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by mattthegamer463
The first thing to do is design the circuit. Many guitar The schematic uses a simple power supply circuit
pedals and stompboxes have 9V DC power jacks on converting AC to pulsating DC, smoothing it with
the back (if your's doesn't and you're feeling capacitors and running it through voltage regulators
ambitious, you can add your own) which we will use for fixed DC outputs.
to power them instead of the 9V internal battery clip.
Here is a higher resolution version of the schematic if
The schematic I designed can be modified for you can't read the one below very easily:
whatever voltages you would like. For example, if you
don't have any 5V pedals, you can just swap the 5V
power regulator for a 9V regulator, and now you'll https://cdn.instructables.com/ORIG/FZG/YM90/G570
have double the 9V power. 3OX4/FZGYM90G5703OX4.jpg
- Bridge rectifier
- 5" long by 2.5" wide by 1.75" tall project box - IEC Power connector
- Toggle switch
- Wire cutters
- 5mm LED holder
- Square
- Flat file
- Fuse holder
- Vernier
- Wire
- Solder
- Masking tape
- Electrical tape
Tools:
- Soldering Iron
- X-acto knife
1. I ended up not using this filtered IEC connector, it was too big to fit 1. 10uF 63V capacitors
2 2
1
1 1
1 1
Short version: and can erase if you make a mistake. Take your time
and get it right, theres no turning back once you start
drilling.
Long version:
Short version: bit held in your hand and just turned into one of the
holes until the metal is scraped away and broken. A
close-up picture below shows the result.
If you don't get a pre-cut piece of that size, the Solder the 220 ohm resistor to the LED. Then solder
easiest way to cut it without using power tools is to wires to the resistor and LED and connect the
score the edge to break it at with the x-acto knife, positive wire of the LED (the longer leg) to the output
then break it over the edge of a table, holding both of the 5V regulator and the negative wire to any
sides of the break firmly. You may need to break off negative point on the board.
more than you want with the first break.
Short version: Put it together. on the back of the IEC receptacle. The two that are
next to each other are the Live and Neutral, the other
lower one is the Earth which we won't use since this
is a plastic housing. Connect the other wire from the
Long version: The best components to start with are primary side of the transformer to the fuse holder,
the DC jacks. I used hot glue to hold them in place then solder a wire from the fuse holder to the toggle
because the threaded portions weren't long enough to switch, and from the toggle switch back to the
reach through the plastic and the aluminum and still remaining connection on the IEC receptacle. The
have room for a nut. Make sure that they are all chain should be:
aligned straight ( I messed this up) so that they will be
easier to wire up. Use lots of hot glue to make sure
they won't get pushed in when being plugged into.
IEC -> Transformer -> Fuse -> Toggle switch -> Back
to IEC
1 1
1 2 2
1. Positives connected and negatives daisy-chained together. 1. This wire is connecting 9V from one jack to the other.
2. This wire is chaining the common negative for all the jacks.
1. This wire is connecting 9V from one jack to the other.
2. This wire is chaining the common negative for all the jacks.
Solder the wires from the secondary side of the there are no short circuits, especially on the AC side
transformer to the AC input pins of the rectifier on the of the circuit, and then carefully plug in the power
circuit board. supply and see if it works. Use a multimeter to check
that there is 12V at the 12V jacks, 9V at the 9V, etc.
The LED should light up.
You now have your very own guitar pedal power maximum amount of information was available with
supply! Use it to run your pedals without having to minimal misinterpretation. Please leave a comment if
waste batteries and streamline your pedal board or you have any questions or thoughts.
setup without needing several DC wall adaptors.
You're right, so I added a bold and capitalized paragraph warning people of the dangers of working
with electricity without precautions.
You need a lower voltage secondary capable of more current. 18v bridge rectified will get you 24-
25v Dc which will require your regulators to consume excessive wattage and become very hot.
Consider a correctly spec’d PT, dropping resistors for the smaller regulators as well at heat sinks.
I'm trying to make this with only 9 volt output jacks - what components would change in value? I
don't want to blow up my pedals but I really like this design. I'm making the list of things to buy to
make it. Does the volt rating on the bridge rectifier matter? I'm finding a variety of them. Would 4A
600v work?
Sorry for the Newbie questions, I'm learning as fast as I can. Thank you for this!
This works fine. I added a LM317 circuit for variable DC as well and a small fan in there. The fan
adds some noise though so it will have to go.
Thx for sharing!
Nice work. Glad it was helpful for you. If you can make room for a bigger fan, that would help make
it quieter.
I agree, 0.3A is very low. I would not use something so low next time. I haven't had any issues with
it though, running several pedals. The thing is, it can deliver more than 300mA, but the voltage at
the transformer secondary may drop lower than 18V AC, but there is a lot of voltage headroom in
the design.
There's really no chance for an issue until the transformer overheats to the point of failure, which
would take some doing.
Hi,
I made a very similar power supply myself, probably some slightly different value for the caps and
added a mains filter (salvageable from most appliances, sometimes already attached to a nice
socket).
However I did a mistake, that I also see in your schematic, so I am curious to know if you had the
same problem as I did, or why didn't you.
The "mistake" is to have a common ground to all the power outputs. Since another another ground
is shared between the guitar pedals through the audio signal cable, this creates a "ground loop"
and causes a hum. Did you experience this?
Honestly it's been a while since I used this thing. I never had major problems with it but I had a lot
of hum anyway, from other sources, and so I can't say for sure what kind of issues my grounding
might have been causing.
You're right about breaking the grounds and splitting it up so the cables are shielding but not
passing current from one unit to the next.
I think the only way to properly do the isolation is to have individual transformer taps, so the
outputs are totally galvanically isolated from each other. I don't think different bridge rectifiers will
isolate it properly. The diodes pass current back to the same windings.
If you can find some low cost isolating DC/DC converters you can put them all together powered
off the same DC source and their outputs will be fully isolated.
These are about the cheapest 9V output isolated ones on digikey http://www.digikey.ca/product-
detail/en/cui-inc/PDS1-S12-S9-S/102-3012-5-ND/4006980
That's fine, it will work. I would recommend you use a 3 prong cable and put the ground wire to any
external metal components, for safety.
Is there any alternative to the bridge rectifier you used? I can't seem to find that particular type.
Thanks man!
any bridge rectifier with a current rating of a few amps or more will work. you can also make a
diode bridge using 4 silicon diodes.
500mA fuse on the 115V side is fine. It just needs to protect the wiring from the outlet to the power
supply.
Is it normal that I'm getting so much heat from the voltage regulators? I had to squeeze in a small
heatsink, but it doesn't seem to help at all. Any idea on how this can be fixed? Thanks dude
What is the input voltage to the regulators? Do they get hot with no pedals connected? If they get
hot without pedals then there is a circuit problem.
Linear regulators are very inefficient, at 1 amp output they have to dissipate 1 watt for every volt
dropped across the input to the output.
You could try switching to a half wave rectifier, which would help to get rid of some excess voltage.
http://www.circuitstoday.com/wp-content/uploads/20...
Oh, one more thing, up to how many output jacks can I connect off of a single regulator?
You can connect as many as you want, but your pedal current draw is limited. A properly
heatsinked 78XX regulator can deliver 1A so you could run ten 100mA pedals or only one or two
high current pedals. The sum of the currents can't exceed 1A
Anything wrong with this circuit? I haven't connected the transformer yet and I only plan to have 9v
output. I appreciate your help dude, I'm quite new to electronics.
Thanks dude!
Looks Great! This is exactly what I was looking for. With a little modification I can use this as the
basis for a custom pedalboard power supply. Thanks!
Yes, it can be done by designing the output of the rectified transformer output to be higher than
15V DC, then using 7815, 7812 and 7809 linear regulators to get the three voltages.
thanks matt! i dont know if its too much to ask, but is it possible to make one for me? i'll pay for the
parts, service and shipping :)
Hi there, great design and something I've been looking for a very long time.
I have a question? I need a power supply at 9VAC / 2.1A for an old digitech GNX3. I can find wall
warts for 9VAC / 1A but nothing closer and anyway they are way too exspensive here in Australia.
Do you have a design along the lines I need that I could use?
I loved this old GNX3 but burnt through way too many PS's [12 monthly] and it's been sitting idle
for the past 7 years. Any help appreciated.
If it's an unregulated AC wall adapter that's needed, all that is really is a trasnformer that outputs
9V AC at 2.1A of load. A transformer like this is pretty close to what you'd need:
http://www.digikey.ca/product-detail/en/triad-magnetics/VPT18-1390/237-1323-ND/2090061
There are not a lot of cheap options as AC wall adapters are more costly produce now than cheap
chinese-made DC wall adapters.
Some pedals are more power hungry than others. (Boss 55mA, Strymon 650mA, etc). When
building a power supply, how can we ensure or produce a circuit that will handle the current draw
of a desired pedal? How would I build one of here and purpose one of the outputs to handle a 650
mA draw?
The key to supplying enough current from a linear regulator is to be able to cool it well enough. The
78XX series in a TO-220 package can deliver 1A of current with proper cooling, so if you add a
heatsink they can deliver 650mA pretty easily. The waste energy in watts is (Vin - Vout) * output
current. If it is high you'll need a heatsink, if it is low (say 0.5W) maybe you can avoid a heatsink.
Heatsinks are easy enough to include regardless. The 78XX series has a 75deg C automatic
shutdown feature which will prevent them from burning out too easily so you can try it and see if it
works and add additional cooling if needed.
Hey I can use a 12 volts secondary if I'm only using the 9v ic right?
Yes
Amperage output of the transformer doesn't matter too much does it? I have a few 12V 4A
transformers sitting around I'd like to use and I didn't notice a maximum amperage on the 78XX
spec sheet. Each VR would receive 1.3A in this instance with a regulated output of 0.5A to 1A,
each power socket would receive 250mA to 500mA if I'm not mistaken. Some of my Boss pedals
Build a Power Supply for Your Guitar Pedals: Page 18
specifically require no more than 200mA. Connecting an additional one or two power sockets to
each VR could mitigate any issue there but only so long as an actual pedal is connected to each
socket and drawing power, thus divvying up the current equally. Any thoughts on this?
Circuits only draw as much current as they want. Difficulty is, ohm's law dictates that the higher the
voltage across a fixed load, the more current it will consume. 2x the voltage = 2x the current = 4x
the power = poof of smoke.
If your boss pedals want 200mA, they'll only take as much as they want.
Your 4A transformers can deliver 12V and 4A, they might run a little higher voltage with a light load
on them, but they will work. The max amperage of 78XXs is pegged to the case type. The TO-3
package can handle up to 1.5A with a heatsink, I think, however, the true limit is linked to the
difference between voltage in and voltage out, the amount of current being drawn, and the thermal
coefficient of the junction to case, case to heatsink, and heatsink to air.
In short, you won't draw more current than you need, as long as your voltage is regulated and
correct. It doesn't matter if the supply can deliver 100mA or 100A.
Hey Matt !
Good project ! and excellent explanations . You stressed the importance of the voltage rating of the
capacitors , another thing that a novice might miss , would be the polarity of a capacitor , hook it up
backwards , and it will smoke ! A little humor here :
All electrical devices operate on the captive smoke inside it . When the smoke gets out ,the device
quits working !!
One analogy that may help folks to understand what you said about things just drawing the current
that they need , would be a car 12V ( actually about 13.8V , but close enough ) electrical system .
The battery can give the starter motor hundreds of amps , but the radio , headlights etc , only draw
the current they need to operate . As far as transformers go , It pretty much has to do with the turns
ratio ,( the primary voltage vs secondary voltage ) , and is normally rated as an RMS value . When
you rectify the AC voltage and feed a filter capacitor , the capacitor ( under no load or very light
load ) will charge up to the " peak " voltage value , around 1.4 times the RMS voltage , less the
voltage drop across the rectifiers . This kind of explains the need for using a regulator circuit to
keep the voltage constant . There are all sorts of modifications that could be done to this circuit ,
the sky is the limit ! One thing that could be done would be to use a separate regulator and
capacitor for each output ( they are cheap , 78xx regulators can be bought for about $1 US each or
less ) This could help if you find you are getting " crosstalk " noise between pedals . A beefier
transformer certainly wouldn't hurt anything either .
Cheers , take care , and have a good day !!....73