Maintenance and Service Manual L Powershift @ 7) Transmission & Ct He HR MODEL 4 SPEED SHORT DROP Ill See COMPONENTS CLARICHURTEH> ‘ ‘SM HR28410 (Rev. 2-80)Service Publications 1-77 at 1-40, Rt. 18, Box 38 Statesville, NC 28677 TOWING OR PUSH STARTING Before towing the vehicle, be sure to lift the NOTE: If the transmission has 4 wheel drive, rear wheels off the ground or disconnect the disconnect both front and rear drivelines. driveline to avoid damage mission during towing. to the trans- Because of the design of the hydraulic system, the engine cannot be started by pushing or towing ‘Copyright Clark Equipment Company, 1891 npublahod mera A ight reve mit Distibuton No pat of this work maybe reread in any form under fy mare wot tect wren pemision of Cla Equpment Comesny.CLARK CLARK MAINTENANCE & SERVICE MANUAL CORRECTIONS FOR THE 28000 SERIES, 32000 SERIES & 34000 SERIES Please keep this sheet with any 28000, 32000 or 34000 Mi tenance and Service Manuals. Use the following torque chart for the self locking elastic stop nut used on the input, output, idler and P.T.O. shafts when repairing any of the above series transmissions. Corrections will be made at the next individual Maintenance and Service Manual printing. SELF LOCKING ELASTIC STOP NUT TORQUE THREAD SIZE FT. LBS, TORQUE NEWTON METERS (N.m.) 1” - 20 150 - 200 203.4 - 271,1 | 1%" - 18 200 - 250 271,2 - 338,9 oh 1H" -18 300 - 350 406.8 - 474.5 I 1H" -12 7 400 - 450 542,4 - 610,1 9-172 3-08TABLE OF CONTENTS HR CONVERTER AND TRANSMISSION CASE GROUP... FIG. A FOUR SPEED CLUTCH AND GEAR GROUP (SHORT DROP). . “FIG. B 28,000 FOUR SPEED SHORT DROP ASSEMBLY INSTRUCTION SHEET =. se. ee IG DISASSEMBLY OF TRANSMISSION =. - se eT FOUR SPEED SHORT DROP POWER FLOW. =. 0. wwe NOTE: Metric Dimensions Shown in Brackets [ 1.CLARK Figure ACLARK ITEM u 12 13 4 5 16 ”7 18 19 20 a 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 4 42 HR28000 CONVERTER AND TRANSMISSION CASE GROUP (SHORT DROP OUTPUT) DESCRIPTION Suction Tube Assembly Converter Housing and Tube Assembly Tube Sleeve Tube Sleeve Converter Housing Sleeve Converter Housing Sleeve Lock Converter Housing Sleeve Screw Lockwasher Converter Housing Sleeve Screw Converter Housing Sleeve Screw Converter Housing Sleeve Screw Lockwasher Converter Housing Sleeve Lock Converter Housing Sleeve Breather Street Ell Reducing Bushing . ae Tube Sleeve Pipe Plug Converter Housing to Transmission Housing Screw Lockwasher Converter Housing to Transmission Housing Screw Converter Housing to Transmission Housing Lockwasher Converter Housing to Transmission Housing Screw Lube Tube Retaining Screw Lube Tube Retaining Screw Lockwasher Valve Oil Supply Tube ... 3rd Speed Tube “O” Ring Grd Speed Tube Assembly Tube Clip Tube Clip Serew Lockwasher Tube Clip Screw Lube Tube Assembly . Lube Tube Retainer Screw Lockwasher Lube Tube Retainer Screw Reverse Tube “O" Ring Reverse Tube Assembly Tube Clip Tube Clip Serew Lockwasher Tube Clip Screw Suction Tube “O” Ring Retainer Screw Lockwasher Suction Tube Retainer Screw Tube Sleeve Pressure Tube “O" Ring ary. ITEM 43 44 45 46 47 48 a 50 51 52 53 54 55 56 87 58 59 60 6 62 63 64 65 66 o7 638 0 70 n 72 73 74 75 76 7 78 79 80 al 82 DESCRIPTION ary. Converter Housing to Transmission Case Gasket nn : seve V Converter Housing to Transmission Case Dowel Pin ... aoe Low Speed Clutch Pressure Tube ..... 1 Transmission Case to Converter Housing Screw Lockwasher wl Transmission Case to Converter Housing Screw 10 Transmission Case Assembly occ Transmission Case to Rear Cover Dowel Pin’ 2 Transmission Case to Rear Cover Gasket sevens V Transmission Caso Rear Cover 1 Rear Cover to Case Serow Lockwasher ...13 Rear Cover to Case Serew nnn 13 Rear Cover Pipe Plug 1 Rear Cover to Transmission Case Stud Nut . 2 Rear Cover to Transmission Case Lockwasher 0" Ring = Tube Sleeve 7 Transmission Case to Rear Cover Stud Drain Plug . Oil Level Plug . - Screen Assembly Gasket... Screen Assembly Suction Tube Assembly ... Suction Tube "O” Ring .. 2 Tube Sleeve 1 1 2 1 2 1 1 1 1 Suction Tube Retainer Washer coe 2 1 1 1 1 1 1 1 1 1 1 Suction Tube Retainer Washer Screw Oil Distributor Retainer Ring .. Distributor Lock Ball Distributor and Plug Assembly Distributor Retainer Ring 4th Clutch Lube Tube Tube Sleeve . Tube Sleeve “O" Ring - Tube Sleove Ath Speod Pressure Tube 4th Speed Pressure Tube “O" Ring Control Valve Mounting Plate (Remote Mounting) Valve Plate Serew — Valve Plate Screw Lockwasher Valve Plate Plug Valve Cover PlateFigure BCLARK Tem o CLARK 28000 SERIES FOUR SPEED CASE AND CLUTCH GROUP (SHORT DROP OUTPUT) DESCRIPTION Clutch Shaft Piston Ring Cluich Shaft Front Bearing Retainer Ring Clutch Shaft Front Bearing Clutch Shaft Front Bearing Retainer Ring Clutch Griven Gear Bearing—Shield must face out Clutch Driven Gear Bearing Locating Ring Clutch Driven Gear Clutch Driven Gear Oil Baffle Ring Clutch Driven Gear Bearing Locating Ring Clutch Driven Gear Bearing . Spring Retainer Snap Ring Spring Retainer Piston Return Spring Spring Retainer Reverse and 3rd Clutch Shaft and Drum Spring Retainer 7 Piston Return Spring Spring Retainer Spring Retainer Snap Ring . 3rd Gear Bearing 3rd Gear Bearing Snap Ring .. 3rd Gear Oil Baffle Ring . 3rd Gear 3rd Gear Bearing Spacer 3rd Gear Bearing Snap Ring 3rd Gear Bearing—Shield must face out. Reverse and 3rd Shaft Rear Bearing... 2nd Gear wo Clutch Hub Oil Baffle Ring 2nd Gear Retainer Ring : Spring Retainer Snap Ring . Spring Retainer Piston Return Spring Spring Retainer Forward and 2nd Clutch Shaft and Drum . Spring Retainer ston Return Spring Spring Retainer Spring Retainer Snap Ring - 7 Clutch Driven Gear Bearing .... Clutch Driven Gear Bearing Snap Ring Clutch Hub Oil Baffle Ring Clutch Driven Gear Bearing Snap Ring Clutch Driven Gear Bearing—Shield must face out Front Bearing Retainer Ring Front Bearing Locating Ring .... Forward and 2nd Front Bearing Front Bearing Retainer Ring 7 Clutch Shaft Piston Ring Low Speed Clutch Shaft Pilot Bearing 2nd Gear Bearing End Plate 2nd Gear Bearing Low Speed Gear Bearing Ret: low Speed Gear Bearing Assembly ..... avy. 3 i 1 1 oT ITEM 109, 110 Mm 12 113 DESCRIPTION Low Speed Gear Clutch Hub Oil Baffle Ring Bearing Retainer Ring Spring Retainer Snap Ring Spring Retainer Piston Return Spring Spring Retainer Low Speed Clutch Shaft and Drum Low and 4th Clutch Drive Gear Gear Retainer Ring Low Speed Shaft Rear Bearing Low Speed Shaft Rear Bearing Retainer Ring Clutch Shaft Piston Ring Clutch Shaft Piston Ring, Rear Bearing Cap Gasket Rear Bearing Cap Rear Bearing Cap Screw Lockwasher Rear Bearing Cap Screw Rear Bearing Cap Plug Output Shaft Bearing Cap Speedo Gear Tube Nut Speedo Gear Rear Bearing Cap “O" Ring Bearing Cap Gasket Lock Ball Output Shaft Rear Bearing Assembly Rear Bearing Locating Ring Speedo Drive Gear Bearing Cap Screw Bearing Cap Screw Lockwasher Flange Oil Seal Ovtput Flange Flange “O" Ring Flange Washer Flange Nut 4th Gear Piston Ring 4th Gear Bearing Retaining Ring Output Shaft Front Bearing : 4th Gear Front Bearing Locating Ring 4th Gear Bearing 4th Gear Spacer 4th Gear 4th Gear Bearing Spring Retainer Snap Ring : Spring Retainer Return Spring ae Clutch Hub Oil Baffle Ring Backing Plate Snap Ring Clutch Dise Backing Plate Clutch Inner Dise Clutch Outer Dise Clutch Piston Assembly Clutch Piston Outer Seai Ring Output Shaft Gear : Output Shaft : 4th Cluich Drum and Hub Assembly 4th Cluich Drum Locating Ring Clutch Piston Inner Seal Ring ary.CLARK CLARKCLARK CLARK HR MODEL 4-SPEED (SHORT DROP) INTEGRAL TRANSMISSION AND CONVERTER To be used in conjunction with HR 28000 Series 3-Speed Manual Number SMHR28310 ‘The 4-tpeed information contained herein must be used in conjunction with the HR28310 Series 3-Speed Short Drop Maintenance and Service Manual, the difference being in the output shaft. The 4-speed unit has a clutch added to the output shaft. DISASSEMBLY Use Figures 1 thru 49 and Figure 51 in the HR 28000 Series 3-Speed Short Drop Output Manual. Figure 50 shows the 3-speed output shaft and gear assembly. The 4-speed unit has the fourth speed clutch con the output shaft. See Figure 50A Figure 2 Remove low speed gear taper be retainer ring. Figure 50A Remove output shaft and 4th speed clutch assembly. CLUTCH DISASSEMBLY NOTE: DO NOT MIX THE FRICTION DISCS IN THE LOW CLUTCH WITH THE FRICTION DISCS OF ANY OF THE OTHER CLUTCHES. (SEE NOTE FOLLOWING FIGURE 8.) Figure 3 LOW CLUTCH DISASSEMBLY Remove low speed gear and outer taper bearing. —— Figure 4 ‘woe? Remove clutch end plate retainer ri Figure 1 Remove tlutch end plate and inner and outer clutch Remove low clutch shaft front bearing inner race. discs.Remove low gear inner taper bearing. Figure 6 Remove clutch piston return spring. A sieeve with a portion removed is recommended for removing the clutch piston return spring, washer, and retainer ring. Sleeve shown is a common pipe, with a 1-1/2" wide x 1" high opening. The pipe is 6” long 3-1/4 0.0. 2.3/4 1.D. Compress spring retainer washer. Through ‘opening remove spring retainer snap ring. Release fension on spring retainer. Remove spring retainer and spring. Turn clutch over and tap clutch shaft on a block of wood to remove clutch piston. LOW CLUTCH REASSEMBLY Figure 7 Install new clutch piston inner and outer sealing ring. Insert piston into clutch drum using caution as not to damage seals. Position piston return spring, spring retainer and retainer snap ring. Compress spring and retainer and install snap ring. Figure 8 Install low gear inner taper bearing, Install one steel disc. Install one friction dise, NOTE: The friction dises in the low clutch has a higher co-efficient rating than the friction dises in the othor clutches, therefore the dises must not be mixed. The low clutch inner dise can be identified by an “X" stamped on one side of the inner teeth, The low clutch inner disc also has a strip of non-soluble yellow paint sprayed on the outer edge of the dise. Alternate steel and friction discs until the proper amount of discs are installed. First disc next to the piston is steel, last dise is friction. % Figure 9 Install end plate and retainer ring. Figure 10 ww clutch taper bearing spacer. NOTE: When installing the 3rd gear in the 3rd speed clutch a bear- ing spacer is used between the inner and outer 3rd gear bearing also. InstalCLARK CLARK < at + Ww Figure 11 Install low gear Into clutch drum. Align splines on ; low gear with internal teeth of fricion discs. Tap geer Figure 14 1 een Delnst focce this operation, Gear foimes Install low clutch shaft front bearing inner race with must be in full position with internal teeth of all fric- large diameter of race down. tion discs. ¥ 4th CLUTCH DISASSEMBLY Na Figure 12 Install low gear outer taper bearing. Figure 15 Remove clutch shaft piston rings. Figure 13 Install low clutch taper bearing retainer ring. NOTE: Retainer ring is selected at assembly for proper Variable thickness rings are used in snap : ring grooves to assure proper taper bearing tightness. Figure 16 Check ring 38 shown for fight ring to bearing fi. Remove front bearing retainer ring and front bearing.CLARK m Figure 17. Remove front bearing locating ring, Figure 18 Remove 4th gear from clutch drum. LG ne | a, vd Pa , igure 19 Remove inner bearing spacer and inner bearing. Dis- assemble clutch discs and piston as explained in Figure 65 through Figure 69 in 3 Speed Short Drop Manual. 4th CLUTCH REASSEMBLY Install piston, piston return spring and inner and outer discs as explained in Figure 70 through 75 in 3 Speed Short Drop Manual. Figure 20 Install 4th speed gear inner be: Part Number must go down. See =_—" 19. NOTE: Bearing igure 22-A. Figure 21 Install beering spacer between inner and outer 4th speed gear bearings. Install 4th speed gear into clutch drum. Align splines on clutch gear with internal teeth of frietion dises. Tap gear into position. Do not force this operation. Gear splines must be in full position with internal teeth of all friction discs. Pe Figure 22 Install 4th speed gear outer bearing. NOTE: Bearing Part Number must go up. See Figure 22-A. It is recom- mended a rubber band be used to hold outer bearing rollers in position when installing bearing.OUTER BEARING Par NUMBER BEARING SPRCER. INNER BEARING PART NUMBER MUST BE DOWN: Figure 228 Figure 23 Install front bearing locating ring. Figure 24 Install front bearing and bearing retai + ring, CLARK Figure 25 Install clutch shaft piston rings. Proceed with Figure 92 in 3-speed Short Drop Manval. Figure 938 Install output shaft and 4th speed clutch assembly in housing. Proceed with Figure 94 in 3-speed Short Drop Manual, to complete reassembly. NOTE: On the 4-speed short drop transmission, a bear- ing end plate must be positioned between the 2nd speed bearing and 2nd speed gear.CLARK CLARK COLOR KEY e— == 1ST (LOW) cc Sa = ==> snp Cee — eat oi ] = SSE) 4 SPEED (SHORT DROP) TRANSMISSIONCLARICHURTEH> Statesville, North Carolina Brugge, Belgium Arco, Italy Sao Paulo, Brazil Price $8.00 59-905.0007 PRINTED IN U.S.A.