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2 weet: Torau REQUEST FOR WELDING PROCEDURE APPROVAL, tis requested that the following Welding Procedure Specification (WPS) be reviewed and approved. The listed WPS has been qualification tested in accordance with JERES-W-011JERES-W.012. it has been edited for clerical completeness and technical content. |Company Project: JERP lo contract M.R.AL-KHATHALAN Col PACKAGE - SC (MRK ) AUXILIARY UTILITIES: 3000235436 IWELDING PROCEDURE SPECNO: PROCEDURE QUALIFICATION RECORD EE aerate MK/PQR30 ( PWHT) |copesrec DESIGN CONDITION: B31: gg Max TEMP: SeeBelow | service rium Normal & Category M 31.4: oO sain TEMP: See Below — [sour SERVICE? es §=6 hes xo O Jovy impacts REQUIRED? aRDNESS TESTS? ves) xo Ives No louauimication —_[rerus Linecuassie Design Temperature (°C) [un Max oa t Jasmesec:ix BZ) Sedan iorcnee 29 260 Jarisrovior =) | AWS Dit o - a nicsae 29 16 SATORP APPROVAL Name: MRJOHN DAVIES DATE: by] 20; — ~T Dosis. Deparment nmmacte™ seine rekon: (€1800 92 Ads eax: is PMT QUALITY TEAM Name:___MR.DIOSDADO RAMO sepivoye__ CHT Danity ome [ox [v0ld Signature M. R. AL-Khathlan Co. (QW-482, WELDING PROCEDURE SPECIFICATION(WPS) Appliable Code ASMESECIX SHEET: oF 2 COMPANY NAME. * MR. AL-KHATHLAN Co. BY RAJESHKUMAR.N- Welding Poceure Speen No: : MRWPS/30 Revi bate: 13Martt Supporting POR Not) ‘MkiRQR30 (PE Dae: 19.10 Welding Process) COMAW/STT-+SMAW Typds) + Semi automati- tot Mana Ho Fl Cp. TONTS (WA) Sot Desi singe V-But Weld ae aking (Y=) vA Backing Matra Type) WA AINCLUDED ANGLE: ar (10% 5 THICKNESS sm Im al OS cRooT Face ee DRooTGaP 2am 38 ma Ia BASE METAL (QW-403) PNo 1 ee wm mm aoe Spediiatoe Head Gaée 7 _SAT06G:8 ToSpeciteaio Type and Gace: “SAME OR EQUNALENT mueT ALL Base Met Tienes Rage Ts oe 28" ad Above mut at Ober WA FILLER METALS (QW-404) GMAW(STT) Rootpass SMAW/ FILL & CAP Spesiteton No (SFA) 58 rn AWSNo (ts) EROS. Eris No ‘ 4 AN 1 1 Siz of ill Metal Zam, Loma 2, 3m a 12mm Max is Fillet All AIL leorode Fl (Cs) WA Ni Five Trae Nane WA Nia Cans asert WA Nia Welding consumable (band nar) Lincoln Atom ore |WPSNO: — MRK/WPS/30 Rev:0 ‘SHEET 2 OF 2 POSITION(QW-405) POST WELD HEAT TREATMENT (QW-407) Postion of Groove: ALL “Temperature Range e250 Welding Progression GMAW (Root):V Downhill Soaking Time ‘1 Hour 'SMAW (Hot, FHSCap): Uphit | Heating Rete 190°C (Hour Postion(s) ofFlet. ALL Cooling Rate 190°C / Hour [PREHEAT (QW-406) GAS (QW-408) Preheat Temp Min: Ambient 24° Percent Composition: Co2 Interpass Temp Max: Max208°C GAS(es) Mocuro —_[Fiow Rate Preheat Maintenance: N/A [Sheiding Coz NA | 251030LEM JOther NA raling NA NA NA Backing NA wa | NA Percent Composition: Co2 89.9% ELECTRICAL CHARACTRERISTICS (QW-409) [Curent AC or DC SEE TABLE Pow SEE TABLE [Amps (Range) SEE TABLE Vots (Range): SEE TABLE Tungsten Electrode Size and Type N/A hod of Mota Transtor for GTAWIGMAW GMAW STT For Root Pass / SMAW for Hot, Fil & Cap Passes Etctrode Wire Feed Spoed Range 275 em | min For Root Pass ‘TECHNIQUE (QW-410) Sting and Weave Bead + Siting and Weave Bead (Orflce or Gas Cup Sizo 242-19 mm Inland Inter Pass Cleaning Wire Brush / Grinding (Oscdletion Nia Mutiple or Singla Pass (per side) Muttpie Pass “Travel Spesd (range) See Table Pesning Nia Other Nia Fillor Motal ‘Current Type jue Weld Layer Process AWS [SIZE ‘Amps | Peak & ravel | Other R ig POLARITY | aorme | setting | Range | Speed ROOT=1 cmawsstt [errose | 12 | cer [100-160] 280 | 12-20 | 12-20 | | | HoT Pass -2 swan evos |24-s2| poe | 70-110 | Na | 17-30 | 6-10 FILL= 3.4 MAW eos |24-s2| pcep | 70-110 | wa | 17-30 [6-10 caP=8,7 SM eves [2s-a2| cep | 70-110] NA | 17-30 | 6-10 / Signature: » © Boresmonne 45) 13 | maneh | v0 | For M. R.AL- KHATHLAN Co. io 2 foo NY Tuboscope VETCO SAUDI ARABIA CO. LTD. Vendor Inspection Division WELDING PROCEDURE QUALIFICATION RECORD (POR ‘Company Name WPS No.:__MRKAVPS/30 Date: __19-Dee-10 ‘Welding Process (es) Reference Code Rev GMAWSTT+ SMAW [ASME-BPVC See, IX MR. AL KHATHLAN FOR CONTRACTING Date of Test TDI POR No: __MATPORA0_(PWHT: Seni Automatie + Manval Theta, Mant Sen Astonaiy SAES-W.011/012, Types) others GMAWISTT Peak Curren Seting = Lora Ly 30; Backing Current = 60, Torts Ba Jom Sige V Gone Aso! ange B=9omn ae D=2-33mm aS csnware BASE METALS PRENEAT Spec and Gr, sa1sc.6 Prcht Tenperare: _Ambin 24°C ‘0 SAIMGE Imps Temperatre; 208 ms P.No, _CPI-GET To Pine GED | omer Fade? Seamless ince Diameor; 94°00. POSTWELD HEAT TREATHENT Thckeos: 9mm Teper Range asec file; a Soaking Tie ior ening Ry 150°C or FILLER MEATS Coningate THC Process Guawsrr | sMaw Gases ASMESFAN | 38 31 owawsrt ASME Clas No. ER 05 Eo Type ef) ©, Filler FNo. 8 az Pert Nin 2m Filer No: 1 Flow Rae 33007 Manatctrer:—Linsia ‘Aopom Trae Nan Lien ERTS | Nom A708 ELECTRICAL CHARACTERISTICS Piller Sie 912mm S2inm Caren pe! Poly: Se Table Below fc No: 70413454 20/3800 sms ons) See Tati Buoy Weld Deyo: 3m ra vats ans) SeeTable Blow Blt Fan Ta Wire Fed Spot: GMAWSTT=275 enini POSITION Groove Poston TECHNIOUE Wok ogrsion: GMAWSTT=V-bosan Tiel Speed Seale Below SMaw= Vpha Sting o Weng Bead Bath Ps (er Sie): Mg WEEDING EQUIPNENTS ACCESSORIES Mulinge lets Single (GMAW/STT) = LINCOLN INVERTER STIL Orietas Cup Si 2 a Ines Cling” —_ Gang Bushing ; ETE cana Trad Spal | Heap See eee Class ‘Size, Dia_| Polarity [ Amp. Range You Range | “cman |kvcm, Max. Roar Pas=1 [OwAWSTT] ERS [12am ocer [10s 80 | Tere | at] ea Hat Pass=2 | SwaW | E7018 | zamn—[ peer | —70-m —[ 24-36 ed | fil=34_[ SWAW_| E7018 | “24mm [peer [30-190 [ 20-3871 Cop=5.7_[ SAW | eros | 2mm [cer a5-95 [20-23 -| 8-10] nse ‘ots Maximom clans bas or pasa ar of ie con HE N®Y Tuboscope VETCO SAUDI ARABIA CO. LTD. Vendor Inspection Division WELDING PROCEDURE QUALIFICATION RECORD (POR) WPS No,:_MRK/WPS30 Rev. PQRNo.:_MKIPQRA0 CPWHT) sue Dato S0sanet ‘TENSILE-TEST. Tiimare J ] wiatn | Thickness ] Sample No. fA | MM Tasca (mm) | toed] Sues = Fracture Point cx Loto TH Tos [ 806 [700 1 Pasa nat 72 a8 | 195 152.10 [7380 a5 Paren Meat GUIDED BEND TES\ rTacHuD mans We cotty thatthe statements in this record are corret and thatthe est welds were prepared, welded and tested in accordance withthe requirements of| ‘ASME Sec. IX 2007_ediion. MUR ALHATHLAN FOR Monutictorer pervised By Signature ec eee 132Rd, Qasim Sroet 190053 812 1837 Sonman rind ea Esta lib oxomcon a 9 9° x Kingdom of Saws Arabia Test Certificate Veto Saul Arabia Co. Lid oper Number 00162 1 Darnmam = Jubal Highway e or AkBadran’ Area OrderNumber ——40.0111-10 Bo Box 31840 Bate Tested soiot/14 Alka, Saud Arabia Date Reported 30/01/11 ‘tre Mr, Thomas Varghese tem = Gllent: VSAL, MR. Al-Knathlan 4°NB x SmmWT Pipe Butt Weld - Weld Procedure Qualification Identity: WPS No. MRK-WPS-30; POR No. MK-PQR-30 Welder Name / Symbol: Sonny C. Pagsinuhin / 4874 Fipe Specticaton: ASME SA 106 Grago 8 felding Process / Position: GMAW - STT & SMAW / 6G Consumables: ER 708-6; Dia. 1.2mm & £7018; Dia, 2.4mm Manufacturers: Lincoln & Alloy Rods Specification - ASME IX & Client Requirement Sony a = = = ae aa : . Dimensions | aveg UT. UIS, [fracture Location | comnts Lomi fom?) | cena _| ewe? ooicros wid 0 ooo | asaex eae | ass | 740 | 460 frome secptatie ouzress etd 160 ep | rosie 70 | ase | roan | ae [roe reenable ee Cee Peston [inmsen fin Agle | Ferer Die [Rett | coments fan), el oa-Fce cand = 65 eg || 3m veo | at [aceptatie [ho rect detects observed ootrace end = 25 boy [WA | 30m rao | ar [capable [no relectble detects ener oos:oot end = 128 ber |WA | 30m rao | er [acoptabie [to refectbte detects eberet Oosont Send = 35 es |W | 3m veo | sr —_[acemeaoe |e reiectble defects observed es i a Posten [ethos Laat] anth) Wnber of Hox ]Detals teot)_|_ tm | troverses vorsved- 0 oso wa vicars [a0 | a0) 2 | aia|ser tare doped «an tea [a voor [no | to] 2 | ata|see tate Certficate Comments End of Text toe th Vetco Saul Arabla Co. Lid Dammam = Juball Highway VSAL=M.R. AbKhathlen 4°NB x OmmiT Pipe Bult Weld - Weld Procedure Qualification Aagash Uh _ teandey ease tle roger sine Aranaee St Sie i filename Report Number $ 100162:Iesue 1 Page 20d For and on authority of Exova (Saudi ArabIa) Co. Ld. Vetoo Saud Arabia ©: td Dammam « Jubell Highway YSAL “MR. Atkhathian 4°NB x SinmiWT Pipe Butl Wald - Weld P: ARAMOO Drawing No. W-AB-036386 Vickers Hardness Test. Hv1o HARDNESS INDENT — LOCATION INDENT LOCATION HARDNESS | 1 Base Metal 141 Base Metal 2 HAZ 47 12 HAZ 179 1 3 HAZ 195 13 AZ 182 { 4 HAZ 198 4 HAZ 189 5 biel 213+ 6 Keld 160 é Weld 202 16 Weld 162 ? HAZ 206 7 HAZ 13 8 HAZ 210 18 HAZ 178 9 HAZ 210 19 KAZ 173 10 Base Metal 143 20 Base Metal 146 “Denotes location of maximum hardness Tested By: M. Bilal Date Tested: 30/01/11 wing tte, esl syndt HOP Vetco Saudi Arabla Co. Lid Report Number Danian ube Hgrvay Page VSAL=M. 8. AtKhathian 4°NB x OmmWT Pipe But! Wold - Weld Procedure Qualification Tten 008: ASME 14 Client Requerenent ARAKCO Drawing No. W-AB-036386 Vickers Hardness Test se 2 S 100162 :issue 1 | hota i ed HH Base Metal 143 ae Base Metal 147 2 HAZ 166 12 HAZ 169 3 HAZ 27 13 HAZ. 179 4 HAZ 216 Mu HAZ 16 5 weld 218* 15 Weld 166 6 Weld 199 16 Weld 163 7 HAZ 195 Vv HAZ 169 8 HAZ 155 18 HAZ 7 + HAZ 211 19 HAZ 182 uy Base Metal 144 20 Base Metal 149 “Denotes location of maximum hardness: Tested By: M. Bilal Date Tested: 30/01/11 Becll | ™ leg oe i Rawabi Industrial Support Services Co. Ltd 7.0, Box 0671, AL-Khobar 31982, KSA. L: 966.3 847-3 ax: 966 3847-8117 Ext. 835, Email: riss@rayabilt.com [Report No PusA7~ BOL Baya pLsl Chaat yy oped dap SLI PNET I= FAV ce War ag aan EY eV oa o0e as UN TMV ONY hb isv@rawabiled.com : 8 Sop pate: 22 vA. 20/7 [Clients 40 HATH LAM [Project No [Work Site: ASS WAREHOUSE S0BA/E (Client's Reference No. [Procedure Reference No. & Date: (Chart Nos eo/ Line NoJDrawing No. Wall Thickness Material Type LOR BO pEKer LGR BO BF EF ; fp——pleo po, ai a Report of Calibration ~~ ReportNo. 11019005 Item Submitted : ‘Temperature Recorder ‘Chino Works Ltd. Model £H100-12 Serial No. C5663M , ID No, EHO65A033, Submitted By : Rawabi Industrial Support Services i Jubail, Saudi Arabia Date of Calibration : 49 January 2011 Due Date : 49 April 2011 Gulf Equipment Metrology Service (GEMS) certifies that the above ised instrument has been calibrated In accordance with a quallty system reaistered to ISO 9001:2008 and acerecited to ISO/IEC 17025:2005 and ANSI/NCSL 2540.1-1994 using GEMS applicable procedures, Measurement uncertainties If reported are calculated at 2 95% confidence level with a coverage factor equal to two (k=2), Ifthe measurement uncertainty [s not reported a test uncertainty rato (TUR) of 4:1 and k=2 was used. Gulf Equipment Metrology Service (GEMS) messurement standards are taceable thru unbroken chain of i ‘comparison to the United States’ National Instfute of Standard and Technology (NIST) andor to. CPM. i MRA signatory National Metrology Institutes, or to naturel physical constants, consensus standards or ratio | type measurements, | ‘This calforation report contains the results of calibration andlor other relevant data about the callcation, ‘This report applies only to the Item identified ebove and shall not be repraduced except in full, without ' specific written approval by GEMS. libration Procedures: GEM-P-80-014 ‘As Received Conditions : In Tolerance As Shipped Conditions : In Tolerance Calibrated By: Approved By: Calibration Tech, (stamp) (date) Gens Fonte Pucene503 Page Lot 4 ‘Ball Equipment Wororogy Secvisa (ENS) oe alata ee P.O. Box £0166 Jubail Indust Cty 21961 ee emacteaesine are Kingdom of Saudi Arabia CaaLe) pratt Hil pl Range Lapya ALAR tana lan br Ange agate Tots (03) 041 945115259 CERT ON BRATION LAB BY (yeeros aes(ogae ene ‘SAUDI ANABIAN STANDARDS ORGANTZATION 8450) Crvtnigt see genset C.R- Ne, 2085006407 Meniber ofthe National Conference of Stance Lebertris . wig Se ‘Temperature Recorder Report No. 11019005 Chino Works Ltd, Model EH100-12 49 January 2011 Serial No. C5663M , 1D No. EHOGSAOSS Page 204 Function Tested ‘Temperature Measurement Accuraey Test re Type K Channel Channel 2 ctannet 3 Chenael& hornet 5 ‘The Unit Under Test (herein referred to as the UU), was calbrated by appiying, measuring end comparing fs indications with GEMS's standards. Result ofthe calibration is given below: [Bated on #1 Ae Do] 80 124.0 304.0 594.0 7940 9940 11940 “0 1940 3940 5940 794.0 994.0 1104.0 6.0 194.0 394.0 504.0 794.0 94.0 1194.0 80 4940 384.0 594.0 794.0 994.9 i040 6.0 1940 394.0 594.0 scsscas sossss sos seseass sesaEES E 80. 208.0 408.0 808.0 808.0 1008.0 1208.0 60 208.0 408.0 908.0 08,0 4006.0 1208.0 60 208.0 408.9 080 806.0 1006.0 1206.0 GEMS Seng Te Stadt ‘Temperature Recorder Report No. 41018008, Chino Works Lid. Model EH100-12 48 January 2011 ‘Serial No. C5663M , 1D No. EHOB5A033 Page 3 0f4 Function Tested Nominal Measured Tolerances Values Values {Boted en Miao Oven} 44 Tomporature Measurement Accuracy Test (Contd) TeTypoK ‘c ccnannats ° 200 400 800 800 +000 4200 Channel 7 0 200 ‘400 00 +000 1200 channel 0 200 400 600 ano 4000 1200 Channel o 200 600 4000 200 Channa 10 0 200 400 600 1000 4200 *c 20 202.0 4020 601s 8018 999.9 1199.9 22, 202.2 402.2 601.8 Bote 4000.1 1200.4 24 202.4 402.4 602.0 802.9 1000.3 12003 22 202.2 402.2 601.8 801.8 1000.1 12004 20 202.0 402.0 eots A016 999.9 1199.8 “c 60 80 140 = 080 3040 © to 4080 5840 fo ©6080 7940 to ~ 8060 e840 © to (1008.0 11840 to 1208.0 20 60 1940 to 2080 3840 4080 5040 to 8080. 7040 «808.0 9940 to 1006.9 11940 to 12080 60 to 60 1840 ©2080 3eg0 te 408.0 5940 to «606.0 7940 to 8080 9860 to (1008.0, 11940 to 12060 60 208.0 408.0 808.0 806.0 1006.0 60 206.9 408.0 808.0 808.0 1006.0 1198.0 ZS p 12060 Calibration Technician : GEMS Seti Te Stand Temperature Recorder Report No. 11049005 t Chino Works Ltd, Model EH100-12 19 January 2041 i Serial No, C5663M , ID No. EHOS5A033 Page 4 of4 Function Tested Nominal Measured Tolerances Values Values [Beeson = 1 Miser Dion] i 44 Temperature Mesaurement Accuracy Test ee : 7 : ‘Channel 11 oO 18 6.0 ‘0 6.0 - 2 te er atom 7 tm est ee a eee ie ba eg Fic geen etait " rer EAD ell ea ch ett oot eat oe 8 oie amelie 3 ot eee 1 a ety denen berorey autora roreonsteoroa iTonerfeehtnet | 1V. Traceability of Standards Equipment Used: 4. Temperature- International Temperature Scale of 1990 (ITS-90): Triple Point of Wetar, Freezing Point of Zine, Freezing Point of Tin end Freezing Point of Aluminum, 2, DG Voltage - National Physical Laboratory \ Reference Nos. E08020006/% and 2010080443, V. Reference Standards Document: +. Local Calibration Procedure: GEW-P-80-014 Callbration Technician :, iY Tuboscope. CAR. 2050067338, Hyogeull desyell ged 8 Vetco Saudi Arabia Co. Ltd. rons WWttAcage RADIOGRAPHIC EXAMINATION REPORT Novas 89955 _ eastomen pak aula, Date: Zola Tio Page No.of Contract No, We: Date of Testing: 20112} to Project Ret sek AIS = BBE Ga |Testng Location: Vana YARD ‘Source: Ir-192.-—~ Material:“CS / SS J Cr-Mo Ref. Procedures #- ~ Source Activity 28.41. Exposure: 422¢¢ | Film Brand: Type: Revision # 3 Source/Focal Spot Size: 2:/6" Kodak MX125/4A400 | Acceptance Criteria: Front Screen (Pb): 6:82?mnv0.125mm Agfa 4/07/D2imm100] ASME SEC IIx Baok Soroen (Pb): O-6a7mmi0.125mm _,| Procssting «Aaa Auto | ASMESEG VII DN UW 61182 ASTMIDIN 1Q1; 402.46... Misible Wireit 2." | Film Density: 2-4 | ASME B 31.1 /831.3 NFS/SCC 1Q1 Location: SourseSide/Film Se” | Ug (nch) avez] ASMEBSTAIASNE S15, Required wiro# (2/7 | Developing Temp. : -A2°E | AWS D1.1 SLNCICLNCITC Developing Time. : Sieaia-} P| 620/650/1104 SOD: OFD: soo: —OF0: ‘SOD: OFD: 800: OFD: Pawn owe Seis)! Cows) vst SA 6 SIT Peston T TMattal Se Walder Wanker ® i = No. Ling No, Thk_| Weld No.| Symbol _|Film Size} Location nverpretal Load « ne z eilsevwy-¢ | a* lem 4.894 bors |p -s [w@an Paasny Sw Nad a - 10-0 ASD |ACO- Accept IF Incomplete Fusion” Ti. “Tungsten Inclusion ‘AD. Accum, OF Dissont. nes aoe 1G inoralGoncavty. EUG: Exemal Ura «NBD Ne Stoicen ton 1B lamest Poreaton ST bamMreugh UC. taba! Unt IPD. nade Poretton Mon) POR: Posy one Ors IFO incalole Fest (cies) HBr How Boos Slg SD. _ Surface Dopreasion Radiographers: A vyeaa/eana im NDT Level - i Reviewed By: aoe Client: 0, chert e46s lntorotedy: Ze Epes ws ‘Ba ea 2 oe dagasal dyageull dayyell pd 85 Vetco Saudi Arabia Co. Ltd. R@y Tubescope ) 6G" | Ieconpiste Fusion “TI. Tungeton iehion AD. assum OF lacon RE |G InlermalConcavily EUC- Entomal Undereet, NSO: _No Slgiteantdcont Ip BT BumTirowh WUC nlemal Under IPD- inadequate Penetration (ighfow) POR: Perosily RK Crack IFO Insomplote Fusion (old lop) HB- Halow Sead SLG-_ Stag SD-__Surfaca Dososten JRadioorephors: (I.thed Lemar Pom) Reviewed By: End Usor; INDT Level - it oan shewethuty Client: frase, ysl Senco Us Interpreted by: a (Pitt Name & Sel GAR, 2050087388, Tro sAVETASage 9 RADIOGRAPHIC EXAMINATION REPORT no.var_90798 _ Customer: MiR_ AL k#ATHALAW FOR. ATG Date: _ 267177 Page No. of Contract No.:_ |Date of Testing: 2°77? Project Ref: Pa@ Way wer mre 30 tk FAR 80 Vesting Location; (O12. a ‘Source: |-192 iz . | Materia: CS/8S+tritr — | Ref. Procedures #237 8... | Fim Brand: Type Revision #27 Source/Focal Spot Size: 37-7 "7 Kodak MX125/AA400 | Acceptance Criteria: Front Screen (Pb): -2:027mmi8-4 25mm CGP —_BYDMDYmmt00] ASMESEC |, | Back Screen (Pb):-26e%mmW.i26mm | eecessing Manual auto. | ASME SEG Val IV-4 UW S162 [ASTMIDIN IQI..£4.:(%....Visible Wiret 22.72. | Film Density: _2-¢~27 | ASME B 31.1 (B31. NFS/SCC lal Locaton:SexrerSderFim Side | Ug(ner)—2a1” "| Ree eat. ase 6 1.9 Required wire#—___/2a___ | peveloping Temp. — AWS 1.1 SLNC/CLNC/TC Developing Time. San API620/650/1104 a a ompi) BAS Swi visite SI] bessrpion 7 | Matoal Sis Was Varker No] tiene. POD [Thi [WAERE-| Symbol [rm sizel Laeteh Interpretatgg [Result woney ¢ tdao werd | woyad o-e | Por @ ale ESOL HA HE AD wn,

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