° SUBARU. LIBERTY 1992 : SERVICE MANUAL SECTION 2 _ Qo _—_* cd i PML USCS a)SER FOREWORD — This service manual has been prepared to provide SUBARU service personnel with the Necessary information and data for the correct ‘maintenance and repair of SUBARU vehicle, This manual include the procedures for main- tenance disassembling, reassembling, inspec- tion and adjustment of components and trou- bleshooting for guidance of both the fully qualified and the less-experienced mechanics. Please peruse and utilize this manual fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition. When replacement of parts during Fepair work is needed, be sure to use" bia genuine parts. All information, illustration and specifications contained in this manual are based on the lat- est product information available at the time of publication approval. FUJI HEAVY INDUSTRIES LTD. All right reserved. This book may not be repro- | duced or copied, in whole or in part, without the Written permission of FUJI HEAVY INDUSTRIES LTD., TOKYO JAPAN. SUBARU, EB and @ ave trademarks of FUJI HEAVY INDUSTRIES LTD. © Copyright 1991 FUJI HEAVY INDUSTRIES LTD. iin? ‘35555 0546847 8 i GLENDALE i QUICK REFERENCE INDEX EE 2) ENGINE SECTION . EMISSION CONTROL SYSTEM 5 + LAU eee ebm al ce) = ENGINE LUBRICATION SYSTEM 2 ENGINE COOLING SYSTEM eae (USM e a (MPFINon-TURBO) FUEL INJECTION SYSTEM (SPFI) a PUEINW eee —_ (MPFI TURBO) cs FUEL SYSTEM Oe a CLUTCH BE ENGINE AND TRANSMISSION A MOUNTING SYSTEMen IMPORTANT SAFETY NOTICE Providing appropriate service and repair is a matter of great importance in the serviceman's safety maintenance and sate operation, function and performance which the SUBARU ve- hicle possesses. In case the replacement of parts or replenishment of consumables is required, genuine SUBARU parts whose parts numbers are designated or their equivalents must be utilized. It must be made well known that the safety of the serviceman and the safe operation of the vehicle would be jeopardized if he used any service parts, consumables, special tools and work procedure manuals which are not approved or designated by SUBARU. How to use this manual ————_—___ ( © This Service Manual Is divided into six volumes by section so that it can be used with ease at work. Refer to the Table of Contents, select and use the necessary section. © Each chapter In the manual is basically made of the following five types of areas. M: Mechanism and function 8 : Specifications and service data © : Component parts Service procedure (X : Service procedure} (¥ : Service procedure) T: Troubleshooting © The description of each area is provided with four types of titles different in size as shown below. The Title No. or ‘Symbol prefixes each title in order that the construction of the article and the flow of explanation can be easily understood, [Example of each title] ) © Area title: W. Service procedure (one of the five types of areas) Large title (Heading): 1. Oil Pump (to denote the main item of explanation) ‘© Medium title (Section): A. REMOVAL (to denote the type of work in principle) © Small title (Sub-section): 1. INNER ROTATOR (to denote a derivative item of explanation)TABLE OF CONTENTS ‘Emleslon Control System and Vacuum Fitting On-Car Services Engine (SOHC) Engine (DOHC) Engine Lubrication System Engine Cooling System Carburetor Fuel Injection System (MPFI Non-TURBO) Fuel Injection System (SPFI) Fuel Injection System (MPF! TURBO) Fuel System Exhaust System Clutch Engine snd Tranemission Mounting System Peale© The Title Index No. is indicated on the top left (or right) side of the page as the book is opened. This is useful for retrieving the necessary portion (Example of usage) Refer to2-4(W1B1] Arsatile7~IW SERVICE PROCEDURE / Small title (Sub-section) Medium title (Section) Large title (Heading) Area title Chapter No. Example of title placement CLUTCH ‘Small tile Large title-{1.General 2.RELEASE LEVER) Check lever pivot portion and the point of contact with holder tor weer. A: PRECAUTION Died ena cluch aystem, pay attention to the > Release Bearing and Lever 1 Check the routing of oltch eable for emoothn: 2) Excessive tightenose or looseness of clutch cable have a bad influence upon the eable durability, '3) Apply grease sufficiently to the connecting portion of clutch ps 4) Apply grease suliclently to the release laver portion, 5} Postion clutch cable through the center of touboard hole = As Adinetment 1s done by : Should be lubricated with oit. :Should be lubricated with grease. :Sealing point Tightening torque