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ECE 312a
(INDUSTRIAL ELECTRONICS)
MODULE 3
OVERVIEW
Industrial Electronics is the branch of electronics that deals with power electronic
devices such as thyristors‚ SCR’s‚ semiconductors etc. to put it simply‚ industrial
electronics refers to equipment‚ tools and processes that involve electrical equipment
in an industrial setting.
Learning Objectives
At the end of the module‚ you should be able to:
1. know polyphase rectifier
2. know what is SCR
3. determine the difference between UJT and PUT
4. determine the difference between TRIAC and DIAC
The outer P and N layers where the two electrodes are placed
will be heavily doped and the middle P and N layers will be lightly
doped, the gate terminal will be connected to the P-layer in the
middle. The SCRs are constructed with three different types, planar
type, Mesa type, and Press pack type.
How SCR works?
To understand the SCR working principle we have to look into the different
ways it can operate. Depending on the polarity of the voltage applied and the gate
pulse given to the SCR, it can operate in three different modes such as Forward
Blocking mode, Forward Conduction mode and Reverse Blocking mode.
Now, let’s understand the Thyristor working by taking a look at each of the
operating modes with its circuit diagram.
1. Forward Blocking Mode
In this mode of operation, the positive voltage is
applied to the anode and the negative voltage applied
to the cathode, there will not be any pulse applied to the
gate, it will be kept in the open state. Once the voltage
is applied, the junctions J1 and J3 will be forward biased and the junction J2 will be
reverse biased. Since J2 is reverse biased the width of the depletion region
increases and it acts as an obstacle for conduction, so only a small amount of
current will be flowing from J1 to J3.
When the voltage applied to the SCR is increased and if it reaches the
breakdown voltage of the SCR, the junction J2 gets depleted due to avalanche
breakdown. Once the Avalanche breakdown occurs the current will start flowing
through the SCR. In this mode of operation, the SCR is forward biased, but, there
will not be any current flow.
2. Forward Conduction Mode
The Forward Conduction Mode is the only mode
at which the SCR will be in the ON state and will be
conducting. We can make the SCR conduct in two
different ways, one we can increase the applied
forward bias voltage beyond the breakdown voltage or
else we can apply a positive voltage to the gate
terminal.
When we increase the Applied forward bias
voltage between the anode and cathode the junction
J2 will be depleted due to the avalanche breakdown and the SCR will start
conducting. We are not able to do this for all the applications and this method of
activating the SCR will eventually reduce the lifetime of the SCR.
If you want to use the SCR for low voltage applications, you can apply a
positive voltage to the gate of the SCR. The applied positive voltage will help the
SCR to move to the conduction state. During this mode of operation, the SCR will be
operating in forward bias and current will be flowing through it.
3. Reverse Blocking Mode
In the reverse blocking mode, the positive
voltage is applied to the Cathode (-) and the Negative
voltage is given to the Anode (+), There will not be any
pulse given to the gate, it will be kept as an open circuit.
During this mode of operation, the Junctions J1 and J3
will be reverse biased and the junction J2 will be
forward biased. Since the junctions J1 and J3 are
reverse biased there will not be any current flowing
through the SCR. Although there will be a small
leakage current flowing due to the drift charge carriers
in the forward-biased Junction J2, it is not enough to turn on the SCR.
Different Types of SCRs and Packages
There are many types of SCR based on the specification and application. We
have already discussed about the popular SCRs like BT151, 2P4M, TYN608, etc.
The SCRs are available in different kinds of packages that can be used for different
kinds of applications. The SCRs are available in the following packages Different
Types of SCRs and Packages
a. Discrete Plastic: The discrete Plastic package is a commonly known type of
SCRs that has three pins attached to a plastic-covered semiconductor
material. These SCRs are of planar type construction and they are the
cheapest type of SCR when compared to other packages. They are available
up to 25A and 1000V applications, they can be easily mounted on any type of
circuit with a large number of other components.
b. Plastic Module: The Plastic module shares the similar features of the Discrete
Plastic package, it also contains more than one device and available in the
current range up to 100A. Using these modules will give a circuit a better
finishing because they can be mounted to the boards with bolting the heatsink
to the circuit board.
c. Stud Base: The stud base device will be having a screwed base, it shares the
dual advantage of low thermal resistance and ease of mounting. They are
available between the current range of 5 to 150 A and a full range of voltage.
The only disadvantage it possesses is that it cannot be easily isolated from
the heat sink
d. Flat Base: The Flat base shares the same features of the stud base SCR, the
additional advantage is that they are being isolated from the heatsink by a thin
layer of insulation. They are available in the current range between 10 to
400A.
e. Press Pack: The press pack SCRs are used for high current applications of
200A or above and applications with higher voltage exceeding 1200V. The
SCR structure and the electrodes are packed within a ceramic envelop that
provides the required isolation between the anode and cathode. Both the
surface is clamped to the heat sink; hence they offer better electrical contact
resistance and minimum thermal resistance.
f.
Lesson 3 - UNI-JUNCTION TRANSISTOR
What is UJT?
Uni-junction transistor is also known as double-base diode
because it is a 2-layered, 3-terminal solid-state switching device. It
has only one junction so it is called as a uni-junction device. The
unique characteristic feature of this device is such that when it is
triggered, the emitter current increases until it is restricted by an
emitter power supply. Owing to its low cost, it can be used in a
wide range of applications including oscillators, pulse generators
and trigger circuits, etc. It is a low-power absorbing device and can
be operated under normal conditions.
1. Original Uni-junction transistor or UJT is a simple device in which a bar of N-
type semiconductor material into which P-type material is diffused;
somewhere along its length defining the device parameter as intrinsic
standoff. The 2N2646 is the most commonly used version of UJT. UJTs are
very popular in switching circuits and are never used as amplifiers. As far as
Applications of UJT are concerned, they can be used as relaxation oscillators,
phase controls, timing circuits and trigger devices for SCRs and triacs.
2. Complimentary Uni-junction transistor or CUJT is a bar of P-type
semiconductor material into which N-type material is diffused somewhere
along its length defining the device parameter as intrinsic standoff. The
2N6114 is one version of CUJT.
3. Programmable Uni-junction transistor or PUT is a close relative of thyristor;
just like thyristor, it consists of four P-N layers and has anode and cathode
placed at first and last layers. The N-type layer near the anode is known as
anode gate. It is inexpensive in production.
Among these three transistors, this article talks about UJT transistor’s working
features and its construction in brief.
Construction of UJT
UJT is a three-terminal, single-junction, two-layered device, and it is similar to a
thyristor compare to a transistor. It has a high-impedance off state and low-
impedance on state quite similar to a thyristor. From off state to an on state,
switching is caused by conductivity modulation and not by a bipolar transistor action.
The silicon bar has two Ohmic contacts designated as base1 and base2, as
shown in the fig. The function of the base and the emitter are different from the base
and emitter of a bipolar transistor.
T h e e m i t t e r i s
Typically, the anode of the PUT is connected to a positive voltage and the
cathode is connected to the ground. The gate is connected to the junction of the two
external resistor R1 and R2 which forms a voltage divider network. It is the value of
these two resistors that determines the intrinsic standoff ratio(η) and peak voltage
(Vp) of the PUT.
When the anode to cathode voltage (Va)is increased the anode current will
also get increased and the junction behaves like a typical P-N junction. But the Va
cannot be increased beyond a particular point. At this point sufficient number of
charges are injected and the junction starts to saturate. Beyond this point the anode
current (Ia) increases and the anode voltage (Va) decreases. This is equal to a
negative resistance scenario and this negative resistance region in the PUT
characteristic is used in relaxation oscillators. When the anode voltage (Va) is
reduced to a particular level called “Valley Point”, the device becomes fully saturated
and no more decrease in Va is possible. There after the device behaves like a fully
saturated P-N junction.
Peak voltage (Vp): It is the anode to cathode voltage after which the PUT jumps into
the negative resistance region. The peak voltage Vp will be usually one diode drop
(0.7V) plus the gate to cathode voltage (Vg). Peak voltage can be expressed using
the equation:
Vp = 0.7V + Vg = 0.7V + VR1 = 0.7V + ηVbb.Where η is the intrinsic standoff ratio
and Vbb is the total voltage across the external resistor network.
Intrinsic standoff ratio (η): Intrinsic standoff ratio of a PUT is the ratio of the
external resistor R1 to the sum of R1 and R2. It helps us to predict how much
voltage will be dropped across the gate and cathode for a given Vbb. The intrinsic
standoff ratio can be expressed using the equation:
η = R1/(R1+R2).
PUT Relaxation Oscillator
Relaxation oscillator is of course the most common application of a
programmable UJT. PUT relaxation oscillator can be used for generating a wide
range of saw tooth wave forms. It is called a relaxation oscillator because the timing
interval is started by the gradual charging of a capacitor and the timing interval is
terminated by the sudden discharge of the same capacitor. The circuit diagram of a
PUT relaxation oscillator is shown below.
PUT relaxation oscillator circuitResistors R1 and
R2 set the peak voltage (Vp) and intrinsic standoff
ratio (η) of the PUT. Resistor Rk limits cathode current
of the PUT. Resistor R and capacitor C sets the
frequency of the oscillator. When the supply voltage
Vbb is applied, the capacitor C starts charging through
resistor R. When the voltage across the capacitor
exceeds the peak voltage (Vp) the PUT goes into
negative resistance mode and this creates a low
resistance path from anode(A) to cathode(K). The
capacitor discharges through this path. When the voltage across the capacitor is
below valley point voltage (Vv) the PUT reverts to its initial condition and there will be
no more discharge path for the capacitor. The capacitor starts to charge again and
the cycle is repeated. This series of charging and discharging results in a sawtooth
waveform across the capacitor as shown in the figure below.
PUT relaxation oscillator output waveformThe frequency of oscillation of a PUT
relaxation oscillator can be expressed by the following equation:
F = 1/ (RC ln(1/(1-η)).Where F is the frequency, η is the intrinsic standoff ratio, R is
the resistance and C is the capacitance.
DIACStructure
The DIAC can be fabricated as either a two layer
or a five-layer structure. In the three-layer structure the
switching occurs when the junction that is reverse biased
experiences reverse breakdown. The three-layer version
of the device is the more common and can have a break-
over voltage of around 30 V. Operation is almost
symmetrical owing to the symmetry of the device.
A five layer DIAC structure is also available. This
does not act in quite the same manner, although it produces an I-V curve that is very
similar to the three-layer version. It can be considered as two break-over diodes
connected back to back.
For most applications a three-layer version of the DIAC is used. It provides
sufficient improvement in switching characteristics. For some applications thefive-
layer device may be used.
DIAC Applications
One of the major uses of DIACs within TRIAC circuits. TRIACs do not fire
symmetrically as a result of slight differences between the two halves of the device.
The non-symmetrical firing and resulting waveforms give rise to the
generation of unwanted harmonics – the less symmetrical the waveform the greater
the level of harmonic generation.
To resolve the issues resulting from the non-symmetrical operation, a DIAC is
often placed in series with the gate. This device helps make the switching more even
for both halves of the cycle. This results from the fact that the DIAC switching
characteristic is far more even than that of the TRIAC.
Since the DIAC prevents any gate current flowing until the trigger voltage has
reached a certain voltage in either direction, this makes the firing point of the TRIAC
more even in both directions. In view of their usefulness, DIACs may often be built
into the gate terminal of a TRIAC.
DIACs are a widely used electronic component. The chief application of
DIACs is for use in conjunction with TRIACs to equalise their switching
characteristics. By equalising the switching characteristics of these TRIACs, the level
of harmonics generated when switching AC signals can be reduced. Despite this, for
large applications, two thyristors are generally used. Nevertheless, the DIAC / TRIAC
combination is very useful for lower power applications including light dimmers, etc.
TRIAC
What is TRIAC?
TRIAC (Triode for AC) is the semiconductor device widely used in power
control and switching applications. It finds applications in switching, phase control,
chopper designs, brilliance control in lamps, speed control in fans, motors etc. The
power control system is designed to control the distribution level of AC or DC. Such
power control systems can be used to switch power to appliances manually or when
temperature or light levels go beyond a preset level.
TRIAC is equivalent to two SCRs connected in inverse parallel with the gates
connected together. As a result, the TRIAC functions as a Bidirectional switch to
pass the current in both directions once the gate is triggered. TRIAC is a three
terminal device with a Main terminal1 ( MT1), Main terminal 2( MT2) and a Gate. The
MT1 and MT2 terminals are used to connect the Phase and Neutral lines while the
Gate is used to feed the triggering pulse. The Gate can be triggered either by a
positive voltage or negative voltage. When the MT2 terminal gets a positive voltage
with respect to the MT1 terminal and the Gate gets a positive trigger, then the left
SCR of the TRIAC triggers and circuit completes. But if the polarity of the voltage at
the MT2 and MT1 terminals is reversed and a negative pulse is applied to the Gate,
then the right SCR of Triac conducts. When the Gate current is removed, the TRIAC
switches off. So a minimum holding current Ih must be maintained at the gate to
keep the TRIAC conducting.
Triggering a TRIAC
Usually 4 modes of triggering are possible in TRIAC:
A positive voltage at MT2 and a positive pulse at the
gate
A positive voltage at MT2 and a negative pulse at the
gate
A negative voltage at MT2 and positive pulse at the
gate
A negative voltage at MT2 and a negative pulse at the
gate
Factors Affecting Working of TRIAC
Unlike SCRs, TRIACS require proper optimization for its proper functioning.
Triacs have inherent drawbacks like Rate effect, Backlash effect etc. So designing of
Triac based circuits need proper care.
Rate Effect Severely Affects the Working of TRIAC
There is an internal capacitance exists between the MT1 and MT2 terminals
of the Triac. If the MT1 terminal is supplied with a sharply increasing voltage, then it
results in the gate voltage break through. This triggers the Triac unnecessarily. This
phenomenon is called Rate effect. The Rate effect usually occurs due to the
Transients in the mains and also due to high inrush current when heavy inductive
loads switch on. This can be reduced by connecting an R-C network between the
MT1 and MT2 terminals.
Lesson 6 - TRANSDUCER
What is a Transducer?
An electrical transducer is a device which is capable of converting physical
quantities into a proportional electrical quantity such as voltage or electric current.
Hence it converts any quantity to be measured into a usable electrical signal. This
physical quantity which is to be measured can be pressure, level, temperature,
displacement etc. The output which is obtained from the transducer is in the
electrical form and is equivalent to the measured quantity. For example, a
temperature transducer will convert temperature to an equivalent electrical potential.
This output signal can be used to control the physical quantity or display it.
Instrumentation is the heart of industrial applications. Instrumentation is the
art and science of measuring and controlling different variables such as flow, level,
temperature, angle, displacement etc. A basic instrumentation system consists of
various devices. One of these various devices is a transducer. A transducer plays a
very important role in any instrumentation system.
Note that any device which is able convert one form of energy into another
form is called as a transducer. For example, even a speaker can be called as a
transducer as it converts electrical signal to pressure waves (sound). But an
electrical transducer will convert a physical quantity to an electrical one.
Types of Transducer
There are of many different types of transducer, they can be classified based on
various criteria as:
Types of Transducer based on Quantity to be Measured
Temperature transducers (e.g. a thermocouple)
Pressure transducers (e.g. a diaphragm)
Displacement transducers (e.g. LVDT)
Oscillator transducer
Flow transducers
Inductive Transducer
Types of Transducer based on the Principle of Operation
Photovoltaic (e.g. a solar cell)
Piezoelectric transducer
Chemical
Mutual induction
Electromagnetic
Hall effect
Photoconductors
Types of Transducer based on Whether an External Power Source is required or not
Active Transducer
Active transducers are those which do not require any power source for their
operation. They work on the energy conversion principle. They produce an electrical
signal proportional to the input (physical quantity). For example, a thermocouple is
an active transducer.
Passive Transducers
Transducers which require an external power source for their operation is
called as a passive transducer. They produce an output signal in the form of some
variation in resistance, capacitance or any other electrical parameter, which than has
to be converted to an equivalent current or voltage signal. For example, a photocell
(LDR) is a passive transducer which will vary the resistance of the cell when light
falls on it. This change in resistance is converted to proportional signal with the help
of a bridge circuit. Hence a photocell can be used to measure the intensity of light.
References
Kaushik R. et al 2002. The power electronics handbook
Alley, Charles; Atwood, Kenneth (1973). Electronic Engineering