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glide®
Maintenance-free, self-lubricating bearings
Engineering Services
properties
Material
1 Material properties page 4
structure
Material
2 Material structure page 5
Materials
3 Materials page 6
materials
Mating
4 Mating materials page 9
5 Fits
Fits
page 10
Design
6 Design page 11
Installation
7 Installation page 12
Recommended
specifications dimensions
page 17
3
Introduction
Contemporary designs represent an enormous challenge involving sustained high static and dynamic loads,
for modern-day bearing materials. Zero maintenance is relatively low sliding speeds and rotary, angular, axial or
properties
Material
often expected under severe to extreme conditions as linear motion. They are also suitable for applications
well as under maximum loads. where conventional lubrication is not possible or
The constant pressure on costs also calls for increasing permissible, or where other properties are required such
uptime of machinery and equipment and uncompro- as durability and resistance to operational and
mising standards of operational reliability. environmental influences or special conditions (e.g.
deva.glide ® materials are suitable for applications impact load, abrasive stress, etc).
1 Material properties
deva.glide®
• allows maintenance-free operation due to the solid • does not absorb water and guarantees maximum
lubricant content of the sliding material. dimensional accuracy.
• can accomodate high static and dynamic loads. • is electrically conductive. No electrostatic charging
• has a consistently low coefficient of friction without stick- effects occur.
slip effects. • tolerates a high level of misalignment.
• is resistant to dirt, corrosion, impact stress and edge • can also be used in applications involving additional,
loading. conventional lubrication.
• is provided with a vibration absorbing base material.
• can be used over a large temperature range.
• can be used in salt water.
4
deva.glide®
maintenance-free
2 Material structure
deva.glide ® materials consist of highly wear-resistant with good dirt particle embedding properties into the
copper cast alloys showing sliding surfaces with evenly lubricant plugs.
provided solid lubricant plugs according to the so-called Under dry running conditions, deva.glide® is supplied
“macro distribution“ principle. These plugs are arranged with a 10 - 15 µm thick running-in film which enables the
according to the movement requirements. The high density solid lubricant to be transferred to the mating material at
of the bronze guarantees high stability under load coupled the first contact between the sliding partners.
structure
Material
Sliding surface with
running-in film
Solid lubricant plugs
Base material (bronze)
The deva.glide® material system relies on solid lubricants the high-purity natural graphite used in the system is not
with optimal film-forming properties, adhesive power, chemically pretreated and prevents any electrolytic and
surface affinity and corrosion resistance. deva.glide® uses chemical activity originating in the materials due to its
two standard solid lubricants. There are also additional inert property.
variations available for special applications. In particular,
dg 12 dg 16
Base Base
graphite + additives PTFE + additives
5
3 Materials
Symbol ρ δy δT
2.1061.01 CuSn12Pb not yet standardized C u 84 - 87 C u 85 - 88 8,7 140 260 10 112.000 80 Material for high
Sn 11 - 13 Sn 10 - 12 loads and/or
Pb 1 - 2 Pb 1 - 1,5 corrosion stress
permissible Ni 0,8 - 1,5 attack
02 1705 max. portions
2.1061.03 CuSn12Pb not yet standardized Ni 2,0 8,7 150 280 5 112.000 90 international
Sb 0,2 only partially
2.1061.04 CuSn12Pb B 505 C925 00 P 0,2 8,7 140 280 7 112.000 85 standardized
2.0975.01 CuAl10Ni B 584 C955 00 C u min. 75 Cu min. 78 7,6 270 600 12 122.000 140 Material for
Al 8,5 - 11,0 Al 10 - 11,5 extreme loads
2.0975.02 CuAl10Ni B 30 C955 00 Ni 4,0 - 6,5 Ni 3 - 5,5 7,6 300 600 14 122.000 150 and/or high
Fe 3,5 - 5,5 Fe 3 - 5 corrosive
03 1714 permissible environments
2.0975.03 CuAl10Ni B 271 C955 00 max. portions Mn max. 3,5 7,6 300 700 13 122.000 160
Mn 3,3 international
2.0975.04 CuAl10Ni B 505 C955 00 7,6 300 700 13 122.000 160 standardized
2.0598.01 CuZn25Al5 B584 C863 00 C u 60 - 67 C u 60 - 66 8,2 450 750 8 115.000 180 Material for
Al 3 - 7 Al 5 - 7,5 highest loads
Fe 1,5 - 4 Fe 2 - 4 without
2.0598.02 CuZn25Al5 B 30 C863 00 M n 2,5 - 5 M n 2,5 - 5 8,2 480 750 8 115.000 180 corrosive attack,
04 1709 Zn rest Zn 22 - 28 international
2.0598.03 CuZn25Al5 B 271 C863 00 permissible Ni max. 1 8,2 480 750 5 115.000 190 partially
max. portions standardized to
Ni max. 3 a large extend
Material with
2.1052.01 CuSn12 not yet standardized C u 84 - 88 C u 85 - 88 8,6 140 260 12 110.000 80 good wear resis-
Sn 11 - 13 Sn 10 - 12
Pb 1 Pb 1 - 1,5 tance, corrosion
Ni 2,0 Ni 0,8 - 1,5 and sea water
05 1705 Sb 0,2 resistant
2.1052.03 CuSn12 not yet standardized P 0,2 8,6 150 280 8 110.000 90
international
partially
2.1052.04 CuSn12 not yet standardized 8,7 140 280 8 110.000 95 standardized
1)
delivery form: .01 = sand casting, .02 = gravity casting, .03 = centrifugal casting, .04 = continuous casting
Table 3.1.1 – Composition and physical properties of deva.glide ®
deva.glide® Bearing properties
dg Max. Max. Max. Temperature Friction Friction Min. Shaft
permissible sliding –U-
p range coefficient 2)
coefficient 2)
shaft surface
load 1) speed value hardn. finish
dry dry max. min. dry in water optimal
– –
Symbol p stat/max
Umax pU max Tmax Tmin f f Ra
02 110 0.4 1.0 250 -100 0.10 – 0.12 0.08 – 0.12 180 0.2 – 0.8
03 150 0.4 1.5 250 -100 0.10 – 0.13 0.08 – 0.12 300 0.2 – 0.8
not
04 150 0.4 1.5 250 -100 0.12 – 0.15 recommended 300 0.2 – 0.8
05 110 0.4 1.0 250 -100 0.10 – 0.12 0.08 – 0.12 180 0.2 – 0.8
1) 2)
Under optimum operating conditions. The stated sliding friction coefficients are not guaranteed properties. They have been determined on our test rigs using field-proven parameters
that do not necessarily reflect the actual application of our products and their service environment. We offer customer-specific friction and
wear tests on request.
6
deva.glide®
maintenance-free
Materials
Sulphuric acid 5 20 ¸ ® ® c ®
Phosphoric acid 5 20 ¸ ® ® c ®
Weak acids
Ethanoic acid 5 20 c ® ® c ®
Formic acid 5 20 c ® ® c ®
Boric acid 5 20 c ® ® c ®
Citric acid 5 20 c ® ® c ®
Bases
Ammonia 10 20 c c c c c
Sodium hydroxide 5 20 ¸ ® ® ¸ ®
Potassium hydroxide 5 20 ¸ ® ® ¸ ®
Solvents
Acetone 20 ¸ ® ® ¸ ®
Carbon tetrachloride 20 ¸ ® ® ¸ ®
Ethyl alcohol 20 ¸ ® ® ¸ ®
Ethyl acetate 20 ¸ ® ® ¸ ®
Ethyl chloride 20 ¸ ® ® ¸ ®
Glycerine 20 ¸ ® ® ¸ ®
Salts
Ammonium nitrate c c c c c
Calcium chloride ® ® ® ® ®
Magnesium chlorid ® ® ® ® ¸
Magnesium sulphate ® ® ® ® ¸
Sodium chloride ® ® ® ® ®
Sodium nitrate ® ® ® ® ®
Zinc chloride c c ® c c
Zinc sulphate ¸ ® ® ¸ ®
Gases
Ammonia gas ¸ ¸ ¸ ¸ ¸
Chlorine gas c c c c c
Carbon dioxide ® ® ® ¸ ®
Fluorine c c c c c
Sulphur dioxide ¸ ® ® c ®
Hydrogen sulphide ¸ ¸ ¸ ¸ ¸
Nitrogen ¸ ® ® c ®
Hydrogen ¸ ® ® c ®
Lubricants and fuel
Paraffin 20 ® ® ® ® ®
Petroleum 20 ® ® ® ® ®
Fuel oil 20 ® ® ® ® ®
Diesel fuel 20 ® ® ® ® ®
Mineral oil 70 ® ® ® ® ®
HFA - ISO46 oil-water emulsion 70 ® ® ® ® ®
HFC - Water/ethylene 70 ® ® ® ® ®
HFD Phosphate ester 70 ® ® ® ® ®
Miscellaneous
Water 20 ® ® ® ¸ ®
Sea water 20 ¸ ® ® c ®
Resin ® ® ® ¸ ®
Hydrocarbons ® ® ® ¸ ®
Table 3.2.1 – Chemical properties of deva.glide®
7
3.3 pU diagramm
Materials
Figure 3.3.1 – load (p), speed (U) and specific wear (∆Sh) diagram for deva.glide®
8
deva.glide®
maintenance-free
4 Mating materials
materials
AISI B.S. 9 70 AFNOR
Mating
hard-chromium-plated or nickel-
1.0543 St 60-2 Grade 65 55C A60-2
plated) are thinkable.
The required corrosion protection of 1.0503 C45 1045 080M46 CC45
the mating material is determined by 1.7225 42CrMo4 4140 708M40 42CD4
actual operating conditions. The
adjacent table provides an overview
of some of the possible mating Mating materials for corrosive environments 1)
materials. Material DIN
Comparable standards
number designation
USA GB F
AISI B.S. 9 70 AFNOR
1.4122 X 35CrMo17
1.4460 X 8CrNiMo275329
9
5 Fits
Description Tolerance
Housing bore H7
Outer diameter of bearing r6 / s6
under normal operating conditions (t ≈ 80° C)
Bearing bore prior to installation into housing E8
Bearing bore after installation into housing (approx. within)
The press-fit leads to a contraction of the bearing bore H10
from E8 to approx. H10
Tolerance of bearing length average
Surface finish standard of housing bore (ISO:N8) Ra to 3.2 µm
Sureface finish standard of shaft, ground Ra 0.2 to 0.8 µm
Tolerance of shaft: c8 / d8
under normal operating conditions (t < 80° C)
Table 5.1 – Reliable fits and tolerances for deva.glide ®
Fits
deva.glide® bearings are installed into the housing Depending on the application, customised fits and
with interference or supercooling. The housing bore tolerances are possible. Please contact our technical
should have a H7 tolerance with an average roughness department.
of R a = 3.2 µm. To facilitate bearing installation, the
housing bore should be provided with a lead in
chamfer of 1 mm x 15° to 20°.
10
deva.glide®
maintenance-free
6 Design
In order to ensure proper operation of the sliding bearing flanged bearing is likely to be the most economic
and to prevent the counter surface from damaging the solution for small dimensions. With larger diameters, on
sliding surface, the mating surface should be free of flats the other hand, the combined use of a deva.glide®
and grooves and should always extend beyond the bearing with an additional deva.glide® thrust washer can
bearing surface. provide an economic alternative.
deva.glide ® bearings can tolerate misalignment to a
certain extent. Nevertheless the shaft and housing should
be correctly aligned for optimum running conditions. In
cases of lateral thrust due to axial forces, the deva.glide®
Fig. 6.1.1 – deva.glide ® plain bearing Fig. 6.1.2 – deva.glide® flanged bearing Fig. 6.1.3 – deva.glide® half-shells
Design
Fig. 6.1.4 – deva.glide® thrust washer Fig. 6.1.5 – deva.glide® axial and radial Fig. 6.1.6 – deva.glide® sliding plate
bearing segments
Fig. 6.1.7 – deva.glide ® spherical bearing, Fig. 6.1.8 – deva.glide® spherical bearing,
floating fixed
11
7 Installation
Housing
Figure 7.1 – Press-fitting of deva.glide ® radial bearings Figure 7.2 – Supercooling installation
Installation
Countersunk screws Mechanical location Thrust washers should be fixed on the Locking pins
outer diameter e.g. in a recess of the
housing. The inner diameter of the thrust
washer must exceed the shaft diameter
in order to avoid wear and chip removal.
Thrust washers can also be fixed with
locking pins if there is no suitable recess
in the housing.
Note:
- The locking pins should be recessed
below the bearing surface with sufficient Screw
Figure 7.3 – Fastening of deva.glide ® sliding strips allowance for wear.
- Screws should be countersunk below the
Sealing bearing surface also observing sufficient
The structure of the deva.glide ® bearings enables dirt particles allowance for wear.
to become embedded in the relatively soft solid lubricant plug - Ensure that the inside diameter of the
thus reducing damage to the bearing and shaft. This embedding washer does not touch the shaft after
process allows the bearing to be used without performance assembly.
restrictions. However, if the ingress of highly abrasive partlicles
cannot be avoided it is advisable to seal the bearing area.
12
deva.glide®
maintenance-free
8 Recommended dimensions
Fig. 8.1, page 14 Fig. 8.2, page 14 Fig. 8.3, page 14 Fig. 8.4 and Fig. 8.5, page 15
D1 D2 B 1
D1 D2 D3 SF B1 D5 D6 ST D1
DK D2 B1 BF
1.0 x d 0.75 x d 1.25 x d Floating Fixed
min. min. max. bearing bearing
50 60 50 35 65 50 60 80 5.0 80 5.0
55 65 55 40 70 55 65 85 5.0 85 5.0
60 75 60 45 75 60 75 90 7.5 90 7.5
65 80 65 45 80 65 85 95 7.5 95 7.5
70 85 70 50 85 70 85 100 7.5 100 7.5
75 90 75 55 90 75 90 105 7.5 105 7.5
80 95 80 60 100 80 95 110 7.5 110 7.5
85 100 85 60 105 85 100 115 7.5 115 7.5
90 105 90 65 115 90 105 120 7.5 120 7.5
95 115 95 70 120 95 115 125 10.0 125 10.0
100 120 100 75 125 100 120 140 10.0 140 10.0 100 130 150 70 55
110 130 110 80 140 110 130 150 10.0 150 10.0 100 110 140 160 70 55
120 140 120 90 150 120 140 160 10.0 160 10.0 110 120 160 180 85 70
140 160 140 100 175 140 160 180 10.0 180 10.0 120 140 180 210 90 70
150 170 150 110 185 150 170 190 10.0 190 10.0
140 160 200 230 105 80
180 205 180 135 225 180 205 230 12.5 185 230 12.5 160 180 225 260 105 80
200 225 200 150 250 200 225 250 12.5 205 250 12.5 180 200 250 290 130 100
200 220 275 320 135 100
225 250 225 170 280 225 250 275 12.5 230 275 12.5
220 240 300 340 140 100
250 278 250 190 315 250 278 300 14.0 255 300 14.0
240 260 325 370 150 110
280 310 280 210 350 280 310 340 15.0 285 340 15.0 260 280 350 400 155 120
300 332 300 225 375 300 332 360 16.0 305 360 16.0 280 300 375 430 165 120
On request.
550 605 550 415 690 550 605 650 25.0 560 650 25.0
dimensions
13
Plain bearing, radial – shape code 2KB155
Standard version
Ø D1 ≤ 500 mm
Note:
In the standard version Ø D 1 > 500 mm
and special versions, solid lubricant
pugs are introduced into blind holes if
required.
Standard version
Ø D5 > 150 mm
Special version
Ø D5 ≤ 150 mm
14
deva.glide®
maintenance-free
Floating bearing
Fixed bearing
15
deva.glide®
maintenance-free
Order designation (example): 2KB155 01. 12. 22 (61) D1=200; D2=225; B1=200
Shape code 1)
(see figure 8.1 to 8.6, page 14 and 15)
Base material
01 to 05 (see table 3.1.1 and 3.1.2, page 6)
Solid lubricant plugs
12 = base graphite
16 = base PTFE
Running-in film
22 = base graphite
26 = base PTFE
Adhesive bonding agent
61 = -100 °C to +100 °C
62 = -100 °C to +250 °C
Dimensions1)
(see table 8.1, page13)
1)
Further sizes and forms available on request.
specifications
Order
16
9
10 Data relevant to the design of DEVA® bearings
Description of application:
Spherical bearing
Plain bearing Flanged bearing Thrust washer Floating bearing Fixed bearing Sliding plate
Loading Item 1 Item 2 Item 3 Fits and tolerances Item 1 Item 2 Item 3
Static Shaft
Dynamic Bearing holder
Alternating
Environm. conditions Item 1 Item 2 Item 3
Impact
Temperature at bearing °C °C °C
Radial load in kN
Contact medium
Axial load in kN
Surface pressure
Other influences
Radial in MPa
Axial in MPa
Lifetime Item 1 Item 2 Item 3
Mating material Item 1 Item 2 Item 3
Desired operating time h h h
Material No./type
Permissible wear mm mm mm
Hardness in HB/HRC
Roughness Ra in µm Company address / contact
Medium
Lubricant
Assembly lubrication
Hydrodyn. lubrication
Dynamic viscosity
Notes
deva.glide®
maintenance-free
The present technical documentation has been prepared with care and all the information verified for its correctness. No liability,
however, can be accepted for any incorrect or incomplete information. The data given in the documentation are intended as an
aid for assessing the suitability of the material. They are derived from our own research as well as generally accessible publications.
The sliding friction and wear values stated by us or appearing in catalogues and other technical documentation do not constitute
a guarantee of the specified properties. They have been determined in our test facilities under conditions that do not necessarily
reflect the actual application of our products and their service environment or permit comprehensive simulation in relation to them.
We provide guarantees only after written agreement of the test procedures and parameters and of all the relevant characteristics
which the product is required to have.
All transactions conducted by DEVA® are subject, in principle, to our terms of sale and delivery as indicated in our offers, product
brochures and price lists. Copies are available on request. Our products are subject to a constant process of development.
DEVA® reserves the right to amend the specification or improve the technological data without prior notice.
DEVA ®, deva.bm ®, deva.bm ®/9P, deva.metal ®, deva.glide ®, deva.tex ® and deva.eco ® are registered trade marks of
Federal-Mogul Deva GmbH, D-35260 Stadtallendorf, Germany.
Further infomation about our products: