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Icaro: Automation For Rack Sliding Gates
Icaro: Automation For Rack Sliding Gates
AUTOMATION
FOR RACK
SLIDING GATES
ICARO
Thank you for buying this product, our company is sure that you will be more • Instruct the product user about the control systems provided and the
than satisfied with the product’s performance. The product is supplied with manual opening operation in case of emergency.
a “Warnings” leaflet and an “Instruction booklet”. These should both be • Do not allow persons or children to remain in the automation operation
read carefully as they provide important information about safety, installation, area.
operation and maintenance. This product complies with the recognised • Keep radio control or other control devices out of children’s reach, in
technical standards and safety regulations. We declare that this product is order to avoid unintentional automation activation.
in conformity with the following European Directives: 89/336/EEC and 73/ • The user must avoid any attempt to carry out work or repair on the
23/EEC (and subsequent amendments). automation system, and always request the assistance of qualified
personnel.
1) GENERAL OUTLINE • Anything which is not expressly provided for in the present instructions,
The ICARO actuator offers ample installation versatility, thanks to the is not allowed.
extremely low position of the pinion, the compactness of the actuator and
to the height and depth which can be very easily adjusted. It is equipped 3) TECHNICAL SPECIFICATIONS
with an antisquash electronic device, which ensures utmost safety. The Power supply: .................................. 230V ±10% single-phase 50Hz (*)
emergency manual release can be activated very easily by means of a knob Motor revolutions: ...................................................................... 1400 min-1
featuring a personalised key. Absorbed power: ............................................................................. 750 W
The gate stop is controlled by electromechanical end-of-stroke microswitches Capacitor: ................................................. 25 µF (230V) :100 µF (110V)
or, for very cold areas, by proximity sensors. Thermal protection: ......................................................................... 140 °C
The control board can be built-in or installed onto a separate cabinet. Insulation class: ........................................................................................ F
Reduction gear ratio: .......................................................................... 1/38
The gearmotor (fig. 1) is made up of the following: Output revolutions: ........................................................................ 37 min-1
M Motor Pinion pitch: .............................................................. 4 mm 18 or 25 teeth
R Worm screw - worm wheel reduction gear Leaf speed: ............................... 9m/min (18 teeth).....:12m/min (25 teeth)
S Electromechanical end-of-stroke unit or proximity sensor Max. capacity: .................................. with pinion Z18 20.000 N( ≈2000 kg)
P Pinion with release with pinion Z25 10.000 N( ≈1000 kg)
C Control board with capacitor Max. torque: ..................................................................................... 40 Nm
E Obstacle detection device (Encoder) Impact reaction: ............................... Obstacle detection device (Encoder)
Lubrication: ................................................................................... ERGOIL
2) GENERAL SAFETY Manual manoeuvre: ........................................... Mechanical knob release
WARNING! An incorrect installation or improper use of the product No. manoeuvres in 24 hours: ....................................... continuous service
can cause damage to persons, animals or things. Control unit: ......................................................................................... LEO
• The “Warnings” leaflet and “Instruction booklet” supplied with this Weather conditions: ................................................. from -15 °C to +60 °C
product should be read carefully as they provide important information Protection degree: ............................................................................. IP 24
about safety, installation, use and maintenance. Dimensions: .................................................................................. See fig.2
• Scrap packing materials (plastic, cardboard, polystyrene etc) according Actuator weight: ................................................................................. 25 kg
to the provisions set out by current standards. Keep nylon or polystyrene (*) Special voltages on request
bags out of children’s reach.
• Keep the instructions together with the technical brochure for future 4) PRELIMINARY CHECKS
reference. Before proceeding to any installation work, check that the gate structure
• This product was exclusively designed and manufactured for the use
99
conforms to whatever is prescribed by the current standards, and in
specified in the present documentation. Any other use not specified in particular that:
this documentation could damage the product and be dangerous. • The gate sliding track is linear and horizontal, and the wheels are
• The Company declines all responsibility for any consequences resulting suitable for supporting the gate weight.
from improper use of the product, or use which is different from that • The gate manual operation can be carried out smoothly along its entire
expected and specified in the present documentation. run, and there is no excessive side slipping.
• Do not install the product in explosive atmosphere. • A correct play is provided between the upper guide and the gate to
• The construction components of this product must comply with the ensure regular noiseless movement.
following European Directives: 89/336/CEE, 73/23/EEC, 98/37/EEC • The opening and closing gate stops are positioned.
and subsequent amendments. As for all non-EEC countries, the above- • The established position for gearmotor fixing allows the emergency
mentioned standards as well as the current national standards should manoeuvre to be carried out smoothly and safely. In the case where the
be respected in order to achieve a good safety level. elements checked do not meet the above requirements, proceed to
• The Company declines all responsibility for any consequences resulting carrying out the necessary corrective actions or replacements.
from failure to observe Good Technical Practice when constructing
closing structures (door, gates etc.), as well as from any deformation WARNING: Remember that control devices are intended to facilitate
which might occur during use. gate operation, but can not solve problems due to any defects or
• The installation must comply with the provisions set out by the following deficiency resulting from failure to carry out correct installation or
European Directives: 89/336/CEE, 73/23/EEC, 98/37/EEC and maintenance.
subsequent amendments.
• Disconnect the electrical power supply before carrying out any work on Take the product out of its packing and inspect it for damage. Should it be
the installation. damaged, contact your dealer. Remember to dispose of its components
• Fit an omnipolar or magnetothermal switch on the mains power supply, (cardboard, polystyrene, nylon, etc.) according to the current prescriptions.
having a contact opening distance equal to or greater than 3mm.
• Check that a differential switch with a 0.03A threshold is fitted just before 5) BASE PLATE ANCHORING
the power supply mains. 5.1) Standard position
• Check that earthing is carried out correctly: connect all metal parts for • Dig a hole where the cement pad with the buried base plate log bolts is
closure (doors, gates etc.) and all system components provided with an to be placed in order to fix the reduction gear unit (fig.3). If the sliding
earth terminal. track is already there, digging must be partly carried out in the track
• Fit all the safety devices (photocells, electric edges etc.) which are foundation casting. This way, should the track foundation casting sag,
needed to protect the area from any danger caused by squashing, the gearmotor base would also lower, thus maintaining the play between
conveying and shearing. pinion and rack (approximately 1-2 mm).
• Position at least one luminous signal indication device (blinker) where • Position the base plate according to the dimensions specified in fig.4.
it can be easily seen, and fix a Warning sign to the structure. • The pinion symbol printed on the base plate must be visible and directed
• The Company declines all responsibility with respect to the automation towards the gate. This also ensures the correct positioning of the
safety and correct operation when other manufacturers’ components raceways for electrical connections.
are used.
D811310_03
• Let the flexible pipes containing electrical cables protrude from the
• Only use original parts for any maintenance or repair operation. base plate.
• Do not modify the automation components, unless explicitly authorised • In order to keep the base plate in its correct position during installation,
by the company. it may be useful to weld two iron flat bars under the track, and then weld
20) SCRAPPING
The setting of the motor torque is electronically controlled by an encoder.
Materials must be disposed of in conformity with the current regula-
Refer to the LEO control board instructions for a correct setting of the
tions.
electronic antisquash safety device.
21) DISMANTLING
When the automation system is disassembled to be reassembled on
another site, proceed as follows:
• Disconnect the power supply and the entire electrical installation.
• Remove the gearmotor from its fixing base.
• Disassemble the control panel, if separate, and all installation
components.
• In the case where some of the components cannot be removed or are
damaged, they must be replaced.
D811310_03
E
S
P
R
P
Fig. 2
178
11 60 107
22
57.5
16 226 16
40
21.5
103
R 20
35
376
270
226
0
55
212.5
0
168
1
p 2
¯ 7
5 p
152
2 ¯
Z 8
1
35
Z
65
21.5
22
217
10
0 10.75 10.75
2
R 20
2
26
0
2
6
0
0
16
Fig. 3 Fig. 4
Min. 94w mm
20
D811310_03
1-2mm
P
65
>29
10
P
20
Fig. 7 Fig. 8
30
30
22
20 12
22
37
28 32
104
Fig. 9
Fig. 10
NO
OK
D811310_03
SX DX
Min. 50mm
Fig. 13 Fig. 14
COM
GND 1 24 V~ 10 21
START
N 2 24 V~ 11 NO 22
STOP
L 3 12 NC 23
24V
SCA
PHOT
3W max.
13 NC 24
SW0
NO 25
JP2
JP9
40W max.
SWC
4 NC 26
TX1 34
PED
5 NO 27
TX2 35
OPEN
6 NO 28
RX1 36
CLOSE
M 7 NO 29
RX2 37
COSTA
8 ANT NC 30
38
C TIMER
9 SHIELD NO 31
ANT. 39
40 105
II¡CH.R
41
LEO
Fig. 15
AL
C
Fre
QR
S
M
3x1mm2
2
m Fte
1m
4x
P
3 3x
x1 1.
5m
.5 m2
m 2
m 2x1.5mm
2
3x1.5mm2
T
2x1.5mm2
D811310_03
RG58
3x1.5mm2
P1
P2
A
GND
A
JP1
1 GND
2N
3L
LEO
Fig. 17
106
CLOSE OPEN
1
2
D811310_03