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PII: S0360-5442(18)31731-6
DOI: 10.1016/j.energy.2018.08.194
Please cite this article as: Fangtian Sun, Xu Chen, Lin Fu, Shigang Zhang, Configuration
Optimization of an Enhanced Ejector Heat Exchanger Based on an Ejector Refrigerator and a Plate
Heat Exchanger, Energy (2018), doi: 10.1016/j.energy.2018.08.194
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7 ABSTRACT:
8 Ejector heat exchanger has good performance in heat transfer, but its regulating
10 ejector heat exchanger (EHE) with a pressure booster is presented. According to the
11 difference in location of the pressure booster, the enhanced ejector heat exchangers
12 are divided into two types. One is EHE-MF with its pressure booster located in the
13 pipeline between outlet of ejector and refrigerant inlet of the condenser. The other is
14 EHE-SF with its pressure booster located in the pipeline between secondary fluid inlet
15 of ejector and refrigerant outlet of the evaporator. The two enhanced ejector heat
16 exchangers have been analyzed from the perspective of thermodynamics. The results
17 show that the location of pressure booster in the pipeline between outlet of ejector and
19 power and increasing product exergy efficiency. The EHE-MF has higher
21 perspective of thermodynamics.
23 performance; Industrial waste heat; District heating; Enhanced ejector heat exchanger
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25
Nomenclature
gen generator
26
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28 1. Introduction
29 In China, more than 50% of the total energy consumed by industry is directly
30 discharged into the ambient atmosphere in the form of waste heat [1]. Low-
31 temperature (30-60℃) industrial waste heat accounts for about 30% of total industrial
32 energy consumption [2]. Low temperature industrial waste heat used as a part of
33 heating sources would realize significant benefits of energy saving [3]. Therefore,
34 using the industrial waste heat for district heating is an effective solution to recover
35 low temperature industrial waste heat, and it has become a major topic of the focused
36 area.
37 The bottleneck of development for the conventional way of using the industrial
38 waste heat for district heating systems is the shorter economical heat transmission
39 distance of the primary heating network (PHN). Fangtian Sun et al. [4] pointed out
40 that low temperature return water of PHN contributes to transmitting heat through
41 PHN over long distance and recovering low temperature waste heat. Hao Fang et al.
42 [5] showed that lower temperature of return water of PHN is crucial for using the
43 industrial waste heat for district heating on a large scale. In a heating substation, for a
45 that of the secondary heating network (SHN) which depends on both the type and size
46 of the existing radiators on the side of the heat users. Therefore, determining how to
47 decrease the temperature of return water of PHN is a fundamental issue for current
50 decrease the temperature of return water of the PHN and developed an absorption heat
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51 exchanger (AHE) based on the absorption heat pump cycle [7]. The AHE can
52 decrease the temperature of return water of PHN to 25℃, and it has been applied in
53 several large-scale district heating systems based on waste heat recovery from power
54 plants in northern China [8]. Because of its complex structure and larger specific
55 volume of refrigerant (low-pressure steam), the AHE has a larger cubage, and it is
57 space. Fangtian Sun et al. [9] put forward an ejector heat exchanger (EHE) based on
58 an ejector refrigerator and a plate heat exchanger. The EHE could decrease the
59 temperature of the return water of the PHN to 35℃ which is 10 ℃ lower than that
60 of the SHN [10]. The heat transfer performance and regulating characteristics of the
61 EHE are greatly affected by the performance of the ejector refrigerator in the EHE.
62 Compared with the AHE, the EHE has a simpler structure and smaller cubage.
63 However, the EHE has lower heat transfer performance and poorer regulating
65 At present, the main shortcomings of the ejector refrigerator are lower coefficient
67 ejector, condensing pressure and evaporating pressure are three main factors which
68 have a great influence on the performance of the ejector refrigerator [13]. The design
70 increase in the primary nozzle diameter could result in double improvement of the
71 overall ejector efficiency [15]. The operating parameters also have significant impacts
72 on the entrainment ratio of the ejectors [16], and the change of condensing pressure
77 All above factors considered, two system configurations of the enhanced ejector
78 heat exchanger are presented to improve the regulating characteristics and the heat
79 transfer performance.
80 2. System description
81 Compared with the ejector heat exchanger, the enhanced ejector heat exchanger
82 has more than one pressure booster. In the first enhanced ejector heat exchanger, the
84 evaporator and the secondary fluid inlet of ejector to increase inlet pressure of
85 secondary fluid, and it is named as EHE-SF. In the second enhanced ejector heat
86 exchanger, the pressure booster is installed in the pipeline between the mixed fluid
5'
Ejector
Pressure booster
pump
Plate heat
exchanger
Throttling valve
1 6
Condenser
93 The EHE-SF consists of a plate heat exchanger and an ejector refrigerator which
96 In the EHE-SF, the supply water of PHN is served as a driving heat source, a
97 heating source, and a low temperature heat source, and it enters into the generator, the
98 plate heat exchanger, and the evaporator in turn. Thus thermal energy in the supply
99 water of PHN is utilized by cascade utilization principle of energy. The return water
100 of SHN is firstly divided into two parts at the inlet of the EHE-SF. One part enters
101 into the plate heat exchanger where it is heated by circulating water in PHN. The
102 other part enters into the condenser where it is heated by gaseous refrigerant. Finally,
103 the two parts of heated circulating water in SHN are converged at the outlet of the
104 EHE-SF.
105 In the EHE-SF, the liquid refrigerant is divided into two parts at the refrigerant
106 outlet of the condenser. One part enters into the evaporator by going through the
107 throttling valve, and it is heated into gaseous refrigerant whose pressure is increased
108 by using the pressure booster. The other part enters into the generator where it is
109 heated to be a high level pressure gaseous refrigerant. The high pressure gaseous
110 refrigerant serving as the primary fluid enters into the ejector to entrain the secondary
111 fluid. In the ejector, the primary fluid and the secondary fluid exchange momentum,
112 kinetic energy, and internal energy, and then they become one stream with almost a
113 uniform pressure and speed. The mixed refrigerant from the ejector enters into the
114 condenser and is cooled to be liquid refrigerant. When the pressure of the secondary
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115 fluid is increased, the entrainment ratio of the ejector becomes larger, and the heat
Ejector
pump
Plate heat
exchanger
6
Throttling valve
Pressure booster
1
Condenser 6'
121 System composition of the EHE-MF is the same as that of the EHE-SF. The
122 difference between the EHE-MF and EHE-SF is the location and capacity of the
123 pressure booster. The operating principles of PHN and SHN in the EHE-MF are the
124 same as that in the EHE-SF. However, due to differences in location and capacity of
125 the pressure boosters, the thermodynamic performances are different between the
128 EHEs with high-capacity are currently installed in the heating substations of a
129 large scale district heating system, and they are close to residential buildings. Hence,
130 refrigerants with flammability or toxicity are prohibited to be applied in the ejector
132 Comparing with the current ejector refrigerator, the ejector refrigerator in the EHE
133 has higher operating temperature and wider range of operating temperature. R134a,
134 R717, R290 and R152a are not suitable to the ejector refrigerator with high operating
135 temperature [18]. Compared with R245fa and R600a, R141b results in higher
137 heat source [19]. The operating temperature zone of the ejector refrigerator in the
138 EHE is covered within the high efficient operating temperature zone of R141b [20].
139 Besides, the one dimension model of the ejector with R141b is more reliable [21].
140 All above factors considered, in this paper, R141b is selected to be refrigerant of
145 conditions. Over the past 20 years, one dimension model has been improved, and it
146 has been widely used to predict performance of single phase ejector [23]. Thus, one
147 dimension model is adopted for the ejectors in the EHE-SF and the EHE-MF.
154 (5) Design temperature of supply water and return water are 130 ℃ and 35 ℃
156 (6) Mass flow rates of circulating water in PHN and SHN are 2.503 kg/s and
158 (7) Meteorological parameters of heating in Beijing, China are adopted, and they
160 The P-h diagrams of the ejector refrigerators in the EHE-SF and EHE-MF are
162
108 108
R141b R141b
107 107
P(Pa)
P(Pa)
106 2 3 106 2 3
1 6 1 6'
6
105 5' 105
4 5 4 5
104 104
1013 1013
0.25 0.75 1.25 1.75 2.25 2.75 3.25 3.75 4.25 0.25 0.75 1.25 1.75 2.25 2.75 3.25 3.75 4.25
h(×105 J/kg) h(×105 J/kg)
163
164 (a) EHE-SF (b) EHE-MF
165 Fig.3. P-h diagrams of the ejector refrigerators in the EHE-SF and the EHE-MF
167 regulating characteristics of the ejectors in the EHE-SF and the EHE-MF. But it
169 The main design parameters of the EHE are listed in Table 1.
170 Table 1
172 The main parameters of the ejector in the EHE are listed in Table 2.
173 Table 2
175 The meteorological parameters of heating in Beijing, China are attached in the
176 Appendix A. The temperatures of the supply water and the return water of PHN or
177 SHN decrease as the outdoor air temperature rises, and they are affected by the
179 For a specific outdoor air temperature, the temperature of the supply water and the
t w 2,out (to ) tiat 0.5t w 2,out t w 2,in 2tiat Rehe 0.5t w 2,out t w 2,in Rehe
1 1 0.3
181
182 (1)
t w 2,in to tiat 0.5t w 2,out t w 2,in 2tiat Rehe 0.5t w 2,out t w 2,in Rehe
1 1 0.3
183
184 (2)
185 Rehe is the ratio of the actual heating load to the designed heating load.
186 Energy conservation equations of the generator in the EHE are given as follows:
187
Qehe, gen to mw1 hw1,in to hw1, gen,out to
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188 (3)
190 (4)
192 (5)
t m, gen
tw1,in t g - t w1, gen,out t g
193 lnt w1,in t g / t w1, gen,out t g
194 (6)
195 Energy conservation equations of the plate heat exchanger in the EHE are given as
196 follows:
197
mw 2, wex hw 2, wex ,out to hw 2,in to mw1 hw1, gen ,out to hw1, wex ,out to
198 (7)
199
Qehe, wex to mw1 hw1, gen ,out to hw1, wex ,out to
200 (8)
202 (9)
t m,wex
tw1, gen ,out t w 2,wex ,out - t w1,wex ,out t w 2,in
203 lnt w1, gen ,out t w 2,wex ,out / t w1,wex ,out t w 2,in
204 (10)
205 Energy conservation equations of the evaporator in the EHE are given as follows:
207 (11)
209 (12)
211 (13)
t m,eva
t w1, wex ,out te - t w1,out te
212 lnt w1, wex ,out t e / t w1,out t e
213 (14)
214 Energy conservation equations of the condenser in the EHE are given as follows:
216 (15)
218 (16)
220 (17)
t m,con
t t
c w 2 ,con ,out - t t
c w 2 ,in
222 (18)
223 The energy conservation equation of the refrigerant pump in the EHE is given as
224 follows:
226 (19)
227 The power formula of the refrigerant pump in the EHE is described as follows:
228
N rp to mr , gen pgen to pcon to / con,outrp
229 (20)
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230 The power formula of the pressure booster in the EHE is described as follows:
232 (21)
233 The entrainment ratio of the ejector in the EHE is defined as follows:
mr ,eva
mr , gen
234
235 (22)
236 The mass conservation equation for the ejector in the EHE is given as follows:
238 (23)
2 pn hr , gen ,out hr , ms ,in 2hr ,con ,in heje, ms ,out / dif mix
2hr ,con ,in heje, ms ,out / dif mix 2hr ,eva ,out hr , noz ,out
239
240 (24)
241 Jianyong Chen et al [19], Giorgio Besagni et al [26], Payam Haghparast et al [27]
242 and Hailun Zhang et al [28] present semi-empirical formulas of efficiencies of the
243 nozzle, mixing chamber, and the diffuser. There are larger differences in values of
245 same case of ejector. It indicates that an ejector operating at different conditions and
246 ejectors with different geometries result in different values of ejector component
248 using R141b as the working fluid under different operating conditions. For the
249 specific ejector using R141b as the working fluid, variations of component
250 efficiencies are very small under different operating conditions, and their impacts on
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251 the heat transfer performance of the EHE are almost neglected. The R141b adopted in
252 the ejector refrigerator of the EHE and distributions of different component
253 efficiencies considered, efficiencies of the nozzle, mixing chamber and the diffuser
255 The energy conservation equation for the ejector in the EHE is given as follows:
257 (25)
258 In the EHE, the mass conservation equation of circulating water in the SHN is
261 (26)
262 In the EHE, the energy conservation equation of the circulating water in the SHN
mehe ,w 2 hw 2,out mehe ,w 2,con hw 2,con ,out mehe ,w 2,wex hw 2,wex ,out
264
265 (27)
266 The energy conservation equations of the EHE are given as follows:
268 (28)
270 (29)
mehe, w1 hw1,in to hw1,out to N r to N pb to mehe, w 2 hw 2,out hw 2,in
271
272 (30)
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Qehe,con to Qehe, wex to mehe, w 2 hw 2,out to hw 2,in to
273 (31)
275
e h h0 T0 s s0
276 (32)
n n
min, j mout , j 0
j 1 j 1
278
279 (33)
n
T0 n n n n
j 1
Qcv , j 1 p , j in , j in , j out , j out , j I j
T j 1
E
j 1
m e
j 1
m e
j 1
281
282 (34)
Eqns.1-2:
Output:t_w2_out, t_w2_in, Q_ehe0
Guess:t_w1
Guess:t_w1_gen_out
Eqns:3,5,6
Output:t_g, Q_ehe_gen0
Eqns:7-10
Output:t_w1_wex_out, t_w2_wex_out, Q_ehe_wex
Eqns:30-31
Output:t_w2_con_out
Guess:t_w1_out
Eqns:11,13,14
Output:t_e, Q_ehe_eva0
Eqns:15,17,18
Output:t_c, Q_ehe_con, m_r_con
No
Eqns:22-29 Abs(Q_ehe_eva-
Output:u, m_r_eva, Q_ehe_eva Q_ehe_eva0)<ε
Yes
No Abs(Q_ehe_gen- Eqns:22-29
Q_ehe_gen0)<ε Output:u, m_r_gen, Q_ehe_gen
No
Yes
Abs(Q_ehe- Eqns:20,21,33
Q_ehe0)<ε Output:Q_ehe, t_w1_out
Yes
Output:t_w1_in, t_w1_out, t_w2_in, t_w2_out, Q_ehe, u, N_pb, N_r
284
285 Fig.4. Calculation flow diagrams of the enhanced ejector heat exchanger
287 To better illustrate thermodynamic performance of the EHE-SF and the EHE-MF,
289 Heat transfer effectiveness (HEE) is defined as the ratio of the actual heat transfer
290 rate to the maximum possible heat transfer rate under the given inlet conditions:
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hw1,in hw1,out
HEE
291 hw1,in hw 2,in
292 (35)
293 Exergy distribution ratio (EDR) is defined as the ratio of the input exergy of the
294 WWHE to the input exergy of the EHE, and it is calculated as follows:
Exi ,WWHE
295 EDR
Exi ,EHE
296 (36)
297 The input exergy of the WWHE is the exergy difference between the inlet and
298 outlet of the circulating water in PHN. The input exergy of the EHE is the exergy
299 difference between the supply water and return water of PHN.
300 The product exergy efficiency (PEE) is defined as the ratio of the product exergy
Ex pro
302 PEE
Exinp
303 (37)
304 The product exergy is defined as the exergy difference between the supply water
305 and the return water of SHN. The input exergy is the sum of the exergy difference
306 between the supply water and the return water of PHN, the electricity exergy of the
307 refrigerant circulating pump, and the electricity exergy of the pressure booster.
309 Configuration optimization of the EHE should be analyzed from the perspective
310 of a heating season. The regulating curves of PHN and SHN are shown in Fig.5.
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140
312 Fig.5. Regulating curves of PHN and SHN during a heating season
313 Fig.5 indicates that the temperatures of both supply water and return water of
314 PHN and SHN decrease as the outdoor air temperature rises. The temperature of the
315 return water of PHN is always lower than that of SHN. Thus, the EHE is significantly
317 The variation curve of heat transfer effectiveness of the EHE is shown in Fig.6.
Heat transfer effectiveness(W/W)
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0.0
-10 -8 -6 -4 -2 0 2 4 6
318 Outdoor air temperature(℃)
320 Fig.6 indicates that heat transfer effectiveness of the EHE increases as the outdoor
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321 air temperature rises. Besides, the heat transfer effectiveness of the EHE is higher
322 than 1 which is upper limit of heat transfer effectiveness of the conventional heat
323 exchanger. It is impossible for any conventional heat exchanger to achieve this. This
324 is the result of the fact that more available energy in the supply water of the PHN is
325 utilized by using the ejector refrigerator in the EHE. The EHE can decrease
326 irreversible loss in the process of heat transfer, and its heat transfer performance is
327 improved.
328 In order to regulate the temperatures of PHN and SHN, the pressure boosters in
329 the EHE-SF and the EHE-MF start to work. The relationships between pressure
1.4
Pressure boosted(×105 Pa)
1.2 EHE-SF
EHE-MF
1.0
0.8
0.6
0.4
0.2
0.0
-9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5
332 Fig.7. Relationships between pressure boosted and outdoor air temperature
333 The Fig.7 shows that the pressure boosted increases as the outdoor air temperature
334 rises, and the pressure boosted of the EHE-SF is larger than that of the EHE-MF.
335 Higher outdoor air temperature results in larger pressure difference between the
336 pressure boosted in the EHE-SF and that in the EHE-MF. With the rising of outdoor
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337 air temperature, the temperature of supply water and return water of PHN and SHN
338 all decrease. Compared with temperature of supply water of SHN, the temperature
339 drop rate of supply water of PHN is much higher. When outdoor air temperature
340 reaches -4 ℃, a new critical mode of the designed ejector is built for the ejector in
341 the EHE-SF and EHE-MF. This phenomenon has been found by analyzing
342 experimental data [32]. When outdoor air temperature ranges from -6 ℃ to -4 ℃,
343 the rate of pressure rise is much higher due to far away from the original efficient
344 operation zone. When outdoor air temperature ranges from -4 ℃ to 1 ℃, the rate of
345 pressure rise is much lower due to close to the new efficient operation zone.
346 Therefore, there are points of inflection in the boosted pressure for the EHE-SF and
348 The variation curves of power of the pressure booster in the EHE-SF and the
3.0
Power of pressure booster(×10 W)
EHE-SF
4
2.5
EHE-MF
2.0
1.5
1.0
0.5
0.0
-9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5
Outdoor air temperature(℃)
350
352 The Fig. 8 shows that the power of pressure booster increases as the outdoor air
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353 temperature rises. When the outdoor air temperature is higher than -7.3 ℃, the power
354 of the pressure booster of the EHE-SF is larger than that of the EHE-MF. When the
355 outdoor air temperature is higher than -4 ℃, the power difference between the
356 pressure booster in the EHE-SF and that in the EHE-MF becomes much larger. This
357 indicates that the EHE has poorer regulating characteristics when operating
358 temperature is far away from the designed operating temperature. At this time, the
359 pressure booster starts to work to improve regulating characteristics of the EHE. The
360 power of pressure booster only accounts for 0.6% and 2.5% of heat transfer rate for
362 Exergy distribution ratios of the EHE-SF and the EHE-MF are showed in Fig.9.
1.0
Exergy distribution ratio(W/W)
0.9
EHE-SF
0.8
EHE-MF
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
-9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5
Outdoor air temperature(℃)
363
364 Fig.9. Variation curves of exergy distribution ratio
365 It can be seen from Fig.9 that exergy distribution ratios of the EHE-SF and the
366 EHE-MF firstly increase and then decrease as the outdoor air temperature rises. The
367 exergy distribution ratio of the EHE-SF is lower than that of the EHE-MF when the
368 outdoor air temperature is higher than -8 ℃. Due to more power input of the pressure
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369 booster, available energy in the supply water of PHN can be utilized more in the
370 generator, and thermodynamic performance of ejector becomes higher in the EHE-SF.
371 Thus the exergy distribution ratio of the EHE-SF becomes lower.
372 More power input would affect its product exergy efficiency. The relationships
373 between product exergy efficiency and outdoor air temperature are showed in Fig.10.
1.0
Product exergy efficiency(W/W)
EHE-SF
0.9 EHE-MF
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
-9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5
376 The Fig.10 shows that product exergy efficiency of the EHE-SF is almost the
377 same as that of the EHE-MF when the outdoor air temperature is lower than 0 ℃.
378 When the outdoor air temperature is higher than 0 ℃, the difference of product
379 exergy efficiency between the EHE-MF and the EHE-SF becomes larger.
380 All above factors considered, the EHE-MF has higher thermodynamic
381 performance than that of the EHE-SF. Therefore, it is better for the pressure booster to
382 be installed in the pipeline between outlet of the ejector and refrigerant inlet of the
384 5. Conclusions
385 The two enhanced ejector heat exchangers have been analyzed from the
387 (1)The pressure booster helps to improving heat transfer performance and
388 regulating characteristics of the ejector heat exchanger and obtaining lower
390 (2)Power consumption of the pressure booster in the EHE-MF is much lower
393 EHE-SF for the same regulating temperature. From the perspective of
394 thermodynamics, the configuration of the EHE-MF is better than that of the EHE-SF.
395 (4)The EHE-MF can obtain lower temperature of return water of PHN which
396 contributes to greatly increasing economical heat transmission distance of PHN and
397 efficiently recovering low temperature waste heat for the district heating systems
399 (5)The EHE-MF would be promising application in the district heating systems
400 based on the industrial waste heat with longer heat transmission distance of PHN.
401
402 Acknowledgements
403 The authors wish to acknowledge the supports provided by the Natural Science
404 and Technology Support Plan of the People’s Republic of China (No.
406 Committee (No.Z18030), the Beijing Key Laboratory of Heating, Gas Supply,
407 Ventilating and Air Conditioning Engineering, and the Beijing Engineering Research
409
411
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497 R134a ejector refrigeration system under overall modes. Appl Therm Eng 2018;
498 137:784-791.
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Highlights
> Heat transfer effectiveness of EHE-MF is much higher than 1. > Pressure booster
can improve regulation performance of the ejector heat exchanger. > Product exergy
efficiency of EHE-MF is higher than that of EHE-SF. > Power consumption of the
pressure booster in EHE-MF is lower than that in EHE-SF. > Configuration of EHE-
MF is better than that of EHE-SF due to higher performance.