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Abstract—This paper proposes the use of the multiple reference by the authors, have proven that a motor with a magnetic cir-
frames theory for the diagnosis of stator faults in three-phase cuit fault can run for several months, thus allowing a scheduled
induction motors. The development of a simplified mathematical stop of the machine [1]. In either case, it is important to detect
motor model allowed the establishment of the equivalent circuits
of the motor, in 0 axes, in the presence of stator interturn the fault as soon as possible, in order to avoid extra damages to
short circuits. The use of the stationary reference frame, clockwise other parts of the machine, thus increasing the repair cost.
and counterclockwise synchronous reference frames, allows the Several diagnostic techniques have been developed with the
extraction and manipulation of the information contained in the aim to detect stator faults. Identification of the rotor slot passing
motor supply currents in a way that the effects introduced by frequencies in the motor supply current spectrum, analysis of
the fault are easily isolated and measured. A severity factor is
defined and the simulation and experimental results presented the axial flux, measurement of the negative-sequence compo-
demonstrate its independence in relation to the working conditions nent of the supply currents, artificial intelligence-based diag-
of the motor, such as the load level and unbalances in the voltage nostic techniques, or analysis of the motor negative sequence
supply system. Although the technique is here introduced for the impedance are just a few examples of techniques proposed to di-
diagnosis of stator faults, it is possible to extend its use for the agnose this type of fault [1]–[16]. Unfortunately, some external
diagnosis of other asymmetries such as broken rotor bars and
air-gap eccentricity. factors, namely the degree of unbalance of the supply voltages,
the intrinsic motor asymmetries, and the load level variations
Index Terms—Fault diagnosis, induction motors, multiple refer- affect the effectiveness of the majority of these techniques. To
ence frames (MRFs).
overcome those limitations, it is proposed in this paper the use of
the multiple reference frames theory for the diagnosis of faults
I. INTRODUCTION in three-phase induction motors, with special emphasis on the
ones that occur in the stator windings.
F AULTS in the stator circuit of three-phase induction ma-
chines represent a significant percentage of motor failures.
Included in this category are the faults in the stator windings, II. MULTIPLE REFERENCE FRAMES THEORY
such as interturn short circuits, and in the magnetic circuit. In
the first case, the internal asymmetry will cause the circulation A. Introduction
of extremely high currents in the portion of the winding affected The first public reference to the method of multiple refer-
by the fault, thus contributing to the degradation of other por- ence frames (MRFs) dates back to 1968 [17]. In that work, this
tions of the windings. The lead time between the initial start method is used for the analysis of steady-state modes of sym-
of the fault and the complete failure of the machine depends metrical induction machinery with any periodic phase voltages
on several factors, namely the initial number of shorted turns, applied to the stator, being presented as an alternative to the
winding configuration, rated power, rated voltage, and environ- method of symmetrical components. According to the method
mental conditions, among others. Nevertheless, due to the de- of multiple reference frames, the stator voltages applied to the
structive nature of the extremely high currents induced in the motor can be first transformed to a stationary reference
windings, this time is not as long as the lead time related with frame. Each one of the two voltage components can be
the occurrence of other faults such as rotor faults, for instance. subsequently expressed in a Fourier series expansion and trans-
On the other hand, faults in the magnetic circuit of the motor are formed to a synchronously rotating reference frame. It is proved
a much more “soft fault,” leading to much longer lead times be- that, regardless of the form or relationship between the unbal-
tween the initial stage of development of the fault and the com- anced or nonsinusoidal voltages applied to the motor, balanced
plete failure of the motor. Some industrial cases, documented sets will appear in the synchronously rotating reference frame.
If the rotor speed is constant, the voltage equations that describe
the behavior of the motor are linear and the principle of super-
Manuscript received September 25, 2003. This work was supported by
PRODEP III. Paper no. TEC-00266-2003. position can be applied. Choosing a different reference frame
The authors are with the Department of Electrical and Computer En- for each one of the balanced sets, so that in each one of these
gineering, University of Coimbra, Coimbra P-3030-290, Portugal (e-mail: reference frames the variables appear as constants, the currents
smacruz@ieee.org; ajmcardoso@ieee.org) and also with the Instituto de
Telecommunicacões, Coimbra P-3030-290, Portugal. or other relevant quantities can easily be determined using dc
Digital Object Identifier 10.1109/TEC.2005.847975 circuit theory. The whole performance of the motor can then be
0885-8969/$20.00 © 2005 IEEE
612 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 20, NO. 3, SEPTEMBER 2005
(10)
(11)
where the plus and minus signs apply for the counterclockwise
and clockwise direction of rotation, respectively. Consequently,
taking this into account, each additional term of the voltage
components in the first members of (1) and (2) is the product
of two trigonometric functions at the angular supply frequency.
Therefore, after some mathematical simplifications, these addi-
tional terms can be expressed as the sum of a constant plus a si-
nusoidal function at the double supply frequency. The additional
term of the homopolar component of the winding voltages is an
exception and is seen, in any reference frame, as a sinusoidal
function at the supply frequency. It should be noted that the
Fig. 2. Equivalent circuits of a three-phase induction motor with a stator and homopolar components of the stator quantities are linked by
interturn short circuit, in a system of axis rotating at an arbitrary speed ! : the short-circuit current and, consequently, are not decoupled.
(a) d-axis circuit; (b) q -axis circuit; (c) 0-axis circuit.
However, if we consider the short-circuit current as an indepen-
dent variable, we can analyze the and homopolar compo-
2) Development of the Diagnostic Technique: In order to de- nents separately. This is the approach followed in this paper.
velop the proposed diagnostic technique, some additional con- It is also known that the major effect of a stator asymmetry is
siderations should be made. the appearance of a negative-sequence component in the motor
(1)
(2)
(3)
(4)
(5)
614 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 20, NO. 3, SEPTEMBER 2005
supply currents. This negative-sequence component will also cases, the superposition principle can be applied. In view of this,
exist in the stator winding currents and, in this way, by trans- it is not difficult to show that the components of are equal
forming the positive- and negative-sequence components to to the values they would have, without the existence of any fault,
axis, one can write the relation plus an additional component caused by the presence of the in-
terturn short circuits. Therefore, in the presence of the fault, the
(12) current components corresponding to the positive-sequence
where superscripts and stand for the positive- and negative- component of the supply currents, in a counterclockwise syn-
sequence components, respectively. In a similar way, the rotor chronous reference frame, are equal to
currents referred to the stator circuit can be given by
(16)
(13) (17)
It is easily shown that in a counterclockwise synchronous ref- In these equations, superscript stands for healthy conditions
erence frame, and are constants while and while superscript stands for the additional current components
are sinusoidal functions at the double supply frequency. due to the presence of the fault. The fault indicator is thus the
Conversely, in a clockwise synchronous reference frame, vector . Moreover, this quantity does not de-
and are constants while and are trigonometric pend on the negative-sequence component that may exist in the
functions at the double supply frequency. This property can be supply currents due to the stator asymmetry or due to an unbal-
exploited in order to extract or eliminate selectively each one of ance in the voltage supply system, as long as the value of the
these current components and will be used later on throughout short-circuit current is not strongly affected by this unbalance.
the diagnostic process. We can go even further in this analysis and establish an ap-
Considering the rotor speed constant, (1) and (2) are linear proximate relationship between the extension of the fault (pa-
and can be split into two different equations: one resulting from rameter ) and its effects on ( and ). For this pur-
the grouping of the constant terms in both members of the orig- pose, and taking into account the fact that simulation studies
inal equation, and another one corresponding to the grouping of and experimental tests carried out demonstrate that the ampli-
the terms at the double supply frequency. The first of these two tude of the short-circuit current does not depend significantly on
resulting equations is the one that will be used for diagnostic the motor load level, (14) and (15) can be particularized for the
purposes, as this is the equation that deals with the effects intro- case of no-load operation. Using the superposition principle, the
duced by the fault in the positive-sequence component. The use effect of the fault on is the one introduced by the voltage
of the other equation is avoided because it contains not only the component . In these circumstances, it can be shown
effects introduced by the fault but also the effects of any unbal- that the two components of the fault vector are approximately
ance in the voltage supply system or the effects of some motor given by
residual asymmetries, thus making the discrimination of these
phenomena very difficult.
(18)
According to the previous considerations, the following equa-
tions can be written:
where stands for the phase shift between the voltage measured
across the winding directly affected by the short circuit (
in Fig. 1) and the short-circuit current. The relationship
given by (18) clearly demonstrates that the effects of the fault
are related with the number of shorted turns as well as with the
(14) amplitude of the short-circuit current. Moreover, the modulus of
the fault vector is given by
(19)
(21)
where
(22)
(23)
Fig. 4. Stator winding arrangement of the motor used in the simulation study
In the previous equations, the subscripts and 0 stand for the and in the experimental tests.
rated condition and no-load condition, respectively. All of the
quantities have the usual meaning.
At this point, the fault vector is easily calculated by the sub- to the counterclockwise synchronously rotating reference frame
traction of and from and . in a way that the -axis is aligned with the supply voltage. Using
The final step of the diagnostic process is the definition of the obtained current values in this last reference frame together
an adequate severity factor, which corresponds to the normal- with some motor parameters (or nameplate data as mentioned
ization of the modulus of the fault vector. Because analytical before) and the value of rotor speed, it is possible to calculate
and simulation studies have proved that the short-circuit current the value of the severity factor which is the final indicator about
is limited mainly by the resistances and leakage reactances of the extension of the fault. Fig. 3 contains a block diagram sum-
the windings of the motor, an appropriate normalization quan- marizing the sequence of calculations involved in the use of the
tity appears to be the locked-rotor current of the motor . The different reference frames.
severity factor can now be defined as
III. SIMULATION RESULTS
Severity Factor (24)
In addition to the simplified model mentioned before, the au-
thors developed a more rigorous and detailed motor model in
order to overcome the heavy assumptions inherent to any sim-
C. Implementation Details of the MRF Technique plified model and to generalize the obtained conclusions for mo-
In practice, to implement the method, it is necessary to sample tors with different winding arrangements (series and/or parallel
two line-to-line voltages, two supply currents, and measure the connected, with or without equalizer connections), type of con-
rotor speed. The acquisition of the current and voltage signals nection, number of poles, etc. Using this model, which is fully
should be made over an integer number of cycles or, if it is not described in [26] and [27], the user can introduce all of the infor-
possible to do so, the sampled data should be truncated to this mation regarding the positioning and the connection of the in-
number. The voltages are then processed in order to remove an dividual coils/turns of the stator windings. Moreover, the model
eventual negative-sequence component that may be present in takes into account phenomena such as all stator and rotor space
the supply system. With the voltage phasor angle information, harmonics, skewing of the rotor bars, rotor skin effect, and finite
the supply currents are transformed to the clockwise synchro- width of the stator and rotor slots, among others. Different kinds
nously rotating reference frame. In this reference frame, the av- of mechanical loads such as compressors, fans, and pumps can
erage value of each one of the current components is calcu- also be emulated.
lated and subsequently subtracted from the corresponding cur- The simulated motor is a 15-kW, 400-V, 50-Hz, 29.5-A,
rent component. At this point, the currents no longer contain 1450-r/min, four-pole induction motor, whose stator windings,
any negative-sequence components. The operation that follows lodged in 36 stator slots, have two parallel paths per phase,
is the transformation of these resulting current components each one with 147 turns (Fig. 4).
616 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 20, NO. 3, SEPTEMBER 2005
TABLE I
EVOLUTION OF THE SEVERITY FACTOR WITH THE EXTENSION
OF THE FAULT (DELTA CONNECTION)
Fig. 5. Evolution of the short-circuit current with the number of shorted turns. TABLE II
EVOLUTION OF THE SEVERITY FACTOR WITH THE EXTENSION
OF THE FAULT (STAR CONNECTION)
Before continuing and because it was previously demon-
strated that the amplitude of the short-circuit current is an
important variable in the quantification of the extension of the
fault, some results will be shown to validate the initial assump-
tion mentioned in this paper that the leakage reactances of the
subwindings affected by the fault are directly proportional to
the squared turns number of each one of these subwindings.
Fig. 5 shows the simulation results obtained with the detailed
motor model, regarding the evolution of the amplitude of the
short-circuit current as a function of the number of shorted turns,
when the motor was supplied at a reduced voltage of 50 V. The
experimental results are also shown for comparison purposes.
In the simulation study, two situations were considered. The For higher numbers of shorted turns, the internal impedance of-
case of bolted turns and the case where a contact fered by the motor to the circulation of the short-circuit current
resistance of 12 m were considered. dominates the resistance of the tapings. The overall behavior
The results obtained for the case of bolted turns show that in of the system is thus identical to the one already described for
opposition to what sometimes is assumed, the short-circuit cur- the case of bolted turns. If the resistance of the tapings is taken
rent decreases with the increase of the extension of the fault. into account in the simulation study as a contact resistance, the
Taking into account the fact that both the induced voltage in the agreement between the simulation and experimental results is
portion of the winding affected by the short circuit and the re- very good, thus validating the previous analysis.
sistance of that same portion of circuit are directly proportional Now, some simulation results will be presented regarding the
to their turns number but the corresponding leakage reactance use of the proposed diagnostic technique.
is proportional to the squared turns number, it is recognized that Table I shows the obtained results when the motor, delta-
the total impedance offered to the circulation of the short-circuit connected, is supplied by a perfectly balanced voltage supply
current increases faster than the induced voltage, thus resulting system. The middle column of the table contains the value of
in a decrease in the amplitude of the short-circuit current with the fault indicator in complex form, while the last column gives
the increase of the number of shorted turns. the value of the severity factor defined for this type of fault.
By inspection of the experimental results, we can distinguish Table II shows the obtained results for a star connection of
two regions in the plot of Fig. 5. In the first region, the short-cir- the stator windings.
cuit current increases with the number of shorted turns. The ex- As can be concluded by the analysis of the results presented
planation for this fact is related to the way how the short cir- above, the increase of the number of shorted turns produces an
cuits were introduced. Several tapings were connected to the increase in the value of the fault indicator and, consequently, an
stator coils and the other ends of these wires were connected to increase in the severity factor. This is the expected behavior of
a terminal box where they were subsequently shorted according a suitable severity factor.
to the required number of turns to be short circuited. For low Comparing the results obtained for the star and delta connec-
numbers of shorted turns, the resistance of these wires is not tions, it can be concluded that the type of connection does not
negligible and may even dominate the internal impedance of- influence significantly the results given by the defined severity
fered by the motor to the circulation of the fault current, thus factor, thus making general the use of the proposed diagnostic
resulting in an increase in the short-circuit current with the ex- technique.
tension of the fault. This justifies the behavior of the short-cir- The previous results were obtained with the motor running
cuit current for extensions of the fault up to six shorted turns. under no-load conditions. Now it is important to consider other
CRUZ AND CARDOSO: MULTIPLE REFERENCE FRAMES THEORY 617
[25] R. M. Tallam, T. G. Habetler, and R. G. Harley, “Transient model for A. J. Marques Cardoso (S’89–A’95–SM’99) was
induction machines with stator winding turn faults,” IEEE Trans. Ind. born in Coimbra, Portugal, in 1962. He received
Appl., vol. 38, no. 3, pp. 632–637, May/Jun. 2002. the E.E. diploma and the Dr. Eng. degree from the
[26] S. M. A. Cruz and A. J. M. Cardoso, “Modeling and simulation of stator University of Coimbra, Coimbra, Portugal, in 1985
winding faults in three-phase induction motors, including rotor skin ef- and 1995, respectively.
fect,” in Proc. Conf. Int. Conf. Electrical Machines. Brugges, Belgium, Since 1985, he has been with the University of
Aug. 25–28, 2002. Coimbra, where he is currently an Associate Pro-
[27] , “Modeling and simulation of DTC induction motor drives for fessor in the Department of Electrical and Computer
stator winding faults diagnosis,” in Proc. 10th Eur. Conf. Power Elec- Engineering and Director of the Electrical Machines
tronics Applications. Toulouse, France, Sep. 2–4, 2003. Laboratory. His teaching interests cover electrical
rotating machines, transformers, and maintenance of
electromechatronic systems, and his research interests are focused on condition
monitoring and diagnostics of electrical machines and drives. He is the author
of Fault Diagnosis in Three-Phase Induction Motors (Coimbra, Portugal:
Coimbra Editora, 1991) (in Portuguese) and about 100 papers published in
technical journals and conference proceedings.
Dr. Marques Cardoso is actively involved in the field of standardization on
condition monitoring and diagnostics, both at the national and international
level, where he has been acting as a convenor of ISO/TC 108/SC 5 Advisory
Group D (Condition Monitoring and Diagnostics of Power Transformers) and
ISO/TC 108/SC 5 Working Group 10 (Condition Monitoring and Diagnostics of
Sérgio M. A. Cruz (S’96–M’04) was born in Electrical Equipment), and also a member of several Working Groups/Balloting
Coimbra, Portugal, in 1971. He received the E.E. Committees of ISO, IEEE, and CEN. He was a member of the Overseas Advi-
diploma, the M.Sc. degree, and the Dr. Eng. degree sory Panel of Condition Monitoring and Diagnostic Technology (a journal pub-
from the University of Coimbra, Coimbra, Portugal, lished by the British Institute of Non-Destructive Testing between 1990–1993),
in 1994, 1999, and 2004, respectively. and he is currently a member of the Editorial Board of the International Journal
Currently, he is an Assistant Professor in the De- of Condition Monitoring & Diagnostic Engineering Management, published by
partment of Electrical and Computer Engineering, COMADEM International, U.K., an Honorary Member of the International Bi-
University of Coimbra, where he has been since ographical Centre Advisory Council, Cambridge, U.K., and also an Honorary
1994. His teaching and research interests cover Professor of the Albert Schwitzer International University, Geneva, Switzerland.
the areas of rotating electrical machines, power He is a member of the New York Academy of Sciences, European Power Elec-
transformers, and electric drives, with special em- tronics and Drives Association (EPE), Electrical Machines and Industrial Drives
phasis on diagnostics, modeling, and control. He has authored many technical Committees of the IEEE Industry Applications Society, Portuguese Federation
conference and journal papers. of Industrial Maintenance (APMI), and a senior member of the Portuguese Engi-
Dr. Cruz is a member of the Portuguese Federation of Industrial Maintenance neers Association (ODE). He has been listed in Who’s Who in the World, Who’s
(APMI). Who in Science and Engineering, and BEST Europe.