ABB industrial drives

Supplement
ACS880 test bench control program (option +N5300)
List of related manuals
Drive firmware manuals Code (English)
ACS880 primary control program firmware manual 3AUA0000085967
ACS880 drives with primary control program, quick 3AUA0000098062
start-up guide

Supply unit firmware manuals

ACS880 diode supply control program 3AUA0000103295
ACS880 IGBT supply control program firmware 3AUA0000131562
manual
Option manuals and guides
ACX-AP-x assistant control panels user’s manual 3AUA0000085685
Drive composer Start-up and maintenance PC tool 3AUA0000094606
User’s manual
Manuals and quick guides for I/O extension
modules, fieldbus adapter, etc.

You can find manuals and other product documents in PDF format on the Internet. See section
Document library on the Internet on the inside of the back cover. For manuals not available in
the Document library, contact your local ABB representative.
 Supplement
ACS880 test bench control program (option
+N5300)

Table of contents

 2016 ABB Oy. All Rights Reserved. 3AXD50000042710 Rev A

EN
EFFECTIVE: 2016-09-29
 Table of contents 5

Table of contents
List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1. Introduction to the manual

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Purpose of this guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety
2. Test bench control program features
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Overview of test bench control program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Output frequency and switching frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Improved torque linearity with AM control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Acceleration damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Energy optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
DDCS configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fast torque reference via DDCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Second DDCS controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fast read function from extension I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Parameters removed in the control program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3. Parameters
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
26 Torque reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
45 Energy efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
60 DDCS communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
97 Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Changed default values in test bench control program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
45 Energy efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
97 Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4. Fault tracing
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Warning message in ACS880 test bench control program . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6 Table of contents

5. Control chain diagram

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Acceleration damping function in torque reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Providing feedback on ABB manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
 Introduction to the manual 7

1
Introduction to the manual
Contents of this chapter
The chapter describes the contents of this manual. It also contains information on the
applicability, safety and intended audience.

Purpose of this guide

This supplement describes the difference between ACS880 test bench control
program and ACS880 primary control program.

Applicability
This supplement applies to the ACS880 test bench control program used as a part of
ACS880 primary control program. See version details below.
Control program Version
ACS880 primary control program 2.4x or later
ACS880 test bench control program 2.4x or later

The following license options can be ordered separately if needed:

License Option code
Dual use license for higher motor output frequencies over 599 Hz +N8200
High performance test bench license +N8206
IEC 61131-3 application programming +N8010
8 Introduction to the manual

Safety
Follow all safety instructions delivered with the drive.
• Read the complete safety instructions before you install, commission, or use
the drive. The complete safety instructions are given at the beginning of the
hardware manual for the single drives, or in the Safety instructions
[3AUA0000102301 (English)] for the multidrives and multidrives modules.
• Read the software function specific warnings and notes before changing the
default settings of the function. For each function, the warnings and notes are
given in this manual in the section describing the related user-adjustable
parameters.

Target audience
This supplement is intended for people who design, commission, or operate the drive
system.

Contents
This manual consists of following chapters:
Introduction to the manual contains information on applicability, safety and intended
audience. It also includes a list of terms and abbreviations used in this manual.
Test bench control program features contains descriptions of features specific to the
test bench control program. It also lists the features not included in this control
program compared to the ACS880 primary control program.
Parameters describes the parameters used for test bench control program. It also
lists the parameters whose default values are changes compared to the ACS880
primary control program.
Fault tracing lists the test bench program specific warning message with possible
cause and remedy.
Control chain diagram presents the reference chains specific to the test bench control
program.
 Introduction to the manual 9

Cyber security disclaimer

This product is designed to be connected to and to communicate information and
data via a network interface. It is Customer's sole responsibility to provide and
continuously ensure a secure connection between the product and Customer network
or any other network (as the case may be). Customer shall establish and maintain
any appropriate measures (such as but not limited to the installation of firewalls,
application of authentication measures, encryption of data, installation of anti-virus
programs, etc) to protect the product, the network, its system and the interface
against any kind of security breaches, unauthorized access, interference, intrusion,
leakage and/or theft of data or information. ABB and its affiliates are not liable for
damages and/or losses related to such security breaches, any unauthorized access,
interference, intrusion, leakage and/or theft of data or information.

Related documents
See the List of related manuals on the inside of the front cover.
10 Introduction to the manual
 Test bench control program features 11

2
Test bench control program
features
Contents of this chapter
This chapter describes the features of test bench control program. It also lists the
features not included in this control program compared to the ACS880 primary control
program.

Overview of test bench control program

The ACS880 test bench control program together with motors are used to simulate
real life conditions as close as possible for testing a variety of components and
assembles during all stages of product development and manufacturing.
The followings new features are added and some non-test bench features removed
compared to Primary control program.
New test bench control program features:
• Estimated torque accuracy.
• Estimated torque linearity for used speed range.
• Better torque step response and settling time.
• Minimized torque ripple.
• Minimized motor noise.
• Different damping functions to eliminate e.g., several mechanical oscillation
frequencies to affect speed and torque control.
12 Test bench control program features

• Fast DDCS fieldbus communication and analogue interfaces for torque and
speed reference from PLC.
• IEC 61131-3 application programming option code +N8010 is available as option
to add customer application functions to the drive software.

Output frequency and switching frequency

In process requirements where the motor’s maximum output frequency should be
higher than 598 Hz, a dual use license option code +N8200 is needed.
The recommended ratio of switching frequency and output frequency is 8...12 to
minimize torque ripple. More IGBT switchings are needed in higher output
frequencies. The power unit hardware limits the maximum switching frequency.
Note: Derating of output current is needed if switching frequency is increased from
default. Contact ABB for support.

Improved torque linearity with AM control

The test bench control program provides the following torque linearity improvements
in the closed loop motor model of induction motors:
• More accurate rotor flux and torque estimates in dynamic states
• New flux control method. This feature is active by default to avoid possible flux
overshoots during stepwise reference changes.
• Voltage based torque error compensation. This feature is used over the complete
speed range to prevent motor parameter errors from affecting torque accuracy
and linearity.

Settings
See parameters group 26 Torque reference chain.
 Test bench control program features 13

Acceleration damping
The acceleration damping function can be used to attenuate mechanical oscillations.
It is based on determining the actual acceleration (or deceleration) of the motor,
filtering the acceleration value, and feeding a corrective term into the torque
reference chain. Compared to oscillation damping, acceleration damping has a
greater frequency bandwidth.
The simplified block diagram below illustrates the acceleration damping function. See
also page 30.

Filtering time
(26.92, 26.93)
Filter time
Speed breakpoints
(26.94, 26.95) calculation

26.90 26.101

Filter Limitation

26.91 26.98
Unfiltered d
motor speed
dt × × To torque
0 reference
Bypass limit and filtering chain
time reduction Output limit (26.99)
(26.96, 26.97)
Enable/Disable (26.100)

The acceleration is calculated from two consecutive samples of unfiltered motor

speed (i.e., motor speed feedback immediately after 90.41 Motor feedback selection).
The resulting value can then be scaled by parameter 26.91 Motor acceleration
multiplication before filtering.
The filtering block consists of three cascaded first-order low-pass filters. The filtering
time for each filter is based on actual speed and breakpoint parameter settings as
follows:
Filtering time

26.93 × 26.92

26.92

0 26.94 26.95 Speed

14 Test bench control program features

Between the two breakpoints (26.94 Acceleration filter increase speed low and 26.95
Acceleration filter increase speed high), the filtering time decreases linearly in relation
to increasing speed. Normally, the same filtering times are used for all three filters. In
case the acceleration exceeds a pre-defined limit (26.96 Acceleration filter bypass
limit), the first filter is bypassed, and the filtering times of the two remaining filters
divided by the value of 26.97 Acceleration filter reduction.
The filtered acceleration value is shown by 26.90 Motor acceleration. This value can
then be scaled by 26.98 Acceleration damping gain and limited by 26.99 Abs
acceleration damping maximum. The resulting value is shown by parameter 26.101
Acceleration damping output and applied to the torque reference if allowed by 26.100
Acceleration damping output enabled.
Tuning procedure for acceleration damping
The filtered motor acceleration can be monitored by 26.90 Motor acceleration, and
the output of the function by 26.101 Acceleration damping output. Note that the
output is not applied to the torque reference unless enabled by 26.100 Acceleration
damping output enabled.
1. Leave parameters 26.91 Motor acceleration multiplication and 26.93 Acceleration
filter increase at their default values (1.00 and 1.0 respectively).
2. Set 26.96 Acceleration filter bypass limit to a high value, for example 10000.000
rpm/s to prevent it from affecting initial filter time tuning.
3. Set 26.98 Acceleration damping gain to -0.1 %s2/rad and 26.99 Abs acceleration
damping maximum to 2.0%.
4. Adjust 26.92 Acceleration filtering time for minimum oscillation across the whole
speed range.
5. Increase 26.98 Acceleration damping gain (and 26.99 Abs acceleration damping
maximum, if necessary) as long as oscillation keeps decreasing.
6. Test operation at low speeds. Increase filtering if necessary using 26.93
Acceleration filter increase, 26.94 Acceleration filter increase speed low and
26.95 Acceleration filter increase speed high.
7. Test the torque response, fine-tuning the filter time, gain and limit as needed.
8. Test fast acceleration/deceleration ramps and set filter bypass (26.96
Acceleration filter bypass limit and 26.97 Acceleration filter reduction) if
necessary.

Settings
Parameters 26.90…26.101 (pages 21 and 22).
 Test bench control program features 15

Energy optimization
The energy optimization function can be used to minimize acoustic noise of motor in
test benches. The function is enabled by default with parameter 45.11 Energy
optimizer. The minimum and maximum flux levels can be set to affect the maximum
current level during fast acceleration and deceleration.
Settings
Parameters 45.11 Energy optimizer, 45.22 Minimum flux and 45.23 Maximum flux
(page 23)

DDCS configuration
 Fast torque reference via DDCS
The time levels of datasets 10/11 used in DDCS controller communication can be
configured to 2 ms (default) or 250 µs using parameter 60.66 Dataset 10/11 timelevel.
The time level 250 µs can be configured only when the option code +N8206 High
performance test bench license is available in the connected power units. If the time
level is selected without this license, the event 64A5 Licensing fault occurs.
It is recommended to use only ref1, ref2 and CW selections for dataset 10 data, when
250 µs time level is used. The fast communication and 16 bit scaling increases the
CPU load, but these predefined selections are CPU optimized.
Settings
Parameters 60.66 Dataset 10/11 timelevel (page 23) and 60.56 DDCS controller
baud.
Fault: 64A5 Licensing fault (page 28)

 Second DDCS controller

The test bench control program supports two DDCS controllers simultaneously.
• The first controller uses datasets 10 and 11.
• The second controller uses datasets 12...33.
When two controllers are activated simultaneously, the communication supervisor
supervises datasets 10 and 12. Both controllers share the same communication
settings except the communication port.
16 Test bench control program features

Activating the second DDCS controller

The second DDCS controller can be activated by selecting the communication port
using parameter 60.67 Second DDCS controller comm port.
The second controller can be activate only if following conditions are satisfied:
• First controller is also activated.
• Option +N8206 high performance test bench license is available in the connected
power units.
When second controller is activated, master follower communication is disabled by
setting both parameters 60.01 M/F comm port and 60.03 MF mode to Not in use.

Event indication
The event 64A5 Licensing fault is indicated if the 250 µs time-level is selected without
the availability of option +N8206 high performance test bench license in the
connected power units.
Settings
Parameters 60.67 Second DDCS controller comm port (page 23), 60.01 MF comm
port and 60.03 MF mode

Fast read function from extension I/O

Any supported extension module configured in group 14 is executed on a time level
of 500 µs in the control program. This is typically used as fast analog input torque
reference from the PLC in test benches. However the performance of outputs will
depend on the filtering time constant in the hardware.
Notes:
• Programming of I/O extensions is not supported with IEC programming option.
• Groups 15 and 16 are executed normally on a time level of 2 ms.
 Test bench control program features 17

Parameters removed in the control program

The following Primary control program parameters are not available in the Test bench
control program:
For details of these parameters, see ACS880 primary control program
(3AUA0000085967 [English]).
• Embedded fieldbus (Group 58 and parameters 3.09, 3.10, 6.05).
• Frequency reference chain (Group 28 and parameters 19.20, 30.13, 30.14, 46.07,
46.22, 46.32, 49.17, 49.18).
• Load share of speed controlled follower (Parameters 23.92...23.42).
• Jogging (inching supported) Parameters 20.25...20.27.
• Motor potentiometer (Parameters 22.71...22.80).
• ADD, SUB, MUL, MIN, MAX selections blocks in speed, and torque reference
chain (Parameters 22.13 and 26.13).
• D2D supervisions (Parameters 60.19...60.28).
• Second speed reference ramp set (23.14-15 and 23.11).
• User load curve (Group 37).
• PID set 1 and 2 (Groups 40 and 41).
18 Test bench control program features
 Parameters 19

3
Parameters
Contents of this chapter
This chapter lists the parameter difference between ACS880 test bench control
program and ACS880 primary control program. For the description of parameters that
are the same in both programs, see ACS880 primary control program firmware
manual [3AUA0000085967 (English)].
Terms and abbreviations
Term Definition
Actual signal Type of Parameter that is the result of a measurement or calculation by
the drive, or contains status information. Most actual signals are read-
only, but some (especially counter-type actual signals) can be reset.
Def (In the following table, shown on the same row as the parameter name)
The default value of a Parameter.
Note: Certain drive hardware or optional equipment may require different
default values.
FbEq16 (In the following table, shown on the same row as the parameter range,
or for each selection)
16-bit fieldbus equivalent: The scaling between the value shown on the
panel and the integer used in communication when a 16-bit value is
selected for transmission to an external system.
A dash (-) indicates that the parameter is not accessible in 16-bit format.
Other The value is taken from another parameter.
Choosing “Other” displays a parameter list in which the user can specify
the source parameter.
Other [bit] The value is taken from a specific bit in another parameter.
Choosing “Other” displays a parameter list in which the user can specify
the source parameter and bit.
Parameter Either a user-adjustable operating instruction for the drive, or an Actual
signal.
p.u. Per unit
20 Parameters

Summary of parameter groups

Group Contents Page
26 Torque reference chain Settings for torque reference chain. 21
45 Energy efficiency Settings for energy saving calculations. 23
60 DDCS communication DDCS communication configuration. 23
97 Motor control Motor model settings. 24
 Parameters 21

Parameter listing
No. Name/Value Description Def/
FbEq16/32

26 Torque reference Settings for torque reference chain. Parameters in this group
chain configure the damping function. See also section
Acceleration damping (page 13), and the Acceleration
damping function in torque reference chain on page 30.
26.90 Motor acceleration Displays filtered acceleration (i.e., rate of actual speed -
change). Filtering is defined by parameters 26.92…26.97.
Negative values indicate deceleration.
This parameter is read-only.
-2147483.648 … Filtered acceleration. 1 = 1/
2147483.647 rpm/s 100 = 1
rpm/s
26.91 Motor acceleration Defines the multiplier for acceleration value applied before 1.00
multiplication filtering.
0.00 … 256.00 Multiplier for acceleration value applied before filtering. -/ 100 = 1
26.92 Acceleration Defines the base filtering time for acceleration in all three 5.0 ms
filtering time filters.
This filtering time is normally used above the speed defined
with 26.95 Acceleration filter increase speed high.
0.5 … 3276.7 ms Filtering time. 10 = 1 ms
26.93 Acceleration filter Defines a multiplier for base filtering time (parameter 26.92 1.0
increase Acceleration filtering time). The product of multiplication is
used as filtering time below the speed defined by parameter
26.94 Acceleration filter increase speed low.
Filtering time decreases linearly between the speed values in
parameters 26.94 and 26.95.
1.0 … 3276.7 Filtering time multiplier for low speeds. 1=1
26.94 Acceleration filter Defines a speed breakpoint below which the increased 30.00 rpm
increase speed low filtering time (26.92 × 26.93) is used.
0.00 … Breakpoint for increased filtering time. 1 = 1 rpm/
30000.00 rpm 100 = 1 rpm
26.95 Acceleration filter Defines a speed breakpoint above which the base filtering 60.00 rpm
increase speed time (26.92) is used.
high
0.00 … Breakpoint for base filtering time. 1 = 1 rpm/
30000.00 rpm 100 = 1 rpm
26.96 Acceleration filter Defines the limit for rate of speed change. 100.000
bypass limit If actual speed changes rapidly, the overall filtering time rpm/s
decreases based on this value. Above this limit, first filter is
bypassed, and filtering time of second and third filters is
divided by the value in parameter 26.97 Acceleration filter
reduction.
0.000 … Filtered rate of actual speed change. 1 = 1 rpm/s/
32767.000 rpm/s 1000 = 1
rpm/s
22 Parameters

No. Name/Value Description Def/

FbEq16/32
26.97 Acceleration filter Defines the filtering time reduction value. When actual speed 2.0
reduction changes faster than bypass limit (parameter 26.96
Acceleration filter bypass limit), the first filter is bypassed, and
the filtering time of the second and third filters are divided by
this value.
1.0 … 24.0 Filtering time reduction. 1=1
26.98 Acceleration Defines the multiplier for filtered acceleration, applied before 0.0 %s2/rad
damping gain limitation.
-3000.0 … Multiplier for filtered acceleration. 10 =
3000.0 %s2/rad 1 %s2/rad
26.99 Abs acceleration Defines the maximum limit for torque correction term (output 10.0 %
damping maximum of the acceleration damping function).
The same limit applies to both acceleration and deceleration.
0.0 … 300.0% Maximum limit for acceleration damping. 1 = 1 %/
10 = 1 %
26.100 Acceleration Selects a source that determines whether the output of the Not selected
damping output acceleration damping function is applied to the torque
enabled reference or not.
1 = Apply acceleration damping output to torque reference
Not selected 0 0
Selected 1 1
DI1 Digital input DI1 (10.02 DI delayed status, bit 0). 2
DI2 Digital input DI2 (10.02 DI delayed status, bit 1). 3
DI3 Digital input DI3 (10.02 DI delayed status, bit 2). 4
DI4 Digital input DI4 (10.02 DI delayed status, bit 3). 5
DI5 Digital input DI5 (10.02 DI delayed status, bit 4). 6
DI6 Digital input DI6 (10.02 DI delayed status, bit 5). 7
DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). 10
DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1). 11
Other [bit] Source selection (see Terms and abbreviations on page 19). -
26.101 Acceleration Shows the output of the oscillation damping function. This -
damping output value is added to the torque reference (as allowed by
parameter 26.100 Acceleration damping output enabled).
This parameter is read-only.
-1600.0 … 1600.0% Output of the acceleration damping function. 1 = 1% /
10 = 1%
 Parameters 23

No. Name/Value Description Def/

FbEq16/32

45 Energy efficiency Settings for energy saving calculators.

See also section Energy optimization (page 15).
45.11 Energy optimizer Enables the Energy optimization function. The function Enable
optimizes the motor flux so that total energy consumption and
motor noise levels are reduced when the drive operates
below the nominal load. The total efficiency (motor and drive)
can be improved by 1…20% depending on load torque and
speed.
Note: With a permanent magnet motor or a synchronous
reluctance motor, energy optimization is always enabled
regardless of this parameter.
Disable Energy optimization disabled. 0
Enable Energy optimization enabled. 1
45.22 Minimum flux Defines the minimum flux reference value. Motor control 60.00 %
internally overrides the reference if needed.
30.00…100.00 % Minimum flux limit for flux reference. 100 = 1 %
45.23 Maximum flux Defines the maximum flux reference value. Motor control 120.00 %
internally overrides the reference if needed.
100.00...140.00 % Maximum flux limit for flux reference. 100 = 1 %

60 DDCS Configuration of Dataset 10/11 used in DDCS

communication communication.
The DDCS protocol is used in the communication between
• drives in a master/follower configuration,
• the drive and an external controller such as the AC 800M,
or
• the drive (or more precisely, an inverter unit) and the
supply unit of the drive system.
See also section DDCS configuration (page 15).
60.66 Dataset 10/11 Selects either 2 ms or 250 µs timelevel for dataset 10/11. 0
timelevel The 250 µs timelevel can be configured only, when +N8206
High performance test bench license is available in the
connected power units.
0 - 2 ms
1 - 250 us
See also section Fast torque reference via DDCS (page 15).
0...1 Dataset 10/11 timelevel. 1=1
60.67 Second DDCS Selects the second DDCS channel used for connecting an Not selected
controller comm external controller (such as an AC800M).
port Second DDCS controller can be activated only when +N8206
High performance test bench license is available in the
connected power units.
See also section Second DDCS controller (page 15).
Not in use Not selected (communication disabled). 0
Slot 1A Channel A on FDCO module in slot 1. 1
Slot 2A Channel A on FDCO module in slot 2. 2
Slot 3A Channel A on FDCO module in slot 3. 3
Slot 1B Channel B on FDCO module in slot 1. 4
Slot 2B Channel B on FDCO module in slot 2. 5
24 Parameters

No. Name/Value Description Def/

FbEq16/32
Slot 3B Channel B on FDCO module in slot 3. 6
RDCO CH 2 Channel 2 on RDCO module (with BCU control unit only). 12

97 Motor control Motor model settings.

97.04 Voltage reserve Defines the minimum allowed voltage reserve. When the +2 %
voltage reserve has decreased to the set value, the drive
enters the field weakening area.
Note: This is an expert level parameter and should not be
adjusted without appropriate skill.
If the intermediate circuit DC voltage Udc = 550 V and the
voltage reserve is 5%, the RMS value of the maximum output
voltage in steady-state operation is
0.95 × 550 V / sqrt(2) = 369 V
The dynamic performance of the motor control in the field
weakening area can be improved by increasing the voltage
reserve value, but the drive enters the field weakening area
earlier.
-4 … 50% Voltage reserve. 1 = 1%
 Parameters 25

Changed default values in test bench control program

The default value of the following primary control program parameters are changed in
the test bench control program.
No. Name/Value Description Default value
45 Energy efficiency
45.11 Energy optimizer (See page 23) Enable (1)
45.22 Minimum flux (See page 23) 60.00 %
45.23 Maximum flux (See page 23) 120.00 %
97 Motor control
97.04 Voltage reserve (See page 24) +2 %
97.38 Flux control gain Available only with user access level. 3
26 Parameters
 Fault tracing 27

4
Fault tracing
Contents of this chapter
This chapter lists the warning and fault messages (including possible causes and
corrective actions) which differ from ACS880 primary control program described in
ACS880 primary control program firmware manual [3AUA0000085967 (English)]

WARNING! Only qualified electricians are allowed to service the drive. Read
the Safety instructions on the first pages of the hardware manual for the single
drives, or in the Safety instructions [3AUA0000102301 (English)] for the
multidrives and multidrives modules before working on the drive.

Indications
 Warnings and faults
A warning or fault message on the panel display indicates abnormal drive status.
Most of the warnings and faults causes can be identified and corrected using this
information. If not, contact your local ABB representative.
28 Fault tracing

Warning message in ACS880 test bench control program

Code Warning Cause What to do

64A5 Licensing fault Running the control program is Record the auxiliary codes
prevented because of all active licensing faults
• a restricted license exists, or and contact your product
• the required license is vendor for further
instructions.
missing.
Aux codes:
0x8010 – IEC 61131-3
application programming
0x8200 – Dual use license for
higher motor output frequencies
over 599 Hz
0x8206 – Second DDCS
controller
 Control chain diagram 29

5
Control chain diagram
Contents of this chapter
The chapter presents the test bench control program reference chain additions
compared to primary control program diagrams. The control chain diagram can be
used to trace how parameters interact and where parameters have an effect within
the drive parameter system.
 26.99 Abs acceleration damping maximum Value
26.100 Acceleration damping output enabled Value

Acceleration filter Value 26.90 Motor acceleration x

26.101 Acceleration damping output Value

26.98 Acceleration damping gain Value

30 Control chain diagram

26.51 Oscillation compensation Value

26.53 Oscillation compensation input Value 26.52 Oscillation damping output enabled Value

26.55 Oscillation damping frequency Value

Oscillation
damping
26.56 Oscillation damping phase Value 26.58 Oscillation damping output Value

26.57 Oscillation damping gain Value

26.26 Force torque ref add 2 zero 0

Selection Value

26.25 Torque additive 2 source

Selection Value 26.77 Torque ref add A actual +
Value 26.78 Torque ref add B actual Speed
0 limitation 26.01 Torque
reference to TC
Value 26.76 Torque reference act 6
Torque selector + Value

ZERO
0 SPEED
25.01 Torque reference speed control Value Value
TORQUE 26.41 Torque step

MIN 0
MAX
Value 26.75 Torque reference act 5
26.74 Torque ref ramp out Value ADD
26.42 Torque step enable Selection

01.01 Motor speed used Value

30.12 Maximum speed Value

30.11 Minimum speed Value

19.01 Actual operation mode Value
Acceleration damping function in torque reference chain
Further information
Product and service inquiries
Address any inquiries about the product to your local ABB representative, quoting
the type designation and serial number of the unit in question. A listing of ABB sales,
support and service contacts can be found by navigating to
www.abb.com/searchchannels.

Product training
For information on ABB product training, navigate to new.abb.com/service/training.

Providing feedback on ABB manuals

Your comments on our manuals are welcome. Navigate to
new.abb.com/drives/manuals-feedback-form.

Document library on the Internet

You can find manuals and other product documents in PDF format on the Internet at
www.abb.com/drives/documents.
Contact us

www.abb.com/drives
www.abb.com/drivespartners

3AXD50000042710 Rev A (EN) 2016-09-29