Corwire Katalog Yice

Material Data Sheet
Self-shielded, flux-cored welding consumables designed

CS70 / CS70Ni
AWS A5.20-79 AWS A5.20-95
for single and multi-pass welding of mild and medium
tensile steels in the flat and horizontal-vertical positions.
Nominal Composition, wt%.

C Mn Si S P Ni Al
CS70 0.28 0.7 0.15 0.01 0.02 - 0.6
CS70Ni 0.1 0.8 0.2 0.01 0.02 1.75 0.6
Application
Ideal for general fabrication and build-up prior to hard facing. Suitable for tack, stitch, and butt welds in mild steel
sheet and plate up to ~15mm. Typical applications include on site fabrication and the maintenance and repair of
field equipment.
CS70Ni offers improved impact properties compared to CS70
Typical Mechanical Properties.

Dependent on tempering temperature, welding procedure and parameters.
Rm0.2 (MPa) Rp (MPa) El (%) Hv CVN
CS70 ~520 ~610 18 ~200
CS70Ni ~480 ~620 ~200 40J @ 0°C
Welding Parameters: for guidance only

Current Volts Stickout
Ø, mm Polarity (A) Gas Type (L/min)
(V) Mm
1.2 150-220 26-28
1.6 200-350 28-30
2.4 DCEP 240-450 29-32 40-50 Not required
2.8 300-550 30-32
3.2 300-600 30-34
Health and Safety

Availability
Welding produces fumes and gases which can be dangerous to your
1.2mm Ø health. Arc rays can injure eyes and burn skin. Electric shock can kill. It is
13Kg coil important to take suitable precautions when welding and follow safe
1.6 mm Ø working practices. These should be based on the Welding Manufacturers
Association leaflets 236, 237 and 239.
2.4 mm Ø
2.8 mm Ø 25kg coil
3.2 mm Ø
The information contained in this document is typical of the product described but is not guaranteed.
Specification may change without notice
Doc. No. DS001 Doc. Name: CS70 & CS70Ni std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

Fax: +44 (0) 1252 515833 COREWIRE HARDFACING CONSUMABLES
Email: info@corewire.com
www.corewire.com
Registered in England No. 1236964. Registered office: Station Road West, Ash Vale, Aldershot, Hants, GU12 5LZ, UK
Material Data Sheet
MN21 & MN33
MF 7-GW-250-KP MF 7-GW-250-KP
Self-shielded flux-cored welding consumables that
produce 14% manganese work hardening deposits.
Nominal Composition, wt%. Hardness, Hv

C Mn Si Cr Ni As welded Work Hardened
MN21 0.8 14 0.3 3 1 220-250 450
MN33 0.4 14 0.7 14 - 240-270 450
General Description Applications

A 14% manganese work-hardening Hadfield-type deposit
Heavy rock moving plant, hammer drills, and bucket
MN21 that work hardens to ~450Hv, suitable for conditions of
teeth.
severe impact.
A rapidly work-hardening 14% manganese - 14%

Rails crossing (frogs), points, hammers, crushers, and
MN33 chromium deposit that work hardens to ~450Hv, a crack
earth moving equipment.
resistant deposit offering some corrosion resistance.

Volts Stickout
Ø, mm Polarity Current (A) Gas Type (L/min) Guidelines
(V) Mm
1.2 160-240 26-30 It is important to avoid excessive heat
1.6 200-350 28-30 build up in the base material, otherwise
the toughness and ductility may be
2.4 DCEP 240-450 29-32 40-50 Not required impaired. Stress relieving should not be
employed To avoid the need for multi-
2.8 300-550 30-32 pass deposits of MN21 or MN33, SS307
should be used as a work hardening
3.2 300-600 30-34 build-up material.
Availability Health and Safety

1.2mm Ø (MN21 only) Welding produces fumes and gases which can be dangerous to your
13Kg coil health. Arc rays can injure eyes and burn skin. Electric shock can kill. It is
1.6 mm Ø important to take suitable precautions when welding and follow safe
working practices. These should be based on the Welding Manufacturers
2.4 mm Ø Association leaflets 236, 237 and 239.
2.8 mm Ø 25kg coil
3.2 mm Ø
Doc. No. DS002 Doc. Name: MN21 & MN33 std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
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Material Data Sheet
A self-shielded, flux cored welding consumables that produces a
SS307
AWS A5.22-80 E307T-3
18Cr-8Ni-4Mn stainless deposit, capable of work hardening to
~450Hv.
Nominal Composition, wt%

C Mn Si S P Cr Ni Mo
0.04 5.5 0.5 0.01 0.01 21 9 0.5

Rm0.2 (MPa) Rp (MPa) El (%) RA(%) Hv CVN
460 650 38 42 200-450 80J @ 20°C
Application
SS307 produces a work hardening austentic deposit that is extremely tough and crack resistant. It is therefore suitable for build-up
and buffer applications and as a base for MN21, MN33 CS600 and other hardfacing products. SS307 can also be used for difficult
repairs in restrained structures and deep cavities in low alloy steel castings.
SS307 can be used for the surfacing of alloy rails and crossing points without preheat.
SS307 is suitable for welding dissimilar metals including mild steel, stainless hardenable and armour steels without preheating.
Weldments can be subject to a post weld heat treatment if necessary without signficiant loss of ductility. SS307 provides
reasonable resistance to scaling up to ~850°C but is not recommended for cryogenic application (<-50°C).
SS307 can be used to weld reclaim 135Mn (Hadfield) steels, as used in rock crushing plants and earth moving equipment.
Note: the product can also be used for submerged are welding in conjunction with Weldclad Universal flux.

(V) Mm
1.6 200-350 28-30
2.4 240-450 29-32
DCEP
2.8 300-550 30-32
3.2 300-600 30-34

1.6 mm Ø 13Kg coil Welding produces fumes and gases which can be dangerous to your
health. Arc rays can injure eyes and burn skin. Electric shock can kill. It is
2.8 mm Ø 25kg coil Association leaflets 236, 237 and 239.
3.2 mm Ø
Doc. No. DS003 Doc. Name: SS307 std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
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Material Data Sheet
A family of self-shielded, flux-cored
CS300 CS400 CS600
MF 1-GW-350-G MF 1-GW-40-G MF 2-GW-55-GP
welding consumables for repair and
hard facing applications.
Nominal Composition, wt%. Hardness, Hv (HRc)

C Mn Si Cr Mo Al Layer1 Layer 2 Layer 3
CS300 0.25 2 0.1 1 0.15 1.7 29 (294) 32 (318) 34 (335)
CS400 0.35 2 0.15 1.5 0.2 1.7 32 (318) 37(363) 40 (396)
CS600 0.8 2 0.8 2.5 0.2 1.7 45 (447) 56 (612) 58 (653)
General Description Applications

A readily machinable deposit ideal for heavy build-up
CS300 Caterpillar tracks, roller guides, slideways, and track wheels.
and as a base for harder finishing layers.
A machinable deposit that is suitable for applications Punches, tractor rollers, idlers, Roller Guides, and caterpillar
CS400
subject to compression, impact and abrasion. track components.
A general purpose hard surfacing material with a good

Bulldozer blades, excavator teeth, crusher jaws, bucket lips,
CS600 balance of abrasion and impact resistance. Excellent
scraper blades, and chutes.
weldability from such a hard alloy
Welding Parameters: for guidance only Temper Response: for guidance only
(V) Mm 60
CS600
1.2 160-240 26-30 50
1.6 200-350 28-30

40 CS400
2.4 DCEP 240-450 29-32 40-50 Not required
30 CS300
2.8 300-550 30-32
3.2 300-600 30-34 20
10
450 475 500 525 550 575 600 625 650
Tempering Temperature, °C.

1.2mm Ø Welding produces fumes and gases which can be dangerous to your
2.8 mm Ø 25kg coil
3.2 mm Ø
Doc. No. DS004 Doc. Name: CS300, 400&600 std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
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Material Data Sheet
A self-shielded, flux cored welding consumables for the repair of
BS11B BS11 normal and A grade rails and crossing.
Nominal Composition, wt%

C Mn Si Cr Ni Mo Al Application:
0.16 1.1 0.2 1.1 2.2 0.45 1.6 For repair of BS4570: Pt BS11 Rails
Normal grade and A grade rails steels and carbon
manganese crossing.
Hardness, Hv
on BS4360 43A plate On BS11 A grade rail
Layer 1 310 325
Layer 6 360

(V) Mm
1.2 100-210 25-30
DCEP 25-35 No Gas required
1.6 130-250 25-30
Additional Information
This wire produces a crack free wear resistant deposit with a hardness in the range of 300-400Hv ( average hardness <350Hv). Rails
should be prepared by grinding out defects to a minimum of 4mm. A preheat of 250°C should be applied. The interpass temperature
should be maintained between 250-350°C. Welding should be carried ou using stringer bead or weave(20-25mm) technique
This weld metal can be machined to exact dimensions. Buttering layers are not normally required and large multi-run weldments can be
deposited without risk of cracking.
Network Rail Certification (UK only)

Certificate Number PA05/00120 Dated 14/8/2009. On BS11 A grade rail
Part Number Description PADS No.
BS11B12/4 BS11B, 1.2mm diameter – 4.0Kg Spool 046/023126
BS11B16/4 BS11B, 1.6mm diameter – 4.0Kg Spool 046/023127
BS11B12/13 BS11B, 1.2mm diameter – 13Kg Spool 046/035100
BS11B16/13 BS11B, 1.6mm diameter – 13Kg Spool 046/035101

1.2 mm Ø Welding produces fumes and gases which can be dangerous to your
4.5
1.6 mm Ø 13Kg coil important to take suitable precautions when welding and follow safe
Doc. No. DS055 Doc. Name: BS11B std data sheet Issue: 1 Issue date: 28/7/2010 page 1 of 1
Tel: +44(0) 1252 517766

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Material Data Sheet
A self-shielded, flux-cored wire that produces a medium
CC187 TiC-O
MF 6-GW-60-GP
chromium martensitic deposit reinforced with dispersed
titanium carbide particles.
Nominal Composition, wt% Hardness, HRc Application:

C Mn Si Cr Mo Ti Layer 1 57 CC187TiC-O produces martensitic deposit
reinforced with dispersed TiC particles and a
1.8 1.5 0.7 7 1.4 5.5 Layer 2 58
hardness of 57-60 HRc, dependent upon parent
Layer 3 60 metal, dilution, and number of layers
Microstructure CC187TiC-O is suitable for applications subject to

high levels of abrasion and moderate impact,
including:
Earth moving equipment
Scraper blades
Cement Works
Crusher rolls
Ploughshares
Chutes

Ø, mm Polarity Current (A) Volts (V) Gas Type (L/min)
1.6 200-350 28-30

DC+ Not required
2.4 240-450 29-32

1.6 mm Ø 13kg coil Welding produces fumes and gases which can be dangerous to your
2.4 mm Ø 25kg coil important to take suitable precautions when welding and follow safe
Doc. No.DS005 Doc. Name: CC187TiC-O std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
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Material Data Sheet
A self-shielded, flux-cored wire that produces a medium chromium
CC108
MF 6-GW-60-GP
martensitic deposit suitable for applications subject to high levels of
abrasion and impact.

C Mn Si Cr Ni Mo V Layer 1 48 CC108 produces a machinable deposit with a
hardness up to ~55HRc dependent upon parent
0.5 1 0.6 8.5 0.25 2.5 0.3 Layer 2 52
metal, dilution, and number of layers.
Layer 3 55
CC108 is suitable for applications subject to high
Microstructure levels of abrasion and impact, including:
Earth moving equipment
Bucket teeth
Scraper blades
Ploughshares
Dredgers
Chutes
It can be also be used as a cost effective

alternative to chrome carbide wires.
Ø, mm Polarity Current (A) Volts (V) Gas Type (L/min)
1.6 200-350 28-30

DC+ Not required
2.4 240-450 29-32

1.6 mm Ø 13kg coil Welding produces fumes and gases which can be dangerous to your
Doc. No.DS006 Doc. Name: CC108 std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
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Material Data Sheet
A gas-shielded flux-cored wire that produces a medium chromium
CC210
MF 6-GW-50-GP
austenitic deposit with an austenite-carbide eutectic.
The deposit usually check cracks .

C Mn Si Cr Mo Layer 1 33-40 CC210 produces a non-machinable deposit with
a hardness in the range of 40-52HRc) dependent
2.5 1.25 0.6 10 0.5 Layer 2 42-50
upon parent metal, dilution, and number of layers.
Layer 3 44-52
It is particularly suitable for conditions of high
Microstructure abrasion but will withstand a reasonable amount
of impact damage and battering. It can be used
as an economic alternative to chrome carbide
wires. Typical applications include:
Hammer
Austenite matrix with Earth Moving Equipment

dispersed chrome carbides
Bucket Teeth
Scraper Blades
Ploughshares
Welding Parameters: for guidance only Dredgers
Ø, mm Polarity Current (A) Volts (V) Gas Type (L/min) Chutes
1.6 200-350 28-30 In conditions of severe abrasion from soil, sand,

and minerals coupled with a risk of impact from
2.4 DC+ 240-450 29-32 Ar/CO2 (80/20mix) large rocks and compacted materials.
3.2 300-600 30-34
All hardfacing should be removed before deposition to avoid excess cracking.
The deposit is not machinable and can not be cut using oxy-fuel process. The deposit can be ground and gouged using plasma
and arc-air processes. The deposit will crack during welding.
The degree of cracking can be limited by pre heating to 250°C-400°C followed by slow cooling.

3.2 mm Ø
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Material Data Sheet
CC522
MF 10-GW-60-G
A self-shielded, flux-cored wire that produces a chrome carbide
deposit with a hardness of up to 59HRc.
Nominal Composition, wt%. Hardness, HRc Application:

C Mn Si Cr Layer 1 45 CC522 produces a non-machinable deposit with
a hardness in the range of 45-59HRc dependent
5 2.7 1.7 22 Layer 2 55
Layer 3 59
It is particularly suitable for applications requiring
Microstructure very high abrasion resistance, including:
Earth Moving and dredging equipment
Cement applications
Augers
Chrome carbides
Crusher hammers
Mixer blades

(V) Mm
1.2 160-240 26-30
1.6 200-350 28-30
2.4 DCEP 240-450 29-32 50 Not required
2.8 300-550 30-32
3.2 300-600 30-34
The deposit can not be machined or heat treated, but can be ground. Build up should be limited to a maximum of three layers. Cracking
of the deposit is normal and can be minimised by preheating to 250°C-450°C followed by slow cooling. For large build ups on low alloy
or 13%Mn steels SS307 should be used to give a work hardening buffer layer and prevent crack propagation into the base

1.2mm Ø Welding produces fumes and gases which can be dangerous to your
2.8 mm Ø 25kg coil
3.2 mm Ø
Doc. No. DS008 Doc. Name: CC522 std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

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Material Data Sheet
CC524B
A self-shielded, flux-cored wire that produces a chrome carbide
deposit with a hardness of up to 62HRc suitably for applications up to
MF 10-GW-60-G ~500°C

C Mn Si Cr Mo B Layer 1 54 CC524B produces a non-machinable deposit with
a hardness up to 62HRc dependent upon parent
4.5 1 0.8 23 1 0.5 Layer 2 62
metal, dilution, and number of layers.
It is particularly suitable for applications requiring

Microstructure abrasion resistance up to ~500°C , including:
Wear Plate
Hoppers
Crusher rolls
Chrome carbides
Dragline buckets

(V) Mm
1.6 200-350 28-30
2.4 240-450 29-32
DCEP 50 Not required
2.8 300-550 30-32
3.2 300-600 30-34
The deposit can not be machined or heat treated, but can be ground. Build up should be limited to a maximum of two layers. Cracking

3.2 mm Ø
Doc. No. DS009 Doc. Name: CC524B std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
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Material Data Sheet
A self-shielded, flux-cored wire that produces a non-machinable
CC527
MF 10-GW-60-G
chrome carbide deposit with a hardness of up to 59HRc.

C Mn Si Cr Layer 1 52 CC527 produces a non-machinable deposit with
a hardness in the range of 52-59HRc dependent
5.0 3 1.5 26.5 Layer 2 57
Layer 3 59
It is particularly suitable for conditions of high
Microstructure abrasion including:
Wear plate
Earth Moving equipment
Conveyor screws
Chrome Carbide
Scraper blades
Glass crushers
Hoppers
Excavators
(V) Mm
1.6 200-350 28-30
2.4 240-450 29-32
DCEP 50 Not required
2.8 300-550 30-32
3.2 300-600 30-34

3.2 mm Ø
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Material Data Sheet
A self-shielded, flux-cored, wire that produces a non-machinable
CC31
MF 10-GW-65-G
chrome carbide deposit with a hardness of up to 64HRc with excellent
abrasion resistance up to ~400°C.

C Mn Si Cr Mo Layer 1 58 CC31 produces a non-machinable chrome
carbide deposit in a single layer and is suitable
5 3.5 1.5 32 1.25 Layer 2 64
for application requiring resistance to severe
abrasion up to ~400°C, including
Microstructure Wear plate
Hoppers
Crusher rolls
Dragline buckets
Chrome Carbide
Dredging plant

(V) Mm
2.4 240-450 29-32
2.8 DCEP 300-550 30-32 Not required
3.2 300-600 30-34

2.4 mm Ø Welding produces fumes and gases which can be dangerous to your
Tel: +44(0) 1252 517766

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Material Data Sheet
A self-shielded, flux-cored wire that produces a complex carbide deposit
CC43
MF 10-GW-65-G
with a hardness of up to 64HRc. The deposit demonstrates excellent
resistance to severe abrasion up to ~450°C.

C Mn Si Cr Nb Layer 1 58 CC43 produces a non-machine complex carbide
deposit suitable for application of severe
5.5 1.4 1.3 22 7 Layer 2 62
abrasion up to ~450°C, including.
Wear Plates
Microstructure Screens
Excavators
Earth Moving equipment
Complex carbides
Temper Response: for guidance only

70
65
60
Hardness, HRc.
55
Volts Stickout
50
Ø, mm Polarity Current Gas Type (L/min)
(A) (V) Mm 45
1.6 200-350 28-30 40
35
2.4 240-450 29-32
DCEP 50 Not required 30
2.8 300-550 30-32
25
3.2 300-600 30-34 20
400 425 450 475 500 525 550 575 600 625 650
CC43 resists severe abrasion up to ~450°C and can be used as an economic alternative to Cobalt based alloys. The deposit can not be
machined or heat treated, but can be ground. Build up should be limited to a maximum of three layers. Cracking of the deposit is normal
and can be minimised by preheating to 250°C-450°C followed by slow cooling. For large build ups on low alloy or 13%Mn steels SS307
should be used to give a work hardening buffer layer and prevent crack propagation into the base

3.2 mm Ø
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Material Data Sheet
CC45
A self-shielded, flux-cored wire that produces a complex carbide deposit
with a hardness of up to 64HRc. The deposit demonstrates excellent
MF 10-GW-65-G resistance to severe abrasion up to 650°C.

C Mn Si Cr Mo Nb V W Layer 1 58 CC45 produces a non-machine complex carbide
deposit suitable for application of severe
5.5 1.4 1.3 22 7 7 1 2 Layer 2 62
abrasion up to ~650°C, including.
Layer 3 64
Blast Furnace Bells Hoppers
Microstructure Sinter Plants
Screens
Complex carbides
Temper Response: for guidance only

70
65
60
Hardness, HRc.
Welding Parameters: for guidance only 55

50
Current Volts Stickout 45
(V) Mm
40
1.6 200-350 28-30 35
2.4 240-450 29-32 30
DCEP 50 Not required 25
2.8 300-550 30-32 20
3.2 300-600 30-34 400 425 450 475 500 525 550 575 600 625 650
CC45 produces a complex carbide deposit that is resistant abrasion up to 650°C and can be used as an economic alternative to cobalt
based alloys. The deposit is not machinable or heat treatable but can be ground. Build up should be limited to a maximum of three
layers. Cracking of the deposit is normal and can be minimised by preheating to 250°C-450°C followed by slow cooling. For large build
ups on low alloy or 13%Mn steels SS307 should be used to give a work hardening buffer layer and prevent crack propagation into the
base

25Kg coil working practices. These should be based on the Welding Manufacturers
3.2 mm Ø 25kg coil
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Forgeweld Material Data Sheet
A gas-shielded flux-cored welding wire designed for the reclamation of
FW2 hot forging press dies and the re-edging of clipping and forming tools.
Nominal Composition Temper Response: for guidance only

65
C Mn Si Cr Mo
60
0.35 0.6 1 5.25 3
55
Hardness, HRc.
50
Microstructure
45
Martensitic matrix 40
. 35
30
25
20
450 475 500 525 550 575 600 625 650

Ø, Pre heat Current Volts Stick Out, Gas
Process Polarity
mm °C (A) (V) (mm) Type (L/min)
1.2 450 Manual DCEP 160-240 26-30 35 Ar/20%CO2 M21 (15)

1.6 450 Forgeweld Machine DCEP 200-450 28-36 35 Ar/20%CO2 M21 (25)
2.4 450 Forgeweld Machine DCEP 350-650+ 28-44 35 Ar/20%CO2 M21 (25)
Heat Treatment Guidelines 800

700 (5) PWHT
1 All heating and cooling rates <50°C/hr
T e m p e ra tu re , °C .
600
(2)→ (3)→(4)
2 Preheat 450°C 500
400
3 Interpass temperature 450°C-650°C 300 (1)
200
4 Temperature equalisation after welding 450°C/2hrs
100
5 Post weld heat treat ~450-650°C/8hrs 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65
Time Hrs (approx)
1.2mm Ø 13Kg spool Welding produces fumes and gases which can be dangerous to your
1.6mm Ø 13kg spool important to take suitable precautions when welding and follow safe
2.4 mm Ø 25kg coil. 250kg pay-off pack. Association leaflets 236, 237 and 239.
Doc. No.DS014 Doc. Name: FW2 std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
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A gas-shielded flux-cored welding wire designed for the repair of forging plant
FW3 including die dovetail repair. Suitable for rebuilding hot forging hammer die
impressions susceptible to cracking or where machining capabilities are limited.

40
C Mn Si Cr Mo
38
0.1 1 1 2.5 1
36
H ardnes s , H R c .
34
Microstructure 32
Martensitic matrix
30
with limited delta 28
ferrite content. 26
24
22
20
400 425 450 475 500 525 550 575 600 625 650

Process Polarity


(5) PWHT
700
T e m p e ra tu re , ° C .
600 (2)→ (3)→(4)

400
200
100
0 5 10 15 20 25 30 35 40 45 50 55 60 65
Time Hrs (approx)
Doc. No.DS015 Doc. Name: FW3 std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
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A gas-shielded flux-cored welding wire designed for the reclamation of hot
FW4 forging dies: including:
suspension components.
connecting rods, crankshafts, axle beams,
Nominal Composition, wt%. Temper Response: for guidance only

55
C Mn Si Cr Ni Mo
0.13 1 0.6 9 1.7 3 50
45
Hardness, HRc.
Microstructure
40
Martensitic matrix
35
30
25
20
400 425 450 475 500 525 550 575 600 625 650

Process Polarity


(5) PWHT
700
Temperature, °C.
1 All heating and cooling rates <50°C/hr 600 (2)→ (3)→(4)
500
300 (1)
3 Interpass temperature 450°C-650°C 200
100
4 Temperature equalisation after welding 450°C/2hrs 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65
5 Post weld heat treat ~450-650°C/8hrs
Time Hrs (approx)

Doc. No. DS016 Doc. Name: FW4 std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
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A gas-shielded flux-cored welding wire designed for the reclamation of
FW5 hot forging furniture that can be used without post weld heat treatment.
Nominal Composition Typical Mechanical Properties

Room temperature, as welded,
C Mn Si Cr Ni Mo
Rp0.2 Rm El5 RA CVN, Hardness
0.17 0.7 0.7 0.7 2 0.6 MPa Joules
MPa % % HV
600 770 10 26 >10 250

Microstructure
Martensitic matrix
with limited delta
ferrite content.

Process Polarity


(5) PWHT
700
600 (2)→ (3)→(4)

400
200
100
0 5 10 15 20 25 30 35 40 45 50 55 60 65
Time Hrs (approx)
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A gas-shielded flux-cored welding wire designed for the reclamation of hot
FW6 forging dies subject to wear.

60
C Mn Si Cr Mo
55
Hardness, HRc.
0.25 1 0.6 8 1.6
50
45
Microstructure 40
35
25
20
450 475 500 525 550 575 600 625 650

Process Polarity


(5) PWHT
700
Temperature, °C.
600
1 All heating and cooling rates <50°C/hr (2)→ (3)→(4)
500
400
2 Preheat 450°C 300 (1)
200
3 Interpass temperature 450°C-650°C 100
0
4 Temperature equalisation after welding 450°C/2hrs 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Time Hrs (approx)
5 Post weld heat treat ~450-650°C/8hrs

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FW7 A gas-shielded flux-cored welding wire reinforced with niobium carbides

designed for the reclamation of hot forging dies.

60
C Mn Si Cr Mo Nb
55
0.6 1 0.6 5 1 >3
50
Hardness, HRc .
Microstructure 45
40
Martensitic matrix
35
30
25
20
450 475 500 525 550 575 600 625 650

Process Polarity


700 (5) PWHT
600
(2)→ (3)→(4)
400
200
100
0 5 10 15 20 25 30 35 40 45 50 55 60 65
Time Hrs (approx)
Tel: +44(0) 1252 517766

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FW8
MF 23-GW300 CKPTZ
A work hardening Nickel based gas-shielded flux-cored welding wire
designed for the reclamation of forging hammers.
Nominal Composition
Cr Mo Co W Ti Al Ni
18 3 15 0.7 2.5 1.5 Bal
Microstructure

Process Polarity
2.4 N/A Manual DCEP 200-340 30-40 35 Ar/20%CO2 M21 (15)*

2.4 N/A Forgeweld Machine DCEP 350-650+ 28-44 35 Ar/20%CO2 M21 (25)*
*alternative gasses can also be used
Heat Treatment Guidelines

1 Pre heating ~100°C (or as dictated by base material)
2 Post weld heat treatment Not required

2.4 mm Ø 25kg coil. 250kg pay-off pack. Welding produces fumes and gases which can be dangerous to your
important to take suitable precautions when welding and follow safe
Doc. No. DS020 Doc. Name: FW 8 std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

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Weldclad Material Data Sheet
Universal Flux Submerged Arc welding Flux
Specification AWS A5 17-89 EM 13K
A fully basic agglomerated all mineral non-alloying flux for

submerged arc welding.
Description
Excellent hot slag release, especially suitable for
continuous welding operations.
SiO2 + TiO2 CaO + MgO Al2O3+ MnO CaF2

Composition 20 38 17 19
Universal flux is non-alloying and suitable for use with ferrous based submerged arc welding wires
containing up to 50% alloy content.
Application Universal flux is suitable for single and multi-pass welding using single or twin wire technique. Welding
currents up to 1200A may be used with either DCEP or DCEN polarity. Universal flux has superior slag
release properies which are maintained at elevated temperatures.
Physical Data Density :1.2 kg/dm³. Basicity Index: 3
Packaging Universal Flux is 25Kg delivered in plastic bags
Welding produces fumes and gases which can be dangerous to

your health.
Arc rays can injure eyes and burn skin.
Health and Electric shock can kill.
Safety It is important to take suitable precautions when welding and
follow safe working practices.
These should be based on Welding Manufacturers leaflets 236,
237 and 239
Doc. No. DS021 Doc. Name: U flux std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

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A flux cored submerged-arc welding consumable for multi-layer
WLDC 1 surfacing. To be used with Weldclad UNIVERSAL Flux
Nominal All Weld Composition, wt%. Temper Response: for guidance only
C Mn Si Cr Mo 55
0.2 1.5 0.65 4.5 0.5 50

45
Hardness, HRc.
Microstructure
40
Martensitic matrix
35
30
25
20
400 425 450 475 500 525 550 575 600 625 650

Roll Ø Ø Pre heat Wire Feed Speed Amps Volts Travel Speed Stick Out Bead Width Overlap
Polarity
mm mm °C Inches / min A V mm/min mm. mm (mm)
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10
UNIVERSAL Flux: A fully basic, all mineral, non-alloying agglomerate flux for submerged arc welding. Excellent hot
slag release, especially suitable for continuous welding operations. Universal Flux is suitable for
AWS A5.17-89 EM13K single and multi-pass welding using single or twin wire technique. Welding currents up to 1200A
may be used with either DCEP or DCEN polarity.
Composition Density Basicity Consumption

1.2Kg/dm² 3 0.6-0.9kg /kg weld
20 38 17 19

2.4 mm Ø 25kg spool. 250kg pay-off pack. Welding produces fumes and gases which can be dangerous to your
3.2 mm Ø 25kg spool. 300kg pay-off pack important to take suitable precautions when welding and follow safe
UNIVERSAL Flux 25Kg plastic sacks Association leaflets 236, 237 and 239.
Doc. No. DS022 Doc. Name: WLDC 1 std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

www.corewire.com
WLDC 2 surfacing. To be used with Weldclad UNIVERSAL Flux
45
C Mn Si Cr
0.12 1 0.6 12
40
Hardness, HRc.
Microstructure 35
Martensitic matrix
30
25
20
400 425 450 475 500 525 550 575 600 625 650

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Tel: +44(0) 1252 517766

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WLDC 3 surfacing of continuous caster rolls. To be used with Weldclad
UNIVERSAL Flux
C Mn Si Cr Ni Mo Nb V
55
0.1 1 0.6 12.2 2.5 0.8 0.15 0.15 50
45
Microstructure
40
Martensitic matrix
35
30
25
20
400 425 450 475 500 525 550 575 600 625 650

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10
AWS A5.17-89 EM13K
single and multi-pass welding using single or twin wire technique. Welding currents up to 1200A

20 38 17 19

Tel: +44(0) 1252 517766

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A metal cored welding consumable for gas-shielded
WLDC 3MC multi-layer surfacing.
C Mn Si Cr Ni Mo Nb V 55
0.1 1 0.6 12.2 2.7 1.1 0.15 0.15 50
Hardness , HRc.
45
40
35
Microstructure
30
Martensitic matrix
25
20
400 425 450 475 500 525 550 575 600 625 650

Process Polarity

1.2 mm Ø 13kg reel. Welding produces fumes and gases which can be dangerous to your
1.6 mm Ø 13kg reel. important to take suitable precautions when welding and follow safe
Doc. No. DS025 Doc. Name: WLDC 3MC std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

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WLDC 3M2H & Flux cored submerged-arc welding consumable for
the surfacing of new continuous caster rolls in two
WLDC 3M2L layers. To be used with Weldclad UNIVERSAL Flux
Nominal Deposit Composition, wt%. Temper Response: for guidance only

two layer deposit - dependent on base material and welding parameters 55
C Mn Si Cr Ni Mo Nb V
50
0.1 1 0.6 12.2 2.7 1.1 0.15 0.15
45
Hardness, HRc.
Microstructure 40
30
25
20
400 425 450 475 500 525 550 575 600 625 650
Derivative Substrate
WLDC 3M2H For application on 21CrMoV511 type
WLDC 3M2L 42CrMo4 type

Polarity
Mm mm °C Inches / min A V mm/min mm. mm (mm)
≤150 2.4 250 DCEP 160 400 28.5 150 35 40 10
>150 2*2.4 250 DCEP 117 550 28.5 150 35 60 10
>150 3.2 250 DCEP 110 500 28.5 150 35 60 10
A fully basic, all mineral, non-alloying agglomerate flux for submerged arc welding. Excellent hot
UNIVERSAL Flux: slag release, especially suitable for continuous welding operations. Universal Flux is suitable for

20 38 17 19

Doc. No. DS026 Doc. Name: WLDC 3M2H/L std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

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A flux cored submerged-arc welding consumable for the
WLDC 3S single layer surfacing of new continuous caster rolls. To be
used with Weldclad UNIVERSAL Flux
Nominal Deposit Composition, wt%. Temper Response: for guidance only

Single layer deposit - dependent on base material and welding parameters 55
C Mn Si Cr Ni Mo Nb V 50
0.1 1 0.6 12.2 2.7 1.1 0.15 0.15
45
Hardness, HRc.
Microstructure 40
30
25
20
400 425 450 475 500 525 550 575 600 625 650
Derivative Substrate
WLDC 3S A 43A / S355 type
WLDC 3S B 21CrMoV511
For application on
WLDC 3S C EN8
WLDC 3S D 42CrMo4
WLDC 3S E WLDC 69 Buffer

Polarity
≤150 2.4 250 DCEP 160 400 28.5 150 35 40 10
may be used with either DCEP or DCEP polarity.

20 38 17 19

UNIVERSAL Flux 25Kg plastic sacks important to take suitable precautions when welding and follow safe
Doc. No. DS027 Doc. Name: WLDC 3S std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

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An enhanced flux cored submerged-arc welding
WLDC 3XCR consumable for multi-layer surfacing of continuous caster
rolls. To be used with Weldclad UNIVERSAL Flux
55
C N Mn Si Cr Ni Mo
50
0.06 0.06 1 0.6 11.75 3.1 1.6
45
Microstructure
Hardness, HRc.
40
Martensitic matrix
35
30
25
20
400 425 450 475 500 525 550 575 600 625 650

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Doc. No. DS028 Doc. Name: WLDC 3XCR std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

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WLDC 3HT consumable for multi-layer surfacing of continuous caster
C Mn Si Cr Ni Mo 50
0.1 1 0.6 11.75 3.1 3
45
Hardness , HRc.
Microstructure 40
Martensitic matrix
35
30
25
20
400 425 450 475 500 525 550 575 600 625 650
Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Doc. No. DS029 Doc. Name: WLDC 3HT std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

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A flux cored submerged-arc welding consumable for multi-
WLDC 3Co layer surfacing of continuous caster rolls. To be used with
Weldclad UNIVERSAL Flux
50
C Mn Si Cr Ni Mo Co
0.1 1 0.6 12.2 2.7 1.1 2 45
H a rd n e s s , H R c .
40
Microstructure
30
25
20
400 425 450 475 500 525 550 575 600 625 650

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Doc. No. DS030 Doc. Name: WLDC 3Co std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

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WLDC 4 surfacing of hot strip mill process rolls including pinch rolls and
edger rolls. To be used with Weldclad UNIVERSAL Flux
C Mn Si Cr Mo Nb
60
55
0.6 1 1 5 1 3.5
50
Hardness, HRc.
Microstructure 45
35
30
25
20
450 475 500 525 550 575 600 625 650

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Tel: +44(0) 1252 517766

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An flux cored submerged-arc welding consumable for
WLDC 5 multi-layer surfacing of Hot Strip Mill rolls. To be used with
Weldclad UNIVERSAL Flux.
55
C Mn Si Cr Ni Mo
50
0.13 1 0.6 9 1.75 1
Hardness, HRc.
45
Microstructure 40
30
25
20
400 425 450 475 500 525 550 575 600 625 650

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Tel: +44(0) 1252 517766

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WLDC 5Mod consumable for multi-layer surfacing of Hot Strip Mill
60
C Mn Si Cr Ni Mo
0.25 1 0.6 9 0.25 2 55
50
Microstructure
Hardness, HRc.
45
Martensitic matrix
40
35
30
25
20
400 425 450 475 500 525 550 575 600 625 650

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Doc. No. DS033 Doc. Name: WLDC 5Mod std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

www.corewire.com
WLDC 5XCR consumable for multi-layer surfacing of Hot Strip Mill
rolls. To be used with Weldclad UNIVERSAL Flux.
55
C Mn Si Cr Ni Mo
50
0.15 1 0.6 9 2 3
Hardness, HRc.
45
Microstructure 40
30
25
20
400 425 450 475 500 525 550 575 600 625 650

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Tel: +44(0) 1252 517766

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WLDC 5HT consumable for multi-layer surfacing of Hot Strip Mill
rolls. To be used with Weldclad UNIVERSAL Flux.
60
C Mn Si Cr Mo
55
0.25 1 0.6 9 3
50
Hardness, HRc.
Microstructure 45
40
Martensitic matrix
35
30
25
20
400 425 450 475 500 525 550 575 600 625 650

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Doc. No. DS035 Doc. Name: WLDC 5HT std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

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A flux-cored submerged-arc welding consumable producing a
WLDC 6 precipitation hardening stainless steel deposit.
To be used with Weldclad UNIVERSAL Flux
50
C Mn Si Cr Ni Mo Nb Cu
45
0.05 1 0.6 14 5.2 1.4 0.4 1.5
40
Microstructure
Hardness, HRc.
35
Martensitic matrix
30
25
20
15
10
400 425 450 475 500 525 550 575 600 625 650
Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Tel: +44(0) 1252 517766

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WLDC 8 surfacing of hot strip mill process rolls including table rolls.
55
C Mn Si Cr Mo V
0.3 1 0.6 12.2 0.75 0.15 50
45
Microstructure
Hardness, HRc.
35
30
25
20
400 425 450 475 500 525 550 575 600 625 650

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

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Low alloys flux-cored submerged-arc welding consumable for
WLDC 9 & 10 build-up, maintenance and repair.

As Welded
Nominal All Weld Composition, wt%. Hardness,
C Mn Si Cr Mo Hv
WLDC 9 0.1 1 0.5 0.1 0.5 160
WLDC 10 0.1 1.5 0. 1.25 0.5 270

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10
may be used with either DC+ve or DC-ve polarity.

20 38 17 19
Availability
1.2 mm Ø
13Kg +25kg Coils
1.3 mm Ø Health and Safety
Doc. No. DS038 Doc. Name: WLDC 9 & 10 std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

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A family of flux cored submerged-arc welding
WLDC 11, 11F, 12 consumable for build-up, maintenance and repair.

As Welded
Nominal All Weld Composition, wt%. Hardness,
C Mn Si Cr Mo HRc
WLDC 11 0.15 1 0.5 2.5 0.5 34
WLDC 11F 0.15 1 0.5 3.5 0.7 40
WLDC 12 0.15 1 0.5 3.5 - 38

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19
Availability
1.2 mm Ø
13Kg +25kg Coils
1.3 mm Ø Health and Safety
Doc. No. DS039 Doc. Name: WLDC 11 11F 12 std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

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A low-alloy buffer material designed for application on
WLDC 15 substrate with up to 1.2wt% carbon substrate prior to
hardfacing. To be used with Weldclad UNIVERSAL Flux
Nominal All Weld Composition, wt%.

C Mn Si Cr Mo Nb
0.04 1 0.6 4.5 0.8 1.2

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Tel: +44(0) 1252 517766

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WLDC 17 layer surfacing of hot strip mill process rolls including
wrapper rolls. To be used with Weldclad UNIVERSAL Flux
60
C Mn Si Cr Mo
55
0.3 1 0.6 5 3
50
Hardness, HRc.
Microstructure 45
35
30
25
20
400 425 450 475 500 525 550 575 600 625 650 675

Polarity
≤150 2.4 350 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 350 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 350 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 350 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 350 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 350 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Tel: +44(0) 1252 517766

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WLDC 18 layer surfacing of continuous caster rolls. To be used with
Weldclad UNIVERSAL Flux
50
C Mn Si Cr Ni Mo
45
0.08 1 0.65 13 4 0.4
40
Microstructure
Hardness, HRc.
35
Martensitic matrix
30
25
20
15
10
400 425 450 475 500 525 550 575 600 625 650

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

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An over-alloyed flux cored submerged-arc welding consumable with
WLDC 19M enhanced molybdenum levels designed to be used as a preparation

layer prior to cladding. To be used with Weldclad UNIVERSAL Flux

C Mn Si Cr Ni
0.08 0.75 0.65 17 0.8

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Doc. No. DS043 Doc. Name: WLDC 19M std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

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A series of flux cored submerged-arc welding
WLDC 59, 69, 75 consumable designed for build-up welding.

C Mn Si Cr Ni Mo
WLDC 59 0.07 1.3 0.5 - 1.2 0.5
WLDC 69 0.07 1 0.5 1.2 2.25 0.5
WLDC 75 0.1 1 0.5 1.2 0.3 1

Rm0.2 Rp El RA Charpy Impact

(MPa) (MPa) (%) (%) (Joules)
WLDC 59 420-520 590-620 ~30 ~70 ~100
WLDC 69 620-695 725-930 ~20 ~60 ~38
WLDC 75 610-775 820-945 ~13 ~60 ~20

Polarity
Mm mm °C Inches / min A V mm/min mm. mm (mm)
≤150 2.4 250 DCEP 160 400 28.5 150 35 40 10
>150 2*2.4 250 DCEP 117 550 28.5 150 35 60 10
>150 3.2 250 DCEP 110 500 28.5 150 35 60 10

20 38 17 19

Doc. No. DS044 Doc. Name: WLDC 59 69 75 std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

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A flux cored submerged-arc welding consumable
WLDC 700 producing a high quality 29Cr-9Ni deposit.

C Cr Ni Mo Fe
0.1max 29 9 0.5 Bal
Microstructure
Austenitic matrix

Polarity
≤150 2.4 250 DCEP 160 400 28.5 150 35 40 10
>150 3.2 250 DCEP 110 500 28.5 150 35 60 10

20 38 17 19

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A flux cored submerged-arc welding consumable
WLDC 800 designed for the cladding of continuous caster foot rolls.
A cost effective alternative to nickel based materials.
Available on a trial basis only
C Cr Ni Mo Fe
0.1 20 20 6 Bal
Microstructure

Polarity
≤150 2.4 250 DCEP 160 400 28.5 150 35 40 10
>150 3.2 250 DCEP 110 500 28.5 150 35 60 10

20 38 17 19

Doc. No.DS046 Doc. Name: WLDC 800 std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

www.corewire.com
A nickel based flux cored submerged-arc welding
WLDC 900 consumable designed for the cladding of continuous

caster foot rolls subject to corrosion and erosion.

Ni Cr Mo Nb
Bal 22 9 3.8
Microstructure
austenitic

Polarity
≤150 2.4 N/A DCEP 160 400 28.5 150 35 40 10
>150 3.2 N/A DCEP 110 500 28.5 150 35 60 10
During welding the temperature of the roll should not exceed ~150°C

20 38 17 19

Tel: +44(0) 1252 517766

www.corewire.com
WLDC 2000 layer surfacing of hot strip mill process rolls including table
C Mn Si Cr Ni Mo W V 55
0.25 1 0.6 11.75 1.5 2 0.8 0.5 50
Microstructure 45
35
30
25
20
400 425 450 475 500 525 550 575 600 625 650
Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Tel: +44(0) 1252 517766

www.corewire.com
WLDC 3N surfacing of continuous caster rolls. To be used with Weldclad
UNIVERSAL Flux
C N Mn Si Cr Ni Mo
55
0.06 0.06 1 0.6 12.2 2.5 0.8 50
45
Microstructure
40
Martensitic matrix
35
30
25
20
400 425 450 475 500 525 550 575 600 625 650

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10
AWS A5.17-89 EM13K
single and multi-pass welding using single or twin wire technique. Welding currents up to 1200A

20 38 17 19

Doc. No. DS049 Doc. Name: WLDC 3N std data sheet Issue: 1 Issue date: 1/6/2010 page 1 of 1
Tel: +44(0) 1252 517766

www.corewire.com
An over-alloyed flux cored submerged-arc welding consumable with
WLDC 19XCR enhanced molybdenum levels designed to be used as a preparation

layer prior to cladding. To be used with Weldclad UNIVERSAL Flux

C Mn Si Cr Ni Mo
0.08 0.75 0.65 17 0.8 1.5wt%

Polarity
≤150 2.4 250 DCEP 110 300 29 300 35 12 (stringer) 50%
>150 2.4 250 DCEP 130 350 29 300 35 12 (stringer) 50%
≤150 2.4 250 DCEP 160 400 29 150 35 40 (oscillated) 10
>150 2*2.4 250 DCEP 117 550 29 150 35 60 (oscillated) 10
>150 3.2 250 DCEP 75 375 30 300 35 12 (stringer) 50%

>150 3.2 250 DCEP 110 500 29 150 35 60 (oscillated) 10

20 38 17 19

Tel: +44(0) 1252 517766

www.corewire.com

Corwire Katalog Yice

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Material Data Sheet

Self-shielded, flux-cored welding consumables designed

Nominal Composition, wt%.

CS70 0.28 0.7 0.15 0.01 0.02 - 0.6

CS70Ni 0.1 0.8 0.2 0.01 0.02 1.75 0.6

CS70Ni offers improved impact properties compared to CS70

Typical Mechanical Properties.

Rm0.2 (MPa) Rp (MPa) El (%) Hv CVN

CS70 ~520 ~610 18 ~200

CS70Ni ~480 ~620 ~200 40J @ 0°C

Welding Parameters: for guidance only

Health and Safety

2.8 mm Ø 25kg coil

Tel: +44(0) 1252 517766

Nominal Composition, wt%. Hardness, Hv

MN21 0.8 14 0.3 3 1 220-250 450

MN33 0.4 14 0.7 14 - 240-270 450

General Description Applications

A rapidly work-hardening 14% manganese - 14%

Welding Parameters: for guidance only

Availability Health and Safety

2.8 mm Ø 25kg coil

Tel: +44(0) 1252 517766

Nominal Composition, wt%

0.04 5.5 0.5 0.01 0.01 21 9 0.5

Typical Mechanical Properties.

Rm0.2 (MPa) Rp (MPa) El (%) RA(%) Hv CVN

460 650 38 42 200-450 80J @ 20°C

Welding Parameters: for guidance only

Availability Health and Safety

Tel: +44(0) 1252 517766

Nominal Composition, wt%. Hardness, Hv (HRc)

CS300 0.25 2 0.1 1 0.15 1.7 29 (294) 32 (318) 34 (335)

CS400 0.35 2 0.15 1.5 0.2 1.7 32 (318) 37(363) 40 (396)

CS600 0.8 2 0.8 2.5 0.2 1.7 45 (447) 56 (612) 58 (653)

General Description Applications

A general purpose hard surfacing material with a good

1.6 200-350 28-30

Availability Health and Safety

2.8 mm Ø 25kg coil

Tel: +44(0) 1252 517766

Nominal Composition, wt%

Layer 1 310 325

Welding Parameters: for guidance only

Network Rail Certification (UK only)

Part Number Description PADS No.

BS11B12/4 BS11B, 1.2mm diameter – 4.0Kg Spool 046/023126

BS11B16/4 BS11B, 1.6mm diameter – 4.0Kg Spool 046/023127

BS11B12/13 BS11B, 1.2mm diameter – 13Kg Spool 046/035100

BS11B16/13 BS11B, 1.6mm diameter – 13Kg Spool 046/035101

Availability Health and Safety

Tel: +44(0) 1252 517766

Nominal Composition, wt% Hardness, HRc Application:

Microstructure CC187TiC-O is suitable for applications subject to

Earth moving equipment

Welding Parameters: for guidance only

1.6 200-350 28-30

Availability Health and Safety

Tel: +44(0) 1252 517766

Nominal Composition, wt% Hardness, HRc Application:

Earth moving equipment

It can be also be used as a cost effective

1.6 200-350 28-30