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Dangerous & Difficult Bulk Cargoes
Dangerous & Difficult Bulk Cargoes
DANGEROUS &
DIFFICULT BULK
CARGOES
Best Practice and
the IMSBC Code
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DANGEROUS & DIFFICULT
BULK CARGOES
Best Practice and the IMSBC Code
A VIDEOTEL PRODUCTION
in association with
The Steamship Mutual Underwriting Association (Bermuda) Ltd
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CONTENTS DANGEROUS & DIFFICULT BULK CARGOES | Best Practice and the IMSBC Code
INTRODUCTION 5 INTRODUCTION
HOW TO USE THIS BOOKLET 5 The hazards associated with bulk cargoes are not restricted simply to handling
THE RISKS ARE REAL 6 them correctly at times such as loading and unloading. The cargoes themselves
can also present serious risks, particularly when they undergo some sort of change
THE IMSBC CODE 7 in their make-up while in the hold on passage - because they have got too wet, or
too hot, or were insufficiently ventilated. All too frequently, the consequence of
WHAT THE CODE CONTAINS 8
such a change is the loss of a ship, or of lives, or both.
INSPECTION, SURVEY, SAMPLING AND TESTING 12 It is essential that you prepare by first watching the video on your own so that you
can see how they relate to your ship’s cargoes, procedures and equipment.
LOADING 14
- PREPARATION FOR LOADING 14 This guide covers the principles that govern the handling and carriage of all bulk
- LOADING 14 cargoes.
THE PASSAGE 16
This guide can be used in conjunction with the DVD for private study, or form the
DISCHARGE 17
basis of a training session. It is suitable for both initial and refresher training.
PERSONAL SAFETY 18 In either case, it is important that the training is recognised as putting forward a
methodical approach to dealing with dangerous and difficult bulk cargoes, but not
BEING METHODICAL 19 19 as covering every aspect to be considered about specific cargoes. The mandatory
International Maritime Solid Bulk Cargoes Code (IMSBC Code) produced by the
ASSESSMENT QUESTIONS 20
International Maritime Organization and described on pages 7 to 8 is the key
resource for all the information that needs to be taken into account for any
FURTHER RESOURCES 22
particular cargo.
ASSESSMENT ANSWERS 23
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DANGEROUS & DIFFICULT BULK CARGOES | Best Practice and the IMSBC Code
Unfortunately, there is no shortage of examples to make the point that bulk cargoes In order to codify best practice, the International Maritime Organization has
need to be treated with the utmost respect. published the International Maritime Solid Bulk Cargoes Code – usually known as
the IMSBC Code. This is officially in force from 1 January 2011, from which date it will
A bulk carrier carrying direct reduced iron (DRI) fines from Venezuela to China be mandatory under the provisions of the SOLAS Convention. The IMSBC Code
was lost as the result of a rapid series of explosions after the hydrogen gas that supersedes the Code of Safe Working Practice for Bulk Cargoes (BC Code) and
had built up in the holds ignited. Six members of the crew were killed. presents additional information including the Code of Safe Working Practice for the
After three days at sea, a bulk carrier taking nickel ore from New Caledonia to Loading and Unloading of Bulk Carriers (BLU Code) and recommendations on the
Australia developed a 15° list after the cargo in four of the five holds liquefied. safe use of pesticides in ships applicable to the fumigation of cargo holds.
Ballast had to be pumped urgently to correct the list and enable the ship to
Being a mandatory document, it has to be aboard every bulk carrier, and its
make port.
requirements followed. But this is not just a case of yet another set of rules. The
A ship carrying zinc skimmings from France to Italy foundered and sank within a IMSBC Code is there to help prevent accidents and incidents by informing seafarers
minute after a severe explosion following the build up of gas in the hold. Six out about the risks associated with bulk cargoes.
of seven crew members lost their lives, and the sunken ship was never even
These risks fall into three main categories:
located.
A ship carrying a cargo of iron ore fines only managed to sail a few miles from its Risk of Structural Damage
port of loading before developing a list which became so severe that the ship This can occur through incorrect cargo distribution but can also be caused by
was beached to prevent capsizing. The cargo had liquefied. corrosion. Equipment can also be damaged, especially by dust during loading
and unloading.
There can be no question of these incidents being caused by bad luck. They were
Risk of Instability during the Voyage
caused by bad practice.
This is mainly a result of a solid cargo turning liquid in the hold.
The IMSBC Code provides information on the characteristics of the cargoes and
instructions on the procedures to be followed when solid bulk cargoes are due to be
carried. It is essentially a reference book to help ships’ officers assess whether a
particular cargo is acceptable.
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DANGEROUS & DIFFICULT BULK CARGOES | Best Practice and the IMSBC Code
WHAT THE CODE CONTAINS In relation to instructions, the text makes the following distinctions between three
key words:
The IMSBC Code has several general sections at the front which apply to all bulk
“Shall” = mandatory e.g. a certificate shall be provided
cargoes. These include one specifically on the subject of the “Assessment of
Acceptability of Consignments for Safe Shipment”, which contains details of the “Should” = recommended e.g. this should be calculated
information about a bulk cargo that has to be provided by the shipper. “May” = optional e.g. this check may be made more frequently
It also lists the detailed characteristics of over 150 different bulk cargoes, and the
handling procedures to be followed. THE BULK CARGO CHAIN
The most fundamental characteristic is the Group to which the cargo belongs. All
It is important that the whole process of dealing with all bulk cargoes is carried out
cargoes are classified using three categories:
in a methodical way. In every case, the stages to be gone through in transporting a
Group A - cargoes which may liquefy in the hold while the ship is on passage if the cargo from its source to its destination are like the links in a chain.
moisture content is higher than permitted for carriage
Group B - cargoes with chemical properties that could lead to a dangerous situation inspection preparation
for loading
onboard, such as the production of an explosive or toxic gas
cargo sampling the passage
documentation
Group C - cargoes which are not liable to liquefy or to be a source of chemical hazards
The entry in the IMSBC Code for each cargo then lists information, warnings, and Like any chain, the strength of this one is dependent on the strength of each of the
procedures to be followed, under the following headings: individual links. The difficulty for seafarers is that some of the critical links are in
someone else’s control.
Hazard Loading Discharge
But as the examples earlier in this guide show (and there are many others), it is the
Stowage and Segregation Precautions Clean-Up
ship and the crew that are at risk if a link in the chain proves faulty. So the Master
Hold Cleanliness Ventilation Emergency has to be satisfied that every link is sound – even when someone else is theoretically
Procedures responsible for it.
Weather Precautions Carriage
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DANGEROUS & DIFFICULT BULK CARGOES | Best Practice and the IMSBC Code
SHIP SUITABILITY Name (BCSN) must be used. The BCSN is the name under which the cargo is listed
in its detailed section of the IMSBC Code. Other names can be used, but only in
Every ship has a certificate of compliance with Group A, B or C cargoes, or a fitness addition to the BCSN.
certificate for carrying solid bulk cargoes. Therefore, the suitability of the ship for a
particular cargo should already have been checked when the vessel was fixed on If the cargo name is not immediately recognisable or familiar, Appendix 4 of the
charter, or the cargo booked. But this cannot be taken for granted. There is always IMSBC Code allows for cross referencing a number of commodities and materials
the possibility of errors or omissions. to provide the correct BSCN as applicable to the schedules.
The IMSBC Code lays down all the requirements that apply to the ship in relation
to each specific cargo, and are essential for its loading and carriage. Depending on CARGO DOCUMENTATION
the cargo, these could include: This second link in the chain is particularly important. That is because some
The boundaries of the holds are resistant to fire and liquid decisions that need to be taken by the ship in respect to cargoes – even to the
extent of rejecting them as unsuitable – depend on accurate information.
Electrical equipment in the holds is safe for use in an explosive atmosphere or
can be isolated outside the holds It is the responsibility of the shipper to provide all the information listed in the
IMSBC Code. Some of it simply confirms the characteristics of a particular cargo as
The ship is carrying the appropriate equipment for gas measurement
laid out in the Code, which do not change. But there are three areas which do
The specified type of ventilation is fitted change, even between two different cargoes of the same material, and where
The necessary specialist safety equipment and personal protective equipment great care needs to be taken.
is on board
Moisture content
Nothing is lost by checking – especially if the cargo booked has not been carried Excessive moisture is a major factor both in cargoes that can liquefy and in those
before. that can be subject to chemical reactions. The shipper must therefore provide a
certificate that states the average moisture content. In the case of a Group A cargo,
Correct identification there must also be a statement of TML (Transportable Moisture Limit) which is the
A good number of cargoes have variants of the same basic material, and in some maximum moisture content considered safe for carriage.
of these cases each variant needs to be handled differently because it presents a
different hazard. It is essential to know exactly what cargo is involved. Temperature
For some cargoes, an increase in temperature triggers a potentially dangerous
However, this might not always be straightforward, because identical cargoes
chemical reaction. The IMSBC Code specifies a maximum loading temperature for
sometimes go under different names, depending where in the world they are
such cargoes.
loaded. In the most extreme case, ten or more names are in use for variants of the
same material. That is why the IMSBC Code specifies that the Bulk Cargo Shipping There will be occasions when this information will be provided but there may be
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DANGEROUS & DIFFICULT BULK CARGOES | Best Practice and the IMSBC Code
doubt of how up to date it is – precisely because it is variables that have been However, as indicated in the previous links of the chain, there may still be reasons for
measured. Therefore, the ship may still need to check for accuracy. the ship to question the accuracy of the figures. The IMSBC Code itself says that checks
are to be conducted if there is significant rain or snow between testing and loading.
PORT STORAGE The first stage is physical inspection of the cargo. This will indicate general aspects,
such as whether there is obvious variability in its make-up across a stockpile, as
The next link in the chain, port storage, is also relevant because of the variables of
well as giving an idea of the nature of the storage (especially whether open air or
Ship Stability and Cargo Documentation for which accurate information is needed.
under cover), and an indication of how good the drainage might be.
Even assuming that the figures for moisture content and temperature in the
shipper’s documentation were accurate when they were measured, how and For cargoes where the size of the individual constituent parts is one of the
particularly where the cargo was stored in the intervening period could have had a defining characteristics, surveying and measuring will provide a higher level of
considerable impact on the figures. certainty. The IMSBC Code gives the details of both what the size should be, and in
what form the cargo should be – be it granules, crystals, briquettes, pellets, powder,
This is especially true of moisture content for any cargo stored in the open when
fines, or even lumps.
there has been recent rainfall, or the cargo is being loaded in a part of the world
that has a marked rainy season. If it is thought necessary to take new readings for temperature or moisture
content, specialist assistance may be required to take samples. It is important to
This problem would be increased if the storage area is not well drained.
take representative samples when intending to establish moisture content, both
For some cargoes, the IMSBC Code lays down particularly stringent requirements across the stockpile and at least 50cm into it, and the test must always be
about storage prior to loading, such as being under cover but exposed to dry conducted at a laboratory.
weather in the open for at least three days of ‘weathering’. This is another
There is a similar need to probe sufficiently deeply into a stockpile when
requirement for which a certificate should be provided by the shipper to the Master.
measuring temperature to get a truly representative figure.
While it is always possible to call for further laboratory testing where there is any
INSPECTION, SURVEY, SAMPLING AND TESTING
doubt, there are some circumstances where an interim test can be conducted
As per the IMSBC Code, the certificates that have to be produced for the ship without specialist knowledge. The ‘Can Test’, for example, described in the IMSBC
giving accurate information about the cargo record tests have to be done by Code, provides a reliable indication of a cargo with moisture content high enough
competent personnel. These tests have to be conducted in accordance with to cause it to liquefy.
nationally- or internationally- accepted standard procedures.
The IMSBC Code also rules that the sampling and testing for the moisture content
should be done “as near as practicable to the time of loading,” and never more
than seven days beforehand.
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DANGEROUS & DIFFICULT BULK CARGOES | Best Practice and the IMSBC Code
LOADING The physical aspects relate to the actions that need to be taken to avoid
overstressing any part of the ship’s hull and to aid stability while on passage.
Preparation for loading
Some bulk cargoes are of high density and weight distribution becomes even more
There are two different facets to the loading itself, the physical and the Once a significant. Whenever possible, the higher the density of the cargo, the lower the
cargo has been accepted for carriage, the IMSBC Code contains a considerable hold in which it is stowed. If this cannot be done, extra attention needs to be paid
amount of information in each individual cargo entry to guide ships on what to considerations of overstressing and stability.
needs to be done before loading begins. This can be found not just in the Loading
section of the entry, but also under the headings of Stowage and Segregation, Correct trimming is vital for all bulk cargoes. The relevant cargo entry in the IMSBC
Hold Cleanliness, and Precautions. Code will list any additional factors that need to be borne in mind in this regard,
usually under the heading of Loading, but sometimes in a special appendix to the
Actions to be taken could include: entry for a specific cargo.
Ensuring there is no residue of a previous cargo in the hold (which may prompt a The ship’s stability information booklet provides the necessary data to help ensure
chemical reaction in a cargo) that the ship is loaded in such a way as to make sure its stability is at or above the
Making sure that the hold is dry (where chemical reaction is triggered by water) minimum acceptable level.
Using only holds that are not immediately next to sources of heat (for cargoes The physical aspects of loading also cover good practice such as the maximum
that self-heat, or give off gases if their temperature is raised) drop height when loading is done with cranes using grabs, rather than conveyors,
Testing the integrity of weather deck enclosures to the cargo space (for cargoes and the speed of loading.
where the enclosures have to be closed and sealed) With this facet of loading, the IMSBC Code works in conjunction with the Bulk
Treating the surfaces of the hold (when the cargo can cause corrosion) Loading and Unloading Code (the BLU Code). This is included as a supplement in
the IMSBC Code.
Isolating possible sources of ignition, like electrical equipment (for combustible
cargoes or those that give off gases if ignited) The organisational aspects of loading relate to the extra safeguards that the ship
Covering sensitive electronics and machinery (for cargoes that generate dust) might need to put in place during loading. These could include:
Ensuring members of the ship’s crew involved in loading have the appropriate Stopping all hot work (such as burning, cutting or welding) in the vicinity of
protective equipment (also for cargoes that generate dust) cargo spaces
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DANGEROUS & DIFFICULT BULK CARGOES | Best Practice and the IMSBC Code
The timing of the loading can also be weather-dependent. There are a good For many cargoes, there will also be a requirement to measure the gases they produce,
number of cargoes that should not be loaded in rain or snow. both in the hold and in other spaces in the ship. (The requirement to have such
equipment on board is another element of the first link in the chain, ship suitability.)
There are also some bulk cargoes that carry a potential security risk. Section 11 of
the IMSBC Code contains provisions relating to security. The most important gases that might need to be measured, depending on the
cargo, are:
When cargoes that fall in this category are carried the ISPS Code and SOLAS
regulations and guidance must be followed closely. methane (flammable, and potentially explosive when mixed with air)
For the many cargoes prone to dangerous chemical reactions, all the previous links carbon monoxide (toxic, but could also be an indicator for self-heating)
in the Bulk Cargo Chain are aimed at reducing the possible occurrence of those
With some cargoes, there will also be a requirement to monitor temperature at
reactions during passage. For cargoes which can liquefy, they are intended to keep
specified intervals.
the moisture content below the TML. However, there is a continuing requirement
for vigilance during the voyage. As before, the IMSBC Code lays down what needs
to be done. DISCHARGE
One important area is ventilation, which gets its own heading in every individual This last link in the chain often simply mirrors the requirements laid down in the
bulk cargo entry. Having the right ventilation fitted for the cargo is part of the first IMSBC Code for loading, except that there are likely to be fewer requirements
link in the chain. This tenth link is concerned with the correct operation. when discharging. Typical of these is the generation of dust, and therefore the
protection of equipment vulnerable to dust damage, and the need for personal
Depending on the cargo, there could be a requirement to:
protective equipment.
not ventilate at all
However, there are cargoes which have special requirements only during discharging,
make the hold gastight that arise because of the period the cargo has been in the hold. These could be as
varied as:
open the ventilator flaps to allow surface ventilation
or, in a few specific circumstances, carry a cargo under inert conditions testing the atmosphere of the cargo space before any personnel enter it
continuing to test it at specified intervals while people work in the cargo space
The requirement for ventilation can be continuous or at specified intervals. The only
overriding consideration would be when maintaining ventilation would endanger trimming a cargo that has hardened during passage, to avoid overhangs
the ship or the cargo (unless interrupting it would produce a risk of explosion).
monitoring a potentially self-heating cargo for hot spots
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DANGEROUS & DIFFICULT BULK CARGOES | Best Practice and the IMSBC Code
As in all other cases, the requirements are specified in the detailed entry for each Every ship must have procedures for entering these enclosed spaces, which will include:
cargo in the IMSBC Code.
ventilating the space before entry
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DANGEROUS & DIFFICULT BULK CARGOES | Best Practice and the IMSBC Code
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DANGEROUS & DIFFICULT BULK CARGOES | Best Practice and the IMSBC Code
Bulk Carriers Safety Studies, Maritime and Coastguard Agency (MCA) Marine c
Information Note 228 (M)
Code of Practice for the Safe Unloading and Loading of Bulk Carriers (BLU Code) b
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