Professional Documents
Culture Documents
27220 12MXT
01 General
Page
01. M4
25986 + 25926 12MXT
01 General
Page
01. M1
25615 27476 12MXT
01 General
Page
01. M1
12MXT
01 General
Page
01.2 M1
12MXT
The excavator is made up of a front chassis section, a rear chassis section, a turntable, a cab and equipment
consisting of four elements.
- Central joint :
A central joint between the two chassis sections enables the machine to turn. Ground contact of the four
wheels is provided by the oscillation of the rear axle.
- Stabilizers :
Two independently-controlled stabilizers combined with the oscillation lock stabilize the machine during ope-
ration.
- Rear chassis :
The rear chassis section is equipped with a turbocharged water-cooled 4 in-line-cylinder diesel engine.
- The engine drives two variable displacement pumps which perform the following functions :
• Travel pump: coupled in a closed circuit with a variable displacement motor, the assembly forming a
hydrostatic transmission,
• Equipment pump: movements of the rams, power-assistance of the controls and associated functions.
- The engine also drives a fixed displacement pump which performs the machine’s steering and turntable’s
slewing movements.
- Transmission :
The transmission is of the permanent 4x4 type, with a limited-slip differential on both axles.
- Turntable :
The turntable is connected to the front chassis section by a slewing crown wheel. The turntable supports the
operator’s cab, the excavator’s equipment and the counterweight.
The slewing internal crown wheel is driven by a hydraulic motor equipped with a negative brake in case of
assistance pressure failure.
- Cab :
The cab is closed and heated. It is “FOPS” and “ROPS” approved (falling objects and roll-over protective
structure).
An electronic control panel groups together the machine’s operating and safety information.
- Controls :
The controls are integrated in consoles situated on either side of the seat.
- Seat :
M1 01.3
12MXT
- Equipment :
The equipment is controlled by manipulators enabling the movements to be combined flexibly and efficiently.
It is in the centre of the machine and made up of four elements : the boom, the intermediate boom, the jib
and the dipper.
The boom is controlled by the parallelogram formed by the boom ram, the braces and the boom connecting
rods. This gives it the advantage of a 140° travel.
The offset jib permits, by the action of a hydraulic ram, the symmetrical offset of the dipper and the tool in
order to dig outside the machine’s boundaries.
- Tool-holder :
At the end of the dipper is the tool-holder permitting the instant changing of the bucket or tool from the cab
without manual intervention. The bucket or tool has mechanical and automatic locking, only their unlocking is
hydraulically controlled.
01.4 M1
25986 + 25926 12MXT
E5750846
N° D'IDENTIFICATION C.F. APPROBATION
E 5380521/00 902360 ISO 3471/2 ISO 3449/3
MARQUE N° DE SERIE MASSE
MECALAC 9500 kg
MODELE DATE
12MX
E5750897
5750235
ANNEE/YEAR/JAHRE
TYPE/TYPE/TYP
N° DE SERIE/SERIAL Nr
IDENTIFIRUNGS-Nr=
PUISSANCE/POWER/LEISTUNG KW rpm
MASSE OPERATIONNELLE/OPERATING
MASS/BETRIEBMASSE KG
PTRA/GROSS WEIGHT
ZULASSIGES GESAMTGEWICHT T
M3 01.5
12MXT
01.6 M1
12MXT
P 400 130 T
N° D'IDENTIFICATION C.F. APPROBATION
E 5380521/00 902360 ISO 3471/2 ISO 3449/3
MARQUE N° DE SERIE MASSE
MECALAC 9500 kg
MODELE DATE
12MX
P 400 131 T
5750235
ANNEE/YEAR/JAHRE
TYPE/TYPE/TYP
N° DE SERIE/SERIAL Nr
IDENTIFIRUNGS-Nr=
PUISSANCE/POWER/LEISTUNG KW rpm
MASSE OPERATIONNELLE/OPERATING
MASS/BETRIEBMASSE KG
PTRA/GROSS WEIGHT
ZULASSIGES GESAMTGEWICHT T
M1 01.5
12MXT
01.6 M1
12MXT
• Type,
• Serial number,
• Year of manufacture.
Indicated by a plate fixed on the front chassis section, to the right.
☞ In order to get maximum efficiency from our after-sales service and so as to facili-
tate ordering, provide the information on the manufacturer’s name plate (see above).
■ Acoustic characteristics :
■ EC marking :
M1 01.7
12MXT
28 41 37 27 24 26
29 A
36
38
25
39 22 21 42
30
D
B
31
A
C
2 33 1
40
18 12
32 35 34 1 16 2 9 14
19 B
C 20
17
23
D
E
11 7
8 10
3
5 E
4
15 13 6 15
01.8 M1
12MXT
M1 01.9
25986 + 25926 12MXT
Technical characteristics
01.10 M3
12MXT
M1 01.9
12MXT
Technical characteristics
01.10 M1
25986 + 25926 12MXT
2 - Hydraulic system :
- Three completely independent circuits: hydrostatic transmission, equipment circuit, and steering and sle-
wing circuit.
- A 13-path rotary coupling.
A - Hydrostatic transmission :
Reversible closed circuit, with declutching bypass valves in case towing is necessary.
- Travel pump : .................................................................................................................... 71 cm3
. Max. operating pressure 430 bar :........................................................ max. delivery 138 l/mm
. Filtration separate from the pump : .................................................................................... 10 µ
- Variable displacement and axial piston motor and pump permitting the continuous variation of
the transmission ratio over the machine’s entire speed range. Automatic adjustment of the opti-
mum transmission ratio to suit the motion resistance and accelerator setpoint of the turbocharged
diesel engine: it is automobile control.
- Selection of the direction of travel (F) “forward” or (R) “reverse” by electric control on the stee-
ring “Commodo”.
- Two speeds for both directions of travel selected by the ”Commodo” steering electric control :
. (L) “site” (between 0 and 6 km/h ).
. (H) “road” (between 0 and 26 km/h).
Possibility of control in “loader mode” (L) or (H) and (F) or (R) using the right manipulator (option).
- Inching control makes it possible to reduce the travel speed at diesel engine’s constant speed
and therefore at a constant power at the wheels, and this in both directions of travel.
B - Equipment circuit :
- Oil cooler
M3 01.11
25986 + 25926 12MXT
2 - Hydraulic system, continued :
C - Equipment circuit :
- Hydrostatic steering :
. Double-acting ram controlled by a 175 bar ORBITROL unit and a priority valve operated by
‘’load-SENSING’’ signal and protected by two 240 bar anti-shock valves.
. Fixed displacement gear pump : ....................................................................................19 cm3
(The flow passes through a priority valve which selects steering or slewing).
. Max. delivery : .......................................................................................................... ~ 43 l/min
. Max. pressure : ............................................................................................................ 175 bar
- Slewing :
. Hydraulic motor with brake :
- Max. pressure : ........................................................................................................ 230 bar
- Cubic capacity : ...................................................................................................... 750 cm3
. Slewing internal (ball) crown wheel with remote greasing,
. Rotation speed : .............................................................................................................. 8 rpm
- Dampened CROSS-OVER valve for setting in motion and gradual stopping of the rotating turn-
table.
E - Braking:
- Hydrostatic foot brake (foot-operated control with INCHING device, main brake function and
working brake function) :
. Main brake : In the initial part of its travel, it reduces the machine’s travel speed by means of
the valve (INCHING function), then if the braking pressure exceeds 13 bar it acts simulta-
neously on the integrated discs on the front and rear axles (main brake function). This system
increases the service life of the brake discs,
. Working brake : A switch locks the foot-operated control in the braked position and makes it
possible to work by releasing the brake pedal while at the same time having the brakes lo-
cked.
F - Hydraulic filtration:
01.12 M3
12MXT
2 - Hydraulic system :
- Three completely independent circuits: hydrostatic transmission, equipment circuit, and steering and sle-
wing circuit.
- A 12-path rotary coupling.
A - Hydrostatic transmission :
Reversible closed circuit, with declutching bypass valves in case towing is necessary.
- Travel pump : .................................................................................................................... 71 cm3
. Max. operating pressure 480 bar :........................................................ max. delivery 138 l/mm
. Filtration separate from the pump : .................................................................................... 10 µ
- Variable displacement and axial piston motor and pump permitting the continuous variation of
the transmission ratio over the machine’s entire speed range. Automatic adjustment of the opti-
mum transmission ratio to suit the motion resistance and accelerator setpoint of the turbocharged
diesel engine: it is automobile control.
- Selection of the direction of travel (F) “forward” or (R) “reverse” by electric control on the stee-
ring “Commodo”.
- Two speeds for both directions of travel selected by the ”Commodo” steering electric control :
. (L) “site” (between 0 and 6 km/h ).
. (H) “road” (between 0 and 26 km/h).
Possibility of control in “loader mode” (L) or (H) and (F) or (R) using the right manipulator (option).
- Inching control makes it possible to reduce the travel speed at diesel engine’s constant speed
and therefore at a constant power at the wheels, and this in both directions of travel.
B - Equipment circuit :
- Oil cooler
M1 01.11
12MXT
2 - Hydraulic system, continued :
C - Equipment circuit :
- Hydrostatic steering :
. Double-acting ram controlled by a 175 bar ORBITROL unit and a priority valve operated by
‘’load-SENSING’’ signal and protected by two 240 bar anti-shock valves.
. Fixed displacement gear pump : ....................................................................................16 cm3
(The flow passes through a priority valve which selects steering or slewing).
. Max. delivery : .......................................................................................................... ~ 38 l/min
. Max. pressure : ............................................................................................................ 175 bar
- Slewing :
. Hydraulic motor with brake :
- Max. pressure : ........................................................................................................ 230 bar
- Cubic capacity : ...................................................................................................... 750 cm3
. Slewing internal (ball) crown wheel with remote greasing,
. Rotation speed : .............................................................................................................. 7 rpm
- Dampened CROSS-OVER valve for setting in motion and gradual stopping of the rotating turn-
table.
E - Braking:
- Hydrostatic foot brake (foot-operated control with INCHING device, main brake function and
working brake function) :
. Main brake : In the initial part of its travel, it reduces the machine’s travel speed by means of
the valve (INCHING function), then if the braking pressure exceeds 13 bar it acts simulta-
neously on the integrated discs on the front and rear axles (main brake function). This system
increases the service life of the brake discs,
. Working brake : A switch locks the foot-operated control in the braked position and makes it
possible to work by releasing the brake pedal while at the same time having the brakes lo-
cked.
F - Hydraulic filtration:
01.12 M1
12MXT
3 - Axles :
- Oscillating axle on the rear chassis section :.................................................. HURTH 311 / 172 / 65
with transfer box of type : ...................................................................................................... HURTH 311
Gear ratios :
. Transfer box : ........................................................................................................................ 1/1, 771
. Bevel gear : ................................................................................................................................ 7/31
. Wheel epicyclic reducer : ........................................................................................................ 1/4, 25
4 - Permissible temperatures :
5 - Rams :
M1 01.13
25986 + 25926 12MXT
6 - Capacities :
8 - Electrical system :
9 - Paint :
01.14 M3
12MXT
3 - Axles :
- Oscillating axle on the rear chassis section :.................................................. HURTH 311 / 172 / 65
with transfer box of type : ...................................................................................................... HURTH 311
Gear ratios :
. Transfer box : ........................................................................................................................ 1/1, 771
. Bevel gear : ................................................................................................................................ 7/31
. Wheel epicyclic reducer : ........................................................................................................ 1/4, 25
4 - Permissible temperatures :
5 - Rams :
M1 01.13
12MXT
6 - Capacities :
8 - Electrical system :
9 - Paint :
01.14 M1
12MXT
■ Engine
Recommended oil : “ ELF PERFORMANCE SUPER ” 15W40
Oil
Standards: API : GL5 All temperatures SAE80W90 TRANSELF
MIL-L-2105D BLS90
■ Heating and engine tanks
Grease
Standard: ISO 6743-9 EPEXELF 2
Category X CC H B2
■ Coolant
4 seasons COOLELF
Anti-freeze + - 25°C
de-ionized water
M1 01.15
27220 12MXT
11 - Weight of the machine, without a load, in working order, with :
14 - Offset :
01.16 M4
12MXT
■ Engine
Recommended oil : “ ELF PERFORMANCE SUPER ” 15W40
Oil
Standards: API : GL5 All temperatures SAE80W90 TRANSELF
MIL-L-2105D BLS90
■ Heating and engine tanks
Grease
Standard: ISO 6743-9 EPEXELF 2
Category X CC H B2
■ Coolant
4 seasons COOLELF
Anti-freeze + - 25°C
de-ionized water
M1 01.15
25986 + 25926 12MXT
11 - Weight of the machine, without a load, in working order, with :
14 - Offset :
01.16 M3
12MXT
■ Engine
Recommended oil : “ ELF PERFORMANCE SUPER ” 15W40
Oil
Standards: API : GL5 All temperatures SAE80W90 TRANSELF
MIL-L-2105D BLS90
■ Heating and engine tanks
Grease
Standard: ISO 6743-9 EPEXELF 2
Category X CC H B2
■ Coolant
4 seasons COOLELF
Anti-freeze + - 25°C
de-ionized water
M1 01.15
12MXT
11 - Weight of the machine, without a load, in working order, with :
14 - Offset :
01.16
12MXT
C B
D E F
M N
H
K K’
M1 01.17
12MXT
5 - Equipment travel curves :
- In back-hoe bucket position
7m
6m
5m
4m
7560
3m
5580
2m
1m
0m
6860
6740
1m
2500
3720
2m
3m
4m
3m 2m 1m 0m 1m 2m 3m 4m 5m 6m 7m
01.18 M1
12MXT
7m
6m
5m
7450
4m
6100 3m
2m
1m
0m
6735
6620
1m
3620
2m
3m
4m
3m 2m 1m 0m 1m 2m 3m 4m 5m 6m 7m
M1 01.19
12MXT
16 - Transporting the machine :
A - Loading on a trailer :
- Install access ramps whose slope does not exceed 30% if the trailer is not equipped with them
originally.
- Fastening points (1/1-2-3).
- Lock the chassis sections using the pin (1/4).
- Lock the turntable (1/5).
- Lower the equipment to the ground using the control manipulators.
3
B
1 2
01.20 M1
12MXT
Note : If necessary, correct the machine’s balance by adjusting the inclination of the boom ram.
MODE
MECALAC 2
MECALAC 1
M1 01.21
12MXT
32 mm open-ended
spanner
(30 ± 6 Nm.)
1
1
Km/H
N/MIN
L H
F R P
01.22 M1
12MXT
16 - Transporting the machine (continued) :
C - Towing :
. Undo by 2 or 3 turns the two bypass valves (4/1) situated on the traval pump using a 32 mm open-
ended spanner,
. To close again, tighten the bypass valves using a 32 mm open-ended spanner, applying a tighte-
ning torque of 30 ± 6 Nm.
1 . If the accumulator pressure is sufficient, release the parking brake and then remove the link pin
(6/1) between the ram and the connecting rod on the front axle to release the disc brakes,
2 . If the power-assistance pressure is insufficient to release the brake (red warning light 5/1
on), it is necessary to compress the ram mechanically and to remove the link pin (6/1).
- Towing of the machine in the event of failure of the power-assistance pressure if the turntable
is incorrectly oriented.
The slewing motor is equipped with a negative brake which locks the turntable in the event of a
power-assistance pressure fault (red warning light 5/1 on).
In this case, if the machine needs to be towed and if the turntable is incorrectly oriented, it is
necessary to release the motor brake. To do this, use an ordinary hand pump.
. Release the brake with a pressure of 30 bar ± 2.
. Disconnect the supply to the brake (7/1) and make sure that it is filled with oil.
. Connect the hand pump.
. Operate the pump until the pressure gauge reads 30 bar.
. Align the turntable and lock it mechanically (1/5).
. Tow the machine.
. Cause the pressure to drop using the pump’s valve.
. Disconnect the pump.
. Reconnect the supply to the brake.
On sloping ground, brake release may well cause the turntable to rotate in an
untimely manner. Lower the equipment to the ground before doing any
manoeuvre.
Towing must be done at a very low speed (max. 2 km/h) and only to clear the
road and to get it on or off the transporter (risk of damage to the hydraulic
components if the speed and distance are too great).
M1 01.23
12MXT
Maintenance
During arc welding on the machine or on the equipment fitted on the machine, components such as bea-
rings and electrical units can be damaged if the earth wire is not connected correctly. In order to elimina-
te these risks, the following measures must be taken before starting welding :
- Connect the set’s earth as close as possible to the welding point and avoid current passing through a
bearing.
A "diesel effect" (dieseling) can occur if air is allowed into the hydraulic cylinders during an intervention. This
occurs if a favourable mixture of air and hydraulic oil is compressed when the pistons of the cylinders
approach their stop position, a spontaneous ignition temperature is then reached. Dieseling damages the
piston seals and the piston rings.
The problem can be avoided by bleeding the air from the cylinders after the intervention. To do this, activa-
te the cylinders over their full travel, without subjecting them to a load and do this until the air present in the
circuit has disappeared.
If a cylinder is to be subjected to a pressure test after an intervention, extend and retract the piston rod seve-
ral times before bringing the pressure to the test level.
Hot hydraulic oil and pressurised hydraulic oil can cause serious accidents
to people.
- Work on hydraulic components must be carried out in a place separate from where other activities are
carried out and in a "clean" room. This room must have good ventilation and the floor must be covered
with a binding material. Machining, grinding and other similar operations are not authorised in this
room. The workplace must be equipped with carefully cleaned tools and containers appropriate for the
cleaning of hydraulic components.
- The containers used for the cleaning of hydraulic components must be for this use only. The contai-
ners must be cleaned often and the detergent replaced. The containers must have in their bottom a
removable strainer to separate the component from any residues.
- The components which are handled in the "clean" room must be cleaned roughly beforehand. Caustic
soda solutions and similar solutions which attack rust must not be used for this cleaning.
- An intervention on the hydraulic system must always be planned in such a way that it can be comple-
ted without too long an interruption.
- After cleaning during repair, use clean, dry air to dry, and not rags or frayed cloths. Once the compo-
nent is ready, it must be plugged with plastic plugs of the right size, before being packed.
01.24 M1
12MXT
4 - Intervention on the hydraulic system on a site :
If necessary and insofar as is possible, the machine must be moved to a non-dusty environment. A tho-
rough search for the cause of the fault must be carried out to avoid unnecessary interventions.
- Test the various movements, the pressures and the engine speed, and listen (keys and pliers must
not be used). Once the cause has been determined, the defective components must be replaced
because it is necessary to avoid repairing them on site. The components removed, as well as the
connecting points, must be plugged as quickly as possible. Those which are to be replaced must be
put into adequate containers.
- The oil collected in containers provided for waste oil must not be re-used. If the tank has to be drai-
ned, refilling with oil must take place from the cover of the hydraulic oil filter so that the oil goes
through the filter.
For an intervention, gloves and working clothes must always be clean, and shoes carefully cleaned
before climbing onto the machine. After each intervention, tools must be cleaned very carefully.
- All components must be plugged with plastic plugs of the right size, before being packed in plastic
bags.
- Breakdown vehicles must be equipped with a roll of plastic film, ordinary-sized plugs and plastic contai-
ners for components.
- Hydraulic oil must be kept in hermetically-sealed tanks or drums. Containers intended for transporting
hydraulic oil must be for this use only and marked to this effect
.
Important : When a discharged battery is connected to a charged battery, it may burst as a result of
the sudden arrival of the current generated.
- To reduce this risk, connect the negative pole of the auxiliary battery to the earth point on the chas-
sis.
M1 01.25
12MXT
01.26 M1
25615 27476 12MXT
Check list N° 1
Machine n°:
Turbocharged engine n° :
Equipment pump n° :
Travel pump n° :
Travel motor n° :
Turbocharged engine
Slewing
Equipment
Travel
01. M1
12MXT
Check list N° 1
Machine n°:
Turbocharged engine n° :
Equipment pump n° :
Travel pump n° :
Travel motor n° :
Turbocharged engine
Slewing
Equipment
Travel
01.28 M1
25615 27476 12MXT
Tooling
Tool reference :
1 - E6525004
2 - E572A0003
3 - E6525003
M2 01.29
12MXT
01. M1
12MXT
Tooling
Tool reference :
1 - E6525004
2 - E6525003
3 - E572A0003
M1 01.29
12MXT
Tooling, continued
01.30 M1
12MXT
1 2 3 4 5 6 7
50
HYDROTECHNIK
p3: =
p1: =
p2: =
dp: =
contrast langage
Q n T I/u
abtast
prog rate
speicher drucker
7 8 9
8
4 5 6
1 2 3
0 , - ENT
DS 0.3
11 10 9
M1 01.31
12MXT
1 2
01.32 M1
12MXT
1 2 3
T2 P2
FLOW
T1 P1
1 - Hose E4195643
2 - Flow transducer
3 - Hose E4195642
1mm
Fig. 13 Fitting of the inductive transducer for rotation of the turbocharged diesel engine
M1 01.33
12MXT
01.34 M1