MS Ramaiah Institute of Technology Bangalor-54 (An Autonomous institute Aficted To VTU Belgaum) Department of Mechanical Engineering Programme : MTech ., [ MSE& CIM ] Term: Sept- 2016 to Jan : 2017 Course : CONDITION BASED MONITORING Course code: MMSE -£03/ MCIM-E03 Continuous Internal Evaluation [CIE] TEST -3 Semester-I_ Section-M Tech [MSE & CIM] Max Marks: 30 Duration: 1Hr Portion Lesson No-[36 TO 52) Instructions to candidates: Answer any TWO full questions, all questions carry equal marks |1| a) Write a note on wear debris collection methods. -6 Marks. ) Explain with a suitable case study corrosion monitoring in a L3_ | Co4 | Processes Industry. - 9 Marks |2) a) Expiain in brief Lubricant sampling Methods used in condilicn based maintenance - 6 Marks | |b) Explain with a suitable case study, how you performa Lubricant |L4 | COS | | Aanalysis_to evaluate the condition of the Bearings. - 9.0 Marks Explain with a suitable case study vibration monitoring for a ‘urbo compressor used in athermal power plant -18Markg |L4 | COs SHOU Inoniioibiibindbdiobiiiibiobeieiner SO ae: teena onemous Institute Afflicted To VIU Belgaum), Department of Mechanical Engineering rat Term: Sept- 2014 to Jan: 2015 Counc: SESE OE REM ERTERESEIN (8 1) * 8-F16 MCIM-EOS Continuo, © eat is Internal Evaluation [CIE] TEST -3_ Semeste S ion- M Tech [MSE & CIM | . Duration: 1Hr Portion Lesson No-[36 TO 52] = Answer any TWO full questions, all questions carry equal ma y fore rrosion monitoring? Explain in brief any two theds.of corrosion monitoring techniques. 9 Marks © nOe.on Wear debris collection methods. 3.5 Marks » brief Lubricant sampling Methods and Lubricant analysis -d in condition based maintenance. SMarks vatious types of contaminants present in a lubricant sample 4.5 Marks 2) Explaiiiin rie®, how you analyze the wear debris using proximity on 4.5 Marks on case study for Failure ofa Fan bearings § Marks IGG Rae me: MTech ., | MSE& CIM | aseQrewe MCME03/MSEE03 => [usw ates! TT [TTT] RAMAIAH {Autonomous institute, fied to VTU) INSTITUTE OF TECHNOLOGY (Approvad by AICTE, New Doi & Govt. of Kaenatka) Accrdiad by NBA & NAAC wih’ Grado MAKEUP EXAMINATIONS -FEBRUARY2018 , MiTooh: Computer inte anutnotusiny 5 Course & Branch : Banutncrreny werd teneeacttns! Semester: I Subject } Condition Based Monitoring Max. Marks : 100 Subject Code MCME03/MSEEO3 Duration : 3 Hrs Instructions to the Candidates: + Answer one full question from each unit. + Answers must be precise and relevant to the topic. UNIT -I 1a) What are the advantages and disadvantages of condition monitoring? Explain. (06) b) Briefly explain the cost comparison with and without condition monitoring. (06) ¢) Briefly explain various methods and instruments involved for condition (08) monitoring. 2 a) What Is leakage monitoring? Explain some of the leakage mediums used for (10) condition monitoring. b) How visual Inspection helps In non-destructive testing? Enlist and explain (10) different visual examination aids. UNIT ~ Ir 3 a) Describe with suitable sketches the radiographic imaging techniques. (08) b) Explain various methods of inspection using ultrasonic testing. (06) ©) Write short note on Penetrometer used in RT? Differentiate X-rays andy (08) Rays. 4 a) Explain the principle and applications of Acoustic emission technique. (08) b) Explain Magnetic Particle Testing and its limitations. (06) ©) What is ultrasonic transducer? Discuss on different transducers, (06) UNIT - III 5 a) Describe the significance of vibration severity criteria. (06) b) List and explain different types of transducers used to measure the vibration. (06) ¢) With case study explain the vibration monitoring and analysis. (08) 6 a) What is SPM? Explain the process of testing of antifriction bearing using SPM (10) b) Explain the following methods of vibration monitoring: (10) i) Kurtosis ii) fiber optics system. UNIT - IV 7 a) Write a note on history of failures, (08) b) Discus the condition monitoring case studies for the following components (12) |) Gas compressor il) Turbo compressor. 8 a) What is thermal monitoring and what thermal monitoring is used in (10) ndustries? Explain the principle and uses of thermography? b) Explain the procedure involved in detection of faulty electrical components. (10) Page 1 of 210 a) b) a) b) MCME03/MSEE03 UNIT -V What is wear debris analysis? techniques commonly used and compare their performance and uses? What are the three wear debris analysis (08) What is the importance of oil sampling in wear debris analysis? List the need (06) for corrosion monitoring. Briefly explain, the wear process monitoring techniques. With case study explain the wears detection using proximity monitors. What is FMEA? Explain the different modes of failure. FESS EI IE (06) (10) (10) Page 2 of2Noell OY vs) MCME03/MSEE03 ce RAMAIAH [ssi fissE TTT) INSTITUTE OF TECHNOLOGY (Wpprovedby AICTE, New Defi & Govt. of Kerala) Accredited by NBA 2 NAAC wih Grade MAKEUP EXAMINATIONS 4EEBRUARY201a" | Minsk Computer tungnies One Course Branch: Ritctasemmtgysemted manatees! semester: 4 Subject Code + MCME03/MSEE03 Duration + 34Hrs Instructions to the Candidates: + Answer one full question from each unit, + Answers must be precise and relevant to the topic. UNIT - 1 + a) What are the advantages and disadvantages of condition monitoring? Explain. (06) b) Briefly explain the cost comparison with and without condition monitoring, (06) ©) Briefly explain various methods and instruments involved for condition (08) monitoring, @) _What is leakage monitoring? Explain some of the leakage mediums used for (10) “Condition monttorng. 5) How visual inspection helps in non-destructive testing? Enlist and explain (10) different visual examination aids, UNIT ~ 11 3° a) Desccihe with suitable sketches the radiographic imaging techniques. (08) b) Explain various methods of inspection using ultrasonic testing. > (06) ©) “Wie short note on Penetrometer Gsed in RT? Differentiate X-rays andy (06) Rays. 4 a) Explain the principle and applications of Acoustic emission technique. (08) ») Explain Magnetic Particle Testing and its limitations. (06) ©) What is ultrasonic transducer? Discuss on different transducers. (08) UNIT - 111 5 a) Describe the significance of vibration severity criteria. (06) 5) List and explain different types of transducers used to measure the vibration, (06) ©). With case study explain the vibration monitoring and analysis. (08) & a) What is SPM? Explain the process of testing of antifiction bearing using SPM (10) b) Explain the following methods of vibration monitoring: (0) i) Kurtosis i) fiber optics system. UNIT ~ Iv 7 a) Write a note on history of failures. (08) ) Discus the condition monitoring case studies for the folowing components (12) ') Gas compressor ii) Turbo compressor. 8 a) What is thermal monitoring and what thermal monitoring is used in (10) industries? Explain the principle and uses of thermography? ») Explain the procedure involved in detection of faulty electrical components. (10) Page 1 of 2SCHEME & SOLUTIONS 4 | Course: BE /BArch / MTech / M Arch / MBA / MCA Branch: Mecbanttal ce N pet [0004] Month and Year of Examination: _ Mex) 4) Zo; Semester Figg | Babies Cnernep) ARE Dp ls pe apes) Name of Paper Setter: AXON; Kam@shan 2 [Tasting Baga Leg . | Signatare with date: Of j. wy ode. Question | |_Number _ rt Solutions Teese 1@). car - Acevtariloges 26 Serbs Cand 3) | 7G) b Serksvrce,) o | & | h Mesadvauitoger : (6 x08] (0 © pranun meats. Gpeints on Get | om pars/ere Sone oa Ady evn i bsp of Groth hor] @ Marve 28 ‘nhbbovols eZ) a oa Condch more 7 (9 cost) © tofunink W& Metkedeg- cOM,. | 0B 2@.| Meanen ng ¢ Kbaky Pmring. e Mans) hlaKoge weds con he of Cord) ee 8. Q)\ Paplain fod Vikual Sospeshon Aeelps 19 NET Appent Visual ram And (Ayg)- g& ae MoT We "Grif w J edponehie onan Tate a Oe iat Aa ting 6) fone Z hee Jesh @ s Different Vee. Virani. Feintyeds (yy | P° ©)| We Short nile on, fperefromeley Lied O1kTr | | Pfforentente Aebscery X Ags ovol V- kaye, be s oO.oO gto: Scheme and Solubems Wor 4-@) Acoust Larsen, Feetenguas (47 Pireple 9 per. 4) : Pph ca, a AEF aw , O} Prmaphe gz "aegrare patseh Pty Pe bmi tahing fp MPZ; (2) 2B. é, Meanry Uraconie Feanscey ~~~) biseasg £ Aigerint- frarsauceh +B). A Cnr = 2b, , 50. Ybrabron, Lenk Cythera b) Explain in brief production, applications and uses of Gama - Ray Radiography (08) in CBM, Explain in brief with neat sketch working principle of VenDegraff generators. (08) Explain in brief principle of production and application of acoustic emission (08) waves in CBM. Explain the working principle, applications and uses of (12) i) Eddy current Inspection method. ji) Magnetic particle inspection method. UNIT ~ 111 List out various parameters used to evaluate steam turbine performance. (07) Describe the application of thermography in CBM. (07) Write a note on eddy current apparatus. (08) Page 1 of 2* MCMEO03/MSEEQ3 ,.. fe Nae Explain in brief different types of Instruments and transducers used iq : ithe vibration monitoring setup. 2 b) List out different parameters monitored by vibration monitoring. § PHL | help of case study, explain how you monitor health of a machine by vibration monitoring techniques. & UNIT - IV 5 a2¥ aed 2 a‘ List out various methods of vibration monitoring used in ball and roller - bearings. @4¥2=/0 b) writes short note on: \ i. Shock pulse method for antifiction bearings. S13 -¢ il, Kurtosis method for continuous monitoring. me) Wiltvgullable came stldy exslaln So You monitor health of a machine by bearing monitoring. ; ——| | 242%5-@)g 2}\ Briety aiscuss the .neatfor corrosion monitoring? Explain in brief any two methods of corrosion monitoring techniques. 4th = >) Explain in bret cect debris detection methods and debris collection methods. UNIT - Vv 4 © a} ist the lubricant sampling methods, With suitable case study explain how you anal ») lyze the condition of the 813 Phey, Lubricant? ~ L+y22f, ©)| How do you interpret the condition of equipment by lubricant analysis. seat Discuss with a suitable case study of each of the following: ') Monitoring misalignment in turbo compressor 4l) Monitoring of cracks in motors, BOBO OBO BOE age?MS Ramaiah Institute of Technology Bangalor-54 (An Autonomous institute Afficted To VTU Belgaum) Department of Mechanical Engineering Programme: MTech. [MSE & CIM] Sept+2016 to Jan:2017 Term: Course : CONDITION BASED MONITORING Course code: MMSE -E03/ MCIM-E03- Continuous Internal Evaluation [CIE] TEST -3 Semester- I Section-M Tech [MSE & CIM | _ Max Marks: 30 | Duration: 1Hr \ Portion Lesson No-[36 TO 52] Instructions to candidates: Answer any TWO full questions, all questi 1 \s carry equal marks a) Write a note on wear debris collection methods. -6 Marks. b) Explain with a suitable case study corrosion monitoring in a processes Industry. - 9 Marks a) Explain in brief Lubricant sampling Methods used in condition based maintenance - 6 Marks b) Explain with a suitable case study, how you perform a Lubricant analysis to evaluate the condition of the Bearings. - 9.0 Marks Explain witha suitable case study vibration monitoring for a turbo compressor used ina thermal power plant - 15 Marks GER E HEH HES a TERI TASS SSII INE EI IIE III IRer M.Tech, Degree Examination, pageet 2001" “\Malntenance 0 Enginecring , Condition Based Maintenance! Note: ‘Answer iy ee 22. |) Discuss the various thetr applications (Discuss the applicatons of comptes ncoM. 2. {a} Describe the Orbit atalyas tod &f CEM. tt Describe any three types of haber aniite tectralques. Explain the following: () Performance monitoring tii} Balancing of Rigid Rotors @ (it) Corrosion Monttoring.TERE eee s. College of Englnocring, Mandya - 571 40 (An Autonomous tnsthtution Under VEU, Belgaum) Semester Ld Examination, Deo O8 /Fan 0 rat Semester M.Tech (Computor Intagratad Mi ti (Gourve Tite) Note: Answer any, flye fill avedtlon Axploin brlefly. the. valour: benetia obtained by. Implententation of aa? ci sed maintenance, a Welte @ note on importance of Aeasehty ‘analysts in Vibha Hiisinite the anti ction bearing mionttoring using SPM. Write a note on the Totlowing ' = ‘and (ti) Fibre opties tem: i Explain the follo Sonroes of contamination and Gi) Significant oif contamination ) List the wwearprocess noite matiods ‘ond ‘explain any One type. F Explain the following :f= eee Tse: ; Course: Condition Based Maintenance = Time: 3 brs x Note: 1. Answer any FIVE Full questions. 1.2 Explain “condition based maintenance’ Be i . Discuss the features and applications of any four condition monitoring | 2.2. Explain method of selection of vibration signature analysis. b. Describe the method of vibration signature analysis, 3. Explein the features of any five methods of condition monitoring of anti; 4. a. Desezibe the testing method of “dye penetrant inspection’ aed 'b. Deseribe the radiography method of inspection: : i a ihe he pal of operation of pulse echo-technique 2 seat be any two magnetic testing methods of ‘espedtion’ ae 6.2. Describe the principal of operation of the: e f b. Describe any two methods of corrosion eat equipment. Bed Benne:PLES College of Enplndering Mandya at Mandya Fint tanieaes es nots ae under TU) * c 5 ed i ODED Ce ee enaTy 2009 outset Condition Based Maintenance Duration: 3 hr Note: Answer any Five questions { a) Enumerate and explain condition monitoring techniques 'b) What are the consequences of implementing CBM ) Give the criteria for selecting techniques of monitoring 2 a) What is machine signature? Explain a tyzical signature with a sketch +) Classify the machine conditions based on velocity limits ) How do select transducer for vibration measurement? 3 a) Explain the wear characteristics of ball and roller bearirigs with the help of schematic diagrant 8 Marks methods used for monitoring condition of ball bearings and highlight their importance _ b) list the = 6 Marks ) Explain how SPM is used in monitoring vibration of a ball bearing the Ultrasonic techniques = _ ') What are the Industrial applications of Radiography techniques? Z “4 a) What is NDT? Explain briefly t! c) Explain the steps performed in sequence in Water washable method ications 5 a) What is Thermography? Give its app! for monitoring it. ) What is corrosion? Explain the need ¢) Briefly explain resistance technique 6s) What are performance parameters? Describe them. , b) What is performance trend ‘monitoring? Explain with a case study considering his 1d observations. - symptoms, deductions an 7 a) Explain any one of wear process ‘monitoring fechnique ) List the lubricant sampling met : - ant analysis ©) Give the implications of lubric 5 Discuss a case study of each of the following - (1) monitoring misalignment 8 econ (i) trutty electrical component? = my tere oad"Sareea OF TRCHINDLOGY, BANGALORE 560054 anal ae ue Affiliated te VTH" Belgaum) INT OF MECHANICAL ENGINEERING ; pee CONDITION BASED MAINTENANCE ‘Term: Septem! oo 2009 Sub Code: MCIMBOS / MMSi-03 juestion bank-? Semester IN Section: [CIM & MSE] Portion; Lessa No: i 1. Explain with neat skeici the production and application acoustic waves in condition munitoring of equipment 2. When do you prefer radiography in © X-Rays and y rays and safety hazards assoc 3, , Describe the principle and working of i, Bddy current testing for CBM. ii, Magnetic particle inspection in cond 4. Baplain the meaning of perfomance monitoring, explain the pritery and seeondary performance param 5, Discuss in briefly 6, Discuss in briefly the con condition based Man: 7. What is meant by performance mon‘in various parame 8. Explain the importance of 9, Explain in detait vibration anatysis technique to ident malfunction i. Vibration due to unbalance. ‘Vibration due to misalignment ‘Vibration due to eecenteicity. iv. Vibration due to drive belts. 10. Explain the meaning of performancs performance parameters. 11, What are the vibration teelmigus ‘analyzed? 12, Expiain the various monitor) i, Shait pulse method method briefly discuss produetion ara! opotication oF ed with them, ‘ion moniicring. sctrometie ana! ept of them » and ferrographie techniques ia CEM va and fimiation i steam tachi oer sent in vibracion “neritor'vg, iy and establisiy che 1¢ monitoring, explain the primary and sevoncery and es from which dhe vibration date cas be take ‘ny methous for anti Hletion beating Vibration sig y. Spike energy anlvaer vi. Incegration vibration sucietvii, Rolling element bearing activity monitor viii, Contact resistance method ix. Andero meter 13. Explain the following term with respect to FET analyzer. EFT analysis i, Frequency resolution ii Aliasing ii, Windows iv. Realtime 14, Explain compurer ay 15. Discuss in detait spe. 16. Explain the itt 17. Discuss in by atic romettic analy sis (SOAP) and ferregraphic techniques in CBM. 18, Explain with nes he production and application of ulwasonic waves and acoustic waives in condition monitoring of an eqaipmen 19. When do u prete aphy in CBM, bric!ly discuss production and application of y rays and sale stad with them shod oppligable to vibrating monitoring ofa crits and limitations renee ¥ 20. Explain in brie! the contact resi Industria! eyuiip) Mentis srsRAAIAHT a utonomous Institute Affiliated to VTU) pene OF TECHNOLGOy, BANGALORE - 560054 DEPARTMENT OF MECHANICAL ENGINEERING : ER SEPTEMBER 2015 Subject / Code, CONDITION BASED MAINTENANCE ‘Te tg JAN 2016 ae aN: 2 SUB CODE: MMSE-£16/ MCIME04 plats: 30 Time : 12:00 TO 01:00 PM PORTION FOR THE TEST: Lesson No: 17 to 35, Nate: Answer any TWO full questions porn: Lessons No: 1710 35 SEMESTER: {Semester M-Tech—{ MSE & CIM] Term : SEPTEMBER 2015 to JAN 2016 Bloom’ Questions Marks co’s fe s Level 1a | Woatis Ultra Sound? Explain Production, Application of Ultra | 4 7 1, | gy | sounds in Condition Monitoring Ty i jlication of ultra sound hb With suitable Example explain _applicat 09 L4 co3 Techniques in CBM. 7 und a Techniques and ony | Wistar the difference between Ulta so a wo | om | om Acoustic Emission Techniques. vp | With suitable case study explain , how Acoustic Emission oo | 12 | cos Techniques is effectively used in CBM sq | Explain in bref the necessary of Vibration monitoringin any | 44 | | | Processing Organization. | Ants - —Gaal %b Explain in brief the various steps involved in vibration 6 L cos monitoring — : i ers and Vibration ye | Write @ note on Vibration monitoring Pere 5 | @ | em |__| Analyzers, oe Seon + pAMAIAH @ RATE OF MCME03/MSEE03 [usw [a[™ s| ] ia TECHNOLOGY (Autonomous institute, Affiliated to VTU) SEMESTER END EXAMINATIONS - JANUARY 2017 asranch : Manutuctaneomace nett course en reneering Manufacturing Science Semester : 1 subject 1 Condition Based Monitoring Max. Marks : 100 subject Code = :-: MCMEO3/MSEEO3 Duration : 3 Hrs Instructions to the Candidates: + Answer one full question from each unit. + Answer must be precise and relevant to topic. + Write neat sketches wherever is required. UNIT -1 1, a) Explain briefly the various benefits and limitations for implementation of (08) condition based maintenance (CBM). b) List out the various types of monitoring used in organizations and explain (12) them in brief. 2a) _ Explain in brief the various steps followed to implement CBM in Organizations. (06) b) List out various NDT methods used in forming industries and explain them in (08) brief. ©) Explain performance monitoring and trend monitoring methods used in CBM. (06) UNIT ~ Ir 3. a) Differentiate between X- ray radiography and Gama - Ray Radiography (04) b) Explain in brief production, applications and uses of Gama - Ray Radiography (08) in CBM ©) Explain in brief with neat sketch working principle of VenDegraff generators. (08) 4. a) Explain in brief principle of production and application of acoustic emission (08) waves in CBM. b) Explain the working principle, applications and uses of (22) i) Eddy current Inspection method. ii) Magnetic particle inspection method. UNIT - IIT ® a) List out various parameters used to evaluate steam turbine performance. (07) >) Describe the application of thermography in CBM. (07) ©) Write a note on eddy current apparatus (05) Page 1 of 210. a) °) a) b) b) 2 MCME03/MSEE03 used in (0 explain in brief different types of instruments and transducers (0: vibration monitoring setup. i List out different parameters monitored by vibration monitoring. , : With a help of case study, explain how you monitor health of a machine by vibration monitoring techniques. UNIT - IV List out various methods of vibration monitoring used in ball and roller « bearings. Write a short note on: i, Shock pulse method for antifriction bearings. li, Kurtosis method for continuous monitoring. With suitable case study explain how you monitor health of a machine by bearing monitoring. Briefly discuss the neat for corrosion monitoring? Explain in brief any two methods of corrosion monitoring techniques. Explain in brief direct debris detection methods and debris collection methods. UNIT - Vv List the lubricant sampling methods. With ‘suitable case study explain how you analyze the condition of the Lubricant? How do you interpret the condition of equipment by lubricant analysis, Discuss with @ suitable case study of each of the ; following: Monitoring misalignment in turbo compressor il) Monitoring of cracks in motors. FARRIS KeRote: “a RAMAIAY 2 STITUTE OF TECHNOLOgy (Autonomous Insti, ti 7 DEPARTMENT Orn iu Atlliatea toVT ECH, Subject / Code : SUB CODE: Time CONDITION p, «son No: 1 to1g Answer any TWO fall questions TSemester, MTech Term 03/10/2017 to NICAL ENGINEERING ‘ASED MONITORING MSEE03 1 McMEo3 99:30 to 10:30 pag { MSE & CIM} 2701/2018 f joan os { ~ List out various Types of Maintenance? List out the Li oy | sectves and benefits of CBI | ip | "XPlain in brieF different methods condition monitoring | ® Senerally used in Industry, ’ u 2 | | Explain various Steps involved in setting up the CBM in |, 28 | a= Industry and explain the consequences of Introducing of | 7 2 | con [ CBM. | . List out various NDT techniques used in CBM and explain a a een | | how Liquid Penctrent inspection helps in CBM. |, | Explain in brief Production and application of Acoustic \ a in CBM : eo \ - Explain the Ultrasonic ‘Techniques used in condition 5 2 | ce monitoring i ‘4g | Bevin in be produaion, aplication and evar ees co tadiography by VenDegraffgenerators le if | Explain in bie? the generation and application of Gama ays) a | ee 'm'Non Destructive Evaluation.gt RAMAIAH @ INSTITUTE OF TECHNOLOGY (Autonomous Institute A fil iated to VIU) DEPARTMENT OF MECHANICAL ENGINEERING 17 to 27/01/2018 Subject / Code: CONDITION BASED MONITORING SUB CODE: MSEE03 / MCME03 Time: 09:30 to 10:30 PM qetPortion: Lessons No: 19 to 36 SEMESTER: Te TSemester, M.Tech-[ MSE & CIM} PORTION FOR THE TEST: Lesson No: 1 to18 Note: Answer any TWO full questions a ; Bloom's Questions Marks co's No Level ‘What is Ultra Sound? Explain Production , Application of la 06 | 13 | COs Ultra sounds in Condition Monitoring |. | With suitable case study explain application of ultra Ib 10 L4 COs sound Techniques in CBM. What are the difference between Ultra sound ® Techniques 06 L4 | COs and Acoustic Emission Techniques. ‘With suitable case study explain , how Acoustic Emission Techniques is effectively used in CBM 09 12 COs _, | How thermoaraphy is used in CBM Explainin brief ?List | ~ a out use of thermography in Industry Explain with suitable case study , How thermography is : ool used to monitor the condition of a power plant