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Collision and Grounding of Ships and Offshore Structures – Amdahl, Ehlers & Leira (Eds)

© 2013 Taylor & Francis Group, London, ISBN 978-1-138-00059-9

Modeling and simulation system for marine accident cause investigation

S.G. Lee
Division of Naval Architecture & Ocean Systems Engineering, Korea Maritime University, Busan, Korea

S.H. Jun & G.Y. Kong


Division of Navigation Science, Korea Maritime University, Busan, Korea

ABSTRACT: Investigation of marine accident causes usually depends on the judgments of maritime experts,
based on the statements of the concerned persons in the case where there is no navigation equipment, such as AIS
and VDR. Scientific verification also has a limitation in the case of their conflicting statements. It is necessary to
develop a highly sophisticated Modeling & Simulation (M&S) system for the scientific investigation of marine
accident causes and for the systematic reproduction of accident damage procedure. To ensure an accurate and
reasonable prediction of marine accident causes, such as collision and grounding, full-scale ship collision and
grounding simulations would be the best approach using hydrocode, such as LS-DYNA, with its Fluid-Structure
Interaction (FSI) analysis technique and propulsion force for ship velocity. The objective of this paper is to
present the findings from three full-scale ship collision simulations of marine accidents, and to demonstrate the
feasibility of the scientific investigation of marine accident causes using a highly sophisticated M&S system.

1 INTRODUCTION To ensure an accurate and reasonable prediction of


marine accident causes, such as collision and ground-
It has been reported, from the statistics of marine ing, full-scale ship collision and grounding simula-
accidents by the Korean Maritime Safety Tribunal tions would be the best approach using hydrocode,
(KMST) and the Lloyd’s Maritime Information Ser- such as LS-DYNA (LSTC 2011), with its Fluid-
vices (LMIS), that collision and grounding accidents Structure Interaction (FSI) analysis technique and
compose a majority of marine accidents, as shown in propulsion force for ship velocity. Several interaction
Figure 1, bringing great loss of life and property, and effects in the seawater are conceptualized in this highly
hurting the ocean environment due to oil spills. Inves- sophisticated M&S system, such as motion, wave mak-
tigation of marine accident causes usually depends on ing, squeezing pressure, bank effect and realistic ship
the judgments of maritime experts, based on the state- velocity. Fracture criteria have to be suitably applied
ments of the concerned persons in the case where there to the ship structural damage considering strain rate
is no navigation equipment, such as AIS and VDR. Sci- effect, together with careful investigation of damage
entific verification also has a limitation in the case of information.
their conflicting statements. It is necessary to develop FSI problems, such as sloshing and slamming etc.,
a highly sophisticated Modeling & Simulation (M&S) are conveniently simulated by moving the mesh algo-
system for the scientific investigation of marine acci- rithm and overlap capability of the grid to structure
dent causes and for the systematic reproduction of mesh using the Multi-Material Arbitrary Lagrangian
what happens in marine accidents. Eulerian (MMALE) formulation and the Euler–
Lagrange coupling algorithm of LS-DYNA code, as
shown in Figure 2. Volume Of Fluid (VOF) method

Figure 1. Marine accidents according to type (KMST Judg- Figure 2. Sketch of penalty coupling algorithm (Aquelet
ment Report 2002∼2006). et al. 2006).

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Figure 3. Schematic diagram of highly sophisticated M&S
system for ship collision/grounding accidents.

is adopted for solving a broad range of nonlinear


free surface problems. A coupling algorithm is more
suitable for the FSI problems with very complicated
deformable structure, where fluid grid overlaps the
structural mesh (Aquelet et al. 2006, Souli et al. 2000).
Figure 3 depicts a schematic diagram of highly
sophisticated M&S system for ship collision and
grounding accidents, where external motion dynam-
ics can be treated by the FSI analysis technique, and Figure 4. Grounding test of NSWC (Rodd & Sikora 1995).
internal damage mechanics, by considering reasonable
fracture criteria with strain rate effect. In this study,
three typical full-scale ship collision simulation results
are presented to demonstrate the feasibility of the sci-
entific investigation of marine accidents using highly
sophisticated M&S system.

2 INTERNAL DAMAGE MECHANICS

1:5 scale grounding test results of NSWC (Rodd &


Sikora 1995) are usually used for the verification of
F.E. simulation capacity and fracture criteria, as shown
in Figure 4. One of grounding test models, ADH/
PD328V, was simulated using rough and fine mesh
models with failure strains from 0.20 to 0.35, as shown
in Figure 5, and material properties of ASTM 569, as
shown inTable 1. It was found that failure strain 0.3 and
0.2 were suitable for the fine and rough meshes with
ratio 12.5 and 25.0 of finite element size to thickness,
respectively (Lee 2007).

3 M&S SIMULATION OF MARINE ACCIDENT

Three full-scale collision simulations are presented; Figure 5. Grounding test simulation of ADH/PD328V
investigation of collision accident between two ships, model.
collision safety assessment of high-speed passenger
ship with underwater floating object (whale), and occurred on the way of typhoon evasion. The struck
collision damage assessment of bulk carrier with ship sank after its side bottom structure was torn away
floating or submerged object (40 ft container box). due to the bulbous bow’s penetration of striking ship.
Figure 6 shows the damage configurations of the strik-
ing ship’s forebody, such as the forecastle bulwark, the
3.1 Investigation of collision accident between
fashion plate and the bulbous bow, where the bulbous
two ships
bow was torn away from starboard to port side with
The first example is the investigation of collision acci- 1.2 m size, and was also dented around bulbous bow
dent between striking ship (cargo ship) and struck with 1.5 m radius quarter circle. Figure 7 illustrates
ship (pelagic fishing vessel). This collision accident schematic damage drawings.

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Table 1. Material properties of ASTM 569.

Property ASTM 569

Young’s modulus 3.00 × 107 ksi


Density 7.43 × 10−4 lbf-s2 /in
Poisson’s ratio 0.30
Yield stress 41.00 ksi
Ultimate stress 50.00 ksi
Failure strain 0.20, 0.25, 0.30, 0.35
Dynamic yield stress constants D = 40.4 s−1 , q = 5 Figure 9. Collision damage configuration of struck ship’s
bottom side structure under free surface.

Figure 6. Collision damage configuration of striking ship


(cargo ship).

Figure 10. Schematic damage drawings of struck ship.

Figure 7. Schematic damage drawings of striking ship.

Figure 11. Collision scenarios between two ships.

Table 2. Principal particulars of striking and struck ships


Figure 8. Collision damage configuration of struck ship’s (unit: ton, m).
superstructure (pelagic fishing vessel).
G/T Type LOA LBP Breadth Depth Draft
Figure 8 depicts the damage configurations of the 15,932 Striking 169.510 160.400 25.500 13.650 9.788
struck ship’s side superstructure, such as the derrick ship
post and casing. From this damage configuration, it 5,680 Struck 114.630 106.300 17.600 11.300 7.200
was found that the forecastle bulwark of the striking ship
ship hit and pushed the derrick post of the struck one
at 2.75 m from the casing and that the fashion plate
also pushed the casing during the collision (The der- From the investigation of all collision damage
rick post was cut off after salvage). Figure 9 shows the information, a collision scenario between the two
damage configuration of the struck ship’s bottom side ships was sketched, as shown in Figure 11(a). Fig-
structure under free surface, such as side plate in the ure 11(b) depicts one collision scenario in a plan view
meal factory and bilge keel. Schematic damage draw- among several ones, considering several attack angles,
ings were summarized, as shown in Figure 10, from their speeds, and wind speeds and directions. Their
these damage configurations. principal particulars are summarized in Table 2.

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Figure 13. Full-scale collision behavior configurations
using FSI analysis technique.

Figure 12. F.E. mesh configurations of full-scale collision


simulation using FSI analysis technique.

Table 3. Material properties of mild and high tensile steels.

Property Mild steel High tensile steel

Young’s modulus 206.0 GPa 206.0 GPa


Density 7,850 kg/m3 7,850 kg/m3
Yield stress 235.0 MPa 315.0 MPa
Ultimate stress 445.0 MPa 525.0 MPa
Failure strain 0.20, 0.25, 0.30 0.20, 0.25, 0.30
Dynamic yield stress D = 40.4 s−1 , D = 24,805.6 s−1 ,
constants q=5 q=5

Figure 12(a) shows the overall view of the F.E. mesh


configuration for the full-scale ship collision simu-
lation using FSI analysis technique without air part,
and Figures 12(b) & 12(c), the crushable fine ones of Figure 14. Full-scale collision damage configurations
the striking and struck ships, respectively. Mild and using FSI analysis technique without surrounding seawater.
high tensile steels were used for the ship structures,
as shown in Table 3, where the strain rate dependent
material of Cowper-Symonds was considered, failure The bottom side structure of the struck ship was
strains 0.20, 0.25 and 0.30 according to the ratio of penetrated by the bulbous bow of the striking one, and
element size to thickness, and thickness was adjusted was torn away at around 4.0 m in length (Fr. No. 56∼Fr.
according to aging and corrosion. No. 50) and 4.0 m in height (between the platform deck
Figure 13 shows the overall and close views of and the double bottom), even though the forecastle
full-scale ship collision behavior configurations using of the striking ship extends over the bulbous bow by
FSI analysis technique, and Figure 14, ship collision 1.55 m. This could have been possible due to the struck
damage configurations, following the collision sce- ship being turned around by the collision of forecas-
nario of Figure 11(b). It was found that the boundary tle with the derrick post and the pushing down of the
conditions are very important in the full-scale ship col- fashion plate to the casing in the seawater, and also
lision simulation during collision between the ships, due to the attack angle 70◦ and the speeds of the two
especially in the seawater. ships and the wind, as shown in the collision scenario.

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Figure 17. Sketch and F.E. mesh configuration of bow foil &
strut systems.

Figure 18. F.E. configurations of absorber and pivot.


Figure 15. Judgment report of KMST.

Figure 19. F.E. configuration of high-speed passenger ship.

Figure 16. Damage configurations of high-speed passenger


ship collision accidents.

The bulbous bow was dented by the side frame


Figure 20. F.E. configuration of whale and foil & strut
structure and the bulkhead of the struck ship, and torn system for collision scenario.
away by the strong member, the tank top structure.
This collision scenario and damage configuration system. In this study principal particulars of Kobee 5
could be confirmed by the judgment report of KMST, were adopted for the modeling and simulation. Fig-
as shown in Figure 15. ure 17 shows the F.E. mesh configurations of the bow
foil & strut systems, which generally consist of foil,
strut, king post, yoke, yoke support, absorber, actuator,
3.2 Collision safety assessment of high-speed
trunnion support fitting and pivot. It is very important
passenger ship with whale
to figure out exactly the absorber capacity and pivot
Several collision accidents of high-speed passen- damage performance according to impact load. The
ger ships with underwater floating objects (whales) absorber was idealized using spring and damper, as
occurred from 2004 to 2008, as shown in Figure 16. shown in Figure 18.
Some high-speed passengers were flooded due to the Figure 19 illustrates the overall view of F.E. mesh
fracture of the bottom, and foil & strut systems were configurations of the high-speed passenger ship. The
pulled out, and one passenger was killed with many whale collided with the foil & strut system, as shown
injured. Full-scale ship collision simulations of a high- in Figure 20. The muscle and skin of the whale was
speed passenger ship with whales were performed modeled using MAT_MOONEY_RIVLIN RUBBER
using FSI analysis technique of LS-DYNA code for model. Aluminum alloys were used for the high-speed
the crashworthy safety assessment of its hull, and passenger ship for light weight, and stainless steel,
using local zooming analysis technique for the safety for the foil & strut system except the flap, as shown
assessment of passengers. in Table 4. Principal particulars are summarized in
Since there was not enough information, such as Table 5.
drawings of a high-speed passenger ship’s structure For the prediction of collision damage mechanism
and of its foil & strut system, collision scenarios were of the foil & strut system, a collision simulation
established through the close investigation of ship of 5.0, 7.5 and 10.0 ton whales with the foil pod
structure and component parts, and also through the was carried out using diverse combinations of spring
understanding of damage mechanisms of its hydrofoil and damper constants of the absorber. As shown in

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Table 4. Material properties of aluminum and stainless
steel.

Property Aluminum alloy Stainless steel

Young’s modulus 69.0 GPa 206.0 GPa


Density 2,660 kg/m3 7,850 kg/m3
Yield stress 147.0 MPa 282.0 MPa
Ultimate stress 294.0 MPa 623.0 MPa Figure 23. F.E. mesh configuration of full-scale ship colli-
Failure strain 0.20, 0.25, 0.30 0.20, 0.25, 0.30 sion using FSI analysis technique.
Dynamic yield stress D = 6,500 s−1 , D = 5,860.6 s−1 ,
constants q=4 q=5

Table 5. Principal particulars of high-speed passenger ship.

Figure 24. Full-scale collision simulation response


behavior of high-speed passenger ship using FSI analysis
technique.

Figure 21. Collision simulation behavior of whale and


foil & strut system.

Figure 25. Collision damage response of high-speed pas-


senger ship with whale.
Figure 22. Collision damage behaviors of absorber and
pivot.

A full-scale ship collision simulation of a high-


Figures 21 and 22, the damage capacity of the absorber speed passenger ship in service at 40.0 knots with
spring and damper was estimated in the case of break- a 10.0 ton whale at 5.0 knots was carried out using
age in the absorber and damage at the pivot between FSI analysis technique, as shown in Figure 23. Figure
the yoke support bottom and the trunnion support fit- 24 shows its overall view, and Figure 25, its collision
ting at the relative collision speed of the whale at 45.0 damage response behavior.
knots to the foil & strut system at a standstill. It was As the foil & strut system was pushed to the bul-
found that the foil & strut system was pushed to the bous bow and then the foil & pod hit the ship’s bottom
bulbous bow, and then the pod collided with the ship’s structure, the bottom shell plate was torn away like in
bottom plate due to the leverage of bulbous bow dur- the real accident damage. It was confirmed that this
ing damage in the absorber and pivot. The mass of damage to the bottom structure might be due to the
whale was estimated at 10.0 ton, and the spring and leverage of the bulbous bow during damage in the
damper constants of the absorber, at 3.0 MN/m and absorber and pivot, and that the ship maintained stable
60.0 kN-s/m, respectively. from the foil bourn state to the hull bourn one.

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Figure 26. Interface segments for local zooming analysis.

Figure 27. F.E. mesh configuration of seats, passenger


dummies, and seat belts for local zooming analysis.

Figure 28. Collision response of passengers according to


front & middle decks, and seat belts for local zooming Figure 29. Acceleration response of passengers according
analysis. to their position in front & middle decks and type of dummy.

Local zooming analysis was performed for the


crashworthy safety assessment of passengers by set-
ting interface segments in the full-scale collision sim-
ulation, such as the front deck and the middle deck, as
shown in Figure 26. Figure 27 illustrates the fine mesh
modeling for local zooming analysis, such as decks,
chairs, and dummies with seat belts, where Hybrid III
dummy model of LS-DYNA code was used for the
passengers. Dummy B represents a sitting passenger
with a seat belt, Dummy C, a sitting one without a seat
belt, and Dummy A, a sitting one on the edge of his
seat without a seat belt.
Figure 28 shows the collision response behavior of
passengers in the front and middle decks, and Fig-
ure 29, their acceleration responses according to deck
position and dummy pattern. As expected, the accel-
eration response of Dummy B was much lower than Figure 30. Damage traces on port side shell of cargo tank.
those of Dummy A & C in the front deck. The accel-
eration responses of Dummy A, B & C in the middle 3.3 Collision damage assessment of bulk carrier
deck were almost the same as that of Dummy B in the with container box
front deck. HIC (Head Injury Criteria) is usually con-
sidered as 80 g for longer duration 200 ms in the car Damage was reported on the side shell structure of a
accidents (www.eurailsafe.net). The HIC of passenger bulk carrier due to the collision accident with a uniden-
with seat belt in the front deck and of passengers in tified floating or submerged object (a 40 ft high cube
the middle deck was under the range of this value. container box), as shown in Figure 30. There were two
From this study it was confirmed that the leverage blow point traces, ① and ②, and an inclined trace band
of the bulbous bow brought about a larger impact of between two points ① and ②, and three cracks at ③.
the foil & strut system on the ship structure and on This bulk carrier sank because of flooding through
the passenger, and led the bottom shell plate to be these cracks.
torn away and flooded. Seat belt was found to enhance For the objective verification of marine accident,
the passenger safety from the collision shock with the crashworthiness response analysis was carried out
whale in the front deck. The high-speed passenger ship between the bulk carrier and the floating or sub-
was also superior to the stability from the foil bourn merged container box using FSI analysis technique of
state to the hull bourn state. LS-DYNA code for considering their motion, wave

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Table 6. Principal particulars of bulk carrier and container
box.

Items Bulk carrier Items Container box


Length (PP) 140.000 m Length 12,192 mm (40 ft)
Length 139.069 m Breadth 2,438 mm (8 ft)
(Scantling) Height 2,896 mm Figure 32. Parameters of container box’s position down the
Breadth (MLD) 22.860 m (9 ft 6 in) surface (a meter) and off the longitudinal centerline (b meter).
Depth (MLD) 13.000 m Self mass 2,593.6 kg
Draught (MLD) 9.611 m Max. total 30,480 kg
mass Table 7. Collision possibility of container box in broad
range.

collision collision
a (m) b (m) yes or no b (m) yes or no
draft 1.0 1.0 No 3.0 No
0.0 1.0 Yes 3.0 No
1.0 1.0 No 3.0 No
2.0 1.0 No 3.0 No
3.0 1.0 No 3.0 No
4.5 1.0 No 3.0 No

Table 8. Collision possibility of container box in narrow


range.

collision collision
a (m) b (m) yes or no a (m) b (m) yes or no
0.0 2.00 Yes 0.2 1.50 No
0.0 2.02 Yes 0.2 1.60 No
0.0 2.04 No 0.2 1.61 No
0.1 2.00 Yes 0.3 1.50 No
0.1 2.02 Yes 0.3 1.70 No
0.1 2.03 Yes 0.4 1.50 No
0.1 2.04 No 0.5 2.00 No

Figure 31. Full-scale collision simulation scenario with


container box using FSI analysis technique.

making, the effect of squeezing pressure, and the bank


effect in the surrounding seawater. A full-scale ship
collision simulation was carried out with a floating
or submerged container box in front of its bow and
off the longitudinal center line for the investigation
of their collision courses. Principal particulars of the Figure 33. Collision response behavior of container box at
bulk carrier and of the 40ft high cube container box a = draft 1.0 m & b = 1.0 m in a broad range scenario.
are summarized in Table 6. In this study mild and high
tensile steels were used for the bulk carrier and the ③. In this study the first and second scenarios were
container box, as shown in Table 3. to consider broad and narrow ranges of the container
Figure 31 illustrates the collision scenario with full box, respectively, as shown in Tables 7 and 8.
design speed 12.0 knots of the bulk carrier, where the Figures 33 and 34 show the full-scale ship colli-
stationary container box was initially located at 15.0 m sion response behaviors of a broad range scenario, and
in front of the bow of the bulk carrier for considering Figures 35 and 36, those of a narrow range scenario.
the ship’s wave making effect, also off the longitudinal Figure 37 illustrates the collision damage configura-
centerline (b meter) and below the surface (a meter), tions, such as stress, plastic strain and deformation, on
as shown in Figure 32. In the case of the submerged the side shell, and Figure 38, their collision responses
container box, its mass was balanced at a standstill at the first blow point, such as maximum stress,
according to its depth under the free surface. deformation and plastic strain. Their maximum stress,
Full-scale ship collision simulation scenarios were plastic strain and deformation were around 250.0 MPa,
set up to confirm the impact possibility of the container 0.025 and 60.0 mm, respectively, with residual defor-
box at the first and second blow points, ① and ②, on the mation, approximately 40.0 mm, which means that
side shell, and to figure out the crack damage at point there was no fracture even at the first blow point.

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From full-scale ship collision simulations, the float-
ing container box on the free surface could hardly
collide the bulk carrier’s bow side shell due to the wave
making effect and squeezing pressure, and submerged
container boxes, at 0.0 m∼0.1 m under the free surface
and around 2.0 m off the longitudinal center line, could
impact only on the first blow point area and sunk due
to the very small buoyancy. There was no possibility
for the second impact and on the 2nd blow point, and
Figure 34. Collision response behavior of container box at
a = 0.0 m & b = 1.0 m in a broad range scenario. also very small damage even at the first blow point
area.

4 CONSIDERATIONS AND CONCLUSION

Through full-scale ship collision simulations of marine


accidents using FSI analysis technique, the usefulness
of highly sophisticated M&S system was reconfirmed
for the scientific investigation of marine accidents and
Figure 35. Collision response behavior of container box at for the systematic reproduction of accidental damage
a = 0.4 m & b = 1.5 m in a narrow range scenario. procedure. This system is still being developed for
advanced simulation techniques and for realization of
rough sea state, such as waves, winds and currents.
Ship maneuvering simulation system should be joined
for comprehensive investigations.

REFERENCES
Aquelet, N.; Souli, M. & Olovsson, L. 2006. Euler–Lagrange
coupling with damping effects: Application to slamming
Figure 36. Collision response behavior of container box at problems. Computer Methods in Applied Mechanics and
a = 0.1 m & b = 2.02 m. Engineering 195: 110–132.
http://www.eurailsafe.net/subsites/operas/HTML/Section3/
Page3.3.1.3.htm.
Lee, S.G. 2007. A Study on Double Bottom Structural Crite-
rion of Small Oil Tanker. Report of Ministry of Maritime
Affairs and Fisheries, Korea.
LSTC 2011. LS-DYNA User’s Manual, Version 971 R5,
Livermore Software Technology Corporation, USA.
Rodd, J. & Sikora, J. 1995. Double hull grounding experi-
Figure 37. Collision damage configuration of bulk carrier ments. Proceedings of the 5th ISOPE: 446–456.
at a = 0.1 m & b = 2.02 m. Souli, M.; Ouahsine, A. & Lewin, L. 2000. ALE formula-
tion for fluid-structure interaction problems. Computer
Methods in Applied Mechanics and Engineering 190:
659–675.

Figure 38. Collision response of bulk carrier at a = 0.1 m &


b = 2.02 m.

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