INSTRUCTION MANUAL DENYO DIESEL GENERATING SETS Before using, be sure to read this manual for the sake of safety. Be sure to observe the items under symbol marks «1, WARNING: and "AS CAUTION® for the sake of safey. Always koop thit manual at your machine for the sake of safety DCA-—25ESI1 DCA-45ESI1 DCA—-100ESI de @Benyo Co, itd. 2-8-5 Nihonbashi-horidomecho, Chuo-lu, Tokyo, 108-8566 JapanFOREWORD + Your machine i «potable type desl generating tt Dp aot isl, eperte or rep this machine witout rating this opting mam. ‘This generar st (machine) must be operated by’ @ person having sient nowiedge and skill for the sake of ste, Notes on ition manual This insrction manual explalas cost opention and mainconce of the chine 1 naire its performance. Inoorect handing of the machine ay lend to 2 seiut inary or decease. Before usag, beste 10 ead this manual cael Pauly, the teas under * Safety precatc ‘Adwanaarver na =ZNcAvTION® most te rnd those Keep this manual i te case Bind the rear door fr fire reference. Read the contents of the waranty cad staked 10 he mache f thie manual becomes legible by apot or damage, cease dsebutce or ou ace to et new manual 10 = Contents — Safety Pression: By Guetine and pare memes 2 Operating panel, control papel sod part 55 beers SO B-4 Use of svitcher and controllere ‘rapepereation and inetallaeion S51 "Tranepartation of michine 5-2 Inetallation of nechine Conpecting ths Load ir Seabte voleege 2 Cables to be ured operation Fer Checking pe 52 Start £5. anelsne during operation fa Stutdom =e 5-8, Protection device Lubelegtion, cooling water and Fuel 6-2 Cooling water 3 fel ‘paling oF baeeory “1 "Elution on bateery charee 12 Conection of booster ceble, and inetalletion Perlodieal checking snd maintenance ST "Wslntensnee schedule. = 2 Gheckine/tiree 80 Hoare SS Ghacking/overy 250 hours B-4 Ghocking/ever? S00 hours 53 Ghacking/evary 1000 hears 5-6. Table of periodical maintenance and checking Troubleshooting Servioe deta —— Tint specifications Hod Ae generator specifications (or eustan voltage) He Outline raving HCG Generator somection diogran HOS Engine wine gran1, Safety Precautions In ener to entre safe operation, the following symbols ee used for explamton of the machine operat, ‘The following symls, found thooghowt this manual let you 10 potently togerous condons 0 he eprtr, servis personel, or the equipment AX WARNING: this syntot refers to « taza or unsafe practice which can ret in severe penonl tury or deh. AX CAUTION: this sym rotors to hazard or unste practice which ean rent in personal injy oF prodst or property mane [Note] : This symbols show tuning presnione fer effec operon and many years of sasetary operon, Some of the items shown by "\ CAUTION® may also cause desth or serous injury. Be sur to observe all te teas, as they ae import fr safe operation ‘Te the machine is used by an ower, you ae requeted to explain him comet, handling and advise him tore this abun anual ref. + "Do pot moiiy the machine at your cetion, asi ffets the sty, perormunce or the life of the machine +f the machine is motifed or tf ued icomecty aginst this ancl or snnuhorzed pts oe we, the waranty of manuficter will become invalid Satety label Safty Iikels are atched tothe flowing posons of the machine. + Kesp thse sft Ile clean at all tnes + When safety ately are soiled or let, contact gintibutor or our oie specifying the rmeplate No. shown blow and ak for new ons Sy ionrion—]Bga1 v100 GSESD ral tuo SES woes [Wainy ving pee [B80 ons sing nt ena [st ono [con xt gn [2 co [using St aes [BIS? 02 Wane eect #6 010 Goes aaa (OOAS WARNING AX WARNING ENGINE EXHAUST can Kil . ELECTRIC SHOCK can Kil 1 uficent ventilation may lead fo death due to Do not touch the ouput terminals daring of to prevent decease due to eletic shock lack of oxygen or poisoning by exhaust ges * Do aot use the sucine in «place of poor vation ce fa pce where exaust gases slays “Never uch the ouput teins daring operon, 1 you hands or the machi ae wet, i wil rl ins death o° eros insy + When wiring work is requied, be sue 1 tum OFF the cru breaker and stop the machine, * Keep the ouput termi eover closed and th termina] bolts tihtned while the machine is runing +A tow voltage Is gooeared even whe the msshne Is Jn low speed idle operation Be sure to sop the machine completely. ship ele, tank, et. of poor vation, IF it becomes nets to we the rushing inthe stove places, the exhaust pipe shoul be extended to wall wenistd place, In this cae, te 8 vention 19 ensure proper vein. Do nt det the exaust out to nearby pedetans nd hones, Do not touch the electrical pats in the machine during operation, as it may lead to death due to electric shock. ‘Ajways close the conte! panel and dghten te Sadog ols befixe operating the ssi * Always clone the side door an lock i before operating the machine + Whea opcing the contol pane for voltage selection, te, tum OFF the cit ‘weakor and sop the mucineAY WARNING ELECTRIC SHOCK by lesk ean iil. improper grounding may lea to death doe to eletic shock, + Be aus t eaeeste the grounding of the machine and the load azcoding to the Leal ne AN WARNING MOVING PARTS ean cause severe injury. 1 Rotry nit which runt at high speed loested in the machine (ote that itis very dangerous if you touch) 1 When the door neds fo be opened daring operation, L a not get your Bods and had in the machine fo provet them fom Being eaght inthe machine which When making check or malatcuae of the mains, te str fo stop the machine in advance, AS WARNING DIESEL FURL can cause fire oF explosion. 1 Poel and oll we Mlamable, Incomeet handling results in danger of Fgnitn or fie + Wher ful eas to be supple fo the machine, be sre to tp the eng, Rein from smoking Keep the rnshine away fom fi * Do not leave fanmsbleobfeets (paper, wood cps, ee) and bazadous objects (6, powder, et.) eer the machine, * Wipe off spit fal and oi, AS WARNING HOT COOLANT can cause severe sels ifthe radiator cap is opsned while the water temperate is high, steam or hot water wii * During operon of immediatly afr stopping the racine, do aot open the rior cap while she wt temperate is high ‘When cooing wate needs to be checked ot sxoplied, wat unt the eagiw sexo (50 or ‘wer temperate eng) less a8 messred ithAX CAUTION AX cavTION Stacking 1M Improper stacking of machines may cause filling or dropping acidents, When stacking other machines on this machine, be sue to observe the following points BATTERY Mi Buery generates flammable gases Tnxproper Aanling may lad to explosion or serious inusy. * Chase tat the tonne of the machine fs fe fom damage Batery should bo charged in «wall veriaed sd that the fing ols ar nat loosed and sing. location, Other, ammable gases ae 4 Pot the machine horizontally on soll foundation which widstands tho woiht of ears pias stacked schines, en ening * Macs san oh pf 2 ss ‘ie ominls (w ). OBerie, de tte (LS "he wg at ae of aid as ot [TE] iz ‘ase gone ste bry my be ited toot ae hw of ie mann ened tn sige intro ow ch “For maintenance ofthe machine, disconnect he machine making sare tot the wright even i= ee aa Do ot operat the machines inthe ate of The batery ac is ite sufire wc. mproper staking 10 prove fling oF oping ese banding will aus unexpected barns. AX CAUTION “+ When the battery acid gets on your clothes or skin, wash it out with a lage volume of water immedinly fi gts in your eyes, wash wih © lage volume of ter Immoditaly end console your doce. HOT PARTS can burn ski Tm the ort ease, will pt ut your eyes 1M High temperate units ae located in the machine (Note that these units ae very dangerous if they ae For cesking or handing ofthe bute, be sue to stop the cope In ada, sed income) Be sure to clone the door and lock faring operation, ‘IF the doce needs tobe opened during operation, do not get your hands and ed i the machine to prevent nexpssted ba thek or maistenmes of tht machinAN CAUTION AX caUTION Operator ‘Transportation Do not epee the machine, i pertor iste to much oF tink sme (ee alcohol or take some drug cans iis nt song cough fr fiting end may cause fling scent + onerwisn my case mengeted secifets o ny + When iting the mihi, om he bangs need the roof exter, Keep oot under the ied machine 1m Doing chosking or msintemace, be sure 10 pot on suse cokes and proto, Do aot Jif do not tans the machine ding operon, an Ht may ease damage 10 the fan or + bo not put on tegay clothes, necklace, ete, sais they ae esl caught by jections which may case injuries scious tobe + Whe losing the mschine onthe muck or the Hike, Fix the enachine fialy by sappot books en the oth AX cauTION Noise = 1 This machine generates lage nos i the dooe is open, Strounding to largo nose may cme henng trouble * Clot and oc the door ding operation. IF opening the door is owcescy dang operation, ‘be sre to pt on the ea potter AX caution Connection t ouse wiring 1 Tetons comesting this chine to any building's elecicl system, Hensed fectclan mst inal am flaontrnae) si, + Sei injury or doth may reel without this santo sith2. Construction22 Operating panel, control panel and part names (wea-4528D 1, oteny eter 19, cn inset AC te 1 preest p pet op 1 emergency stop btn 5 Se reser HC ratte lve (Sate etor 16 eqn at een 2 fn! Ht een (ésesh Io0es) 23. Meters ‘Engine indicators fesder_tedienter select eee Lym gritet Betton Pual faved tadieater (0) NonberIndieator ‘Tost ince tho eumericl values of eagine speed, engine oll pesue, rn howrs, batery lung vole, or engine coolant temperate, ach ination i selectable by pushing the" SELECT * buton ie naiated Teme [nin [engine speed xookPa Jensine oil pressure Ine un hours lv isuery charging valane he engine coolant temperate [AUTO automatic indeation change ‘Unless " SELECT * switch ie pated, * Engine Speed " is alae indested immediately afer engine stats‘Wik " AUTO * selected, idetion is evtomatcly changed every ‘tree (@) seconds os Engine Speed Revoltons per minut is indicated 1500min™ ie ined at She and 1800 min”* te faded at 2+ agine Ot Prasuze 2 5 X 100 BPe (2 to 5 kg / em*XlOUESE : 15 to 5 %100 HP (15 1 5 kf em) should be ints at normal engin opera, “Higher valve would be indo in cold condition immodialy afer engine sturts, Condoet a waning - up opestion uni it inet somal va, 23+ Run Hous “Tht indicted total romning. hours <5 Baty Charging Votage ‘That should init more than 26V (25,4SESImore than 12.V) st copoe rong. = 5+ Engine Coolnt Temperate ‘That should indicat temperate beeen 7S 1 95 ° epine raning Now IF dat ould inet higher temperate, disconnect all Jods, acrane the speed for eo0l - down operton, an wit ail the lempertre comes down t9 normal vale, = Automate Indation Change ach of the above - sated iedetoes fom the tums every 3 seconds, eS = changes by Font Levet Init ‘Tht Indontes a Sel lve in the fuel an Greta lang will um ob wih ‘ank. As the fl evel dos, the numbers ofthe tum - on lamp deceat sod st the sametine the eae of lps changes fom ges #9 re Replenish the tank when thre tacomes only ote Ip ted on ‘he lable below show the Flin btween numbers of tum - on lp ad fel oe fambers of |] Color of imps [_vcaasest | peaasest | nca-toosst Jinope twowton| uel Jove) [uel leet L)| Fue level (ED é ape 0 to fl | 85 10 ait | 195 to fal [sagen [so oo | tem 0s | sro ues | ‘ ‘il poss st 5 | 6515 | 145 wo 170 [ad on tt lamp few 3 oto sree0 ox woo | swe | nous [2nd fe 3nd lamps 2 ‘ll eed we 0 | ous | aw nO 1 red ot 0 | oma | ow 65 (©) Alam and Memary at Abnormal Conon ‘When any sbromal condition cous in engine oil pres, tater chasing volage, oF engine colant tempera, the ination will charge asthe flowing 5 <1 The inition changes to "AUTO *, and the sbuomal vats and oni wil be intictd iting on and of. ‘Whe tbe stasemaleonton fs corexad the on ~ and ~ off lndletion wil <5 engi would stop sxpenty and automatially of stp manually with the abnormal coon, the abaorma vale willbe memorized, and then Indeed even ater engine is stared ea 1 tis eae, keep on pusing te buton * SELECT * for more an $ seconds aod the abr adeaon wil be rtt to normGenerator indicators (Frequency meter “This moter inter fequeny of the ouput Make sure that indates SOB or 6OEE ding pecan. ‘This meter indotes AC cutest owing ie the connected lod. Make sue hut ti always pointing teow th rad eure. ‘When rinning the tree phase and single phase loads togstor, this meer indines ttl euet of the, ‘When running ier te thee pte or singe phase fond, tin ster aden the curent owing Ins the Ld “The carout of cach phe canbe checked ung the ammeter changeover switch (or 45651, 100851) “This meter indices AC out volage, Make sure that it indicus rtd voltage. adictonstarm lamp (Pre tame ‘When the stares swish is sot in the probes positon, this lp Becames 10d heated in about 30 seconds, ‘nding that the machine bs boon prebeated 1 be ready for sap, nthe case of 250, 45BSI it has aomatialy 1 um the state switch to “Tn* positon, It wil scoring ‘cooing water (oon) temperature with the prebeat lamp goes on. Wien the prehet Imp goes offi indies tat prcheaing i completed @) Warning Lamps ‘his monitor intctes the lowing fares, if any one of them occurs High jncke ater temperature (WATER TEMP) WATER TEMP This lap goes on when the water temperate rites sbaormally. If the lng a2 on drag open, th emergency sop LEI esice ietinety opts to stat down the ene acai © Ott presse fie (OL, PRESS) Ethie Samp goer on ding operation, the emergency sp devise inmetintly oprts o shutdown the engine sumac OIL PRESS © Ar Stee binding (AIR FILTER) AIR FILTER When their olement blinded, tis lamp goes on Indlesting tt the clement should be inmotinaly seal or replaced.rue ruren © He fe fier voter te! FUEL FILTER WATER LEVEL) ‘This lamp tars on whan the water level a he fuel ler woul WATER poy oS Ei ‘- Drain the water inthe aries soon ar the emp would tim a8 (Gor 2581, 45850) Method of Desinng 1) Looren the dain pl 2) Pash te pining pump to dain wate, oni ‘ean 244 Use of switches and controllers Switees (starter sie bay Ss o & Function © Sip ‘This rv shold te sat fs tis poston unless the ‘machine i in operon, The key can be ised or pl out i this poston, © Row ‘This swith shoul bese in this poston when the machine isn operon © seat This the postion to stat the engine, Whon your hand is rela fom the Key afer tng, i is automatically st in he postion of "RUN © Prebeat (only for 100880) “This the poston to stat the engl when the air ferperatie it Jow. Set the wich i this poston uni the prshest limp becomes rod Ife, and then sti a tho sar positon. However, inthe case of 258, 458St, thee isnot the "PREHEAT poston on the sae switch, roms it atomatially prebeate a "RUN poston(6) Speed contol device ‘hace lever ‘This fever i usd to como the engine speed, Set the lever at the *STARTADLING® poston fr arp oF warn uploooing operation of the expe and atthe “RUN poston for sonst speed operation of the machine (at SOB or OH). Frequency alusting sew aa oO (Circle breahor ‘This ere 6 ure to adja he equeny. With the thot lever set at the "RUN porn, tra the screw to the °HIGH" side to lacrease the Sequeny and to the “LOW” side to decrease st ‘This is «tain sich to seply power to lad ‘When the lod is shard of in te atte of verted, rps to peter the generator gains ou [Note] ‘Bo not we tis crt bresker to tim ONIOPF the fad, to prevent damage to the cicait beaker ‘Wen ips with overcaent the han of the teaaker stops between ON and OFF positon. This it ‘vin i ala the wp condo, In this cae, path the bsndlo dow 19 the OFF poston to eset or ela, it cannot beset in ON positon (6) Poet priming pump button (45, 1008S) ‘Tho 4SESH, S008SI ae provided with on fet pring pimp bata. Tae buon Io used 16 var the air artnet fel piping teers the eaine tt has been Hopped cause of fil shore, os stated In sich cae, set the ster switch to "Ran, pres down the fis! priming panp baton fr about mit, ta then #5 the engine fener dene, the ene svtaion i fond urtable afer i ated, ea esr down the huton apa for about 10 seconds while the engine is runing ‘Wit the 4SESI, sr vent can alio be pesored withthe priming pump Ineted at tte top ofthe fer. I ir cat be vuotd completly when this baton, pest the priming pam sever ines, The 25ESI ts ar vont automatically when te hey sch Hae 0 ON, the engine sl rotates vneably or sill il for staring, clean up the Pel Fiker lent Ios ct th Fuel Pump, or replace to new one ‘Pate number of fl fer element lmted into the fel pump: Mode name | Parte number | manufacture | Parts number of manufetre Deasscnest| oso aus | isueu ___ sue. 0220 Vottge regulator and overcurrent relay (Q) Voltage eestor This repr wed to con! te ouput voge Tom es tod soe sacovte 1 does it cited" )sBta) Asin te vgs tothe ated vokags with thin for fo clockwise to incre the vole ‘This rely i wed trp the eit beaker (lr 3 phase) we overeurent flows nto the coat Note} Do not change the st value unecess‘Transportation and installation 3. 341 Transportation of machine AS cavTION Transportation Do ot if the machine atthe suport Hook the Inder ecause It i not song enough fr Tiing and may cxse falling eset. When lifting the machine, wm the banger Jost at the eof centr * Keep out under the lied machie Do not if or do nat wasp the mucine daring ‘perton, a8 may cause damage to th fan oF serous tobe + When leading the machine on the wuek oF te ks, fix the machine fimly by supper hocks en the bo ite, ‘The detail as machine sve is refered to Ft Sets Se 9701 3.2 Installation of machine AS WARNING ENGINE EXIAUST can Kil 1 nwfcient veniltion may lead to death due to lack of oxygen or poisoning by exhaust gases. Do ot use the eichine in 8 ple of poor vention or in place whee exaust gases sys Do not wie the machine indors arin strebouse, tml ‘Bip old ank ee. of por vest, IF becomes necessary to use the machine in the shove plies, the exlaust pipe should be extended 2 well venti place, In this ease, ase © vest to ease proper vetlaon, Do ot cect the exhaust oulet t newy pedestrians tod houses [Note] vibration: “Te engin, runing, gees vibration ding operation of he machine ‘When instaing the machine, be sure to observe the following poi © tna the machine bvizonally on «solid foundation Operation on ax uneven pce wll generate usu vain @ The machine should be Salle on a substan bse 1 prevent clams fem ear living people, For det of the vibra level of the machine and foundation week, contsctdsebtor or our oe [Note] noise: ‘The engine is running daring operon of the machine. Ifthe dor open, mich noise wil be generated. But some noise wil sty, when oot i closed ‘Whe instilling the machine, Se sure to observe the lowing pots Close and. ack the door ste nso, + We recommend to execute the measize for soH08 nvel 16 preven! elms fom est ving poopInstallation procedure *Insallthe machine bazotlly on «soit foundation, + Provide apace of more thes about Ian atthe side of te control panel and fuel fod pot to esr corres option and sup. 4 Provide spice of tate than about 12m on the left and sigh sides fir eheck of the engine, il supply and cable conection wor A euiint ope fe egued a he top of the machine to allow hot air exhaust te ffom the radinor and exaust gases o be dichurged end fo supply water 1 the rate. ‘When the machine fs opersted in 9 place witk mach dist o st cael msintenance rq to prevent slogging or damage 1 the radiator or poor Inston of elec pss, ‘Exhaust gute should be dichaged otdoors sing sn exhaust poe + Exhaust air shoud ako be dicharged cutdors sig a dict othe ks, + nsucient indoor vention wil rise the (door) tperte and ets the perfomance ofthe machine, 4 Por dts of regu volune of veniion, contact disthatr cr eu fe 4, Conneeting the load 41 DOUBLE VOLTAGE AX WARNING ELECTRIC SHOCK ean Kai, 1 Do not touch the ciruit inside the machine during 2 operation t prevent decease due to elect shock, + When open the contol panel or te ike for changing the ouput vole, thm OFF the beaker ad stop the machine in advance, 2 > (2) Desepion ‘The machine i designed with double vou speifallon, which lows the output vllags of 200 V cas or 400 V clase to be ested wih the volage change over cables. (2) Metiod for slectng ouput volage ‘The eichne ie sipped Tom th plat with is output vltuge nomnally st at 2D0720V alts othrwise specie, ‘Therefore select te ouput te vokage rooted for werk i socordane with the rosedire deserted flowing bt Req eteae 1000 ent ‘0 ese(Die wolage changeover panel i leet on the aside ASESL, 1OOES : right si) ofthe coool box. Remove the protecting cover of the volage change oer panel fist (Belt the desired output voliage by sonnesting the chnge over cables at shown in the figure inthe previous pase. (AS the fal stp, close the cond pans on the cot box. [Note] improper conection of the eluage ovr ables, t may reslt in buning of| the gener. 1s changing te ouput votge, tighten the locking ts securely. Note tat Insecue tightening of the aus tay result in buring Coes th contre pane t prevent de hazed caring operon 42. Cables f0 be used Section of a ‘Use cables having suient size in consideration of the alwable curet of the cables and the cntance betwen the michine sad the loud I the load cent exends the allowle cument of cab, the cable may be damaged ly ovat, Als, if the cable are to aml in sve for the length the input vokage of the oud dope which lowers He worlag fiensy or causes flue I eperation. Seat the length and sizeof crble so tht the voltage drop“ obiived by the flowing eqtion is within 5% of the mated vole * Squation to bias phase, Site system voluge drop ‘e*Gom the Hag and sie of cable and operating cunt & a flows(0), Pastening the output termial 43° Connecting the toad [Note] tn conesting te ead, deen locking bolts ELECTRIC SHOCK can Kil securely wih a spener oF the tke 10 1H Do not touch the ouput trmiaals using operation iB rovent baring to provent decease de (0 eletic shock. ‘Tighten the fixing bolts before operating the machine, ee Sea oe ee ee en tm Insufficient tightening of bolts will generte heat at faced aay ee one connections which may result in fire accidents. 2s eee + When connecting, make sure the connecting cables are ° a Ta Tw tsorcrw tr tage pa a AS caution fess] aioy eis) Connection to house wiring wee ag led slecsian must invall on Helaton(rante) swish eeee San Sana * Secious injry or death mony result witout this transfer swite, 1 Wag sy eee Ga(9) Precaution in lon conection (© Be sue to rovide «swish fr tuming the Toad ON and OFF betwen the ouput terminal black sud the loud Note tat the woe of the breker of the macine for tming the load ON and (OFF may result in beaker fio @ tn conseting the lou, be sue to stop the engine aad tem OFF te teakers on the conta purl @ Dont const th comeatng cable © the output temlaa of other phase on the ouput tein! Block @ When te load connsstin i Snishe, sls the cover of output eri Wahlen ty the bts td 4-4 EARTH LEAKAGE RELAY and Grounding AX WARNING ELECTRIC SHOCK by leak can kil 1 Improper grounding may lead to death due to electic shock: Because the device for leakage protection does not operate cetively, * ouning tein for the cath leas rely, case prouding termina and case of the lad are pounded. (1) Description of the devise The machine is provided with an eat lenge relay to detect any lease produced die 1 sich tuble a inulin ‘ue of te lad daring operon and to cat off the cuit fr roteton aguas ny acident such as lection resting fom the toute “The caren sensitiv ofthis rely i 30 ma. Improper handling ofthe reay may led to nse condition in comparison with tht does ot ue the aay. “To cose further soy, ial a leskage relay fr each oad st th pasion nea the ton[Note] The insllition of leakage relsy on the machine cannot become a reason for climinion of the noel fr the fod side grounding ‘The lod side grounding is indspenable for earest posible detection of any leakage caused inthe genreor. The absence of sich grounding requres aay leskage to be detested hy curent owing though the human body ad is very langeous beac the sensi of lelage rly provided onthe mchine ic ot sift for detection of sch cuent 2) Grounding Ground 18 folowing © operate tho earth Ieaage rely cea. Moroundig of the mucine Ground the grounding trial fo eat esas relay and ate grounding tena according 1 the below. Drowning oF te grounding terminal for cath leakage relay grounding desebed below does not comply withthe Ios! el, str of the ‘wo shall spp Us the grounding wire which seeonaL eu S.Smm* or lng ‘Unaly It pose that wing stached roading od. But iF oundng resistance Precaution in grounding © Select shady and Righiy moist place, and buy the grounding rod in such way that ts op end i amply Men io the ground (@ If burying the routing rod on the place that many poleslass walk en, clamp the lead wie to provet ecking omit © Ifthe leadwire is nat lng enough forthe connector, comes it as deed below: (1) Comest the lad wire ad the extension wie by soldering or slsve coupling i over 100, provide the grounding tod securely and apply fling tape wo the connection, whlch eonfice sen conse the ground Io lng (@) Do at bury the connection in the ground. @orounng ofthe cave pounding of the machine ‘Use the grounding wire which seoonal sea @ Avoid the plces win an of lightning condacer grounding location for buying of ‘sonfoon 10 he local al pousing Provide he grounding rod to sus the sounding resitance wbich confirms to the © Do not se a tlephone set grounding condctr local rue Morning f the load equiert [Asin the cae ofthe maine, exeoue grounding work on the Jad equipment cas Provide the grounding ro to aay the grouading resisnce which enfoms to the les raboperation check For safety reson, check on the operon of te losage relay at he strap of the roche aecording to the procedure described below (su up the mschine coring 19 15.2 Strp 4 (@diske sare that all treater of the load ide se OFF @set the breaker of thee phase and single aa phase 10 “ON" sic anv @Pres tho TEST buton oth leakage slay. Sam ya If this cater the LEAK lamp (ed) on the leskage relay to go on md the breakers to be sedvte, the leakage relay can be regarded 1 operating somal (@Prese the RESET tutes and retum the ‘reer tothe "OFF" poston. This allows tho ‘reker to be tured to "ON" spin, ‘The lekage relay, once it is acted, holds it stvted sate util the RESET buon is ‘preted or the machine is oped (@yAction for operation of the Jakage relay ‘When the leakage rely i astivaed, then sop the engine, and messore the insbion resivanee several prs and rpc th lek spt Before rest the engine 5. Operation From prestirtcheck to ahit down « Be sure to cheek the machine proc to stating 1 Presta check: Check ol cooling wate, fel ad so ot 2. Periodical checks Chek each part of the michinestcording t operating tine. 3. Startup: Check the surondings ofthe machine forse operation, Use a sign before startup. 4 Operon: AN in the machine thre ate moving pars, bigh temperate parts and igh vokage pa. Befre operating. close the door and lock the side oe for safe operon aad for proventon of ei [Note] tbe wang lamp lish, sop the engine and check the case of Note} Check for leaks of ol, wate, exhmst gates, and for uous sie, 5. Shut down SAL Checking prior to operat AX WARNING MOVING PARTS ean cause severe injury. 1 Rotary it which rans at a igh sped ie lested in the machine, (Note that it is very dangerous if you touch it) * Be sae to close the door and lack i doing operation When saking eck or maitennee of the machina ‘be su 10 stop the machine in anc.To prevent unexpected table, be sue to check the following pint. (0) Check o engine ol (brctng ol) (@) Check om engine cellg water (@) Checking on fan tlt (Checking on fuel (Checking on tery seid (6) Checking on rounding fr elie shock protection (Checking for leakage of cil and wate (Checking for Looe pes (Removal of freien objets in machine Tospeston: (0) Checking on engine oi (ead the insrction mans fr th cagine fused separately) oO © Checking the level of cogs oil by te ips. Make sue the ofl fev is evs tetveen Had L. © When iis below the fw ink, supply il immesinely. © Al the same time, check coat of cit ty the dipstick [Note] (il is consumed smaually diring operation. When the machine is to be usd onfnaoualy fr ¢ Tong tie, be etre wih lack of 0 2) Check on engine cooking water (Read the inaructon manual for the engine farished separately.) A WARNING HOT COOLANT ean cause severe seals. WIE the radiator cap is opened wile the water temperature Is Ngh, stam or hot water will spout out + During cperition or immediately ater stopping the machine, 80 ot open the adit cap while he water tempersane i Bik + Whee cooling wir needs to be checked oF supplied wai vt the engine & eoled (SOT or less as sesurd with the water temperature emg, © Chuck (to 20) tht oooing waar ithe reserve tank i wih te range of FULL-LOW. @ When itis below the lo lm, mop ( ter immediatly © Nonmaly oly the water level ofthe reserve tank wads tobe shecked. But, the adator cap shoud be opened ae & wet fo chek tit water fl in the radar coal Note] ‘Whe closing the rao cap afer water lve i clocked or wate is sapled um the cap fully clockwise oo tat it can be Snny tiene. ‘Otherwise, cooling water is evaporated which results in serioue damage to te cgi(8) Check on fan bate (ead he insouctoa mana for the caine funished sepunsely) © Check the bel for talon an elangstion. ‘Alo, check it for dsmaps. Replace if necensy © For adjusment or replacement ofthe bet, efoto the nsrtion anual for the engine Press (about 6k) the poston shown by aw” sak (idle of belt) with your duh. The bend should be itn the range of 115mm Parts number of fan bet Mots nuns | Yar number | manuactre | Pate number of manufcire enasest |_osoan u.ss0 | ISUZU 7224-9600, eacsest | 06020 asa] ISUZU 97322-6800, Deaseoest | osmz0 15250 | IsUzv 11367-2280 @ psa) (8) Check on ft (© Be mre to chesk the quel of fel rior to opeation to prevent lek of fel drag cperatin. Doorn the din plog of the eel ak fom tine to time, and remove sediments and wale a he Boom ofthe tok, (©) Check on bate aid AS caution BATTERY 1 The bate acid is ite sare acd, Improper handing wil case unexpected bare “When the bate aid gets on yer lohas of ski, wash I out with @ lage wolume of water imminely. If et in Your eyes, wash with lege volume of wate inmedaely and coast your doctor tthe ert case, will pat out your yes Remove th Sater aid pile) and check the Lgl level (102mm above the lecuodes). Suply distiled water i psesaryCheck grounding fr elec shock pretation Make sue that the cae grounding oft rmachioe the Ion are een. Dp not spond diesty (0) temo eugene rune wie () Chesk for eak of water end oi Check tho machine fr the wa of lak of ol or water If en i fund, ebeck the location of les and lop i Whan te leak cannot be stopped, contact oor service factory (8) Check for lose pars (Check for fos bolts and ous. Looks prs shuld be tghened fimiy. Panu, rake eck on (he fiting of sic lene, uf, trbo-chargr, ee, disonnceton of lec wiring, sortlaut and loose termi. ©) Removal of frign objects in machine Check that tots and clening cloth are aot It inthe enching, Remove if neces. + Check the suzundings of the muller and engine for presence of dst and amsble objects, Remove if neces, + Chock tat the oooing sr inlet ed the cclig lr olet of the tashine ae nt togge€ wit dust or eter objects. Remove if necessary. 5.2 Startup Fellowing it flow of ear ‘he 25 uit ep ih el eck he Rtn a ‘When engine i alresdy warm ‘hoe lever: START / IDLING. - nly for 200ESI vith | RUN Ss sarer itch > PREMEAT J lang : ging of probe lamp se heated tater swe: RUN L ‘sep SS aa v wp operon: about $ minutes wan up oprton: safciety ‘hootle fver : RUN -- B mo sje f speed justent of volage Taff crcit beaker: ON supply power to ladAX caution Do not sat the eagle wen te machine ad te load cent esha are ON, ot clue, power is wppled tothe lad tthe sar of he engine which asin lestie ‘shocks or trouble ia tbe los Startup procedure: (1) The 25ST wn is equipped wih 2 fue cock atthe Triton of the fie tank, Tar the cock downwant to open the valve befor starting engine. (2) Make soe tat the cuit beakers of the machine andthe lads a all OFF. (6) Set the thal lever inthe "START / IDLING? positon (4) Tum the stator eich fo "START" poston ater ths going OFF of he best lamp atthe of the sate awe (Only the 100EST un, set the starter fm "reheat positon, This sich must be ON x ‘aes LUN" positon tithe pretest fap Becomes reheated, “Tum the states swich to "START" postion until engine sta.) Note] TT the engine is warm, the probes operition Is not red “The duration of prebeting ifs cording tthe temperature of cooing iter, And A he temperature of cooling water is high enough the prea Imp doesnot light Boanse no presi it requ. (6). After engine stars op, release the ster key. ‘Check the Oi peesire fare lamp goes off (6 Dive the machine fr warming up the engine or abo $ minutes atthe "START / IDLING" posion of the thro lever, (7) After warming up the engine, atthe thotle Iever tothe "RUN? poston. And chesk on the iting sped isos apesied ia he fllwing tile ty the equncy meter. te ing speed it tat apeifid or change of feuancy Is request icing sped by dhe fequney ajuting sce. Comes fosecy [ ig wed [Topwaton a sate [se smecssnio’ | Operon a ous | 62 Hotes TF the iling spond at above spec, fremteney ecomes nearly SOHe oF OH ia the eed Tod. (8) Set the voltage tothe sted by the votge regulator and tum the beaker to "ON", The rnschoe sts power trasasion sae ie