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Collision and Grounding of Ships and Offshore Structures – Amdahl, Ehlers & Leira (Eds)

© 2013 Taylor & Francis Group, London, ISBN 978-1-138-00059-9

A study on positive separating bulbous bow

B. Li
Deepwater Engineering Research Center, Harbin Engineering University, Harbin, China

L.S. Zhang
Jiangsu Hantong Ship Heavy Industry Co., Ltd., Nantong, China

L.P. Sun
Deepwater Engineering Research Center, Harbin Engineering University, Harbin, China

ABSTRACT: The purpose of this paper is to introduce a novel method for ship design against collision
accidents and to introduce a positive separating bulbous bow designed based on this method and also to study
the effectiveness of this kind of bulbous bow compared with the conventional one. In this paper, the authors put
forward a way to separate the bulbous bow from the striking ship so as to protect the cargo hold structure of the
struck ship from being penetrated by partly using high tensile steel. The more real scenario supposing that the
struck ship is navigating at a certain speed was considered. Nonlinear Finite Element Method (FEM) was used to
study the effectiveness of the positive separating bulbous bow. Two bulbous bows with the same size and shape
and one typical double hull structure in cargo hold area of a container vessel in service were modeled. One of the
bow models is a prototype of the positive separating bulbous bow with part of the shell plate replaced by plate
made of high tensile steel, and the other model is a conventional one. Collapse mechanism, force-time curve of
the positive separating bulbous bow structure was investigated and compared with those of conventional bow
structure. It is found from these investigations that the positive separating bulbous bow structure is expected to
be efficient to reduce the risk of cargo leakage in case of ship collisions, and the method of using high tensile
steel in ship collision accidents protection is reasonable.

1 INTRODUCTION lead to a different structure behavior. Kitamura (2000)


found out that bulbous bow wound bend slightly when
Bulbous bow can help to reduce a ship’s resistance and the struck vessel has a forward speed, though the
thus to save the fuel consumption up to 15%. And now effects are not obvious because of the relative low
it is widely used in ship building industry. However, strength of the side shell compared to bulbous bow.
bulbous bow is also regarded as a threat to a struck Yamada & Endo (2004) found out that bow would col-
ship in collision accidents because it may generally lapse in overall horizontal bending model near the root
penetrate the side shell of the struck vessel, which may of the bulb in an oblique collision scenario through
cause the leakage of hazardous goods. How to avoid simulation.
the disaster results of collision accidents through the The purpose of collision protection is to ensure the
bulbous bow design have become a focus of structure intact of cargo hold and sometimes the bulbous bow
design against collision. can be sacrificed. Many novel bow types concern-
Many researchers have investigated the behavior of ing collision protection have also been put forward.
bulbous bow structure in collision situation. Kitamura Cheung (1969) put forward the concept of buffer bow
(2000) estimated the ultimate strength and energy design. Endo et al. (2004) proposed a bulbous bow
absorption capability of both conventional and buffer design by using low yield point steel to accelerate the
bulbous bow and proposed interim guidelines on bow bending process in oblique collision scenarios.
buffer bulbous bow design. Yamada & Endo (2004) Takaoka et al. (2004) studied the transverse stiffened
studied the crashing mechanisms of the buffer bulbous SEA-Arrow buffer bow and also its improvements –
bow with a transverse stiffening system. the ‘SPS-SEA-Arrow’ structure with sandwich plates.
The right angle collision scenario was widely Tautz et al. (2010) considered removing the longitudi-
assumed in collision simulations but many investi- nal structural elements in foremost part of the bulbous
gations of real collision accidents, e.g., Isle of Man bow, which would increase the bow’s energy absorp-
Ship Registry (2006), BSU (2012) and Floris et al. tion ability. Kitamura (1994) invented an anti-collision
(2011), reveal that the struck vessel usually has a for- bulbous bow with some openings on the shell plate of
ward velocity in a ship to ship collision, which will a conventional bulbous bow.

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Figure 1. The rupture behavior of brittle material and ductile
material.

Figure 3. The illustration of the Positive Separating Bulbous


Bow.

Table 1. The principle dimension of vessel.

Length 230 m
Breadth 32 m
Depth 19 m
Scantling draught 12 m
Breadth of double hull 2.0 m
Length of bulbous bow 7.5 m
Displacement 57000 t

Figure 3 illustrate a configuration of this bulbous


bow from this concept.
A narrow strip of shell plate made of high tensile
steel (e.g., HT690) is used to replace the plate made
of mild steel (e.g., MS235) near the root of a bul-
Figure 2. Engineering strain and stress for brittle steel bous bow. When such a long and sharp bulbous bow
(HT690, HT460) and ductile steel (MS235). collides with another vessel, the plate made of high ten-
sile steel would break quickly under the combination
of large compression force and shear force induced by
Considering that the strength of the side shell struc- collision.The break behavior of HT690 has been inves-
ture is relatively low as compared to the bulbous bow, tigated by Zhang et al. (2003). And with the motion
the buffer bow may not collapse before the inner of the struck vessel, the bow tip can separate, which
hull structure being penetrated. And concepts that would keep the bow tip from penetration into another
change the construction of a bulbous bow such as vessel’s cargo hold.
using non-watertight shell plate or remove the lon- While at the same time, with a elastic limit of about
gitudinal structural elements may not applicable in 690 MPa, HT690 can expected to function well in
practical application. More effective method should against normal environment loads.
be proposed. It may prove to be a simple and cost-effective design
to prevent collision accidents.

2 POSITIVE SEPARATING BULBOUS BOW


3 COLLISION SIMULATIONS
High tensile steel like HT690 has a very high yield
point and shows a reduced plastic ductility and brittle Nonlinear Finite Element Method (FEM) was used to
fracture behavior compared to mild steel (Zhang et al. study the effectiveness of the positive separating bul-
2003). Figure 1. shows the different rupture behav- bous bow. Two finite element analyses were conducted
ior for typical brittle material and ductile material. using nonlinear structural analysis code “LS-DYNA”.
Figure 2. shows the engineering strain and stress for
brittle steel (high tensile steel, e.g., HT690, HT460)
and ductile steel(mild steel, e.g., MS235).
3.1 Collision simulations
As we can see from the above material curves, the
higher a material’s strength, the lower the fracture The collision scenario is assumed to be that the strik-
strain. That is the source of the novel bow idea. ing vessel with a bulbous bow collides perpendicularly
The idea of Positive Separating Bulbous Bow is to with a double hull container vessel in full loaded con-
use the brittle fracture behavior of high tensile steel to dition. A 4000TEU container vessel (see Table 1) is
realize the quickly separation of the bulbous bow in a assumed to be both the striking vessel and the struck
collision accident. vessel.

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Table 2. The velocity of the vessels in this simulation.

Velocity (m/s)

Description Striking vessel Struck vessel

case 1 Bow with HT690 4.5 6.5


case 2 Bow with MS235 4.5 6.5

Figure 5. Overview of the collision model and boundary


conditions.

Figure 4. Overview of the collision model with beam


elements visible.

The forward speeds of both vessels are taken into


account in this simulation as it is assumed to be a more
real collision scenario (see Table 2).

3.2 Finite element analysis


The bulbous bow in simulation case 1 is a prototype
of the Positive Separating Bulbous Bow with a strip
of shell plate made of high tensile steel HT690. The
breadth of the strip is about 300 mm that is half of the
frame spacing. Model in case 2 is an conventional bul-
bous bow with the strip of steel plate made of mild
steel MS235, Material properties will be discussed
later. Apart from the differences in material type, plate
thickness and the failure strain, all the other parameters
and conditions are the same for these two cases. Figure 6. Overview of the bulbous bow structures.

mesh (about 295 mm) as shown in Figure 6. The trans-


3.3 Finite element models
lational movements (in x and z direction) and rotational
The FE model consists of two major parts: a struck movements of all the nodes in the center plane_B
vessel with the portside of cargo hold area modeled in are constrained. Nodes in collision bulkhead frame
detail and a striking vessel with bulbous bow modeled were coupled with beam element node by using key-
in detail. The dimension of the plates, stiffeners and word: *constrained_nodal_rigid_body_ title (CNRB),
holes in this FE model are precisely modeled according see Figure 4 and Figure 5. The configurations of the
to a conversional container vessel using GL Poseidon bow structures are shown in Figure 6.
software (POSEIDON, 2003). Figure 4–5 show the For the struck vessel, half of one cargo hold near
collision model used in this paper. the mid-ship was modeled. The plates were modeled
For the striking ship, the bow structures were con- with shell elements and stiffeners with beam ele-
sidered as deformable and the arrangement of holes ments. Only at the collision area, the mesh was refined
and stiffeners inside the bow had been modeled in (about 395 mm). The translational movements (in y
detail. Bow structures before collision bulkhead were and z direction) and rotational movements of all the
modeled as shell and beam elements. The strip of shell nodes in the center plane_A are constrained, see Fig-
plate where high tensile steel would be used was mod- ure 5. Nodes in transverse bulkhead frame were also
eled with fine mesh (the element length was about coupled with beam element node by using keyword:
148 mm) and the other parts were modeled with coarse *constrained_nodal _rigid_body_title.

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Table 3. Material and material properties in this simulation.

Yield stress σs/MPa Rm /MPa Ag

MS235 ≥235 460 0.10


Q315 ≥315 505 0.09
HT690 ≥690 820 0.03

MS235: mild steel with yield stress 235 MPa


Q315: high tensile steel with yield stress 315 MPa
HT690: high tensile steel with yield stress 690 MPa

Figure 7. Overview of the double hull structures.

The configurations of the double hull structures are


shown in Figure 7 below.
All the mass for the rest of the vessel were applied
using mass elements, see Figure 5. Beam elements
were used to connect the discrete mass elements for
striking vessel and struck vessel respectively see Fig-
ure 5, the cross-section area for beam element should
be large enough as to transfer the load and it was set
Figure 8. Material models for MS235, Q315 and HT690.
to be 3 m2 in this paper, See Figure 4–5.
The collision simulations lasted for 1.2 seconds for
both cases and the contact force between bulbous bow
and double hull structures were calculated by using
keyword:*contact_force_transducer_penalty. Struc-
ture deformations for both bulbous bow and double
hull were compared and investigated in detail.

3.4 Materials model Figure 9. Overview of the test specimen.

3.4.1 Materials properties


Material model are important for this collision simu- 3.4.2 Validation of the material model by analysis
lation as to investigate the effectiveness of high tensile In order to verify the correctness of the material mod-
steel HT690. Therefore, the accurate material models els, the tensile tests according to GL rules (GL rules,
should be provided. The true stress-strain relationship 2009) have been carried out by using LS-DYNA. Fail-
material models in the following form were used in ure of the element was not considered and the value
this paper (Zhang et al. 2004): of failure strain was set to 20. The dimensions of the
specimen are showed in Figure 9.
The results of the tensile tests simulations show
that the uniform deformation before necking for high
tensile steel is larger than mild steel, see Figure 10.
Where The high tensile steel shows a reduced plastic ductility
and brittle fracture behavior as previously mentioned,
which may indicate that the material models used in
these collision simulations are proper and can reflect
the true behavior of different steels to some extent.

Ag is the maximal uniform strain and Rm is the ultimate


3.5 Determine the thickness for HT690
tensile stress.
Three kinds of steels were used in this stimulation. The plate where high tensile steel is used has smaller
Materials and their properties were listed in Table 3. plate thickness than the plate where mild steel is used
The corresponding stress-strain curves for different in order to maintain equivalent local strength.
material models are calculated according to formular The thickness can be determined roughly by the
(1)∼(3) can be seen in Figure 8. ratio of the yield stress. The yield stress for HT690 is

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Table 4. The values of uniform strain and the necking strain
for different materials (Dr. L. Zhang et al, 2003).

Element type Material Type Ag εe

Shell MS235 10% 50.39%


Q315 9% 48.50%
HT690 3% 37.10%
Beam, Truss MS235,Q315 7.90% 76%

Table 5. The failure strain for this FE model.

Figure 10. Force versus elongation for steel MS235 Q315


and HT690.

about 690 MPa, and the yield stress value for MS235
is about 235 MPa. The original thickness of the plate
strip is 20 mm, made of mild steel. The thickness of
the high tensile steel plate then can be determined:
t = 235/690*20 = 6.8(mm) ≈ 7(mm)
And 7 mm was used in this simulation for case 1.

3.6 Failure criteria


During the stimulation, when the effective plastic 4 RESULTS OF THE SIMULATION
strain reaches the predefined failure stain, the element
will be deleted from the FE model. Considering the 4.1 Time history of contact force
mesh size effect, the following definition for failure Histories of contact force component in x direction,
strain was used in this paper. contact force component in y direction and resultant
contact force were showed and compared in Figure 11,
Figure 12 and Figure 13 respectively for both cases.
It was observed that before time 0.646s, the con-
tact forces in x direction, y direction are almost the
same for both cases. The first force-peak appeared at
where Ag is the uniform strain and εe is the neck- about 0.18s and the second force-peak appeared at time
ing strain, t is the plate thickness and Lc is the 0.646s.
characteristic length for individual element. Significant differences occurred at 0.646s. In case
The definition of the characteristic length Lc for a 1 where high tensile steel was used, the contact force
shell element in LS-DYNA is: component in x direction dropped sharply to about
0.25 MN, and after several fluctuations tended to be
zero. The contact force component in y direction
dropped to about 27 MN, and after several significant
fluctuations went slowly down to be 15 MN at the end
where l1 , l2 , l3 , is the side length of a single shell of simulation.
element, and A is the element area. β = 1, for trian- In case 2 where mild steel was used, the contact
gular shell elements and β = 0, for quadrilateral shell force component in x direction dropped obviously
elements. to be about 15 MN, and shortly after that fluctuated
Material parameters are listed in Table 4. up quickly to be about 35 MN at 1.2s. The contact
The failure strain εf which corresponds to differ- force component in y direction dropped significantly
ent element material type, thickness and characteristic to about 10 MN, and went up to 15 MN at about 1.2s.
length are calculated according to formula (4) and The history of the resultant contact force kept
listed in Table 5 below. almost the same from beginning to about 0.646 s for

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Figure 11. Comparison of the contact force component in
x direction (Horizontal shear force). Figure 14. Deformation and effective stress distribution for
side shell in case 1 at time 0.646s.

Figure 12. Comparison of the contact force component in Figure 15. Deformation and effective stress distribution for
y direction (Normal component force). bulbous bow in case 1 at time 0.646s.

Figure 13. Comparison of the resultant contact force.


Figure 16. Deformation and effective stress distribution for
both cases. Significant difference occurred from about side shell in case 2 at time 0.646s.
0.9 s, as can be seen from Figure 13.

4.2 Overall structure deformation


Differences occurred at 0.646s.
It was observed in the stimulation that before time In case 1, the strip of shell plate at heavier compres-
0.646s, the overall structure behaviors of the bow and sion side started to collapse as indicated in Figure 15.
double hull were almost the same for both cases. The Shortly after the collapse, the bulbous bow broke down
outer shell plate ruptured shortly after the collision and the direction of bow tip deflected rapidly. No sig-
took place at about 0.18s. The bow structure kept intact nificantly rupture of inner hull was observed during
with no significant damage before time 0.646s in both the stimulation as showed in Figure 14 and Figure 18.
cases, see Figure 14–17. Finally the bow tip separated from the striking vessel

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Figure 17. Deformation and effective stress distribution for
Figure 20. Deformation and effective stress distribution for
bulbous bow in case 2 at time 0.646s.
bulbous bow in case 1 at time 1.2s.

Figure 18. Deformation and effective stress distribution for Figure 21. Deformation and effective stress distribution for
side shell in case 1 at time 1.2s. bulbous bow in case 2 at time 1.2s.

Figure 22. Extent of damaged area in case 1 at time 1.2s.


Figure 19. Deformation and effective stress distribution for
side shell in case 2 at time 1.2s.
Figure 24 shows the energy balance for simulation
case 1. The total energy in the Figure 24 is the sum
as indicated in Figure 20. The extent of damaged area of kinetic energy, sliding energy, internal energy and
for case 1 is about 6.82 m at time 1.2s as indicated in external energy. As can be found from the figure the
Figure 22. total energy is 1742 MJ equals to the total initial kinetic
In case 2 where mild steel is used, the inner hull energy of both vessels. Total dissipated energy at the
ruptured at about 0.646s as indicated in Figure 16. As end of the simulation is about 231 MJ, which takes up
the bulbous bow was moving forward, the damage of about 13.3% of the total energy.
inner hull became even worse as showed in Figure 19. Figure 25 and Figure 26 shows the history of for-
At the termination time, the shape of bulbous bow ward velocity for striking vessel and struck vessel
kept more or less intact but with some dent deforma- respectively. The initial velocity for struck vessel in
tion locally in the contact area as indicated in Figure 19 case 2 is 6.5 m/s. After 1.2s the velocity decreases to
and 21. The extent of damaged area for case 2 is about 5.97 m/s, which accounts for about 91.8% of the ini-
8.35 m at time 1.2s as indicated in Figure 23. tial value. The initial velocity for striking vessel was

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Figure 23. Extent of damaged area in case 2 at time 1.2s.

Figure 26. Comparison of the velocity of the striking vessel.

in normal environment loading conditions as the mild


steel.
Figure 12 shows two force-peaks of the contact
force component in y direction (Normal component
force). The reason why contact force dropped down
after the first force peak was the rupture and damage
of outer shell in both cases. The reason why the contact
force dropped down at the second force peak in case 2
was the rupture and damage of the inner hull structure,
which indicated that the bulbous bow had penetrated
into the cargo hold in case 2. But the reason why force
Figure 24. Energy dissipating distribution for case 1 during dropped down for case 1 was the damage of the plate
stimulation. strip made of high tensile steel.
After the damage of the high tensile steel, the con-
tact force component in x direction and the resultant
force dropped down significantly see Figure 12–13.
Throughout the simulation in case 1, the inner hull
kept intact. See Figure 14,15 and 18. It suggested that
the high tensile steel had successfully protected the
inner hull from penetrated by the bulbous bow.
Figure 11 shows that after time 0.646s when the
inner hull was penetrated, the shear force in case 2
was larger than that in case 1. The explanation for that
phenomenon maybe explained like that after the bul-
bous bow penetrating into the cargo hold, it still kept
intact and would carry on tearing the double hull struc-
ture. As a result, the damage to the double hull from
the bulbous bow may be even worse than in case 1. It
also explained the reason why the extent of damage
area in case 2 larger then that in case 1 as showed in
Figure 25. Comparison of the velocity of the struck vessel.
Figure 22 and Figure 23.
The reason for the contact force component in Y
4.5 m/s. After 1.2s the velocity decreases to 3.98 m/s, direction stayed at a relative high level in case 1 maybe
which is about 88.4% of the initial value. explained like that: though the strip of high tensile steel
was destroyed, the bow tip was still stuck between the
two vessels. As the striking vessel kept approaching
5 DISCUSSION the struck vessel, the bow tip may also transfer high
contact force to the inner hull. But because of the for-
According to the force versus time curves, the histories ward velocity of the struck vessel, the direction of the
of reaction forces for case 1 and case 2 are more or less bow tip would deflect. As a result, the contact area may
the same before inner hull’s damage, which means that increase and the contact force imposed on inner hull
the strip of high tensile steel can function pretty well would decrease. Finally, the bow tip would separate

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6 CONCLUSION safety of ships.Proceedings of the SSC/SNAME/ASNE
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