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TEMPERATURE
MEASUREMENT
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INTRODUCTION
Temperature
Speed Flow
Level Pressure
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Temperature Measurement
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Temperature is is a direct
func
functi
tion
on of rarand
ndom
om mo
molec
lecul
ular
ar
mot
otio
ionn wi
with
thin
in an obje
ject
ct or a
fluid sample.
Heat, by contrast, is an
ex
expr
pres
essi
sion
transfer. on of th
ther
erma
mall en
ener
ergy
gy
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Two or three molecules moving at the same speed will have the same temperature,
but together represent a greater thermal energy than any one of them considered
alone.
Heat is either the reduction or increase of thermal energy by transfer of energy. If
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Temperature
1) Fah
Fahren
renhei t.[°°F]
heit.[
2) Celsiu
Celsiuss or centig rade.[[°C]
centigrade.
3) Kel
Kelvin
vin.. [K
[K]]
F = 32 + 9 C / 5
C = K-273.15
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Industry
Healthcare
Meteorology
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Home appliances
Fig : A bimetallic
bimetallic coil from a thermometer reacts to the heat from a lighter, by uncoiling
and then coiling back up when the lighter is removed.
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Consider the bimetallic strip is made of two different metals, i.e., metal A and metal B. Both the
metals have a different temperature coefficient. The T2 – T
T1 shows the variation of temperature, which
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• Mercury or some other liquid (alcohol, pentane) fills the glass bulb and extends into the capillary bore of the stem.
• The space above the mercury column to the scaled top is evacuated, but occasionally it may be filled with an inert dry gas, such
as nitrogen, to increase the temperature range.
• The expansion of pure 0.01%/°F (0.005%/°
pure mercury is 0.01%/° (0.005%/°C) and very linear; therefore, the volume of the bulb must be about 10,000
1 °F (0.56°
times the volume of the capillary between two marks 1° (0.56°C) apart.
or 538 °C).
• Alcohol and a few other hydrocarbons
hydrocarbons may be used for low temperatures.
Liquid
Liquid proper
properties
ties
• Temperature- dimensional
dimensional relationship mist be linear
• Liquid –
Liquid – in –
in – glass
glass is commonly manufactured in two types,
(a) Total
Total immersi
immersion on type (b) Partial
Partial imme
immersion
rsion type
type
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FILLED
FILLED THE
THERMA
RMAL
L SYS
SYSTEM
TEMS
S
• A fi
fill
lled
ed ther
therma
mall sy
syst
stem
em is
basically a pressure gauge
connected by small bore tubing
to the bulb acting as the
temperature sensor. The whole
system is gas-tight, and filled
with
with an app
approp
ropria
riate
te con
confin
fined
ed
gas or liquid under pressure.
• There are many different
different types
of filled systems, each having
certain peculiarities which give
it advantages over others.
•
T hekerss Sc
Maker
Ma Scie
iennti
tifociati
Associ
Ass fic ation(
App
ppar
on(SAMarat
SAMA)atu
us
A)
hass cl
ha clas
assi
sifi
fied
ed fi fill
lled
ed-s
-sys
yste
tem
m
thermometers into four major
clas
classe
sess acacco
cordrdin
ingg to fi fill
llin
ing
g
material
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mo
moveve sli
affectingsligh
ghtly
thetly with
with tem
pressure. temper
peratu
ature,
re,
• The pressure within
within the system
system is a
function of the vapor pressure of the
filling fluid at the operating (bulb)
temperature.
•
The fi fill
llin
ingg fl
flui
uids
ds usused
ed inincl
clud
udee
methy
me thyll chlchlori
oride,
de, sul
sulfur
fur dio
dioxi
xide,
de,
butane, propane, hexane, methyl
ether
ether,, eth
ethylyl chl
chlori
oride,
de, eth
ethyl
yl eth
ether
er,,
ethyl alcohol, and chlorobenzen
chlorobenzene.e.
• Each has a different
different vapor pressure –
temperature relationship.
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Compensating techniques
Full compensated
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+ +
= −
+ + + 3 2
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THERMISTORS
•
NTC thermistors,
of nickel, or NTCs
or
manganese, forcobalt,
copper, short, tin,
are uranium,
are semiconductors made
made
zinc, iron, from specific
magnesium, mixtures
titanium, and of puremetals.
ot her
other oxides
• PTCs
PTCs are man
manufaufactu
ctured
red fro
from
m sil
silico
icon
n (si
(silis
listors
tors)) or bar
barium
ium,, lea
lead,
d, and str
stronti
ontium
um tit
titana
anates
tes wit
with
h the
addition of yttrium, manganese, tantalum, and silica.
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• The negative
negative expon
exponentia
entiall func
function
tion that best
describes
describes the resis
resistance-
tance-tempe
temperatur
raturee (R(T)
(R(T)))
characteristic of an NTC can be interpolated
using different equations.
Measurement of Resistance
• Consists of a battery, a
sensor, and a micro ammeter
can be used to measure
temperature with a
thermistor.
• In such a circuit, the sensor
will have a very high
resistance.
• As
As lolong
ng as th thee vol
olta
tag
ge is
cons
constan
tant,
t, th
thee cu
curr
rren
entt fl
flow
ow
will be determined only by
Micro Ammeter Readout changes in resistance of the
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thermistor.
Wheatstone Bridge
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NTCs can be classified in one of two groups according to the way electrodes are connected to
the thermistor body:
Bead-type thermistors and Surface electrode-type thermistors
• Bead-typ
Bead -typee thermistorss have platinum lead wires sintered into the sensor body. This group
thermistor
includes bare and ruggedized beads as well as several glass-encased beads, rods, and probes.
• Surface-t
Surf ace-type
ype therm istorss have metallized surface contacts and leads. They are cheaper to
thermistor
manufacture than
used, but disks, bead-type
rods, NTCs.
and washers areChip and
also in surface mounts are probably the types more
demand.
• PTCs can be divided in two groups: th ther
erma
malllly
y se
sens
nsit
itiv
ivee si
sili
lico
con
n res
esis
istors (silistors) and
tors
switch
switching
ing PTC the
therm
rmist
istors
ors
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PTC Thermistor
• PT
PTCC ththeerm
rmis
isttor
orss araree re
ressis
isto
tors
rs wi
with
th a po possit
itiv
ivee
temp
tempera
eratu
ture
re co
coef
effi
fici
cien
ent,
t, in whiwhich
ch th
thee re
resi
sist
stan
ancece
increases in proportion with the temperature.
• These thermistors are differentiated into two groups
Switch
Swit chin
ing
g ty
type
pe th
ther
ermi
mist
stor
or is the second group of
PTC thermistor that is used in heaters, and also the
polymer thermistors come under this group which are
made up of plastic and are often used as resettable
fuses. Characteristics of PTC
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Self-
Self-regu
• Ifregulati
lating
there isng
a heat
heaters
cur ers
curren
rent
t run
running
ning through
through a swi
switchi
tching
ng PTC thermistor
thermistor,, it will
auto-stabilize at a certain temperature.
• It means that if the temperature
temperature is decreased,
decreased, the resistance
resistance will decrease
decrease
as well, allowing more current to flow and thus heating the device.
•
Similar
Similarly
ly,, if the tem
temper
peratur
aturee is incr
increas
eased,
ed, the res
resista
istance
nce is incr
increas
eased
ed as
well, limiting the current passing through the device, thus cooling it down.
Over-current
Over-curr ent pro
protecti
tection
on
• Switche
Switchedd PTC therm
thermistors
istors are used as over-current
over-current limiters or resettable
fuses in various
various circuits.
circuits.
• In the case of an over-current
over-current situation, the thermistor
thermistor body temperature
rises and quickly reaches the transition temperature.
• This results in the resistance
resistance of the PTC thermistor
thermistor sharply rising, limiting
limiting
current in the circuit.
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Self-heating Error
• This dissipated power causes the thermistor or RTDRTD to increase in temperature beyond
its surrounding environment, introducing a positive measurement error.
• The effect may be minim
minimized
ized by limiting excitation
excitation current
current to a bare minim
minimum,
um, but
this results in less voltage dropped across the device.
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Thermo-electricity
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Thermocouple types
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Thermocouple types
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Di
Dissssim
imil
ilar
ar-m
-met
etal
al wi
wire
ress araree pr
prot
otec
ecte
tedd
from
from phyphysisica
call da
dama
mage
ge by a st stai
ainl
nles
esss
stee
steell or cecera
rami
micc sh
shea
eath
th,, an
and
d th
they
ey ar
aree
ofte
of ten
n eqequi
uipp
pped
ed wiwith
th mo moldlded
ed-p
-pla
last
stic
ic
plugs for quick connection to and
disc
di scon
onne
nect
ctio
ionn frfrom
om a th ther
ermo
moco
coupuple
le--
based instrument
K type
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J type
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• The
The th
thre
reee fu
fund
ndam
amen
enta
tall em
empi
piri
rica
call la
laws
ws be
behi
hind
nd th
thee ac
accu
cura
rate
te me
meas
asur
urem
emen
entt of
temperature by thermoelectric means are the:
1. Law of ho
Law homo
moge
gene
neou
ouss ma
mater
teria
ials
ls
2. Law
Law of in
inter
terme
medi
diate
ate ma
mate
teria
rials
ls
3. Law
Law of in
inter
terme
medi
diate
ate te
temp
mpereratu
atureress
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• The e.m.f.
e.m.f. of a the
thermo
rmocou
couple
ple depends
depends only on the temperat
temperatureuress of the junction
junctionss and is
independent of the temperatures of the wires connecting the
t he junctions.
• Th
This
is me
meananss th
that
at th
thee le
lead
adss co
conn
nnec
ecti
ting
ng th
thee in
inst
stru
rume
ment
nt cacann be exexpo
pose
sed
d to tetemp
mpererat
ature
ure
fluctuations without affecting the measurement.
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• Physically
Physically fix the temperature
temperature of that junction at some constant
constant value so it is
always stable.
• Fixing the reference junction at the temperature of freezing water is impractical for any
real thermocouple application outside of a laboratory.
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• Th
Thee co
comp
mpen
ensa
sati
ting
ng vol
volta
tage
ge
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Software compensation
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Types of Thermocouple Sheathing
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Surface-type thermistors
• NT
NTC
C Th
Therm
ermis
isto
torr is a ce
cera
rami
micc el
elem
emen
entt th
that
at ch
chan
anges
ges it
itss re
resi
sist
stan
ance
ce va
valu
luee as th
thee am
ambi
bien
entt
temperature change.
• Appearance
• Construction
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Temperature Characteristics
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Surface-t
Surface-type
ype the
thermi
rmisto
stors
rs
NTC
NT C EX
EXAM
AMPLPLES
ES
1. SMAR
SMART PHONE
PHONE
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2. CAR
CAR
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• Eve
verry obje
ject
ct in th
thee wo
worrld ra
rad
dia
iate
tess
thermal energy.
• The amount of radiant energy
energy emitted is
proportional to the temperature of an
object.
•
The wavelength
occurs
occ urs endss at
depend
dep onwhich this
the tem
temper radiation
peratu
ature
re of
the material.
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Thermal radiation lies in the wavelength region from about 0.1 to 100micrometers
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Fig. 1
Consider the simple setup to illustrate the hall-effect shown in Fig. 1.
A conducting material or plate is supplied by a battery such that a current ‘I’
‘I’ flows
flows
through it.
A pair of probes of a voltmeter is connected to the sides of the plates such that
measured voltage is zero in the absence of magnetic field.
When a magnetic field is applied to the plate such that it is right angles to the
curr
curren
entt fl
flow
ow,, th
then
en a sm
smal
alll vo
volt
ltag
agee ap
appe
pear
arss fo
forr th
thee cu
curr
rren
entt di
dist
stri
ribu
buti
tion
on in th
thee
conductor.
This force acts on the current and crowds the current to the one side of the wire or
conductor which resulting a potential difference across the conductor
conductor..
If the polarity of the magnetic field is reversed, then the induced voltage also
reversed across the plate. This phenomenon is the hall-effect.
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In cas
casee of tem
temper
peratu
ature
re mea
measur
sureme
ement,
nt,
bellows assembly is sealed with a gas
with known thermal expansion
properties.
NON-CONT
NON-C ONTACT
ACT TEMPE
TEMPERA
RATURE
TURE
SENSORS
Any mass above absolute zero temperature emits electromagnetic radiation
(photons, or light) as a function of that temperature.
RADIATION METHODS
OPTICAL PYROMETER
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RADIATION PYROMETERS
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Thermowell
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Thermowell
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Thermo
Ther mococoup
uple
le co
conn
nnec
ecte
ted
d in
seri
series
es / Th
Ther
ermo
mopipile
le
N if thermocouples are identical
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Thermocouple
connec
connectio
tion
n in par
parall
allel
el
′
,
, =
ℎ
ℎ
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theref
therefore
ore ha
have
ve th
thee le
leas
astt ef
effe
fect
ct on ththee
average voltage produced.
• To help comp
compensate
ensate for this, additional
additional
resistance can be added to each of the
parallel thermocouple circuit branches to
make their respective resistances more
equal.
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The most
mo st po
temperature popul
pular
and ar se
semi
currentmico
cond
nduc
ucto
torr te
temp
characteristics mper
of erat
theatur
uree se
sens
nsor
transistor. orss ar
aree ba
base
sed
d on th
thee fu
fund
ndam
amen
enta
tall
• If two identi
identical
cal transistors
transistors are operat
operated
ed at diffe
different
rent but const
constant
ant collector
collector curre
current
nt densities,
densities,
then the difference in their base-emitter voltages is proportional to the absolute temperature of
the transistors.
•
LM-35
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• The forward
forward bia
biased
sed voltage
voltage acr
across
oss a dio
diode
de has a tem
temper
peratu
ature
re coe
coeffi
fficie
cient
nt of abo
about
ut
2.3mV/°°C and is reasonably linear.
2.3mV/
• The bias current should be held as constant as possible - using constant
constant current source,
or a resistor from a stable voltage
vo ltage source.
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It has a specific spectrum of wavelengths, inversely related to intensity that depend
only on the body's temperature.
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