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Applications of Empirical Science in Manufacturing and


Service Operations
Aleda V. Roth,

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Operations Management 9(4):353-367. http://dx.doi.org/10.1287/msom.1070.0197

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MANUFACTURING & SERVICE
OPERATIONS MANAGEMENT informs ®

Vol. 9, No. 4, Fall 2007, pp. 353–367 doi 10.1287/msom.1070.0197


issn 1523-4614  eissn 1526-5498  07  0904  0353 © 2007 INFORMS

Applications of Empirical Science in Manufacturing


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and Service Operations


Aleda V. Roth
Department of Management, College of Business and Behavioral Science, 343A Sirrine Hall, Clemson University,
Clemson, South Carolina 29634, aroth@clemson.edu

T his paper sets the stage for the special issue on the application of empirical science in operations management
(OM). It highlights the contributions that empirical science can make to operations management research
and practice. In particular, the role of theory building and testing as a motivation for OM empirical research is
emphasized. The paper provides a brief history of the empirical tradition in OM and the scholars who were the
early pioneers. The paper also gives a brief overview of the most widely used approaches to empirical research
and concludes with a summary of the papers that are included in this volume.
Key words: OM empirical research; theory building; survey research; case research; secondary data

1. Introduction research and practice. This issue is comprised of


Scholars in manufacturing and service operations 12 high-quality, empirical manuscripts that contribute
management, like their industry counterparts, are to theory building, testing, and confirmation—and in
facing a world characterized by environmental turn, the editorial team believes that they will greatly
dynamism. There is no doubt that fierce global com- enhance our understanding of manufacturing and ser-
petition, short product life cycles, widened product vice operations management. Collectively, they repre-
variety, heightened attention to customers and ser- sent a second generation of OM empiricism in ideas
vice, advancements in information and process tech- presented and methods employed.
nologies, increased cross-functional and supply chain More than 40 worthy papers were submitted to the
interactions, and market forces have altered the com- 2007 special issue. Each underwent a rigorous review
petitive landscape. As a result, operations manage- process. The editorial team applied three guiding
ment (OM) as an academic discipline faces some of principles for the final selection of manuscripts that
the most interesting and challenging demands in its appear in this volume. First, each manuscript rigor-
history. Roth et al. (2007a) reviewed 230 empirical ously applied empirical methods to a manufacturing
papers published since 1990 in the following jour- or service OM problem. A well-developed research
nals: Journal of Operations Management, Management design, a solid approach to data analyses, a thorough
Science, Production and Operations Management, Man- grounding in the literature, and clarity were qual-
ufacturing and Service Operations Management, Deci- ifiers. Second, the research questions posed by the
sion Sciences, Journal of Service Research, International authors served to accelerate development of our dis-
Journal of Production Research, and International Jour- cipline more broadly. In short, they addressed the
nal of Production and Operations Management. In con- question “What’s interesting and important for OM
trast to other more mature management disciplines, researchers and practitioners?” The depth and com-
these researchers found that OM has had the least pleteness of thought and ideas presented and the inte-
developed empirical knowledge base on which to gration of the research with the operations and related
draw in addressing a wide array of new and complex literature from other disciplines was essential. Third,
demands. Moreover, the quality of the existing empir- in the opinion of the editorial team, each paper makes
ical literature base is mixed—but is maturing rapidly. a significant contribution toward stimulating future
The aim of this special issue is to highlight the scholarly research by challenging conventional wis-
contributions that empirical science can make to OM dom, creating opportunities for debate, and providing
353
Roth: Applications of Empirical Science in Manufacturing and Service Operations
354 Manufacturing & Service Operations Management 9(4), pp. 353–367, © 2007 INFORMS

insights from exploration, theory building, and/or Figure 1 Theory Building and Testing Cycle
theory testing. In this regard, the papers bridge tra- Hypothesis
ditional OM areas, such as inventory, capacity, and Seeking /Explanation
How? Why?
service OM, with emerging areas of knowledge man-
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agement, new product development, and behavioral


operations. Observation/ Prediction/
Description Theory Cycle Prescription
What? When? Where?
2. The What and Why of Empirical
Research for OM Modification/Refinement
Empirical research is the systematic process of deriv- Verified? Repeatable?
ing and analyzing data from direct or indirect obser- Generalizable?

vation. One of the major tasks of OM empirical


research is developing, exploring, and testing theo- approach to theory building. A general model of an
ries about phenomena of interest to operations man- inductive theory-building cycle is depicted in Figure 1
agers. A theory is a “set of interrelated constructs and discussed below.
(variables), definitions, and propositions that presents First, observations of a phenomena are made
a systematic view of phenomena by specifying rela- and described. In this phase, definitions of theoreti-
tions among variables, with the purpose of explaining cally salient variables and constructs—latent variables
natural phenomena” (Kerlinger 1979, p. 64); and this (unobservable conceptual entities)—and the specifica-
set of relationships among constructs is bound within tion of their content domain serve as the necessary
“a set of assumptions and constraints” (Bacharach first steps for high-quality empirical research in gen-
1989, p. 496). Locke and Latham (2005) offered six eral (Pedhazur and Schmelkin 1991; Churchill 1979,
characteristics that describe good inductive theory: 1995; Menor and Roth 2007a, b; Roth et al. 2007a).
(1) based on data and observations; (2) defines and Second, plausible explanations about the hows and
integrates concepts in ways that distinguish it from whys of the set of interrelationships among the con-
other concepts; (3) resolves apparent puzzles or con- structs are presented. Hypotheses are formed around
tradictions in the literature or practice; (4) identifies the nomological net of relationships that explain the
causal relationships; (5) takes time to develop; and phenomena (Edwards and Bagozzi 2000). Note that
(6) is open ended and allows for reapplications and specification formal hypotheses—concrete and empir-
extensions. Thus, accumulating empirical evidence for ically testable statements about the expected patterns
or against any particular theory involves a planned of relationships—are not theory per se (Weick 1995).
research design for collecting and analyzing relevant Rather, they are useful in operationalizing and testing
data. theory.
Empirical science in OM typically follows the Third, the hypotheses are tested formally through
general scientific method (Handfield 2002, Meredith the application of appropriate statistical techniques.
1998). Both inductive logic, which starts off broadly The conditions, assumptions, and boundaries under
with general notions and/or observations and moves which the posited theory holds are evaluated against
toward theory, and deductive logic, which begins the empirical results. Finally, refinements and modi-
more narrowly with an existing theory and uses data fications to the theory are made and the cycle begins
to confirm it, are conducive to rigorous empirical again.
scrutiny and are represented in the special issue. The Not all inductive studies go through all four stages
use of deductive approaches to empirical research are sequentially, or even complete them all. For example,
emerging in OM, particularly in experimental studies, some OM empirical studies remain in the descrip-
confirmatory analyses, and validation of assumptions tive and exploratory realm. Sometimes constructs and
and results obtained from analytic models. Nonethe- multi-item measurement scales are not fully devel-
less, Roth et al. (2007a) found that most OM empiri- oped thoroughly a priori; they evolved from observed
cal research to date has mostly followed an inductive patterns in the data, such as with exploratory factor
Roth: Applications of Empirical Science in Manufacturing and Service Operations
Manufacturing & Service Operations Management 9(4), pp. 353–367, © 2007 INFORMS 355

analysis. In other cases, the study objective is to walls between manufacturing direct and indirect labor.
explore emerging concepts and notions in greater Lean production capitalized on continuous flows of
depth so that explanations can be formulated for small lots by minimizing changeover costs and manag-
ing bottleneck operations, and employed the principles
future research. Deductive empirical analyses would of continuous improvement (kaizen) to reduce waste.
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start from a theory and move toward hypotheses Throughput improvement programs, such as just-in-
development and confirmatory testing. time (JIT) production, simultaneously attacked man-
Empiricism makes it possible to rigorously build ufacturing overhead, speeded up delivery processes,
and test theories and concepts that are useful for and offered customers better value.
ensuring relevance and for gaining insights on emerg- These ideas, led by practice, challenged much of
ing OM practices within the industry. It is increasingly the prevailing normative theory, which was deduced
important for OM to augment traditional normative, by making assumptions and thinking things through
analytic research with reliable and valid empirical logically. They spurred debates among academics and
observations and experiments. The obvious symbio- called into question many tenets in traditional OM
sis between normative and empirical science is clear, thinking, such as fixed set-up costs and trade-offs
yet the vast majority of OM scholars are simply not between product costs and quality. In this sense,
well trained in empirical research methods or in the observations from practice were a call to arms for OM
philosophy of science. And conversely, most who do empiricism. Theories that could be induced through
empirical research are not well trained in classic OM rich observational data were found increasingly use-
analytical methodologies, such as queuing theory or ful in resolving the puzzles between practice and
classic inventory theory. Hence, there is a huge com- conventions. Counter to the prevailing wisdom in
munications gap between the two groups. This situa- the 1980s, Ferdows and De Meyer (1990), and oth-
tion creates both a challenge and an opportunity for ers following them, for example, observed empiri-
the next generation of OM empirical scholars to sig- cally that operations-based competitive capabilities
nificantly influence future research and practice. Sev- are not trade-offs, such as flexibility for cost. Rather,
eral articles in this special issue aim to close the gap. capabilities are combinative and occur in a precise
order. Grounded in operations, competitive progres-
2.1. Empirical Tradition in OM sion theory (Roth 1996, Rosenzweig and Roth 2004)
Empiricism in OM research took hold in the 1980s at a provided a theoretical explanation of Ferdows and De
time when many U.S. firms encountered economic dif- Meyer’s (1990) observed “sand-cone” effect of com-
ficulties over Japan’s manufacturing prowess. Tradi- petitive capabilities.
tional analytical modeling approaches for improving In addition, Japanese manufacturing, often called
manufacturing did not provide sufficient solutions. As world-class manufacturing, also spawned the need
might be predicted by Kuhn’s (1970) notions, the dis- to look beyond traditional boundaries of the shop
continuity created by the sprouting of empiricism and floor and plant in managing operations. Boundary-
the associated paradigm of inductive reasoning cre- spanning research was prime for empirical scrutiny. It
ated a great divide in the field. At that time, many was cross-functionally and cross-firm oriented toward
OM academics questioned the legitimacy and/or the the interfaces of OM and other disciplines and among
“quality” of OM empirical research. Yet operational supply chain entities, respectively (Giffi et al. 1990).
insights obtained in the field—such as those asso- According to Fisher (2007, pp. 159–160):
ciated with Japanese manufacturing practices, the These developments proved to be a watershed for
Toyota production system, and the faltering of U.S. Operations Management and engendered a flowering
competitiveness (Schonberger 1986)—continued to of research into new issues, such as what drives pro-
challenge conventional wisdom. As Roth (1996, ductivity and quality in a factory and how to make
p. 38.9) describes: best use of new factory automation technologies such
as flexible manufacturing systems. The study of oper-
Using a highly skilled, flexible workforce, Toyota, and ations also raised its sights to more strategic issues,
subsequently other leading practitioners, changed such as how should a company organize its opera-
production arithmetic and shattered the sacrosanct tions, what is the relationship between process choice
Roth: Applications of Empirical Science in Manufacturing and Service Operations
356 Manufacturing & Service Operations Management 9(4), pp. 353–367, © 2007 INFORMS

and product lifecycle, and how should the operations to normative, analytical modeling.” These authors
strategy be linked to the corporate strategy? Empirical also reported the need for more rigorous empirical
research was added to modeling and analysis to create research in services.
a more balanced approach to research     Gradually,
the academic study of operations became much more The age of OM empiricism blossomed with pioneer-
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aligned with real issues of real operations managers in ing broad-based, large-scale survey research, which
real companies. complemented and further defined the domain of
operations strategy. Several of the early multiperiod
Arguably, OM empiricism had its roots in opera-
surveys in OM offered important systematic sources
tions strategy and has been evolving rapidly over the
past two decades to include many other subareas of of basic knowledge about manufacturing practices,
operations and supply chain management. Through processes and technology, management practices, and
in-depth case studies the OM faculty at Harvard other contingencies and key factors related to opera-
Business School—Kim Clark, David Garvin, Robert tions performance. These studies in turn linked opera-
Hayes, Gary Pisano, Wickham Skinner, and Steven tions to knowledge about business performance. Two
Wheelwright in manufacturing and Christopher Hart, of the earliest scholarly empirical studies of these
James Heskett, Christopher Lovelock, David Maister, types appeared in Management Science (Swamidass
Earl Sasser, Leonard Schlesinger, and Daryl Wyckoff and Newell 1987, Miller and Roth 1994). Some of
in service operations—began conceptualizing the OM these large-scale projects are now described.
strategy domain. The logic of manufacturing strat- In 1981 Jeffrey Miller pioneered the Manufactur-
egy was complemented by early empirical field inves- ing Futures Project (MFP), and extended it inter-
tigations. Among the pioneers were Arnoldo Hax nationally a few years later with Kasra Ferdows,
and Charles Fine at MIT (Fine and Hax 1985); Jef- Arnoud De Meyer, and Jinichiro Nakane. When I
frey Miller and Aleda Roth at Boston University, and joined Boston University in 1985, we strengthened
Kasra Ferdows and Arnoud De Meyer at INSEAD the research methods, measurement, and sampling.
and Jinichiro Nakane at Waseda University (Roth The MFP was the first large-scale, academic empirical
et al. 1997); Roger Schroeder at the University of investigation of international manufacturing strategy
Minnesota; Paul Swamidass at Indiana University; (Roth and Miller 1992, Roth et al. 1997).
Shawnee Vickery at Michigan State; Robert Markland In 1987, Marjolijn van der Velde of the Bank Admin-
at the University of South Carolina; Brian Talbot at the istration Institute and I started the Retail Banking
University of Michigan; and Terry Hill and Chris Voss Futures Project (Roth and Jackson 1995) to develop
at London Business School (Voss 1992). Manufactur- and test theories of service operations strategy. Sub-
ing strategy was largely unstructured, complex, and sequently, Pat Harker and Frances Frei at Wharton
generally not amenable to traditional, analytic model- developed a large-scale financial services database. In
ing (Hayes et al. 1988, Fisher 2007). 1987, Craig Giffi of Deloitte and Touche and I spear-
The evolution of service strategy research during headed the Survey of North American Technology,
the mid ’80s added much more complexity to oper- which later evolved into the global Vision in Manufac-
ations because of the inherent characteristics of ser- turing (VIM) study (Giffi et al. 1990, Roth 1996). In the
vices, including (1) the customer as a participant in same year, Clay Whybark launched the Global Man-
the service process, (2) the simultaneity of produc- ufacturing Research Group. In 1989, Roger Schroeder
tion and consumption of services, (3) time-perishable and Barbara Flynn began the World Class Manu-
capacity, (4) intangibility of products, and (5) diffi- facturing project (Flynn et al. 1995). For a detailed
culty measuring outputs (Fitzsimmons and Fitzsim- description of these studies, see Roth et al. (2007a,
mons 1998, Heskett et al. 1990). Two decades later, 1997). Collectively, these projects served as incubators
Roth and Menor (2003, p. 146) in their research for the evolution of rigorous and relevant empirical
agenda for service operations called for more empir- research.
ical research, because “many service management To respond for the dire need for OM theory build-
problems are fuzzy and unstructured; are multi- ing and testing, Swamidass (1991) in the Academy of
dimensional and complex; and are less conducive Management Review called for establishing a base of
Roth: Applications of Empirical Science in Manufacturing and Service Operations
Manufacturing & Service Operations Management 9(4), pp. 353–367, © 2007 INFORMS 357

scholarly OM empirical inquiry. Soon thereafter insti- by Gérard Cachon, the current editor-in-chief, who
tutional support for empirical research surfaced. Aca- emphasizes more data-driven research (Cachon 2006).
demic mini-conferences on empirical research were Each of the above developments set the stage for the
held at the University of Michigan (Ettlie et al. 1990), articles appearing in this issue. Collectively, these
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London Business School (Voss 1992), INSEAD (Fer- papers reflect a maturing base of scholarship toward
dows 1989), and elsewhere. In the 1990s, empiri- the second generation of empirical research.
cism became established as a principal OM research
approach at many institutions, including Boston Uni- 2.2. The Scope of Empirical Research
versity, London Business School, Michigan State Uni- The scope of empirical science is wide. There are
versity, Ohio State University, the University of Min- many research methodologies and approaches, which
nesota, Clemson University, Arizona State University, are used alone or in combination for conducting
and the University of North Carolina–Chapel Hill. empirical research (Gupta et al. 2006). While the
These institutions were among the first to provide for notion of “one best way” is a folly, the selection and
rigorous OM doctoral training in advanced empirical design choices for addressing a particular research
methods and the philosophy of science. question in a particular context and stage of knowl-
Subsequently, the OM journals evolved with the edge are critical. The context is established by the
paradigm shift toward empirical science. Decision Sci- research settings, of which there is much diversity
ences under editor-in-chief Robert Markland cultivated in OM (e.g., industrial versus service organizations;
empirical OM. He pressed for managerial relevance in shop floor versus firm; job shop versus flow process;
submitted manuscripts—a tradition carried on under front-office versus back-office; and so on). The stage
the stewardship of Ram Narasimhan and Vicki Smith- of knowledge indicates how much is known about
Daniels. The Journal of Operations Management tran- the substantive area or topic of inquiry. Such knowl-
sitioned its focus to empiricism under Jack Mered- edge is embodied in the literature and the accumu-
ith. The empirical baton subsequently was passed lated paradigms of the OM discipline; it reflects the
on to Robert Handfield, Kenneth Boyer, and Morgan relative maturity of the OM subdiscipline. For exam-
Swink. Since the launch of Production and Operations ple, manufacturing strategy and quality management
Management (POM) in 1992, Kalyan Singhal, editor-in- are both substantively and empirically more mature
chief, has strongly encouraged and supported empir- than emerging areas of e-business and new product
ical research to improve relevance to practice (Sing- development, which is less structured and more ill
hal 1992). POM was the first OM journal to promote defined (see Roth et al. 2007a).
empirical research explicitly under the aegis of editors- Empirical research methods vary widely from
in-chief Gabe Bitran, Hau Lee, and Wally Hopp, the qualitative interpretative to positivist quantitative
way was paved for publishing rigorous empirical approaches (e.g., in the most simplistic view, interpre-
research in the operations and supply chain manage- tative research has no numbers; in contrast to research
ment department of Management Science. quantified with numbers) (Cassell and Symon 1994).
Leroy Schwarz, founding editor-in-chief for Positivism is characterized by its emphasis on objec-
Manufacturing and Service Operations Management tive analysis and logical empiricism. The basic notion
(M&SOM), invited me to serve as a senior editor to of positivism is this: to match the achievements of nat-
encourage and foster high-quality empirical research. ural science in explanation, prediction, and control,
The Mendelson and Pillai (1999) paper on clockspeed the application of the formal scientific method and
was one of the first empirical papers to appear in hypothesis testing (such as illustrated in Figure 1) are
M&SOM. In 2004, Garret van Ryzin, editor-in-chief the only legitimate approaches to social science and
of M&SOM, commissioned this 2007 special issue, organizational research (Lee 1991, 1999; Dobuzinskis
with the explicit goal of fostering the development of 1997).
a coherent, cumulative body of empirical knowledge On the other side, the interpretative school of
in manufacturing and service operations. The role of thought suggests that the scientific method is inade-
empirical science in M&SOM has been strengthened quate to study social reality. Lee (1991, p. 347) asserts:
Roth: Applications of Empirical Science in Manufacturing and Service Operations
358 Manufacturing & Service Operations Management 9(4), pp. 353–367, © 2007 INFORMS

   people and the physical and social artifacts that ways, including self-administered surveys, face-to-
they create, are fundamentally different from the phys- face interviews, and structured observations. Several
ical reality examined by natural science. Unlike atoms, of the papers in the special issue are based on case
molecules, and electrons, people create and attach their
studies that have incorporated quantitative analyses.
own meanings to the world around them and to the
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behavior that they manifest in that world. Stated differ- None has taken a strictly interpretative approach,
ently, the same physical artifact, the same institution, which I believe will be forthcoming in the near future
or the same human action can have different mean- as we tackle the interfaces between OM and other
ings for different human subjects, as well as for the social science-based disciplines such as organizational
observing social scientist. The observing social scien- and consumer behavior.
tist must, among other things, interpret this empiri-
Among the most common approaches in OM
cal reality in terms of what it means to the observed
people    the social scientist must collect facts and data empirical research are surveys, which provide pri-
describing not only the purely objective, publically mary data. Case research, experiments, and behav-
observable aspects of human behavior, but also the ior operations is on the rise, as are applications
subjective meaning this behavior has for the human using secondary data sources. Because all empirical
subjects themselves. research contains flaws, alternative explanations, and
Positivism employs tools that can be calibrated to methodological trade-offs, the relative strengths and
at least equal interval measurement scales, but inter- weaknesses of various research designs should be
pretatism uses those that capture content and nomi- understood prior to the conduct of any study. As pre-
nal/ordinal states (Kvale 1996). Lee (1999, p. 342) fur- sented in each paper in this 2007 special issue, a dis-
ther suggests that different methods/procedures are cussion of the study limitations is expected in any
associated with each approach: publication of empirical research.

   the “interpretative approach” refers to such


2.2.1. Case Studies. Case studies are one type of
procedures as those associated with ethnography, qualitative research that comprises a range of disci-
hermeneutics, phenomenology, and case studies    the plinary traditions and schools of thought, including
“positivist” approach    refers to such procedures as those drawn from sociology, education, and anthro-
those associated with inferential statistics, hypothe- pology. According to Eisenhardt (1989a, p. 536), a case
sis testing, mathematical analysis, and experimental study has several characteristics. First, it “is a research
and quasi-experimental design    the two approaches
strategy which focuses on understanding the dynam-
to organizational research can be mutually supportive,
rather than mutually exclusive. ics present in a single setting.” Second, case research
“can involve one or multiple cases, and numer-
Most OM empirical researchers are trained in ous units of analysis.” Third, cases can employ “an
quantitative analyses, positivism, and theory-testing embedded design, that is, multiple levels of analy-
research; and hence by tradition much of the extant sis within a single study.” Fourth, case-based research
OM empirical literature is biased toward this school “typically combines multiple data collection meth-
of thought. Accordingly, “positivists and postpos- ods such as archives, interviews, questionnaires, and
tivists argue that what they do is good science, free observations.” Fifth, cases “can be used to accomplish
of individual bias and subjectivity    [Consequently,] multiple aims,” including description and generating
it is erroneous to presume that all qualitative and testing theory.
researchers share the same assumptions” (Denzin and There are two general types of case research. First is
Lincoln 2000, p. 10). case research that develops a grounded theory, which
The point is this: In judging the “quality” of OM is an interpretive framework for inductive theory
empirical research, it is essential that the differences development about observable phenomena. It consists
within and between the various traditions are under- of systematic, multi-step processes for the data collec-
stood. In reality, the blending of qualitative and quan- tion and analysis of qualitative data that moves the
titative research has been advocated by Creswell researcher from observation to concept development
(1998), Eisenhardt (1989a), Yin (1994), and others. (e.g., codes and categories) (Glasser and Strauss 1967,
Even survey research can be conducted in different Denzin and Lincoln 2000).
Roth: Applications of Empirical Science in Manufacturing and Service Operations
Manufacturing & Service Operations Management 9(4), pp. 353–367, © 2007 INFORMS 359

The second type of case study, which is more com- for an overview.) A first-order step prior to design-
mon in OM, explores a phenomena of interest (e.g., ing the study is to determine the research ques-
enterprise resource planning (ERP) implementation tions and objectives of the research. Some formative
processes or its inventory and management practices) questions are: Is the study intended to be descrip-
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in one or more companies in substantial depth to tive, exploratory, or confirmatory? Will it develop
build theory (Eisenhardt 1989a, b; Eisenhardt and new measures and/or test hypotheses? Is it a cross-
Graebner 2007). In either instance, good case research sectional or longitudinal investigation?
presumes that the researcher is well grounded in the Next, a detailed research strategy should be built
qualitative field techniques for observing, note tak- around the following elements: (1) the definition of
ing, interviewing, analyzing, and reporting (Creswell target population and sampling plan; (2) the meth-
1998, Miles and Huberman 1994). Although many ods of data collection; (3) questionnaire design; (4) the
researchers believe that case research is best for the- development, measurement, and assessment of con-
ory building, some would argue that it is useful for structs and indicator variables; (5) the analysis plan;
and (6) reporting. The development of probability
testing as well (see for example, Yin 1994; Eisenhardt
sampling techniques allows inferences to be made
1989a, b; Meredith 1998; Voss et al. 2002). Eisenhardt
about the entire population of interest. Such samples
and Graebner (2007) provide a state-of-the-art sum-
require a comprehensive list (e.g., sampling frame)
mary on how to build theories from cases. This article
and proper statistical procedures for analyzing data
is especially useful to OM empirical theory building
and assessing sources of errors and statistical power
and for judging the quality of case research.
(Cohen 1988, Churchill 1995).
2.2.2. Survey Research. Survey research covers a One of the most important design choices pertains
wide array of interlocking technological, statistical, to the unit of analysis in the study, including indi-
and scientific methods that enable the gathering of viduals, groups/teams/units, programs, dyadic rela-
information from a sample of individuals. Survey tions, business entities, etc. The unit of analysis should
research as a source of primary data has been the reflect the entity that answers the research question.
most widely used in OM empirical research, primarily Note that the respondent who provides the data may
differ from the unit of analysis, so that qualifications
because until recently the number and types of sec-
and knowledge of the target respondents are impor-
ondary data available were not amenable to answer-
tant. For example, the project manager, who is most
ing many operations questions. The distinct advan-
knowledgable, is targeted to report on a new project
tages of survey research are that the items can be
development project, which is the unit of analysis.
tailored specifically to address a particular research
Also in OM empirical research, hierarchies of units
question, and the relevant population can be targeted.
of analysis are important, such as in the investiga-
Moreover, some literature suggests that self-reports
tion by Anita Tucker in this volume (“An Empirical
by knowledgeable managers are not inferior to sec- Study of System Improvement by Frontline Employ-
ondary and archival data (see Ketokivi and Schroeder ees in Hospital Units”). A whole area of statistical
2004). techniques around hierarchical modeling has devel-
Survey research has advanced as a scientific tool in oped that enables the researcher to include data at
OM. If conducted well, surveys can provide quantifi- two different levels within the same analysis. How-
able, reproducible information (Dillman 2000). Such ever, OM researchers should be aware of ecological
information is necessary for hypothesis testing and and exception fallacies that can occur when the wrong
providing unbiased measurement of constructs and inferences are drawn from the unit of analysis.
their relationships. A good research design should Originated in a paper by Robinson (1950), the
enable the testing of alternative hypotheses and the- term “ecological fallacy” is a widely recognized error
oretical structures. Advancements in survey research in the interpretation when group-level, aggregated
have come from many directions; together they help data are the unit of analysis. Ecological fallacies
build a solid research design strategy. (See Fink 2003 occur when inferences about individuals (e.g., subunit
Roth: Applications of Empirical Science in Manufacturing and Service Operations
360 Manufacturing & Service Operations Management 9(4), pp. 353–367, © 2007 INFORMS

level of analysis) are based solely on aggregate-level Fourth, the researcher must address measurement
relationships (e.g., ecological correlations—group or and measurement errors. This means conceptual def-
population summary data to which the individ- initions of the construct (or latent variables) at the
ual (subunit) belongs—versus correlations based on theoretical level, as well as their operational defini-
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observations of the individuals (subunits)). Consider tions and indicator (manifest) variables, should be
the following example using group-level data aggre- provided. A fundamental tenet of theory develop-
gated at the industry level. If industries with higher ment in empirical science is this: Indicator items
aggregate capacity tend to have lower performance, and multi-item measurement scales should exhibit
then it would be an ecological fallacy to infer that the psychometric properties of reliability and validity
high capacity is the root cause of plant (subunit) (Bagozzi and Phillips 1982; Churchill 1979; Gerbing
performance. and Anderson 1988; Melnyk and Handfield 1998;
The central notion underlying an ecological fallacy Menor and Roth 2007a, b).
is this: Strong aggregate-level relationships are not The Roth et al. (2007a) review found that item
necessarily reproduced at the individual level. This and construct measurement in OM empirical research
point should not be construed, however, to mean is particularly problematic. Often the psychometric
that all associations among aggregate data are wrong properties of direct and objective measures are not
or that all conclusions based on associations drawn given—and proxy variables are selected without ade-
from the population about attributes of the subunits quate attention to reliability and validity. Moreover,
validated measures in one study are not always used
within the group are always inaccurate. In many
consistently across studies to mean the same thing;
cases, aggregate data can be quite insightful. But it
and items are often cherry picked from one study
is all too easy to make inaccurate generalizations
to the next. Given this state, it is not surprising that
from aggregate data—and OM empirical researchers
while OM empirical research has progressed over the
should understand the inherent vulnerability of this
past several decades, it is a field largely devoid of its
type of misinterpretation. An exception fallacy is the
own theories, as the theories employed are typically
reverse. Here stereotypic conclusions are made to a
borrowed from other disciplines. A lack of proper
group or to population-based individuals (subunits
attention to measurement might in part provide an
of analysis). (See Rousseau 1985 for a discussion of
explanation. Menor and Roth (2007a) offered a novel
issues of level in organizational research.)
approach that typically leads to better metrics, more
Second, the approach to survey data collection can efficiently (see, for example, Bardhan et al. in this
be direct to indirect. Direct methods include con- issue [“Project Performance and the Enabling Role
ducting the survey face-to-face with respondents or of Information Technology: An Exploratory Study on
through telephone or online chat. These approaches the Role of Alignment”] and Menor and Roth 2007b).
allow for interaction and deep probing. Indirect meth- Froehle and Roth (2007) applied a similar approach to
ods are mail surveys and traditional Web surveys. new construct development.
Dillman (2000) offers an excellent in-depth discussion A related issue pertains to systematic measurement
of approaches, best practices, and trade-offs that must error and how it might influence the interpretation
be made in designing good surveys. of results. This is a concern in studies that employ
Third, for the design of the survey instrument, the same methods, such as data gathered from a sin-
the researcher needs a substantive knowledge of the gle respondent (Huber and Power 1985, Podsakoff
area of inquiry, the technology of survey design, and et al. 2003, Podsakoff and Organ 1986). Common
the inherent trade-offs in survey instrument design methods bias represents one major potential source
choices. The technology of survey instrument design of systematic measurement error that may inflate the
covers decisions regarding item wording and place- correlations between variables due to common meth-
ment, the response formats, and the general appear- ods variance (CMV). CMV generally refers to any
ance of the survey. Instrument pretesting and pilot measurement variances that are attributable to the
testing are important. use of a similar method or test. Despite its wide
Roth: Applications of Empirical Science in Manufacturing and Service Operations
Manufacturing & Service Operations Management 9(4), pp. 353–367, © 2007 INFORMS 361

acceptance, Spector (2006, p. 221) argues the following Archival data cover a spectrum from documents,
points: news accounts, histories, content analysis, and liter-
   the popular position suggesting that CMV automat- ary criticism (Lee 1999). Secondary databases are usu-
ically affects variables measured with the same method ally obtained from precollected survey data or codi-
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is a distortion and oversimplification of the true state fied information that is used for purposes other than
of affairs, reaching the status of urban legend. Empir- that originally intended (Kiecolt and Nathan 1985).
ical evidence [casts] doubt that the method itself pro- Roth et al. (2007b) have compiled references to all
duces systematic variance in observations that inflates
secondary data and formulae that have been used
correlations to any significant degree.
to measure operational and business performance in
Spector recommends that researchers focus on mea- the extant OM literature published between 1990 and
surement bias, which he defines as, 2007. Their paper offers a critical summary of advan-
the product of the interplay of constructs and methods tages and shortcomings of secondary data in advanc-
by which they are assessed    [and this] involves their ing OM empirical research and theory.
identification and control to rule them out as explana- One of the key advantages of secondary sources is
tions for observed relationships. (2006, p. 221). the availability of data without the time and expense
Thus, it behooves OM researchers—using data re- of primary data collection. Especially when publically
corded by the same individual, regardless of whether available, secondary data facilitate replication of find-
it is from a primary or secondary data source—to ings by other scholars; they might also reduce self-
employ procedures to reduce measurement bias a pri- selection effects and sampling bias—especially when
ori in the study design stage (e.g., see the article by complete data and coverage of the target popula-
Anita Tucker in this volume [“An Empirical Study tion are included. The trade-off, of course, is that not
of System Improvements by Frontline Employees in all constructs of theoretical interest may have corre-
Hospital Units”]) and post hoc to examine empirically sponding indicator variables, and the psychometric
the degree to which common methods bias may be properties of the variables might not be known. Often
present (e.g., see Menor et al. in this volume [“Exam- key variables are not available at all, or proxies must
ining the Influence of Operational Intellectual Capital be used for items that that were intended to measure
on Capabilities and Performance”]). For comprehen- something else. Moreover, the researcher may be too
sive literature reviews, see Doty and Glick (1998) and distant from the data to understand all the detailed
Podsakoff et al. (2003). nuances associated with the database. These factors
Fifth, the analysis design plans should include meth- potentially pose serious threats to the validity of the
ods for testing competing hypotheses and addressing empirical model and constructs.
potential endogeneity problems caused by such fac- 2.2.4. Experiments. There are a number of choices
tors as self-selection bias (Shaver 1998 and Heckman regarding experimentation in OM research. In behav-
1979) and reciprocal relationships between posited ioral operations, researchers are using laboratory
independent and dependent variables (e.g., misspeci- experiments that enable them to control for inter-
fication of causality) (Leiblein et al. 2002). vening variables. Independent variables can be
Finally, reporting of the data should be sufficient manipulated to determine their effects on depen-
that the study can be adequately evaluated in terms of dent variables. Frequently, researchers use conve-
its contribution to the literature, the adequacy of the nience samples; often students are used.
methods and measures, and details that allow other In quasi-experimental research, some change in the
researchers to replicate the survey in different con-
environment happens that can be attributed to a nat-
texts and populations.
urally occurring event. Quasi-experimental research
2.2.3. Secondary and Archival Data Sources. As often takes place in the field, such as the paper by
represented by the papers in this special issue, DeHoratius and Raman (“Store Manager Incentive
there is an increasing focus on the use of sec- Design and Retail Performance: An Exploratory Inves-
ondary and archival data in OM empirical research. tigation”). For experimental and quasi-experimental
Roth: Applications of Empirical Science in Manufacturing and Service Operations
362 Manufacturing & Service Operations Management 9(4), pp. 353–367, © 2007 INFORMS

studies, Campbell and Stanley (1966) describe a num- as well as the nature of data employed—primary
ber of threats to validity of which the researcher and secondary. Interestingly, the dominant approach
must be aware during the course of the experiment. found in this issue was the application of various
These include the following: (1) unintended extra- types of econometric analyses of secondary data. Col-
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neous events may be confounded with experimental lectively, however, the papers in this issue represent
manipulations; (2) the subject changes in some way other types of empirical methodological applications
(e.g., learning or becoming fatigued); (3) the act of that are useful in analyzing data (e.g., psychometric
measuring may change what is being measured; (4) methods and first- or second-generation multivariate
the approach used to measure the dependent variable methods). Each is briefly summarized below.
may change (e.g., observer becomes tired and is less Marshall Fisher (“Strengthening the Empirical Base
apt to record accurately); (5) statistical regression of of Operations Management”) sets the stage with his
extreme scores changes positions toward the average; views on how OM can learn from other disciplines,
(6) the assignment of subjects to groups may not be including physics, medicine, and finance, which have
random; (7) systematic differences in some types of strong empirical roots. He develops a conceptual
individuals may make them more likely to drop out; framework that illustrates how research can be clas-
and (8) interaction effects of any of the above threats. sified by two attributes: the goal of the research (pre-
See Campbell and Stanley (1966) and Cook et al. scriptive versus descriptive) and the interaction of
(1990) for design strategies to mitigate against these the research with the world (highly structured; data
risks. Less frequently employed in OM are experi- and algorithms versus less-structured interviews and
mental simulations where the human subjects are sub- observations). He offers strategies that might be par-
jected to the model of a simulated segment of the ticularly effective in conducting a program of empir-
real world, and their responses are recorded (Mowday ical research by navigating the matrix and concludes
and Steers 1979). with the advantages of adding a strong empirical
2.2.5. Other. Various other types of empirical component to OM research.
research are sometimes used in OM, but they are rare Noah Gans et al. (“Simple Models of Discrete
and are not summarized here. Some examples are Choice and Their Performance in Bandit Experi-
opinion research and participant observer research. ments”) employ a controlled laboratory experiment to
Data mining, which is essentially an exploratory examine whether several analytically tractable choice
approach of pattern recognition in a data set, is not models in the literature are good representations of
covered here. Advocates must take special care so actual choices firms make when choosing suppliers.
that data mining does not become an exercise of data The set of models captures variation in product or ser-
fitting. One effective way is to use a split sample vice quality and its influence on the customer switch-
approach, where data mining is the first step in the ing to a competitor. By a more tractable model, the
exploration of concepts and their relationships, and authors infer that “aggregate measures of a subject’s
the hold-out, independent sample is used afterward performance are simple functions of system parame-
for validation. Of course, the issues of sampling bias ters, preferably with simple, closed-form mathemat-
and error, as well as measurement errors, remain. ical expressions.” The authors find that in tests of
model fit, some of the most analytically tractable
3. Papers in the Special Issue models of consumer choice perform best in that they
The 12 papers covered in this volume are far reaching, more than adequately capture the essentials of cus-
as indicated in Table 1. The manuscripts cover a vari- tomer choice behavior.
ety of OM substantive topics, ranging from investigat- Other papers address issues in traditional OM
ing the front line of process improvement in hospitals literature. Sergey Rumyantsev and Serguei Netes-
to testing theories of innovation and strategy fit in sine (“What Can Be Learned from Classical Inven-
relation to performance. This set also illustrates vari- tory Models? A Cross-Industry Exploratory Investi-
ous types of empirical inquiries—from natural exper- gation”) explore the issue of whether classical inven-
iments, to survey research, to laboratory experiments, tory models can explain firm-level inventory dynam-
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Table 1 Summary of Articles

Title Authors Research questions Research approach Study population

Simple Models of Discrete Choice and Noah Gans Are the models built to explain consumer Lab experiment 373 participants (students); 272 completed
Their Performance in Bandit George Knox behavior adequately explaining actual experiment; 78,769 individual choices;
Experiments Rachel Croson performance (customer choice)? 65% male
An Empirical Study of System Anita L. Tucker What factors support system improvements Field survey (primary data): Nurses from 37 hospital units, primarily in
Improvement by Frontline by frontline employees? Instrumental variable Massachusetts; 907 completed surveys from
Employees in Hospital Units regression 100 units of 24 hospitals responded
What Can Be Learned from Classical Sergey Rumyantsev Can insights from the classical inventory Econometric analysis 722 publically traded companies in eight industry
Inventory Models? A Cross-Industry Serguei Netessine models be used to explain the inventory of secondary data segments (i.e., oil and gas, electronics,
Exploratory Investigation dynamics of entire companies? wholesale, retail machinery, hardware,
food and chemicals)
The Effect of Operational Performance Nikos Tsikriktsis Does operational performance affect Econometric analysis U.S. airline industry (10 carriers—focused
and Focus on Profitability: profitability in the airline industry? of secondary data and full service airlines)
A Longitudinal Study of the U.S. Does operational performance lead
Airline Industry to higher profitability?
Store Manager Incentive Design and Nicole DeHoratius Does changing store incentive structure change Case study: Natural 13 BMS stores acquired by Tweeter Home
Retail Performance: An Exploratory Ananth Raman store manager behavior in such a way as to experiment Entertainment before and after incentive
Investigation alter store performance? (Not explicitly stated) plan change
U.S. Retail and Wholesale Inventory Hong Chen Did inventory holdings actually decline? Econometric analysis U.S. retail and wholesale companies 1981–2004:
Performance from 1981 to 2004 Murray Z. Frank Did the financial market place a particularly of secondary data NAICS classification of retail versus
Owen Q. Wu low value on firms that held relatively wholesale (sales to general public)
high inventories?
Customer Efficiency, Channel Usage, and Mei Xue What drives a customer’s use of different channels Case study: Econometric U.S. bank customers’ transactions from
Manufacturing & Service Operations Management 9(4), pp. 353–367, © 2007 INFORMS

Firm Performance in Retail Banking Lorin M. Hitt in a multichannel service delivery system? analysis a large U.S. bank
Roth: Applications of Empirical Science in Manufacturing and Service Operations

Patrick T. Harker How does customers’ channel use influence firm


performance?
Estimating Demand Uncertainty Vishal Gaur Is using expert forecasts a good Case study: Econometric Financial analyst estimates; Sport Obermeyer
Using Judgmental Forecasts Saravanan Kesavan proxy for measuring demand uncertainty? analysis of secondary data business forecasts
Ananth Raman (Not explicitly stated)
Marshall L. Fisher
In Search of the Bullwhip Effect Gérard P. Cachon Why does a industry (or firm) variance amplify? Econometric analysis Retail, wholesale, and manufacturing
Taylor Randall Why attenuate demand variance? of secondary data industries’ groups
Glen M. Schmidt
Examining the Influence of Operational Larry J. Menor Does operational intellectual capital, when Structural equation modeling Survey data from 264 respondents from the
Intellectual Capital on Capabilities M. Murat Kristal effectively leveraged, become a source of of secondary data VIM Survey (Roth et al. 1997); respondents
and Performance Eve D. Rosenzweig operational and competitive advantage? covered the top 25% manufacturers according
(Not explicitly stated) to size in the United States and representing
broad industrial sectors
Project Performance and the Enabling Indranil R. Bardhan What factors contribute to the assimilation of Structural equation modeling 780 responses in pilot data set; 637 project
Role of Information Technology: An Vish V. Krishnan enabling information technology and translate of secondary data managers in final sample
Exploratory Study on the Role Shu Lin into superior project performance? Specifically,
of Alignment how must technologies be chosen and
integrated into an innovation-intensive project?
Strengthening the Empirical Base Marshall Fisher How can OM learn from other disciplines Conceptual paper
of Operations Management how to conduct empirical research?
363
Roth: Applications of Empirical Science in Manufacturing and Service Operations
364 Manufacturing & Service Operations Management 9(4), pp. 353–367, © 2007 INFORMS

ics. This issue is of interest because classical inven- frontline nurses actually make an effort to improve
tory models usually to not consider factors such as their work systems and prevent future failures.
competition and industry dynamics, because they are She employs survey research from individuals in
derived at the product level. The authors use sec- workgroups to develop measures and to test spe-
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ondary data from COMPUSTAT and run econometric cific hypotheses concerning “psychological safety—
models over the period 1992–2002. Interestingly, this the belief that one can talk about errors without the
research supports the notion that predictions from risk of punishment.” Her results suggest that rather
classical inventory models still seem to work in the than relying on hiring motivated individuals, man-
aggregate, and as a result they provide a novel way agers need “to create a work environment where it is
to test the validity of assumptions made in analytical safe to talk about operational failures” and “respond
work. to employee communication about work failures.”
Hong Chen et al. (“U.S. Retail and Wholesale Nikos Tsikriktsis (“The Effect of Operational Per-
Inventory Performance from 1981 to 2004”) also use formance and Focus on Profitability: A Longitudi-
COMPSTAT data and econometric methods to investi- nal Study of the U.S. Airline Industry”) takes sec-
gate the question of whether inventory holdings actu- ondary data from the U.S. domestic airline industry
ally declined over time. For those firms that retained to assess the influence of operational performance on
high inventory levels, the study evaluated if the finan- profitability using econometrics. In addition, he stud-
cial market placed a particularly low value on them. ies the notion of “focus” on airline profitability. Inter-
The empirical results demonstrated that over the long estingly, performance outcomes are tied to the oper-
run, abnormal inventory has a negative effect on firm ating model of the airlines. Focused airlines tend to
stock price performance. out perform the industry; however, late arrivals cut
Gérard Cachon et al. (“In Search of the Bullwhip into their profitability. They tend to outperform the
Effect”) performed an exploratory, econometric study industry. In contrast, capacity utilization was a key
pertaining to evidence of a bullwhip effect in retail, driver of profitability for full-service airlines, but not
wholesale, and manufacturing industry groups using late arrivals.
secondary data that was obtained from the U.S. Nicole DeHoratius and Ananth Raman (“Store
Census Bureau from 1992 to 2006. These authors Manager Incentive Design and Retail Performance:
conclude that aggregate industry data generally do An Exploratory Investigation”) examine the effects
not exhibit the bullwhip effect among retailers and of changing incentive structures on store manager
manufacturers. behavior. Before the transition in ownership to BMS,
Vishal Gaur et al. (“Estimating Demand Uncer- Tweeter store managers were rewarded for sales and
tainty Using Judgmental Forecasts”) examined the penalized for shrinkages. After the shift, store man-
dispersion among forecasting experts as a measure agers were penalized less for shrinkage than under
of demand uncertainty. They applied the Institutional the Tweeter plan. The quasi-experimental approach
Brokers (I/B/E/S) database of actual and sales data of this study employs a natural experiment occur-
to the Sport Obermeyer company for 248 items. They ring with a single company having multiple stores
found that the statistical correlations between the and taking advantage of the shift in changed owner-
forecast and the dispersion between data sets are ship incentives. The study used company and archival
significant; accuracy was improved, the closer the data. This research found that store performance
time frame of the forecast. The paper also presents improved after the switch of the store managers’
a general methodology for using dispersion among incentives toward sales. Although there were greater
experts’ forecasts and scale to estimate the variance of inventory shrinkages, the increase in sales offset the
demand. shrinkage in overall profitability. Clearly, store man-
There are four papers directed toward service orga- agers compensation scheme is critical to retail store
nizations. Anita Tucker (“An Empirical Study of Sys- performance.
tem Improvement by Frontline Employees in Hos- Mei Xue et al. (“Customer Efficiency, Channel
pital Units”) examines the conditions under which Usage, and Firm Performance in Retail Banking”)
Roth: Applications of Empirical Science in Manufacturing and Service Operations
Manufacturing & Service Operations Management 9(4), pp. 353–367, © 2007 INFORMS 365

used case-based transactions from one U.S. bank’s research. It debuts new approaches that link empirical
customers to determine the drivers of a customer’s insights with analytic tools and assumptions. The arti-
use of different channels in a multichannel delivery cles offered here provide a stepping stone for future
system. Customers who are more proficient in the investigations into subject matter of theoretical and
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use of self-service channels are termed “efficient.” The practical importance to our community. The authors
empirical models in this study suggest that customer (1) addressed important OM phenomena; (2) offered
efficiency is strongly associated with expected demo- rich theoretical perspectives of various OM phenom-
graphic and behavioral patterns. Overall, the greater ena; and (3) performed appropriate and well-executed
the customer efficiency in using self-service channels, research methodologies. I want to thank the authors
the greater the profitability. Moreover, customer effi- for submitting high-quality manuscripts for this spe-
ciency displays a highly complex relationship with cial issue.
customer retention and product utilization. In addition, I am especially grateful to Garrett
In contrast to the above, two papers deal with more van Ryzin, former editor-in-chief of M&SOM, for
nontraditional areas of interest in OM—knowledge commissioning this focused issue, and to Gérard
and innovation. Larry Menor et al. (“Examining the Cachon, editor-in-chief (M&SOM) for his continuing
Influence of Operational Intellectual Capital on Capa- strong support through the transition of the jour-
bilities and Performance”) examined knowledge man- nal leadership. I am most appreciative of the invalu-
agement in OM. These authors used cross-sectional, able assistance, guidance, and expertise provided
secondary data from the Vision in Manufacturing by the guest senior editors: Kenneth Boyer, Mar-
project. Using structural equation modeling, they shall Fisher, Robert Handfield, Kevin Hendricks, Sun-
evaluated the influence of operational intellectual cap- der Kekre, Haim Mendelson, Roger Schroeder, Luk
ital at the organizational level and operating (com- van Wassenhove, and Chris Voss. The referees also
petitive) capabilities of process flexibility and prod- deserve a special thanks, because they provided excel-
uct innovation on business performance. Their empir- lent, concise, and constructive feedback to the editors
ical results demonstrated the strategic importance and authors: Gérard Cachon, Richard Chase, Thomas
of developing and leveraging operational intellectual Choi, Robin Cooper, Charles Corbett, Karen Donahue,
capital. Amy Edmonson, Craig Froehle, Mark Frohlich, Vishal
Indranil Bardhan et al. (“Project Performance and Gaur, Daniel Guide, M. Murat Kristal, Andrea Masini,
the Enabling Role of Information Technology: An Larry Menor, Pedro Oliveira, Elliot Rabinovich, Taylor
Exploratory Study on the Role of Alignment”) eval- Randall, Eve Rosenzweig, Manus (Johnny) Rungtu-
uated project performance, taking into account the sanatham, Rachna Shaw, Enno Siemsen, Kingshuk K.
enabling role of information technology (IT). They Sinha, Vinod Singhal, Jeff Stratman, Christian Ter-
sought to present a theory of how the fit between wiesch, Nikos Tsikriktsis, Anita Tucker, and Rohit
the choice of enabling IT and core characteristics of Verma. I also wish to thank Jeff Shockley and Lisa
the project affected performance, and they used sur- Bosman for their research assistance and Jeanne Elliott
vey research as their approach. The central contribu- and Kimberly Scales for their respective contributions
tion of their research is this: Their study “clarifies the in the role of managing editor for the special issue.
role of information technologies in project manage-
ment, providing insights into how to integrate IT into
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