANEL GND GND1

120-GNDFR-A2 101-AC CONN-38
T
B

101
132-F17-T
T
B

136-TBA2-136T 132-TBA2-132AT 108

F16

GND-PANEL GND
9
3
6

GND B T
T
B

109
2 2-TBD2-2AT 135-HC-1
B T 132-F16-T
T
B

110
F17

2-SERVICE CONN-B
2-SHUNT TRIP1-C1
2

8
5

2-SHUNT TRIP3-C1 U 2 B T
AR

2-SHUNT TRIP2-C1 133

multi 9

C60N

OFF

3 B T 3-TBD2-3B 10 138-HC-5 132-TBA2-132BB 10

MERLIN GERIN
1

3-GNDFR-A1
2
MCB1

6-TBD2-6B
7
1
4

122-AR-A 10 133-TBC-133B 133

A

6 B T 118-GNDFR-A1
6-ALR-A 132-TBA2-132AB
208-PC-1

5
5

6-SHUNT TRIP1-C2 132-F22-T 136-F16-B

T
B

6-SHUNT TRIP3-C2 U 6 B T 136

6-SHUNT TRIP2-C2 122-TBA2-122B 136-AC CONN-17
10 10-TBD2-10B 207-PC-61
T

B T
B

132-F21-T 122-AR-4 137-HC-A1 137

207-TBA2-207T
F21 F22

10-SERVICE CONN-A 137-AC CONN-19

30 B T 30-TBD2-30AB
T
B

157-F32-B 157
57-DC CONN-30 157-AC CONN-11
57 B T 157-TBA2-157T 154-TBC-154T
F32
T
B

159-F33-B 159
A1

M+

61-DC CONN-13 118-AR-7 159-AC CONN-15

61 B T 61-KWR-A 202-PC-54
T
B

202
A2

156-TBC-156T 202-AC CONN-1

M-

63-DC CONN-6 159-TBA2-159T

F33

63 B T 120-TBA2-120B
203-PC-62
T
B

120-AR-B 203
87-DC CONN-31 203-AC CONN-3
120V AC OPTIONS

87 B T EF1-TBA2-EF1B
T
B

206-PR-9 206
88-DC CONN-32
(K) (L)

88 B T 206-AC CONN-24
EF2-TBA2-EF2B
T

207-F22-B
B

89-DC CONN-33 207

89 B T 207-AC CONN-5
T

132-F16-T
B

90-DC CONN-5 132

T/R
T/R

90 B T 132-F21-T
GNDFR

99-DC CONN-38 8
21
11

99 B T 132-TBC-132B 132
30-TBD2-30BT
D(+)-DC CONN-19 10 132-MCB1-1
22
12

D(+)-ADEM-7 U D+ B T D(+)-SERVICE CONN-D 131-BC-N

131-PC-3 131
24

D- D(-)-DC CONN-20 131-TBA2-142B

14

D(-)-ADEM-6 U B T 131-AC CONN-33

D(-)-SERVICE CONN-E 73-CAM-10 @
B T CCM(+)-DC CONN-8
CCM+
8 131-TBC-131T
CCM(-)-DC CONN-18 135-F17-B 131-HC-A2 131 131-JWH-IL2
CCM- B T 10
OR 131-BLH
2
1

ATA(+)-ADEM-31 140-TBA2-140B 137-TBA2-137T

ATA+ B T
ATA(+)-SERVICE CONN-J
A1

139
4
3

B T ATA(-)-ADEM-32
ATA-
ATA(-)-SERVICE CONN-H
B T RDM-DC CONN-7
RDM
6
5

10 148-HC-6 148 148-JWH-IL1

138-MCB1-2 10 10
B T 47-KWR-1 10 148-TBA2-148B OR 148-BLH
47
8
7

AC CHASSIS
A2

48 B T 48-KWR-7 GND GND-JWH-GND

HC

131-TBA2-131BB 8 GND-TBC-GNDB 10
OR GND-BLH
AC TERMINALS

49 B T 49-KWR-4
MARSHALLING BOX
T
B

GND-BC-GND GND
231A B T CB1-AUX-12
140-BC-L 140-SPH-H1
T
B
U

140-HC-2 140
232A B T CB1-AUX-11 140-SPH-H3
T
U

CB1-AUX-14 131-TBA2-131AT 142 131-SPH-H2

233A B T
131-SPH-H4
T
B
U

B T CB2-AUX-12 209-OL-2 209 209-PUMP-T1/T3 14

231B
4
4

T
U

232B B T CB2-AUX-11 210-OL-4 210 210-PUMP-T2/T4 14

207-PC-61
T
B

233B B T CB2-AUX-14 202-TBA2-202T 208-F21-B EF1-GNDFR-K EF1

T
B

231C B T CB3-AUX-12 EF2-GNDFR-L EF2

204-OL-96 120-F50-T
98

CB3-AUX-11 209-TBA2-209B
T
U

232C B T 120 120-LSGOV-3 @

1 3
A1

120-GNDFR-A2
131-TBA2-131AT 122-F51-T
54
53

97

B T CB3-AUX-14
T
U

233C 122 122-LSGOV-1 @

4

122-AR-A
5

210-TBA2-210B 131-PC-A2
62
61
PC

95

B T 64-ALR-4
OL

64 205-PR-6
T
U

124-F52-T 124 124-LSGOV-2 @

A2

6
13

B T 65-ALR-1 131-PC-3
96
14

65

66 B T 66-ALR-7
T
U

204-PC-A1 GND2 GND-PUMP-GND 14

203-TBA2-203T
207-F22-B
120-VR6B-20 OR 120-DVR-20 120-TBA2-120T
F50

207-PC-53

122-VR6B-22 OR 122-DVR-22 122-TBA2-122T

F51

MARSHALLING BOX CUSTOMER TERMINAL BLOCK

124-VR6B-24 OR 124-DVR-24 124-TBA2-124T

F52

132 132-TBA2-132BT 8

131 131-TBA2-131BT 8

133 133-TBA2-133BT 10
NOTE: This Terminal Block is common for both 120V AC and 240V AC Options.

GND GND-TBA2-GNDAT
DC TERMINALS

GND

154 B T 154-F32-T
3
3

156-F33-T
156 B T
GND-TBA2-GND1T
GND-AC CONN-21
TBA2

AC CHASSIS STUD

132-F17-T GND-AC CHASSIS STUD

T
B

136-TBA2-136T 132-TBA2-132AT GND1

F16

GND-PANEL GND
120-GNDFR-A2 101-AC CONN-38
T
B

101
135-HC-1 132-F16-T
T
B

108
141-HC-A2
9
3
6

B
T
B

133-TBA2-133AT 109
141-HC-3
F17 F18
T
B

110
2

8
5

138-HC-5 132-TBA2-132BB
AR

F19

133 133-TBA2-131BT

138-HC-7 133-TBA2-133BB
7
1
4

122-AR-A 10 133-TBC-133B 133 133-MCB1-3 14

A

118-GNDFR-A1
F20

TBC
136-F16-B
T
B

136
136-AC CONN-17
multi 9

C60N

122-TBA2-122B
OFF

14 138-HC-5 132-TBA2-132BB 14
MERLIN GERIN
T
B

122-AR-4 137-HC-A1 137

2

137-AC CONN-19
157-F32-B
T
B

157
OFF

14 134-HC-7 133-TBA2-133BU 14 157-AC CONN-11

4
3

MCB1
T
B

159-F33-B 159
A1

M+

118-AR-7 159-AC CONN-15

208-PC-1 132-TBA2-132AB 202-PC-54
T
B

202
240V AC OPTIONS

132-F22-T
A2

M-

202-AC CONN-1
120-TBA2-120B
203-PC-62
T
B

207-PC-61 120-AR-B 203

207-TBA2-207T 132-F21-T 203-AC CONN-3
F21 F22

EF1-TBA2-EF1B
T
B

206-PR-9 206
(K) (L)

206-AC CONN-24
EF2-TBA2-EF2B
T
B

212-PC-3 133-TBA2-133AB 207-F22-B 207

F24

207-AC CONN-5
T

132-F16-T
B

132
T/R
T/R

132-F21-T
GNDFR

157-TBA2-157T 154-TBC-154T
F32
21
11

8 132-TBC-132B 132
30-TBD2-30BT
14 132-MCB1-1
22
12

159-TBA2-159T 156-TBC-156T
2
2

F33

131
24

131-PC-A2
14

73-CAM-10 @ 131-AC CONN-33

135-F17-B 131 133-TBA2-133AU

8 131-TBC-131T
2
1

140-TBA2-140B 137-TBA2-137T
14
A1

14 148-HC-8 139 139-JWH-IL2

4
3

OR 139-BLH
142-TBA2-142B 141-F18-B
6
5

14 148-HC-6 148 148-JWH-IL1 14

14 148-TBA2-148B 138-MCB1-2 14
OR 148-BLH
AC CHASSIS

OR 138-F19-B
8
7
A2

GND 14
HC

14 139-TBA2-139B 141-F18-B 8 GND-TBC-GNDB GND-JWH-GND

OR GND-BLH
MARSHALLING BOX

134-MCB1-4 14
T
B

GND
OR 134-F20-B 207-PC-61
140-BC-L
T
B
U

202-TBA2-202T 208-F21-B 140-HC-2 140 140-SPH-H1

T
U

142 142-SPH-H4
204-OL-96
98

209-TBA2-209B
T

14
B
U

209-OL-2 209 209-PUMP-T1

1 3
A1

212-F24-B
54
53

97

14
T
U

210-OL-4 210 210-PUMP-T4

4

in neutral and with parking brake set.

5

210-TBA2-210B
NOTE F
62
61
PC

95
OL

205-PR-6
T
B

EF1-GNDFR-K EF1
A2

6
13

131-TBA2-131AT
96
14
T
B

EF2-GNDFR-L EF2
VOLUME 2 of 2: DESCRIPTION

120-F50-T
T
U

204-PC-A1 120 120-LSGOV-3 @

120-GNDFR-A2
142-TBA2-142T
140-TBA2-140T
2-TBD2-2CB
36-TBD2-36T

203-TBA2-203T 122-F51-T
T
U

122-AR-A 122 122-LSGOV-1 @

207-F22-B
T
U

207-PC-53 124 124-LSGOV-2 @

-
L
+

124-F52-T
T
U

GND2 GND-PUMP-GND 14

120-VR6B-20 OR 120-DVR-20 120-TBA2-120T

F50

1
1

122-VR6B-22 OR 122-DVR-22 122-TBA2-122T

F51

BC

124-VR6B-24 OR 124-DVR-24 124-TBA2-124T

F52

THIS SCHEMATIC IS FOR THE 3456 GENERATOR SET with EMCP II

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
E

C
D

A
B