H3G-TA Engineering Manual (CM-02N) B2

H3G-TA
ENGINEERING MANUAL
(With CM-02N)
Hangzhou Huasu Technology Co., Ltd

2nd & 3rd Floor of No.3 Building, No.1418-50 Moganshan Road ,Hangzhou
City, Zhejiang Province, P.R. China 310000
TEL: 86-571-87967915 FAX:86-571-87968969
http://huasu-tech.com//
H3G-TA Engineering Manual (CM-02N) B2
Note
·This manual is for HUASU company use only.
·It must be approved by Huasu Technology Department when it is provided to any other
company or individual.
Hangzhou Huasu Technology Co., Ltd
Add: 2nd & 3rd Floor of No.3 Building, No.1418-50 Moganshan Road, Hangzhou City,
Zhejiang Province, P.R. China 310000
The contents of this manual may be modified without notice.
H3G-TA Engineering Manual (CM-02N), P/N HA-0024AAA1，REV.B2。
©2003-2018 Huasu Tech，2nd & 3th Floor of No.3 Building, No.1418-50 Moganshan Road,
Hangzhou City, Zhejiang Province, P.R. China 310000
This manual may be copied in whole or in part.
Printed in china
Hangzhou Huasu Technology Co., Ltd HTTP://HUASU-TECH.COM// TEL:0571-87967915 ii

Content
Tools required for installation and Debugging ........................................................................................... 4
1 Overview .......................................................................................................................................... 7
2 System Components and Module Description ................................................................................. 8
2.1 System Components ........................................................................................................................ 8
2.2 TA Module ........................................................................................................................................ 9
2.3 CM Module ..................................................................................................................................... 10
2.4 TC Module...................................................................................................................................... 11
3 Installation ...................................................................................................................................... 12
3.1 Numbering the Batteries................................................................................................................. 12
3.2 TA Test Cable Installation .............................................................................................................. 13
3.3 TA Module Installation .................................................................................................................... 15
3.4 Address Setting for TA/TC Module ................................................................................................. 17
3.5 CT And TC Module Installation, Wiring, Address Setting ............................................................... 21
3.6 CM Module Installation and Wiring with TA and TC Modules ......................................................... 22
3.7 Complete Cable and Marking ......................................................................................................... 23
4 Wiring Diagram .............................................................................................................................. 24
5 Start-up Operation .......................................................................................................................... 25
5.1 Easy Setup ..................................................................................................................................... 25
5.2 Real-time Data Query..................................................................................................................... 26
5.3 Alarm Query ................................................................................................................................... 27
5.4 Internal Resistance Test and Setting ............................................................................................. 27
5.5 Voltage Internal Resistance Temperature Accuracy Checking Method ......................................... 28
6 Access to a Third-Party Monitoring System ................................................................................... 29
6.1 Access Via Series Port ................................................................................................................... 29
6.2 Access Via Network Port ................................................................................................................ 29
6.3 Access Via Dry Contact.................................................................................................................. 29
7 Advanced setting ............................................................................................................................ 29
7.1 Alarm Limits Modified ..................................................................................................................... 30
7.2 Internal Resistance Setting ............................................................................................................ 30
7.3 Connect Multiple Strings TA Modules to The Same COM Port ...................................................... 30
7.4 Online Updating Firmware .............................................................................................................. 30
7.5 Turn on Capacity Estimation Function (Optional) ........................................................................... 32
7.6 Setting Method for Each String More Than 200 Cells .................................................................... 33
8 Menu Description ........................................................................................................................... 34
9 Appendix 1: Correspondence table between ampere-hour and internal resistance of VRLA
batteries .................................................................................................................................................. 35
Hangzhou Huasu Technology Co., Ltd HTTP://HUASU-TECH.COM// TEL:0571-87967915 iii

Tools required for installation and Debugging
NO Picture Name
Installation tools
Socket wrench
12902
1 Socket head
12307/309/311
Multimeter
2 VC9807A+
Clamp Meters
3 VC3266D
Stripper
4 91108
Phillips-head
screwdriver
5
61213
Hangzhou Huasu Technology Co., Ltd HTTP://HUASU-TECH.COM// TEL:0571-87967915 4

Flat-head screwdriver
6 61311
Phillips-head
screwdriver
7
61211
Needle nose pliers

8 70124A
Diagonal pliers
9 70221A
Multifunctional network
10 cable pliers CP-
376TR
Scissors
11 03131

Wrench
12 47222
Debugging tools
Lap top
13
485 Converter and wire

14
Engineering manual
15 （this manual）

1 Overview
The H3G-TA battery monitoring system consists of TA module, TC module and
control module. The control module with an LCD display and can upload data via
RS485 or network port. During remote monitoring, a computer can be connected to
the battery monitoring device through the network or serial port. Special monitoring
service software needs to be installed on the computer to provide data viewing and
remote control. In addition, according to the specific situation on site, it may also
include installing cabinets, etc.
Figure 1-1-1
The H3G-TA standard configuration has the following features and functionality:
- Online monitoring of cell voltage, internal resistance, cell temperature, overall
voltage, charge and discharge current and ambient temperature.
- Automatic over-limit alarm
- Displays data on CM module
- Key data can be saved on CM module, and a remote computer or a device can
access CM module to pool out the data through a RS485 port or Ethernet port
- Comes standard with two dry contact outputs on CM module
Optional features:
- 7 inch, 10 inch display;
Huasu technology provides its users with installation solutions, engineering
drawings, device configuration, wiring methods and wiring diagram.
Installation steps are as follows:
1 Check inventory of equipment and accessories according to the packing list
upon arrival
2 Installation solutions. Determine the installation location and wiring method

of the equipment according to the engineering drawings and site conditions,
and explain to the user and obtain user approval.
3 Mounting equipment
4 Wiring
5 Testing
6 Check before approval
7 Training
The above contents will be described in detail below.
2 System Components and Module Description
2.1 System Components
Standard configuration below：
No. Picture Name
1 TA Module
Control Module
2
CM-02N
3 TC Module
Current
4
Transformer (CT)
5 TA Test Cable
6 TC Test Cable
Communication
7
Cable
8 Power Cable

Optional parts：
No. Picture Name
Monitoring Module
1
MM-07
Monitoring Module
2
MM-10
TA module is for monitoring cell voltage, cell internal resistance and cell
temperature. TC module is for monitoring battery string charge and discharge current
and ambient temperature, and is connected to the control module through the UART
bus. The control module is connected to the server through the serial port or network
port to achieve remote centralized management.
The system topology is as follows:
Figure 2-1-1
2.2 TA Module
TA module can monitor cell voltage, cell internal resistance and temperature, and
upload the data to the control module through the communication port. TA module
itself does not with an alarm judgment function. It should be noted that the 2V module

can only be used to monitor 2V batteries, and 6V and 12V module also the same,
otherwise it will damage the module.
The ports description is as shown in the figure below.
Figure 2-2-1
Name Description
Test port, connects with battery negative and positive

J1 port
poles.
This is an internal parallel UART port, which are used in
COM1/COM2 port
communication between TA Modules.
A double colors LED with a red and green light, green light is
LEDs
power light and red light is communication light.
2.3 CM Module
CM module can read the monitoring values one by one from the TA and TC
modules, and perform analysis, processing and display. One CM module can monitor
up to six battery strings. The specific functions are as follows:
a、Read the monitoring data from each TA and TC module;
b、With LCD display, it can query real-time monitoring data and historical alarm
records
c、Can set parameters for operation limitations.
d、Automatic alarm function. In the event of an alarm, an LED light will flash and
a buzzer will sound, the corresponding dry contact will automatically shut off.
e、Connects to a host computer through an RS485 or a Ethernet port.

Figure 2-3-1
Name Description
LCD display Two lines of text are displayed, 122X32.
Total of four buttons, “Esc” for exit，“▲”“▼”for page

Button
up/page down,“Enter” for confirmation.
P is the power light, which is always on after power on; when
USB is on, it indicates that the device is failture; E1: indicates
LED a communication error; E2: indicates a battery alarm; R1 /
T1: COM1 is sending and receiving data; R1: receiving data;
T1: sending data, and R2 / T2, R3 / T3, R4 / T4, and R5 / T5:
correspond to COM2, COM3, COM4, and COM5.
Ground Connects to the ground.
Power input 100～240VAC input.
External input IN1, IN2, two external digital quantities can be input.
J1 for module or communication alarm, J2 for battery

Dry contact
alarm, DC220V/1A.
Data upload port that connects to a remote computer through
COM5 port an RS485, Pin9 is - and Pin5 is +, the baud rate is
19200BPS.
Direct access to LAN network, support MODBUS / TCP and
LAN port
SNMP protocol.
Connects to TA module or TC module, one port is able to
COM1A-COM4A communicate with 240 modules, Max. support 960 modules
in total.
12V power output port, pin 3 is +, pin 4 is-, pin 1 and 2 are
DC12V output port
empty.
2.4 TC Module

The TC module monitors charge and discharge current and ambient temperature
for one string. And it can communicate with the CM module through the UART port.
One string needs one TC Module. The ports description are shown below.
Figure 2-4-1
Name Description
Connects to the current transformer and the ambient temperature
J1 port
sensor.
A double colors LED with a red and green light, the green is power
LED
light, the red is communication light.
COM1/COM2 This is an internal parallel UART port, which are used in
port communication with TA Module and converter.
Power input，DC8-13V，where the left is + and right is -，
VIN port powered by the CM Module, where the maximum power
is less than 1W.
3 Installation
3.1 Numbering the Batteries
Before connecting the TA Modules to the batteries, the batteries should be
numbered and labeled correctly by using a label to paste on the surface of the battery
where the labels are easy to be seen. The first battery, or, battery NO.1 must be the
first one on the string positive terminal, the NO.2 is the battery following the NO.1
battery, and so on. The last battery is the one attached closest to the string negative
terminal. The batteries must be numbered in accordance with this method.

Figure 3-1-1
Figure 3-3-1
3.2 TA Test Cable Installation
Each battery should be connected to one TA test cable on its poles. Put the red
cable on the positive pole of the battery (See (1)), and the black ones for the negative
pole (See (2)).

Figure 3-2-1
It should be noted that the TA test cable must be installed outside the
connection bar (cable) between the batteries, and it is not allowed to be
sandwiched between the battery pole and the connection bar, starting from the
near battery end, in this order: battery pole → connection strip → battery
monitoring terminal → flat gasket → spring gasket → nut, as shown below:
Figure 3-2-2
Figure 3-2-3
After all installation and commissioning work is completed, the tightness of each

battery pole screw must be checked and marked, the specific method is as follows:
After confirming that the bolts are tightened with a torque wrench, use a marker
to mark the screws as shown below.
Figure 3-2-3
When adjusting and loosening the bolts of the battery pole connection strip
and restoring the battery string breakpoint, the module and the test cable must
be disconnected first. It is forbidden to perform the above operations when the
module and the test cable are connected, otherwise the module will be damaged.
The following sequence must be followed when installing and removing
modules:
When installing: install the test cable first, then connect the module
When disassembling, first disconnect the module from the test cable, and
then remove the test cable.
3.3 TA Module Installation
Choose a suitable location to install the TA module. Generally, it is directly
attached to the side or front of the battery through the back double-sided adhesive. To
ensure the firmness, it is recommended to use glass glue to reinforce it. Note that
when mounted on the front, it cannot be stuck on the safety valve (as shown in the
following figure (1)).

Figure 3-3-1
Generally, the TA module can be fixed in the following three positions:

Installation and
Position Application
description
The module is fixed

with 3M double-sided
tape, which is often
used when the battery
is placed in two rows on
the battery rack or
Battery side there is enough space
between the battery
and the battery to
install the module (it is
recommended to use
glass glue to
strengthen)
Use the module with

3M double-sided tape
to fix it, which is often
Battery top used when there is not
enough place on the
side of the module to
install the module

Use an electric drill to

punch holes in the
battery rack, and fix it
by screwing the ears of
the module with its own
Battery rack ears. It is often used
when there is not
enough space on the
side and top of the
battery to install the
module
Insert the TA test cable plug to the TA module's J1 port, and connect one end of
the TA communication cable to the COM2 port of the module, and the other end to the
COM1 port of the next module after setting the address. The COM1 and 2 of TA
module functions are completely the same, no need to distinguish; at this time, the TA
module has been powered on and the green light should be always on.
Although the TA module consumes only a very small current, if the battery
is not charged for a long time (more than one month) after installation, it is
recommended to unplug the TA test cable from J1 port.
3.4 Address Setting for TA/TC Module
Method 1: Using TA address modifier to set TA/TC module address
Take the 2 strings and 32 cells per string as an example,
TA address of string 1 is set to: 1 ~ 32, and the TC address is set to: 241
TA address of string 2 is set to: 1 ~ 32, and the TC address is set to: 241.
After the address modification is completed, connect the first string to the
COM1A port of the control module, and the second string to the COM2A port.
Address Setting For TA Module
Turn on the side switch → connect the TA module with a communication cable →
press the "▲ ▼ key" to set the address → press the "Enter" key to confirm the
modification → the status light turns green to indicate that the modification was
successful, and the red light indicates that the modification failed
Address Setting For TC Module
Turn on the side switch → connect the TC module with a communication cable →
press the “ESC” key, set the address via the “▲ ▼ key” → jump to the “H-A” interface

by pressing the “Enter” key → select “H-C” via the “▲ ▼ key” → press "Enter" to jump
to the "96" interface → press "Enter" to jump to the address interface → press "Enter"
to confirm the modification.
Note:
1. "H-A" means to modify the TA address, turn on the side power switch, and
modify the TA address by default.
2. "H-C" means to modify the TC address, it needs to be changed to the TC
address mode according to the above operation.
3. "96" is the baud rate, modify the TA and TC address, baud rate is all 9600.
4. The factory address of the TA module is 1, and the factory address of the TC
module is 1.
Figure 3-4-1
The TA address modifier can be used to modify the addresses of TA and TC
modules more conveniently and quickly, especially when mass modifying. If you need
TA address modifier, you can contact us directly for purchase.
After the address modification is successful, replace the next module and press
Enter to continue the modification.
The address modification method of TC module is the same as TA module, just
change module type H-A to H-C module.
Method 2: Use the control module to modify the TA and TC module
addresses
Take the 2 strings and 32 cells per string as an example, the TA address of string
1 is set to: 1 ~ 32, and the TC address is set to: 241 (The default addresses of TA and
TC are both 1). TA address of string 2 is set to: 1 ~ 32, and the TC address is set to:
241. After the address modification is completed, connect the first string to the COM1A
port of the control module, and the second string to the COM2A port.

When modifying the TA and TC module addresses, only one TA or TC module can
be connected to the COM1A port of the control module each time, and only one
module address can be modified at a time.
First connect a TA module to the positive and negative poles of the battery, then
connect the COM1 port of the TA module to the COM1A port of the control module,
and modify it according to the following steps:
ESC → D Setup (password: 2022) → 4 addr Wr → 4.3 mod addr
C. Hist Alarm
D. Setup
Enter PIN：
2022
3 Setup
4 Addr Wr
4.2 Read
4.3 Mod addr
COM1，TA Mod, 001
COM1，H3G-TA,002
Note：The module type is HG-TA and the target address is 2
COM1，H3G-TA, 003
H3G-TA, 1→2
Note：1 → 2 indicates that the address modification is successful, and
the address is changed from 1 to 2
After the address modification is successful, replace the next module and press
Enter to continue the modification.
The modification method of the TC module address is the same as the TA module,
just change the module type H3G-TA to TC module.
Method 3: Use "H3G-TA Debugging Tool" to modify the addresses of TA

and TC modules
If there is no TA address modifier or CM module, computers can be used to modify
TA and TC module addresses.
First, connect the TA module to the positive and negative poles of the battery, and
connect them as shown in the following figure. Connect only one TA or TC module at
a time:
Figure 3-4-2
After connecting, open and run the "H3G-TA Debugging Tool" software, correctly
set the corresponding equipment type and computer serial port number, and click the
"Open Serial Port" button to confirm whether the serial port is normally opened.

Figure 3-4-3
Click "Parameters" on the page, enter the new address of TA module in "Value"
column of "Module Address" column, and then click "Modify" to finish. If the
modification is successful, it will prompt "Modify Complete", otherwise the modification
will fail.
Figure 3-4-4
3.5 CT And TC Module Installation, Wiring, Address Setting
The current transformer (CT) can be embedded in the cable of the positive pole
of the battery string and fastened with the cable tie.
Figure 3-5-1
The direction indicated on the current transformer should be in the same direction
as the battery charging current, as shown in the figure below.

Figure 3-5-2
The TC module can be directly mounted on the battery rack, close to the CT, the
test line (1) is connected to the CT, the communication line (2) is connected to the first
TA module, the communication line (3) is connected to the COM port of the CM module,
and the power line (4) Connect the 3 and 4 pins of COM1B of the CM module to supply
power to the TC module.
Figure 3-5-3
The factory address of the TC module is 241, which can be modified by the
address modifier or CM module. The method is the same as the TA module. For details,
refer to “TA Module Address Setting”.
3.6 CM Module Installation and Wiring with TA and TC Modules
The CM Module can be mounted in a standard 19-inch cabinet or directly on the
battery rack.
battery rack
19-inch cabinet
Figure 3-6-1 Figure 3-6-2
The control module communicates with the TA and TC modules through COM1A,

COM2A, COM3A, and COM4A. Each TA module is connected with a TA
communication cable and then connected to the TC module and then to the COM port
of the control module. Generally, one COM port of the control module is connected to
the TA and TC modules on a string batteries. Each COM port is provided with two four-
core interfaces, which are parallel inside. Connect the other free port to the COM2 port
of the last TA module. Forming a communication loop to ensure that any disconnection
on the communication cable can still communicate normally. In addition, a power cable
needs to be led from pins 3 and 4 of the COM1B port of the control module to the VIN
port of the TC module to supply power to the TC module.
The control module needs to be externally powered and uses dual input. The
allowable range of the power input is 100V ~ 240VAC or 110V ~ 370VDC. The power
cable is standard when shipped. When monitoring the UPS battery string, the control
module is powered by the output AC power of the UPS, and it is not allowed to powered
by the UPS battery string.
3.7 Complete Cable and Marking
Site wiring shall be clear and beautiful: the intuitive part shall be horizontal, flat
and vertical as far as possible, and the part close to the battery shall be organized and
orderly, and shall not look disordered (the direction shall be the same when installing
the collection wiring ring).
If there is a need to thread wires from the trench, users should be asked if PVC
pipes are needed for wiring harness.

4 Wiring Diagram

5 Start-up Operation
Before the system runs normally, you need to set the control module, turn on the power
switch on the back of the control module, the module automatically enters the main interface,
and displays the status of each string batteries. 1# is the first string batteries, n# is No. n string
batteries, and max. 6 strings.
1#: OK 2#: -- 3#: --

4#: -- 5#: -- 6#: --
5.1 Easy Setup
It is strongly recommended to configure various operating parameters through "Easy
Setup" when the new device is turned on for the first time. Through simple parameter settings,
the rest will be automatically configured.
In the main interface state, press "Esc" → "D. Setup" → enter the password 2022 → "1
Easy Setup", Select TA (E) module, TV (E) module, TS (sys) module, TH (sys) module, then
enter the number of battery strings to be monitored, the max. cannot exceed 6 strings:
Set Sys Type:

TA(E)Sys
Set Battery String

1
Enter the battery type, ampere hour and battery number of the first battery string:
S1→Type Data
12V,0300.0AH, 10cells
After pressing “Enter” key, the remaining parameters will be set automatically. If it is more
than one string batteries, it will automatically enter the second strings setting.
During quick setup, each string is automatically assigned to a different COM port. The first
string is on COM1A, the second string is on COM2A, and so on. Therefore, the TA module
and TC module of the corresponding battery string must also be connected to this port.
25
The address automatically assigned by control module to TC module is 241, and the TC
module needs to be modified to this address.
(press "Esc" → "D. Setup" → enter the password 2022 →3.4Str Set→select the battery
string S1→Rd S1 TC Mod : COM1, 241)
After all the settings are completed, it will return to the main interface. After entering the
menu, you can query the monitoring data.
For the setting of the internal resistance reference value, please refer to "Manual Internal
Resistance Test and Reference Value Setting".
5.2 Real-time Data Query
The monitoring data such as voltage, internal resistance, temperature and current can be
queried directly on the control module.
Enter the menu "A: Info query" → select the battery string "S1" ... and then display:
S1 V-data-time
2020-01-11 15：04
This time represents the last update time of the current voltage data, press "▼" to turn the
page:
S1 R-data time:
2020-01-11 00：04
This time represents the last update time of the current internal resistance data.
Continue to press "▼" to turn the page, you can view the monitoring data of each battery
S1 S/V I:
352.5V +0.1A
This page shows the string voltage and current:
S1 Ambient :
+23.5℃ +23.5 ℃
This page shows the ambient temperature
S1-001# : +23.5
13.235V 3256 uΩ
26
Press the "▼" key to turn the page and display the temperature, voltage and internal
resistance of the first battery:
5.3 Alarm Query
When there is an alarm, the corresponding battery string on the main interface will display
the“ ”:
1#: 2#: OK 3#: --
4#: -- 5#: -- 6#: --
Press "Enter" key to display the specific alarm content:
S1 cell voltage alarm

S1 cell internal resistance alarm
"S1" indicates the first string batteries. For further inquiry of which battery alarm, enter the
menu "B. Real time Alarm" → select the battery string number → after confirmation, the specific
content of the current alarm is displayed.
If you want to query the alarms that have occurred in the past and have been recovered,
in the menu "C Hist Alarm", you can query up to 100 recent records.
When an alarm occurs, the control module will emit an alarm sound. You can press the
Enter key twice in the main interface to choose to close the sound (only when there is an alarm),
or you can turn off the alarm sound in the menu "Esc" → "D. Setup" → enter the password
2022 →“5 Tools” → “5.3 Beep Ctrl”
When there is an alarm, the LED on the front panel of the control module will be on. When
USB is on, it indicates that the device is faulty. When E1 is on, there is a communication fault.
When E2 is on, there is a problem with the battery.
5.4 Internal Resistance Test and Setting
The CM module will perform IR test once a month automatically, and for the first time to
run it, IR test should be done manually for getting the base IR values for each battery.
In the menu "Esc" → "D. Setup" → enter the password 2022 →“2 R Test “, choose a string
then press “Enter” to start a IR test, which will take around 10 minutes to half hours depends
27
on battery number. If you want to interrupt the process during IR test, just switch off the CM
module.
After finishing IR test, the setting for the base IR values should be done as below.
⚫ For New Batteries
After performing a resistance test, the values can be used as a standard resistance for
those specific batteries. See the steps below to set a standard resistance setting.
"Esc" → "D. Setup" → enter the password 2022 →“3 Setup”→“3.6 R Reset”→Choose the
string then press “Enter”, the last IR values will be saved as standard IR values. After that, CM
will alarm if any IR value is higher 50% than the standard one during an IR test.
⚫ For Old Batteries
After performing a resistance test on the old batteries, work out the average value as a
standard resistance. See the steps below to set a standard resistance setting for old batteries.
"Esc" → "D. Setup" → enter the password 2022 →“3 Setup” → “3.5 Initial R”→Choose
the string → Press “▲”to the page with “All”, then enter the average value.
5.5 Voltage Internal Resistance Temperature Accuracy Checking Method
Voltage and temperature can be checked with a high-precision voltage and temperature
meter. During checking, the highest 5 values and the lowest 5 values can be checked with the
meter to confirm whether the error is within the allowable range. It should be noted that the
accuracy of voltmeter used for calibration must be 5-digit meter or above.
since the internal resistance values measured by different testing methods are different,
and there is no uniform standard in the world at present, it is impossible to check the internal
resistance accuracy with some internal resistance meter. In the actual application process, the
internal resistance is judged by comparing the resistance values in different times to judge the
health state of the battery, so the repetition precision of the internal resistance is generally
confirmed. The method for confirming the repetition accuracy is as follows: measure the
internal resistance every 10 minutes or so for three times, average the three times, and divide
the maximum deviation from the average value by the average value to obtain the repetition
accuracy.
28
6 Access to a Third-Party Monitoring System
6.1 Access Via Series Port
The COM5 port of the control module is the upload port, specifically for connecting to third-
party systems. The communication protocol is MODBUS/RTU. The specific parameters are as
follows:
Communication mode: RS-485/2 line;
Baud rate: the default is 19200BPS;
Number of bits: 1 start bit, 8 data bits, 1 end bit.
Wiring mode: COM5 pin 9 is -, pin 5 is +, pin 1 is ground;
Specific communication protocols can be found in separate documents;
The default device address of the control module is 1. If multiple control modules are
connected to the same bus, they need to be modified to different addresses. It can modify
through control module menu "Esc" → "D. Setup" → enter the password 2022
→3 .Setup→"3.2GL Set"→ scroll down to the "Rd Sys Mod Addr"
6.2 Access Via Network Port
The LAN port on the back of the CM module is the network port, which supports
MODBUS/TCP, SNMP protocols. Before accessing, it needs to set the IP address of the
network port and other parameters.
The factory default IP address is 192.168.0.105, in the control module menu "Esc" → "D.
Setup" → enter the password 2022 → 3.Setup → "3.2GL Set" scroll down to the Rd Sys IP
Addr address page for setting, and continue to set the subcode mask and gateway on this
page.
6.3 Access Via Dry Contact
Control module with two normally open dry contact, the back side J1 for device or
communication alarm, J2 for battery alarm, dry contact maximum withstand voltage of DC220V,
the maximum allowable current is 1A.
7 Advanced setting
29
7.1 Alarm Limits Modified
"Esc" → "D. Setup" → enter the password 2022 → 3. Setup → "3.4 Str Set" → turn to the
upper and lower limit pages to modify.
7.2 Internal Resistance Setting
Modify internal resistance alarm multiple
By default, when the internal resistance is more than 1.5 times the reference value, the
control module will automatically alarm. The multiple can be set in "Esc" → "D. Setup" → enter
the password 2022 →3.Setup→"3.4Str Set" →turn Page to "Rd S1 Load Set" page to modify.
Internal resistance test interval
By default, the internal resistance is measured once a month, which can be modified in
"Esc" → "D. Setup" → enter the password 2022 → 3.Setup → "3.2GL Set" → turn to the "Rd
Sys R Interval" page. The shortest can be set to measure the internal resistance once a day
(Every .M. 1-28), or you can specify to measure the internal resistance on a fixed day every
month (Interval 1-99).
7.3 Connect Multiple Strings TA Modules to The Same COM Port
During fast setting, TA modules on different battery strings are automatically assigned to
different COM ports on the CM module. Sometimes, for the convenience of wiring, TA modules
on multiple battery strings are connected to one COM port. In this case, the following
modifications need to be made on the control module. "Esc" → "D. Setup" → enter the
password 2022 → 3.Setup → "3.4Str Set" → select battery pack → turn to the "Rd→S1→TA
Mod" page to modify:
Rd→S1→TA Mod
COM1, 1
"COM1" represents the port number 1~n of the control module connected to the string TA
modules. If it is connected to the COM2A port, it should be modified to COM2, and "n+1"
represents the address of the string first TA module.
7.4 Online Updating Firmware
The CM module supports online upgrade through the LAN port. The computer is directly
30
connected to the LAN port of the CM module through the network cable or connected to the
same network. Enter the IP address of the CM module in the address bar of the IE browser:
If you have been unable to access the page, you can use the following method:
(1) Turn off the power of the CM module first, and press the ESC key while turning on the
power switch until the LCD display shows“IAP over Ethernet”, release the “ESC” button, and
then start the above steps to re-enter the web page.
(2) If the program is upgraded remotely, use the UDP tool to send the Modbus command
to modify the 401955 register to 0xF0F0, and then start the above steps to re-enter the web
page. After normal entry, enter the password "2022" and submit:
Click “Reset BMS”:
31
After refreshing this page:
Enter the user name admin in "User ID", enter the password 2022 in "Password" and click
"Login":
Click "Browse" and select the BIN program file to be upgraded, then click "Upload" to start
the automatic upgrade.
7.5 Turn on Capacity Estimation Function (Optional)
The capacity estimation function is an optional function. The current capacity value
estimated by this function is for reference only. Some models of H3G-TA do not have this
function. This function is closed when leaving the factory, and it can be turned on through the
32
control module menu as follows:
"Esc" → "D. Setup" → enter the password 2022 → 3.Setup → "3.3Features" → press
Enter when turning to "Rd S1 B01Features", and then continue to press Enter until you reach
the "Cap Est" page, press the "▼" key to tick to select this function.
7.6 Setting Method for Each String More Than 200 Cells
When the number of battery cells in a single battery string is more than 200 cells, the TA
module needs to be evenly distributed to two COM ports.
And set it as follows:
（1）Address assignment, TA address assignment: COM1A：1～X/2,COM2A:1～X/2 (X
is the number of cells in the total battery strings)
TC address assignment: COM1A: 241
（ 2 ） The highest address number of COM port shall be modified through special
investigation, and the method is as follows:
"Esc" → "D. Setup" → enter the password 2022 → 4 Addr Wr → 4.1 Addr Wr →
S1： 400000 Read

HEX H：00 L：00
Change 40000 to 464426, press "Enter" key, when the cursor jumps to HEX, press "▼"
key to change "HEX" to "BCD-2T";
S1： 464426 Read

BCD-2T VAL： 240
Press the "Enter" key, the cursor jumps to "View", use the "▼" key to change the "View"
to "Modify", and then press the "Enter" key to change 240 to X/2 (X is the number of cells in
the total battery strings), and finally press the "Enter" key, at this time the cursor jumps to the
"S1" position;
S1： 464426 Writ

BCD-2T VAL：X/2
Finally, restart the control module to take effect, otherwise the modification may be
unsuccessful.
33
8 Menu Description
Menu name Description
A. Info query View monitored battery data
B. Real time alm Not recovered alarms
C. Hist Alarm Recovered alarms
D. Setup Set all parameters
1 Easy Setup An easy way to set all parameters
2 R Test Perform a resistance manually
3 Setup
3.1 Evt Hist The last 50 event records
3.2 GL Set Can view and modify all operating parameters, including
"system version", "current time", "collection interval", "local
address", "local language", "ip address", "subnet mask",
"default gateway" ", "port number", "snmp", "lan setting",
"com5 setting", "internal resistance interval"
3.3 Features The product type and the functions to be monitored can be set,
including "device type", "cell voltage", "string voltage", "cell
internal resistance", "battery temperature", "charge/discharge
current", "floating current", "ambient temperature", "floating cell
voltage", "floating resistance", "capacity estimation", "ripple
voltage", "hydrogen concentration", "relay", "equalization
function", "insulation resistance", " uneven voltage", "uneven
internal resistance", "uneven temperature",
3.4 Str Set The parameters of each battery can be set, including "cell
voltage", "string voltage", "internal resistance threshold",
"battery temperature", "ambient temperature", "SOC
threshold", "TA module first address", "TC module first
address".
3.5 Initial R Standard resistance value for each battery
3.6 R Reset Replace the standard IR values with the last measured ones
3.7 Balance chg Cell balance
3.8 H R Clear Clear thermal runaway
4 Addr. Wr.
4.1 Addr. Wr. Change the value in a register
4.2 Read Read the value in a register

4.3 Mod addr Can modify module address
34
4.4 Batch addr TA addresses can be modified in batches
5 Tools
5.1 Erase Data Erase records in Main Module
5.2 Load Fac. Recover all parameters to factory settings
5.3 Beep Ctrl Turn on or off the beep
6 Reset Restart CM module
9 Appendix 1: Correspondence table between ampere-hour and
internal resistance of VRLA batteries
Capacity 2V（mΩ） 6V（mΩ） 12V（mΩ）

（AH）
100 1.55 4.65 9.30
150 1.15 3.45 6.90
200 0.85 2.55 5.10
320 0.57 1.71 ——
410 0.39 1.17 ——
510 0.32 0.96 ——
750 0.25 —— ——
1000 0.21 —— ——
1680 0.16 —— ——
2175 0.11 —— ——
35

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H3G-TA

Hangzhou Huasu Technology Co., Ltd

Hangzhou Huasu Technology Co., Ltd

Zhejiang Province, P.R. China 310000

The contents of this manual may be modified without notice.

H3G-TA Engineering Manual (CM-02N), P/N HA-0024AAA1，REV.B2。

Hangzhou City, Zhejiang Province, P.R. China 310000

This manual may be copied in whole or in part.

Hangzhou Huasu Technology Co., Ltd HTTP://HUASU-TECH.COM// TEL:0571-87967915 ii

Hangzhou Huasu Technology Co., Ltd HTTP://HUASU-TECH.COM// TEL:0571-87967915 iii

Tools required for installation and Debugging

Hangzhou Huasu Technology Co., Ltd HTTP://HUASU-TECH.COM// TEL:0571-87967915 4

Needle nose pliers

Hangzhou Huasu Technology Co., Ltd HTTP://HUASU-TECH.COM// TEL:0571-87967915 5

485 Converter and wire

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The H3G-TA battery monitoring system consists of TA module, TC module and

RS485 or network port. During remote monitoring, a computer can be connected to

include installing cabinets, etc.

- Online monitoring of cell voltage, internal resistance, cell temperature, overall

voltage, charge and discharge current and ambient temperature.

- Automatic over-limit alarm

- Displays data on CM module

- Comes standard with two dry contact outputs on CM module

- 7 inch, 10 inch display;

Huasu technology provides its users with installation solutions, engineering

drawings, device configuration, wiring methods and wiring diagram.

Installation steps are as follows:

1 Check inventory of equipment and accessories according to the packing list

2 Installation solutions. Determine the installation location and wiring method

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of the equipment according to the engineering drawings and site conditions,

and explain to the user and obtain user approval.

6 Check before approval

The above contents will be described in detail below.

2 System Components and Module Description

2.1 System Components

Standard configuration below：

No. Picture Name

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No. Picture Name

port to achieve remote centralized management.

The system topology is as follows:

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otherwise it will damage the module.

The ports description is as shown in the figure below.

Test port, connects with battery negative and positive

up to six battery strings. The specific functions are as follows:

a、Read the monitoring data from each TA and TC module;

c、Can set parameters for operation limitations.

e、Connects to a host computer through an RS485 or a Ethernet port.

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LCD display Two lines of text are displayed, 122X32.

Total of four buttons, “Esc” for exit，“▲”“▼”for page

Ground Connects to the ground.

Power input 100～240VAC input.

J1 for module or communication alarm, J2 for battery

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3.1 Numbering the Batteries

Before connecting the TA Modules to the batteries, the batteries should be

terminal. The batteries must be numbered in accordance with this method.

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3.2 TA Test Cable Installation