eile 2 SE Buttwelding Ends AN AMERICAN NATIONAL STANDARD Park Avene * New York, NY » 10016 USA Ox The American Society of Carer uidDate of Issuance: December 20, 2012 The next edition of this Standard is scheduled for publication in 2017. ASME issues written repl es to inquiries concerning interpretations of technical aspects of this Standard, Periodically cer‘ain actions of the ASME B16 Committee may be published as Cases, Cases ard interpretations are published on the ASME Web site under the Committee Pages at hitp://csiools.asme.org/ es they are issued. Errata to codes and standiards may be posted on the ASME Web site under the Committee Pages to provide corrections to incc rectly published items, or to correct typographical or grammatical errors in codes and standards. Such errata shall be used on the date posted. The Committee Pages car be found at http://estools.asme.org/. 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Correspondence With the B16 Committee Suaumary of Changes 1 Scope 2 Transition Contours 3 Welding Bevel Design 4 Proparation of inside Diameter of Welding End 5 Tolerances Figures Maximum Envelope for Welding End Transitions 2. Bevels for Wall Thickness Over 3 mm (0.12 in.) to 22 mm (0.8 ie), Inclusive 3 Weld Bevel Details for Wall Thickness Over 22 mm (088 in.) 4 Weld Bevel Details for GTAW Root Pass [Wall Thickness Over [mm (0.12 im) to 10 men (0.38 in), Inclusive] 5 Weld Bevel Details for GIAW Root Pass [Wall Thickness Over UW mum (0.38 in.) to 25 mm (1.0 in), Inclusive 6 Weld Bevel Details for GTAW Root Pass [Wall Thickness Over 25 mm (10 ind} Table 1 Dimensions of Welding Ends Mandatory Appendices I Inch Table I Reterences Nonmandatory Appendix A Quality System Program 9 3 18 wFOREWORD Jn July 1953, the Ameri:an Welding Society presented a proposal on Welding End Preparation toSectional Committee B6 of the American Standards Association (ASA), with the recommenca- tion thatit be considered as a candidate for an American Standard. The proposal was expanded to include welding prepa ation for flanges and val was also given to Pipe Febrication Institute Standard ES-L ‘The third draft reviewed by Subcommittee 3, Subgroup 6 (now Subcommittee F), of the B16 Sect onal Committee was forwarded to the Committee, cosponsor organizations, and then ASA for approval. Fina approval was given on September 14, 1955, with the designation ASA BLE25-1955, Revisions were developed as a need for clarification and improvements became known and. were approved as ASA B15.25-1958 and ASA B16,25-1964, After ASA reorganized as the American National Standards Instijute (ANSI) andl the Sectional Committee became American National Standarcs Committee B15, a further revision was approved as ANSI B16.25-1972. ‘Subcommittee F immec iately began work on a major expansion and updating of the Standard, adding ilustrations and requirements for welding end configurations applicable toa number of specific circumstances, including cast steel and alloy valves. When a draft had been developed that overcame the many prob ems and conflicting demands, the Standards Committee, cosecretariat organizations, and ANSI concurred in approval of ANSI B16.25-1979 on July 18, 1979. Tin 1982, American Nati mal Standards Committee B16 was reorganized as an ASME committee operating under procede res accredited by ANSI. In the 1986 edition, inch dimensions were established as the standerd, and numerous changes in text ancl format were macle. Notes for illustrations were also cliritied, Following approval by the Standards Committee and. ASME, approval as an Americar National Standard was given by ANSI on October 8, 1986, with the new des gnation ASME/ ANSI B16.25-1986. In 1992, the subcommittee revised the requirements for the preparation of the inside diameter ‘of welding end. The refersnces in Annex B were also updated. After public review and approval by ASME, this edition was approved by ANSI on October 26, 1992, with the new designation ASME B16.25-1992. In the 1997 edition, metric dimensions were added as an independent but equal standard to the inch units. An Annes: was also added to reference quality system requirements. Following approval by the Standards Committee and ASME, this revision to the 1992 edition of B16.25 was approved asan American National Standard by ANSI on April 17,1997, with the new designation ASME B16.25-1997. In the 2003 edition, th. reference standard dates were updated. There were clarifications to text made to address inquiries. Tolerances on bevel angles were modified slightly. Following approval by the Standards Committve and ASME, this revision to the 1997 edition of B16.25 was approved as an American National Standard by ANSI on December 17, 2003, with the new designation ASME B16.25-2003. In the 2007 edition, buttwelding end data were extended to cover requirements for sizes up to NPS 48 (DN 1200). The reference data were updated, and the interpretation section was removed from the Stands rd. In this 2012 edition, th> references in Mandatory Appendix Il have been updated, and notes have been updated in the included tables. This revision was approved by ANSI on October 22, 2012. Requests for interpret tion or suggestions for revision should be sent to the Secretary, BI6 Commitiee, The Americaa Society of Mechanical Engineers, Three Park Avenue, New York, NY 10016-5990,ASME B16 COMMITTEE Standardization of Valves, Flanges, Fittings, and Gaskets (he following isthe roster ef the Commi ittoe at the time of approval ofthis Standard) STANDARDS COMMITTEE OFFICERS. WB. Bedesem, Chair Aol iy, Vice Chair GE OBrien, Secretary STANDARDS COMMITTEE PERSONNEL [A Appleton, alloy Stainiess Products Ca, Inc. R.W. Bares, ANRIC Enterprises ne W. B. Bedesem, Consultant ROM, Bojarczuk, Exan'tail Research & Engineeting Co, LE. Buccicone, Fkhart Products Corp. ‘A.M. Cheta, Shel Exploration and Production Co, M.A. Cla, NI3CO, inc. 6. A. Gucci, Capltol Manufacturing Co. CE Davila, Crane Enevey DLR. Faken, ect Engineeting Co, Ie RP Griffiths, U.S. Coast Guard 6. A, Joly, Vogt Valves /lowserve Corp. IM. Katcher, Haynes inernational W.N.Melean, Sat Engineering T.A. MeMahon, Emerso Process Management ML. Nayar, Consultan CE OBrien, The American S W.H. Patil, Dow Chev veal Co, RLA, Schmidt, Canadoit, H.R. Sonderegger, Fluo oseal, Inc. W.M. Stephan, Flea cL FR, Volgstadt, Volgstact & Associates, Ine B.A Wiliams, Southen: Co. Generation ety of Mechanical Engineers ‘SUBCOMMITTEE F — STEEL-THREADED AND WELDING FITTINGS GA. Cueto, chai, Captio! Manufacturing Co Appleton, Vice Char, Alloy Stainless Products Ca. Inc fang, Secretary, The American Society of Mechanical Engineers WJ. Biol, Ezeflow USA, Inc XW. Doughty, Shaw Alloy Piping Products, ne. LP Ellenberger, Retired 5. . Fablan, Pennsylvania Machine Works 1. . Frlkken, Becht Encineoring Co, ine. . Hunt, ja Fastenal 6. A Jolly, Vogt Valos/Flowserve Group 1D. M. Monee, Consutar® J.P. Tucker, Flowserve Corp, 6.1. Walden, Wolsey (ML M. Zaidi Jacobs Eng neetng Group, IeCORRESPONDENCE WITH THE B16 COMMITTEE General. 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Persons wishing to attend any meeting should contact the Secretary of the B16 Standards Committee.ASME B16.25-2012 SUMMARY OF CHANGES: Following approval by the ASME B16 Committee and ASME, and after public review, ASME B16.25-2012 was approved by the American National Standards Institute on October 22, 2012, ASME B16.25-2012 includes the following changes identified by a mcrgin note, (12) Page Location Change 9 Table 1 Note (2) added 4 Table 11 Note (2) added 18 Mandatory Appendix UpdatedINTENTIONALLY LEFT BLANK ees eoamerianemcts LLASME 816.25-2012 BUTTWELDING ENDS 1 SCOPE 1.1 General ‘This Standard cavers the preparation of buttwelding ends of piping components to be joined into a piping system by welding, Itineludes requirements for welding bevels, for external and internal shaping of heavy-wall compenents, and for preparation of internal ends (including dimensions and tolerances). Coverage includes preparation for joints with the following: (a) no backing rings () split or noncontinuous backing rings (c) solid or continuous backing rings a) consumable insert rings (e) yas tungsten arc welding (GTAW) of the root pass Details of preparation for any backing ring must be specified when ordering the component 1.2 Application This Standard applies to any metallic materials for which a welding procedure can be satisfactorily ‘qualified but does not prescribe specific welding pro cesses or procedures. Unless otherwise specified by the purchaser, it does not apply to welding ends conforming to ASME B16, B16.9, oF B16.47 1.3 Relevant Units This Standard states values in both $1 (Metric) and US. Customary units. These systems of units are to be regarded separately as standard, Within the text, the US. Customary units are shown in parentheses or in a separate table that appears in Mandatory Appendix 1 The values stated in each system are not exact equiva: lents; therefore, itis required that each system of units be used independently of the other, Combining values from the two systems constitutes nonconformance with the Standard, 1.4 Size Nominal pipe size (NPS), followed by a dimensionless ‘number, is the designation for nominal fitting size. NPS is related to the reference nominal diameter (DN) used in international standards. The relationship is typically as follows: 1 Nr P 5 x 2» 1 23 % 2 as 0 2 30 2 6 3 ®0 4 100 For NPS24, the related DN = 25 x NPS. 1.5. Referenced Standards Standards and specifications adopted by reference in this Standard are shown in Mandatory Appendix II. It isnot considered practical to identify the specific eclition ‘of each standard and specification in the individual ref- ferences, Instead, th specific edition reference is identi- fied in Mandatory Appendix I. A product made in conformance with a prior edition of referenced stan- dards will be considered to be in conformance, even though the edition reference may be changed in a subse- quent revision of te standard. 1.6 Quality Systenis Nonmandatory requirements relating to the mani turer’s quality system program are described in Nonmandatory Ap sendin A, 1.7 Convention For determining conformance with this Standard, the convention for fix ng significant digits where limits (maximum and minimum values) ate specified shall be as defined in ASTIV E29, This requires that an observed of calculated value be rounded off to the nearest unit in the last right-hand digit used for expressing the limit. Decimal values and tolerances do not imply a particular method of measurement. 2. TRANSITION CONTOURS Figure 1 delineat2s the maximum envelope in which transitions from welding bevel to the outer surface of the component and ‘rom the root face to the inner surface of the component mnust lie. Exceptas specified in Note (3) to Fig. , and as othe rwise specified by the purchaser, the exact contour within this envelope is the manufacturer's option, provided it maintains the specified minimumASME B16.25-2012 wall thickness, has no slopes steeser than those indi- cated for the respective regions, anc. includes the proper surface for backing rings if specified. 3 WELDING BEVEL DESIGN 3.1. Bevels for Other Than GTAW Root Pass (a) Components having nomina, wall thicknesses of 3 mm (0.12 in) and less shall have ends eat square or slightly chamferee (iy Components having nominal wall thicknesses over 3mm (0.12 in) to 22 mm (088 in) inclusive shall have single angle bevels as illustrated in Fig. 2 (©) Components having nominal wall thicknesses greater than 22mm (0,88in.) shall have compound angle bevels as illustrated in Fig. 3 3.2. Bevels for GTAW Root Pass (@) Components having nomina. seal thicknesses of 3 mm (0 12 in.) an! loss shall have ends cut sqare oF slightly chamfered. (b) Components having nominal wall thicknesses over 3. mm (0.12 in.) to 10 mm (0.38 in.) inclusive shall have 37-dey = 2!deg bevels or slightly concave bevels (see Fig. 4) (c) Components having nominal wall thicknesses over 10 mm (038 in.) to 28 mm (1.0 in) inclusive shall have bevels as shown in Fig, 5 (d) Components having nominal wall thicknesses sgvater than 25 mm (1.0 in.) shall have bevels as shown in Fig. 6 3.3 Outside Diameter at Welding Ends Dimension A shall be either that specified in the applicable component standard or taat specified in the purchaser's component specificaion. In the absence Of a requirement for dimension Aix a component stan- dard ora purchaser's specification, the values for dimen- sion A in Table 1 or Table I-l may be used. 4 PREPARATION OF INSIDE DIAMETER OF WELDING END 4.4 General Preparation of che inside diameter at the end of a component shall be in accordance with one of the follow ing, as specified by the purchaser: fa) Components to be welded w thout backing rings shall meet the requirements of the sandard or specifica- tion for the component (6) Components to be welded using split or noncon- tinuous backing rings shall be contoured with a cylindi- cal surface at the end as shown in Fig. 2, illustration (b) and Fig. 3, illusteetion (b). If the backing ring contour is other than rectangular, details ust be furnished by the purchaser. ‘Eotondoy Ae owe mn (©) Components to be welded using solid or continu- ‘ous backing rings shall be contoured with a cylindrical ‘or tapered surface at the end as specified by the pur- chaser. End preparation is illustrated in Fig. 2, illustra- tion (c) and Fig. 3 illustration (c) for rectangular ends ‘and in Fig. 2, illustration (d) and Fig. 3, illustration (@) for tapered ends (a) Components to be welded using consumable insert rings or GTAW root pass shall be contoured with a cylindrical surface at the end as shown in Figs. 4 through 6, 4.2 Dimension Values for dimension C shown in Fig, 2, illustrations (c) and (d); Fig. 3, illustrations (c) and (a); and Figs. 5 and 6 can be determined by the following equations: (SI Units) = A~ OD. tolerance ~2* tin 025) (US. Customary Units) A= OD. tolerance ~2.% fain -O010— Q) where A specified outside pipe diameter at welding end (see para. 3.3) tundertolerance on the pipe O.D. from the applicable piping specification 1 manufacturing tolerance for pipe wall thickness per applicable pipe specification, mm (in) # = nominal wall thickness of pipe, mm (in) plus machining tolerance on Bore C, mm in.) OD. tolerance = tein 0.25 (0.010) = Based on tolerances specific to ASTM A106 anel A335 pipe, including an undertolerance on wall thickness of 12.5%, eqs. (1) and (2) can be defined as follows: (SI Linits) C= A-079-2« 0875-025 (US, Customary Units) C= A 00a ~2 x 08751 - 0010 Tables 1 and I+ list the C values for pipe with an uundertolerance of 12.5% on wall thickness, including, ASTM A106 and A335 pipe, in sizes NPS 24 through NPS 48. For pipe with a pipe wall thickness undertoler- ance other than 12.5%, do not use the C data from Tables 1 and I [see para. 43(a] 4.3 Exceptions (a) For pipe or tubing varying from the ASTM A106 and A335 types, having different wall thickness and /orASME 816.25-2012, oulside diameter tolerances (such as forged and bored pipe), the foregoing equations may be inapplicable. Equations (1) and (2) may be used to determine C for these applications. The purchaser shall specify the C dimension when Tables 1 and 1 data do not apply. (0) For components in smaller sizes and lower sched- ule numbers, it may be necessary to deposit weld metal oon the inside cliameter (LD.)or use thicker wall materials in order to machine the backing ring while maintaining required wall thickness, This condition may also arise when using material whose nominal dimensions indi cate suificient metal but whose actual LD. considering tolerances, is large enough to require additional metal. 5 TOLERANCES (See Figs. 2, 3, 5, and 6) 5.1 Dimension B Values for the LD. at the welding end [see dimension B, Fig. 2, illustrations (a) and (b) and Fig. 3, illustrations (a) and (b)] shall be as specified in the appli cable standard or specification for the component. 5.2 Welding Bevels, Root Face, and Dimension C Values of welding bevels, soot face, and dimension C shall be as indicated in Figs. 2 through 6, Large diameter pipe and fittings with a relatively thin, wall have a tendency to spring out-of-round after removal from the machining fixture. For this reason, the measured dliar eters may vary with orientation, A tolerance of +0.25 mm (+0010 in.) applies to the average C diameter in Figs. 2 and 3, illustrations (c) and (a). A tolerance of +0.25 mm, ~1.02 mm (+0.010 in, ~0.040 in.) applies to the average C diameter for Figs. 5 and 6. 5.3 Dimension A Unless otherwise specified, the tolerances for dimen- sion A shall be as follows: size Tolerance NPSes 425 mm, 0.79 mm (40.10 in, L081 im) NISze +40) mm, -0.78 mam (48.16 i, 4084 i) 5. Wall Thickness: ‘The maximum th ckness, fiat the end of the compo- nent is (a) greater Of fyay +4: mm (0.16 in.) OF 1.15Fqan When ordered on a miniraum wall basis (6) greater of ty, +4 mm (0.16 in.) OF 11D igogy WHER ordered on a nominal wall basis (see Fig. 1) ‘The minimum thickness, fmin, shall be as specified in the applicable standard or specification for the compo- nent (see Figs. 2, 3, 5, and 6).ASME 816,25-2012 Fig. 1 Maximum Envelope for Welding End Transitions 1 5ti9 ——+] “Radius > 0.05% pi Newt) 1 Ourside 48 dogma / /—Raadius ® 0.05%min fra (2) s0.dea max. at § | fom ferin Maximum tNote (4 Minimum 1.0tmin |_—" | \ Note (5) Component or Fitting Maximum slope 1:3 | i | ' radius = 0.05%, Note ny | RAdlits 2 0.05% nin Inside | /4— 2m transition region — Notes: (1) Where transitions using maximum slore da not intersect insido or outside surface, as shown by phantom outlines, maximum slopes shown of altemate radii shall be used (2) Weld bevel shawn for illustration only (3) The weld relnforcement permitted by apslicable code may lie outside the maximum envelope. (6) The maximum thickness at the end of the components is {) the greater of fnyy +4 mim (0.16 In) OF 1.15tng When ordered on a eninimum wall basis, ) the greater of fy + 4 mm (0.16 in) OF L-10tmym when ordered on 2 nominal wall basis (©) The value of fas i¢ whichever ofthe fo lowing is applicable: (2) the minimun ordered wall thickness ofthe pipe to include pipe that is purchased to @ nominal wal thickness with an undertler: ance other than 12.5% (©) 0.875 times the nominal wall th ckness of pipe ordered to a pipe schedule wall thickness that has an undertolerance of 12.5% (@) the minimur ordered wal thcke ess of the cylindrical welding end of @ component or fing (or the thinner of the two) when the Joint i between tuo componentsASME 816.25-2012 Fig. 2 Bevels for Wall Thickness Over 3 mm (0.12 in.) to 22 mm (0.88 in), Inclusive 37.5 dog = 2.5 dog - 97.5 des = 2.5 dea 130.5) min. (a) Welding End Detail for Joint Without Backing Ring {) Welding End Detail for Joint Using Split Rect angular Backing Ring 37.5 dag =2.5 dog aa Ee nehoo VT a | | (0010, 0 g0dég max, 610-22) min (cl Welding End Detail for Joint Using Continuous (d} Welding End Detail for Joint Using Continuous Rectangular Backing Ring “Tapered Backing Ring GENERAL NOTES: @) Broken lines denote maximum envelope fr transitions from welding bevel and root face int> body of component. See Fig 1 for deta. (b) See section 5 for tolerances other than those sven in these ilustiations. (Purchase order mast specify contour of any backing rng to be use, (@) Linear dimensions are in milimeters wth inch values in parertheses. NOTES: (2) Internal surface may be as-formed or machined for dimension 6 at roa face. Contour within the envelope shall be i accordance with section 2 (0) Inersections should be slightly roundedASME 816.25-2012 Fig. 3 Welc Bevel Details for Wall Thickness Over 22 mm (0.88 in.) r0dog +25 dog oa 10deo= 25 deo | 7 ———_———— Note. \ ws 1922 | Se beegaesiag | fon | 25 deg "its +006 ‘ | j tes08 wee 108 £ (06 = 0.03) | (0.75 = 0.084 \ 0.03 | Noto ; ' A et i bi a me | ; a L | } 13,08) nin i | | {a} Welding End Detaifor Joint Without Backing Ring __—_(b) Welding End Detal for Jit Using Slt Roctangular Backing Ring 10 dog +25 dog 10 dog = 25 dog REN RO weer 18:08 16208 SS [esto (o82000) A zi i p THE iV 13 (0.5) ore a) “| | @ Gene, [Momo gl sodacn joan, 0 (Welding End Detail for Joint Using Continuous (® Welding End Detail or Jon Using Continuous Rectangular Bag ing Topsrd Becting ng GENERAL NOTES: (2) Broken lines denote maximum enveloge for transitions from welding bevel and root face inte body of camponent. See Fig. 1 for details (0) See section 5 for oerances other that “hose given In these illustrations. (2 Purchase order must specity contour a! any backing ring to be sed. (@) Linear dimensions ace in millimeters with inch values in parentheses NOTES: (A) Internal surface may be asformed or riachined for dimension Bat root face. Contour within the envelope shall be in accordance wth section 2 (2) Intersections shout be slighty rounded ‘rey tS rain ASMEASME 616.25-2012 4 Weld Bevel Details for GTAW Root Press [Wall Thickness Over 3 mm (0.12 in.) to 10 iam (0.38 in), Inclusive] 375 deg 225 deg 208 (006 = 0.03) GENERAL NOTES: {@) This detail applies for gas tungsten arc welding (GTAW) 2 the root pass where nominal wal thickness is over 3 mm (0.12 in) t9 10 mm (0.38 in), inclusive (6) Linear dimensions are in millimeters with ineh values in Parentheses Fig. 5 Weld Bevel Details for GTAW Root Pess [Wall Thickness Over 10 mm (0.38 in. to 25 mm (1.0 in.), Inclusive] 20.deq = 28 dea 201deq +2.5 deg | swi9A / iL 2.04 Note (th-- 204 A (0078-00104 (0.078 = 0018) | et | 2S. | 30 degmax. 22x | season Ne \ ve owe © +028, ~102 i c 6 +025, -102 } 5 (0.191 min. (01010, -0.040) ' Sc019min, (0.010, -0.080H Type A Type 8 GeNERAL NOTES: (@) This detail applies for gas tungsten ax welding (GIAW) ofthe 1ot pass where nominal wall thickness fs over 10 mm (0.38 in t0 25 mm (1.0 In), inclusive {b) Broken lines denote maximum envelope for transitions ftom welding groove and land int> body of component. See Fig. 1 for details (©. See section 5 for tolerances other than those glen in these illustrations. (@) Linear dimensions are in milimeters with inch values in parentheses Nore () Inside comers should be slightly roundedASME 81625-2012 Fig. 6 Weld Bevel Details for GTAW Root Pass [Wall Thickness Over 25 mm (1.0 in.)] 10 deg + 2.5 deg ro deg +2.5.d09 0102 (0.08) 20deq = 25409) ee Note (1 510.19) 8 | 181025 191025 2204 (0.75 to 1.00) (0.750 1.00) (0.078 = 0.016) tpaveao%e), | Note (1) — le 6 +025, -1.02 Tas sa 0.010, -0.00) 5 (0.19) min, | (0.010, 0.040) f resin Type A Tyee GENERAL NOTES: (@ This deral applies for gas tungsten ar: melding (GTAW) of the root pass where nominal wall thickness is greater shan 25 mm (1.0 i.) () Broken lines denare maximum envelcpe for transitions from welding groove and land Into body of component. See fig. 1 for details (2, See section 5 for loleances other thaw thase given in these ilustations (@) Linear dimensions are in milimetes with inch values in paremheses. NOTE: (2) Inside comers should be slightly rounded,ASME 816.25-2012 Table 1 Dimensions of Welding Ends (See Figs. 1 Through 6) 0.0 at Welding Ends Wrought or Fabyicates Nominal Schedule Components, 2st components, Pipe Size No. A A c (wes) [Note (0) Wotes (1), 2) [Mote @2)1 a (note (3), t 2% 30 730 5 63.50 63.60 are 40 730 7s 62.50 6293 5.16 80 730 75 59.00 59.69 701 160 Bo 7 54.00 55.28 933 mS 0 7s 45.00 ra3 14.92 3 30 eso ot 79.50 79.50 47s “0 889 ot 78.00 76.25 549 50 889 a 7350 7053 7.82 160 859 a 66.50 65.38 a3 5 889 ot 58.50 6119 1524 a 20 1016 105 92.00 92.20 a8 “0 101.6 105 90.00 9052 S74 80 101s 105, 85.50 8642 8.08 ‘ 30 13 ur 10450 10490 476 “0 183 uy 102.00 102.73 502 80 103 7 97.00 98.28 856 120 nas nz 92.00 9378 nag 160 143 a7 87.50 29.65, 13.49 2S a3 a7 80,00 83.30 war 5 40 mans 14a 128.00 128.80 65 50 ans 1a 122.00 123.58 953 120 aan 1a 116.00 118.04 1270 160 a3 aa 103.50 1247 15.88 ws ats maa 103.00 106.92 1905 ‘ 40 168.3 172 154.00 15482 71 80 168.3 a2 14650 148.06 1097 120 168.3 in 140.00 142.29 wa 160 168.3 a2 132.00 135.31 15.26 ws 168.3 in 1450 12685 21.95 8 2 219.8 23 206.50 206.98 635 30 219.4 2 205.00 205.74 7.04 “ 2191 an 202.00 2275, aaa 60 2191 2a 198,50 20007 1031 20 219.1 23 19350 195.86 1270 200 219.1 23 189.00 191.65, 15.09 20 2191 23 152.50 186.11 18.26 240 2194 23 178.09 181.98 2082 ws 2191 2 174.50 179.16 2223 160 aig 23 173.00 wr79 2301 10 20 239 ze 260.50 260.85 635 30 2730 ae 357.50 258.31 7.80 40 2730 278 254.50 255.74 927 o 2730 De 247.50 rag.76 270 80 2730 aa 243.00 215.55 15.09 100 270 278 236.50 240.01 16.26 a)ASME 816.25-2012 Table 1. Dimensions of Welding Ends (Cont'd) (See Figs. 1 Through 6) (0.0. a Welding Ends Wrought 0° Fabricated Nominal Schedule Components, Cast Components, Pipe Size No. a a c (Ps) (ote 0) (Notes (0), 2 ote a [Note (3) t 10 (Conta) 20 2730 278 230.00 234.6 nas 10 2730 ae 222.00 27st 25.40 160 2730 aa 216.00 221.95 28.58 2 20 a8 329 311.00 31355 635 30 3238 329 307.00 308.10 838 s1o a8 329 305.00 306.08 953 0 a8 329 303.00 300.72 wot xs ane 39 298.50 300.54 1270 60 238 39 295.00 297.79 14a7 80 3238 329 289.00 29017 748 100 323.8 329 281.00 285.24 2has 120 3238 329 273.00 zen 25.40 10 3218 329 266.50 das 2858 160 5238 529 257.00 284.465 3332 “ 20 355.6 362 340.00 340.70 792 sto 3556 362 536.50 337.88 933 “0 355.6 de 333.50 335.08 nD S 355.6 362 330.00 302.34 1270 60 355.6 362 325.50 326.15 15.09 80 3556 362 2750 a1 19.05 100 355.6 362 308.00 312.86 283 120 355.6 362 300.00 305.93 2779 140 355.6 bez 292.00 299.00 3175 160 355.6 de 234.00 292.07 371 16 2 405.4 a3 390.50 391.50 792 si 106.4 an 287.50 2338.68 953 “0 106.4 an 381.00 sea 1270 ea 405.4 a3 373.00 376.21 16.66 80 406.4 a3 363.50 367.84 2s 100 208.6 a3 354.00 359.83, 2619 120 106.4 43 344.50 3518 30.96 140 406.4 a3 33350 Sanus 36.53 160 406.4 a3 32550 33450. aoa 18 2 4572 464 461.50 442.30 792 30 4522 464 435.00 436.08 a3 sto 4572 468 438.00 43948 9153 x5 4572 468 432.00 433.98 1270 “0 4572 464 128.50 as1a9 1427 60 4822 468 419.00 4282 19.05 80 4572 aa 409.50 1446 2383 100 4522 464 398.50 00.78 2938 120 4522 464 387.50 395.03 3493 140 4872 464 4378.00 336.77 5967 160 457.2 464 366.50 376.99 5.28 2 so 508.0 S16 1489.00 490.28 953 xs 508.0 516 482.50 asa7a 1270 rc 508.0 sie 478.00 400.55 1509 0 Fe NS ar a sue SEN steASME 816.25-2012 Table 1 Dimensions of Welding Ends (Cont'd) (Gee Figs. 1 Through 6) ‘0.0, at Welding Ends Wrought or Fabricatee Nominal ‘Schedule Components, Cast Components, Pipe Size No. A A c (Ps) [note otes (1), (2) (ote 2), 2 Blote (1 t 20 (Cont) 60 S080 516 467.00 470.88 20.62 0 508.0 516 455.50 461.13 26.19 100 5080 516 483.00 450.02 3258 120 508.0 516 43200 440.29 38.20 140 508.0 sie 419.00 an9i7 nas, 160 508.0 5i6 408.00 419.44 soot 2 so 5588 367 539.00 581.08 9.53 x5 5588 Ser 533.00 535.54 1270 © 5588 ser 512.00 518.86 2223 80 5588 567 501.00 sor75 2858 100 5588 ser 488.50 496.63 3493 120 5588 567 475.00 685.52 a1 140 5588 S67 463.00 a7 4783 160 5558 ser 450.50 463.30 5398 2 sw 609.6 619 590.50 sets 953 xs 609.6 619 384.00 586.34 1270 30 609.6 519 581.00 55359 war “0 609.6 619 57450 sor97 17.48 © 609.6 619 560.50 56549 2661 80 609.6 519 547.50 554.38 30.96 100 600.6 519 532.00 Sa0.09 38.89 120 609.6 o19 517.50 528.08 46.02 140 609.6 619 505.00 51691 5237 160 609.6 619 490.50 s0u37 5954 26 to 660.4 670 645.50 645.50 792 io 660.4 570 64134 64268 953 20 660.4 670 635.00 ear 1270 28 10 m2 mm 695.50 696.30 792 sto 72 ma ea214 693.48 953 20 ma zai 686.00 607.94 1270 530 m2 mi 679.50 682.37 1588 30 20 7e20 m 746.00 747.30 792 sto 762.0 m 742.98 744.28 953 20 782.0 m 735.50 738.74 1270 50 762.0 m 730.00 7317 15.88 2 10 s128 825 797.00 797.90 792 smo B28 85, 79376 795.08 953 20 B18 825 787'50 739.54 270 30 8128 825 71.00 783.97 1582 40 B128 5 778.00 781.17 17.48 a4 10 266 a6 1848.00 808.70 792 sto 866 876 848.54 845.88 953 20 363.6 876 838.00 840.34 1270 30 a6 876 832.00 3477 15.88 40 862.6 876 226.50 en97 W748 u Sami at a ave Site scanASME 816.25-2012 Table 1 Dimensions of Welding Ends (Cont'd) (See Figs. 1 Through 6) ‘0D. at Welding Ends Wrought of Fabricated Nominal ‘Schedule ‘Components, ast Components, Pipe Size No. A A c (Ps) Mote (0) [Notes (3) 1 UWote 2 e Mote 0, f 36 10 ore 927 398.50 899.50 792 sto 9144 97 895.36 896.68 953 20 ois 927 889.00 seta 1270 30 184 7 e250 885.57 15.88 40 914 om 276.50 1380.02 19.05 28 smo 965.2 973 946.00 oar. 933 XS, 965.2 ora 940.00 941.94 1270 “0 sm 10160 1029 997.00 998.28 93 XS. 10160 1029 990.50 992.76 1270 a smo 1086.8, 1079 007.50 1049.08, 953 xs 1086.8 1079 041.50 1013.54 1270 at smo 176 1130 1058.50 1099.88 953 xs, nurs 1130 1092.00 1094.34 1270 “6 sto 1168.4 1181 1109.50 1150.68 953 xs, 11684 nat 1143.00 nasa 1270 “8 sto 1219.2 132 1200.00 101.48 953 x5. 1219.2 1232 1196.00 1195.94 1270 “GENERAL NOTES: {@) Dimensions are in milimetes. (b) See section § for ‘olerances notes: (0) Data are fom ASME 836.10§ 0° a more peecse rounding ofthe inch dimensions fom Table 1. Data in the table are also applicable to ASHE 836.194 when the wal hick e55 conforms to ASME 86.10M. Letter designations Signy (@) SUD = standard wall thickness ©) XS = extra strong wal thickness double, extra stong wall thickness (o xxs (2) See para. 33. (9) Internal machining for continuous backing rings for sizes NPS 2 ané smaller isnot contemplated. See para, 4.2 Tor C dimension for sizes not listed RASME 816.25-2012 MANDATORY APPENDIX | INCH TABLE This Mandatory Appendix provides a table (Table I-1) of the standard inch dimensions for fittings. Ba2) Table |-1_ Dimensions of Welding Ends ASIE 816.25-2012 (See Figs. 1 Through 6) (OD. at Welding Ends Wrought oF Fabricated Nominal Schedule Components, Cast Components, Pipe Size No. a a € (wes) (mote 0) [Notes (0), 29) IWote (2) a ote t Mh 30 2875 2.96 24099 2.505 o.188 a0 2375 2.96 2468 2479 0203 80 2375 296 25323 2351 0276 160 2.875 296 225 2478 037s 1s 2875 296 air 1.868 0.552 3 30 3.500 359 3a 3.130 0.188 40 3.500 359 3.068, 3.081 o2i6 30 3.500 359 2.900 2.934 0.300 169 5.500 359 2.624 2.692 0.438 11S 35500 259 2.300 2409 0.600 a” 30 4.000 an 3.624 3.630 0.188 0 ‘4.000 a2 asa 3864 0.226 80 4,000 a2 3.364 3.402 0318 4 30 «4.500 462 4a 4.230 0.188 a0 500 462 4.026 sous 0237 80 4.500 462 3.826 3.889 0337 120 4.500 462 3.624 3.692 ous 160 500 462 348 3.530 0531 Hs 6.500 462 382 3.279 ore 5 “0 5.563 5.69 5.007 5.070 0.258 0 51563 5.69 aa 4.866 0.375 120 5.563 5.69 4563 aoa 0.500 160 5.563 5.69 4303 red 0.625 1s 5.563 5.69 4063 4209 0780 6 oo 6.525 ors 6.065 6.096 280 80 6.625 678 5.761 5.928 042 120 6.825 678 5.501 5.600 0.562 160 6.625 ers 5.187 5326 ong ns 6.625 67a 4997 5072 0.86 8 20 3.625 as 8.125 a6 0.250 30 5.625 378 sort 8.099 oar 40 5.525 S78 7981 8.020 0322 60 8.625 878 7813 7873 0.408 80 8.625 ars 7.625 7709 0.500 100 5.025, 876 74x 7.546 os94 120 025 878 7187 7326 e719 140 8.035 878 7.001 7163 0.812 x05 5525 878 6375 7053 0875 160 5.625, 876 5813 6.998 0.906 10 2 10.750 20.94 10.250 10.272 0.250 30 10.750 10.94 10.136 10.172 0307 “0 10.750 10.9 10.020, 10.070 0.365, 60 30.750 10.98 9.750 9.334 0.500 20 10750 1094 35562 3.670 0594 100 10.750 10.94 giz 9st o79 4 ae