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IJPDLM
33,8 EOQ models for postponed
payment of stored
686
commodities
Øyvind Halskau Sr
Molde University College, The Norwegian School of Logistics,
Molde, Norway
Keywords Inventory, Economic order quantities, Payments
Abstract In inventory theory the inventory holding cost per unit plays an important part. In most
transactions concerning selling and buying a certain postponement of payment is offered or
accepted by the seller. This should have some consequences for the order size and can be regarded
as a kind of discount. Traditionally, when average costs (AC) are used, these kinds of effects are
not explicitly incorporated in the classical formulas for economic order quantities (EOQs). On the
other hand, such effects have been treated to a certain degree in the literature when a present value
criterion (PVC) is used to estimate the inventory holding costs over a certain time interval.
However, in these models one does not differentiate between the holding costs incurred by the
capital tied up in the inventory and other costs incurred by storing an item. Approaches this
problem in an AC manner, but, opposed to the PVC, splits the inventory holding costs into two
parts. Offers an EOQ formula for the simple case of a single item stored; enhances this formula for
a situation where a family of items are ordered in a co-ordinated way, and into a situation with
stochastic demand for a single item. Finally, interprets the postponed payment in terms of an all
unit discount.
1. Introduction
Inventory holding costs play an important part in most inventory models
described in the literature. These costs can be difficult to estimate and in most
cases the inventory holding cost is estimated as a percentage of the unit
purchasing price or unit value for a commodity placed in a warehouse. These
costs are meant to cover all kind of sub-costs incurred by keeping an item in
stock. There are basically two different ways of treating the inventory holding
costs for an item. The most common way is to make some average estimate of
the costs involved, the so-called average cost (AC) approach. This average will
in most cases be taken as a certain percentage of the value of a stock-keeping
item and should cover the two main elements, the cost of capital and other costs
involving insurance, obsolescence, heating, cleaning, payment for the workers
involved in the warehouse activities etc. In most of the literature the cost of
capital is estimated from 10 to 20 percent of the purchasing cost depending on
the general interest used at a given time in a given market. Usually this cost
International Journal of Physical
Distribution & Logistics Management element is regarded as the largest of the different cost elements that constitutes
Vol. 33 No. 8, 2003
pp. 686-700
the inventory holding cost as a whole. The second approach is to treat the
q MCB UP Limited
0960-0035
inventory holding cost as a present value problem or using present value as a
DOI 10.1108/09600030310502876 criterion (PVC) or discounted cost when finding an economic order quantity
(EOQ) for some item. Zipkin (2000) uses the PVC in Chapter 3.7 in his book. He EOQ models
claims that this approach “represents the financing component of the holding
cost in real, tangible terms. Financing charges arise from time gaps between
purchasing expenditures and sales revenues. To bridge such gaps, firms must
borrow money and pay interest” (Zipkin, 2000, Ch. 3.7). The same story
underlies of course the AC approach to the inventory holding cost problem, but
this a heuristic approach. On the other hand the two approaches do not give
687
very different results in many cases and the parameters used will always
contain a certain amount of uncertainty. It seems that the AC approach is the
most “popular” and more widely used than the PVC approach. A fairly recent
comparison between the two approaches can be found in van der Laan and
Teutner (2002).
In most cases the literature seems to assume that we pay for the received
goods immediately after reception. However, in many cases the buyer can
obtain a postponement of the payment for a substantial time period. Hence,
the financing charges that arise from time gaps between purchasing
expenditures and sales revenues can disappear or at last be substantial
decreased. For example a Norwegian firm importing tyres has to place its
orders three to four months before they receive the order. On the other hand
it can postpone the payment for three months after they have received an
order. In such cases it will be wrong to assume that the cost of capital
should be incurred for – say – half of the order size for the whole time
horizon. Some modifications should be done in the estimation of the
inventory holding cost. Silver et al. (1998) do this in a PVC way in Chapter
5.9 in their book. They arrive at a fairly simple approximation formula for
an optimal EOQ. The formula shows – as has to be expected – that the
optimal order quantity should be increased compared with a situation where
no postponement of payment is allowed. However, they discount the whole
inventory cost and do not restrict the discounting factor only to the cost of
capital involved. Similar approaches are done by Thompson (1975),
Kingsman (1983) and Arcelus and Srinivasan (1993, 1995).
Whether using the AC or the PVC approach the modifications of the
inventory holding costs can be done in at least two ways. One way is to reduce
the overall inventory holding cost by taking the postponement of the payment
into consideration and making some kind of weighted average of the two main
elements in the inventory holding cost. Alternatively, one can argue that as
long as one has not paid for the goods, no cost of capital should be incurred for
keeping an item in the inventory. In this time period only the second part of the
inventory holding cost should be considered. As soon as one has paid for the
items a substantial larger inventory holding cost should be applied. In this
paper the latter approach is taken and we use the AC approach of estimating
the inventory holding costs. To the best of my knowledge such an approach
seems to have been overlooked in the literature. The rest of this paper is
IJPDLM organised as follows: In Section 2 the necessary definitions and notations are
33,8 given as well as a new basic EOQ formula for the described postponement
situation. The new formula and its consequences are discussed. Further, we
compare the savings obtained in such a situation with an offered discount on
the unit purchasing price. In Section 3 some extensions are made. One
extension is to apply the new setting to a stochastic inventory model, another to
688 a deterministic model with several different items involved. In Section 4
examples are given for the given formulas and finally some thoughts for
further research are given in Section 5.
rffiffiffiffiffiffiffiffiffi
2dA
QW ¼ : ð2:1Þ
vr
Now, let the number of replenishments during the time horizon be m. Then a
total cost function for ordering the n different commodities in a co-ordinated
way from the same supplier and a common time period for postponing the
payment of all items can be formulated as in (3.2):
Xn
Qi þ ðQi di TÞ di
TCðQ1 ; :::Qn Þ ¼ Am þ Tvi r u
i¼1
2 Qi
Xn
1 Qi di
þ ðQi d i T Þ T vi r : ð3:2Þ
i¼1
2 di Qi
1X n
1 1X n
TCðQ1 ; :::Qn Þ ¼ Am þ ðd i TÞ2 vi ðr r u Þ þ Qi v1 r
2 i¼1 Qi 2 i¼1
X
n
d i Tvi ðr ru Þ: ð3:3Þ
i¼1
Now, since all the commodities are ordered at the same time, the equation (3.4)
must hold:
di d1
m¼ ¼ ;i: ð3:4Þ
Qi Q1
Combining (3.3) and (3.4) we obtain a total cost function in one variable and
after some manipulations we get (3.5):
! !
d1 1 Xn
1 1 1 Xn
TCðQ1 Þ ¼ A þ d 1 T 2 ðr ru Þ d i vi þ d i v 1 r Q1
Q1 2 i¼1
Q1 2 d 1 i¼1
X
n
d i Tvi ðr r u Þ: ð3:5Þ
i¼1
IJPDLM The first and second order derivatives of (3.5) can be found in (3.6) and (3.7)
33,8 respectively:
! !
d 1 1 Xn
1 1 1 Xn
TC0 ðQ1 Þ ¼ 2 A d1 T 2 ðr ru Þ d i vi þ di v1 r ; ð3:6Þ
Q1 2 i¼1 Q21 2 d 1 i¼1
694
!
d1 X
n
1
00 2
TC ðQ1 Þ ¼ 2 A þ d1 T ðr ru Þ d i vi : ð3:7Þ
Q31 i¼1 Q31
Since r is strictly larger than ru the second derivative in (3.7) is always large
than zero. Hence, we have minimal point when setting the first derivative equal
to zero. Solving this equation gives (3.8):
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
2A ru
Q1 ðTÞ ¼ d 1 Pn þ T2 1 : ð3:8Þ
r i¼1 di vi r
Substituting (3.8) into (3.4) gives the optimal order sizes for any of the
commodities:
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
2A ru
Qi ðTÞ ¼ d i Pn þ T2 1 ;i: ð3:9Þ
r i¼1 di vi r
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ffi
696 dB1
k ¼ 2ln pffiffiffiffiffiffi : ð3:16Þ
2pQðB1 ÞsL vr
Now, introducing the postponement of payment for a given time period T, the
total cost function becomes:
1 1 1
TCðQ; kÞ ¼ dA þ ðdTÞ2 vðr ru Þ þ Qvr þ ksL vr
2 Q 2
d
þ B1 pu$ ðkÞ dTvðr ru Þ: ð3:17Þ
Q
Note that we have assumed that we have paid for the items in the safety stock.
Taking the derivatives of TC(Q, k) with respect to Q and k we get the two first
order conditions in (3.18) and (3.19), respectively:
d 1 1 1 1
ðdT Þ2 vðr r u Þ 2 dB1 pu$ ðkÞ 2 þ vr ¼ 0; ð3:18Þ
Q 2A 2 Q Q 2
d 1 1 2
sL vr B1 pffiffiffiffiffiffi e 2k ¼ 0: ð3:19Þ
Q 2p
Solving (3.19) leads to (3.16) as before. Hence, the combination of (3.16) and
(3.20) will, through an iterative process, yield the optimal values for the safety
factor and q theffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
order size. The iteration process should be started using
2
QðB1 ; TÞ ¼ QW þ ðdTÞ2 1 rru .
Note that the following inequalities hold: EOQ models
rffiffiffiffiffiffiffiffiffiffiffiffi
ru
QW , QðB1 Þ # QðB1 ; TÞ # QðB1 Þ þ dT 1 ð3:21Þ
r
again showing that the difference between p theffiffiffiffiffiffiffiffiffiffi
twoffi order quantities Q(B1, T)
and Q(B) never can exceed the quantity dT 1 rru . 697
A special case. As in the previous two cases we have assumed that the time
period T does not exceed the cycle time. Again we can ask what the optimal
order sizes should be if the cycle time and the time period Tare equal. Hence,
during the cycle time or during their stay in the inventory, only the inventory
holding cost ru is incurred. Given this assumption we must have that
dT ¼ QðB; TÞ. Substituting this in to (3.20) gives the equation in (3.22):
rffiffiffiffiffirffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi sffiffiffiffiffiffiffiffiffirffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
r B1 2dA B1
QðB1 ; TÞ ¼ QW 1 þ pu$ ðkÞ ¼ 1 þ pu$ ðkÞ ð3:22Þ
ru A ru A
which is similar to (3.15), but we shall now start the iterative process with Q(B1,
T) equal to a quantity larger than the classical economical order size, that is
starting the process with an EOQ using and interest rate where the cost of
capital is not included.
4. Examples
In order to illustrate the effects of the above approaches, we offer some simple
examples corresponding to the three cases treated above.
Hence, the total inventory holding costs becomes 1,597. Taken together we get
a total cost of 5,593, which is less than in the case without postponement of
payment. Compared to the latter case, we can see that the cost of safety stock
and the stock out costs are approximately the same in the two cases. However,
the order costs have decreased in the postponement case as have the cycle
costs.
References
Arcelus, F.J. and Srinivisan, G. (1993), “Delay of payments for extraordinary purchases”, Journal
of the Operational Research Society, Vol. 44, pp. 785-95.
Arcelus, F.J. and Srinivisan, G. (1995), “Discount strategies for one-time-only sales”, IIE
Transactions, Vol. 27, pp. 618-24.
Kingsman, B.G. (1983), “The effect of payment rules on ordering and stockholding in
purchasing”, Journal of the Operational Research Society, Vol. 34, pp. 500-8.
Silver, E., Pyke, D. and Peterson, R. (1998), Inventory Management and Production Planning and
Scheduling, John Wiley & Sons, New York, NY.
Thompson, H. (1975), “Inventory management and capital budgeting: a pedagogical note”,
Decision Sciences, Vol. 6, pp. 383-98.
van der Laan, E. and Teutner, R. (2002), “Average costs versus net present value: a comparison
for multi-source inventory models”, in Klose, A., Speranza, M.R. and Van Wassenhove,
L.N. (Eds), Quantitative Approaches to Distribution Logistics and Supply Chain
Management, Springer, New York, NY.
Zipkin, P.H. (2000), Foundations of Inventory Management, McGraw-Hill, Maidenhead.