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Abstract: Seven full-scale concrete beam specimens are tested under gradually increasing monotonic loading to investigate their overall
flexural response due to the addition of both metallic and nonmetallic fibers to the concrete. Steel and polypropylene fibers of 0.5% and 1.0%
volume fraction are used in the fiber-reinforced concrete (FRC) beam specimens. No improvement is noticed in the compressive and splitting
tensile strengths of concrete due to the addition of polypropylene fibers only. However, an improvement of 25–100% in the concrete splitting
tensile strength is noticed when either steel or combined fibers are added to the concrete. Although an increase in fiber content in the com-
bined FRC improves various mechanical properties, its influence on the peak load-resisting capacity of the full-scale beam specimens is rather
limited. An increase of both steel and polypropylene fibers in excess of 0.5% volume fraction does not improve the ultimate flexural re-
sistance of beams due to the uneven distribution of similar sizes of fibers in the presence of reinforcing steel bars. However, displacement
ductility of the beam specimens is improved by 120% as compared with the RC specimen, when only polypropylene fibers of 1% volume
fraction are added to the concrete. A better postpeak residual strength response is noticed in case of all FRC beam specimens due to multiple
cracking associated with the fiber-bridging action. DOI: 10.1061/(ASCE)MT.1943-5533.0001193. © 2014 American Society of Civil
Engineers.
Song et al. 2005; Brandt 2008; Hsie et al. 2008; Meddah and whether there is an optimal fiber content for CFRC, in order to
Bencheikh 2009; Payrow et al. 2011; Patel et al. 2012). The maxi- achieve a better flexural response of RC beams.
mum increase in splitting tensile strength and compressive strength
of polypropylene FRC (PFRC) is limited to 20%. However, the
addition of fibers changes the collapse/failure mode of RC beams Experimental Program
from (brittle) concrete crushing to (ductile) steel rupture, which is
An experimental investigation has been conducted on seven full-
noticed by a more extended softening branch with better postpeak
scale test specimens prepared using plain concrete as well as FRC.
residual strength in the load-deflection response of FRC flexural
Two types of fibers, namely, steel and polypropylene, with fiber
members. As stated earlier, the addition of steel fibers of high vol-
volume fraction of 0.5% or 1.0% were used in the test specimens.
ume fraction has potential disadvantages in terms of poor concrete Four-point bending tests were conducted on the full-scale beam
workability and increased cost. High stiffness of steel fibers may specimens. In addition, standard tests were carried out on concrete
also result in voids and honeycombs in concrete during placing be- cubes, cylinders, and small-scale beams to investigate the role of
cause of improper consolidation at low workability levels. Good fiber type and fiber content on the compressive, splitting tensile and
fresh concrete properties (i.e., better workability and reduced early flexural strengths of concrete.
age cracking) and good strength toughness of hardened concrete
can be obtained by adding two different types of fibers. The hybrid
combination of metallic and nonmetallic fibers can help in optimiz- Test Specimens
ing various mechanical properties and reducing the overall cost The overall length of all test specimens was 2.0 m with an effective
(Yao et al. 2003; di Prisco et al. 2009). Both low- and high-modulus span of 1.8 m. All specimens had a rectangular cross section of
fibers in concrete arrest the microcracks and macrocracks, respec- 150-mm width and 200-mm depth. Fig. 1 shows the geometry and
tively. Previous studies (Alhozaimy et al. 1996; Sivakumar and reinforcement detailing used in the specimens. The geometric ratio
Santhanam 2007; Hsie et al. 2008; Soutsosa et al. 2012) have of the tensile reinforcement in the specimens was 1.35% (three bars
shown that the addition of both steel and polypropylene fibers of 12-mm diameter). Two additional bars of 12-mm diameter were
to the concrete improved the flexural strength and toughness while used in the compression zone to keep the stirrups at the right place.
reducing the crack propagation as compared to that with the addi- Two-legged 8-mm-diameter bars were used as transverse stirrups at
tion of single type of fiber. Wang et al. (2012) concluded that the a center-to-center spacing of 65 and 130 mm at the end and the
increase in splitting tensile and flexural strengths of concrete may middle one-third spans of the specimens, respectively. To avoid
vary in the range of 45–50% along with a substantial (nearly seven a premature shear failure, and thus, to focus on the flexural behav-
times) improvement in the impact resistance of hybrid FRC as com- ior of the specimens, the shear strength of specimens in the support
pared to the plain concrete. areas was increased by reducing the stirrups’ spacing by 50% as
compared with that at the middle-third segment. Because the depth
of test specimens was relatively smaller than those used in the prac-
Research Significance tice, a smaller value of clear concrete cover of 20 mm was provided
to the tension-reinforcing bars. Sufficient development and anchor-
Most of the previous studies on combined (hybrid) FRCs (CFRCs) age lengths of 100 mm (greater than 8 times the bar diameter) were
have focused on the evaluation of mechanical properties of concrete provided at both ends of the longitudinal bars. One control speci-
through the testing of cubes, cylinders, and small-scale beam men without any fiber (RC), two steel FRC (SFRC) specimens
specimens. In these studies, the maximum fiber content of poly- with 0.5 and 1.0% steel fibers, one PFRC specimen with 1.0%
propylene fibers is limited to 0.5%. The effect of high percentages polypropylene fibers, and three CFRC specimens with varying
of polypropylene fibers on the mechanical properties of concrete percentage of steel and polypropylene fibers were tested. Table 1
has not been explored in detail. Furthermore, it is not known summarizes the details of fiber content and fiber type used in the
whether the addition of combined fibers to concrete in presence specimens.
was used in the mix to obtain the desired workability of fresh con-
Details of Materials crete. Because the volume of fibers used in the mixing was very
Ordinary portland cement conforming to IS-8112 [Indian Standards small compared with the volume of aggregates, no reduction in
(IS) 2003], crushed coarse aggregates, fine aggregates conforming the weight of aggregates was carried out in the FRC mix and hence,
to IS-10262 (IS 2009), water, and superplasticizer were used in the the same mix proportions were used in both plain concrete and
concrete for the preparation of test specimens. River sand of spe- FRC. Several batches of concrete were prepared using a rotating
cific gravity 2.62 and fineness modulus 2.64 was used as the fine drum-type concrete mixer of 60-L (0.06 m3 ) capacity. The mixing
aggregate. Crushed granite of specific gravity 2.82 was used as the procedure was carried out in several steps. First, the sand and coarse
coarse aggregate. The maximum size of coarse aggregates was lim- aggregates were mixed together with half of the total water content
ited to 12.5 mm. Fig. 2 shows the geometry of steel and polypro- to achieve a saturated surface-dry condition. Then, the cement and
pylene fibers used in this study. End-hooked steel fibers (60-mm the remaining water were added to the mix. Superplasticizer was
length with a 0.75-mm diameter; aspect ratio ¼ 8) were used in later added and mixed thoroughly. In the case of FRC, the fibers
FRC specimens. The specified values of tensile strength and modu- were gradually sprinkled into the mix to obtain a homogeneous
lus of elasticity of steel fibers were 1,050 MPa and 210 GPa, re- mixture of good workability. The formworks were then filled with
the concrete mix using several batches and compacted properly
spectively. The length and diameter of polypropylene fibers were
through a needle vibrator. Samples of concrete from each batch
40 and 0.5 mm, respectively. The specified tensile strength and
were used to prepare the standard cubes and cylinders. Small-scale
modulus of elasticity of polypropylene fibers were 460 MPa and
prismatic beams were prepared only in the case of the FRC mix.
5 GPa, respectively. Steel bars with a specified yield strength of
Fig. 3 shows the concrete mix and the preparation of the test spec-
500 MPa were used as both longitudinal reinforcement and shear
imens during and after casting. The top surfaces of specimens were
stirrups in the specimens. Standard cubes of size 150 mm and cyl-
leveled and finished properly to get a smooth surface for the load
inders of 100-mm diameter and 200-mm length were prepared to
application. Extreme care was taken while mixing the FRC with
measure the compressive and splitting tensile strengths of concrete. high fiber content so that a consistent and workable mix could
Small-scale prismatic beams of 500-mm length and 100-mm square be achieved.
cross section were also prepared to determine the flexural tensile
strength of FRC according to the IS-516 (IS 1959) provisions.
Test Setup and Instrumentation
Mix Proportions and Specimen Preparation Full-scale beams were tested in four-point bending where the
middle-third segment of the specimens was in a state of pure flex-
Plain cement concrete used in this study was designed for a ure. This helped in eliminating the effect of shear strength (or fail-
specified characteristic compressive strength (fck ) of 25 MPa ure) on the load-bearing capacity of the specimens. Fig. 4 shows the
set up used in the testing of full-scale specimens in this study. Both
ends of the specimens were supported by smooth pins with an edge
distance of 100 mm. Two loading pins were placed at the thirds of
the span. A hydraulic jack of 1,000 kN capacity was used to apply
the monotonic loading, which was equally distributed on the load-
ing pins through a spreader beam (Fig. 4). A load cell and a linear
variable differential transformer (LVDT) were used to measure the
applied load and the displacement at midspan, respectively. Several
resistive strain gauges (of 120-Ω resistance) were placed on the ten-
sion reinforcement as well as on the concrete surface to measure the
state of strain at different load magnitudes. All these sensors were
connected to an automatic data-acquisition system to record the
real-time data during the testing process. A gradually increasing
monotonic load was applied on the full-scale beam specimens at a
Compressive Strength
The uniaxial compression tests on standard cubes were carried ac-
cording to the IS-516 (IS 1959) provisions. Monotonically increas-
ing loading was applied to the standard cube specimens at a rate of
14 MPa=min. Six cubes were tested at 28 days of curing for each
type of concrete mix. Table 3 summarizes the mean values of com-
pressive strength of plain and FRC. Both plain concrete and FRC
mixes achieved the target compressive strength of 31.6 MPa. Re-
sults showed that the compressive strength did not increase signifi-
cantly due to the addition of fibers. In fact, in most cases, the
Fig. 3. Fresh concrete mix and preparation of test specimens compressive strength of FRC was smaller than that of the plain con-
crete. However, the compression failure mode of concrete changed
from brittle to ductile due to the addition of fibers to the concrete as
shown in Fig. 5. Because of the bridging effect of the fibers, the
FRC cubes did not crush completely, but held their integrity up to
the end of the test. The PFRC cubes exhibited the lowest compres-
sive strength of 31.8 MPa, whereas the CFRC3 cubes had the high-
est compressive strength of 39.4 MPa, indicating a marginal
increase of 7.5% as compared with plain concrete.
their structural integrity until the end of the test. The CFRC cylin-
ders with both steel and polypropylene fibers exhibited multiple
cracking at the failure stage. This was primarily due to the effect
of fiber-bridging action that helped in the redistribution of stresses
along their cracked surfaces. The propagation of cracks along all
directions was noticed in case of FRC cylinders as shown in Fig. 6.
Because the PFRC cylinders showed a minor increase in the split-
Fig. 7. (a) Test setup; (b) failure of specimen in flexural strength test
ting tensile strength (Table 3), it was inferred that the steel fibers
were more effective in improving the splitting tensile behavior of
concrete as compared with the polypropylene fibers.
The flexural tensile strength of the CFRC3 specimen was nearly
2.5 times of that of the PFRC specimen. Further, nearly same value
Flexural Tensile Strength
of flexural tensile strength was noted for the SFRC1 and CFRC1
Three prismatic beams of 100-mm square cross section and 500- specimens, indicating that the contribution of polypropylene fibers
mm length prepared using FRC were tested under monotonic load- to the flexural tensile strength was negligible as compared with that
ing to determine their flexural tensile strengths according to the of the steel fibers. Fig. 7 also shows the typical failure mode of
ASTM C78/C78M (ASTM 2010) provisions. The rate of load ap- specimens and the fiber pullout behavior observed during the
plication was 1.0 MPa=min in this case. As shown in Fig. 7, a four- testing.
point bending setup was used, in which the loading span was one
third of the distance between the supports. The flexural tensile
strength was computed as PL=Bd2 , where P is the failure load, Flexural Response of Full-Scale Beams
L is the effective length of beam, B and d are the width and depth
of the beam, respectively. The mean values of flexural strengths of Full-scale test specimens prepared using both plain concrete and
both plain and FRC mixes are reported in Table 3. The addition of FRC were tested under four-point loading condition. The main
combined fibers improved the flexural strengths of concrete. parameters investigated were load-displacement response, ultimate
was almost linear up to a midspan displacement of 10 mm. The RC fibers of 1% volume fraction to the concrete resulted in a better
specimen exhibited a very limited nonlinear behavior until the peak postyield strain-hardening behavior of flexural members.
load at a midspan displacement of 22 mm followed by a steep
degradation of the postpeak (residual) resistance. Both the SFRC Ultimate Resistance
specimens (i.e., SFRC1 and SFRC2) exhibited a larger residual re-
The ultimate resistance was computed as the maximum load carried
sistance represented by a minor reduction in the load-carrying by the specimens during the tests. Table 4 shows the ultimate re-
capacity beyond the yield point. A degradation of the load-carrying sistance of all specimens. The ultimate resistance of both SFRC
capacity of the SFRC specimens was noticed beyond a midspan specimens was nearly equal or marginally (approximately 6%)
displacement of 50 mm. The SFRC1 specimen exhibited a higher higher than that of the RC specimen. A reduction of approximately
flexural resistance, whereas the SFRC2 specimen showed a larger 7% in the peak load resistance was noticed in the PFRC specimen
midspan displacement as shown in Fig. 8(a). The PFRC specimen as compared with the RC specimen. This minor reduction in the
exhibited a larger postpeak residual strength as compared with the peak resistance may be attributed to the smaller compressive
RC specimen. The slope of the postyield load-displacement re- strength of the PFRC mix (Table 3). In the case of the CFRC spec-
sponse of the PFRC specimen was nearly parallel to that of the imens, a higher ultimate flexural resistance was noted for the
SFRC specimens. Fig. 8(b) shows the load-displacement response CFRC1 specimen in which the fiber content of both steel and poly-
of the CFRC specimens with combined fibers. All the CFRC propylene fibers was 0.5%. However, both the CFRC2 and CFRC3
specimens had the smaller (approximately 6%) load-carrying
capacity as compared with the CFRC1 specimen. This showed that
as the percentage of polypropylene fibers in concrete was increased
beyond 0.5%, a reduction of the peak load resistance was observed.
Because both types of fibers used in this study had nearly the same
size, the distribution of fibers in the concrete matrix was probably
not uniform due to the presence of both longitudinal and transverse
reinforcements in the full-scale specimens. This could also be due
to the coalescence of polypropylene fibers with the cementitious
matrix resulting in low bonding between the concrete constituents.
Combined fibers of different configurations and sizes might help in
enhancing the peak resistance of the flexural members, something
that needs further research. Thus, the ultimate flexural resistance of
FRC beams was not significantly improved by the addition of either
steel or polypropylene fibers.
Displacement Ductility
Displacement ductility of a specimen was computed as the ratio of
the displacement at failure to the displacement where the specimen
ceased to exhibit its linear behavior. Table 4 summarizes the dis-
placement ductility values of all test specimens. All FRC specimens
exhibited better ductility response as compared with the RC speci-
men. The addition of 0.5 and 1% steel fibers to the concrete im-
proved the displacement ductility by 40 and 80%, respectively.
mix. Thus, the addition of both steel and polypropylene fibers tion of major flexural cracks and the crushing of compression
in excess of 0.5% fiber content did not enhance the displacement concrete.
ductility response of flexural members.
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