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1. SCOPE OF WORK
3. RESPONSIBILITIES
6. METHOD STATEMENT
1. SCOPE OF WORK
This method statement describes the procedure for installation of HVAC
system duct & duct accessories at below buildings.
To ensure that the installation of HVAC duct & duct accessories and
related activities are executed safely and in accordance with the
contract requirements and that all quality assurance control activities
required for the same are conducted in a systematic manner, Works are
inspected and conformance is verified and documented.
3. RESPONSIBILITIES
Project Manager
• PM will be responsible for the over-all work involved in the project works.
QA/QC Manager
• Responsible for the overall distribution and implementation of this
procedure
Construction Manager
• Responsible for the works execution and implementation of this procedure
at Fabrication Shop and Field.
Safety Supervisor/Safety Officer
• Prepares Risk Assessments and Daily Task Risk Assessments,
recognizes the hazards and all the control measures to arrest the hazards
are done prior to start of work.
• Line Supervisor and safety officer to conduct Daily Task Risk
Assessment and Risk Assessment with the employees and make sure
that they understand the hazards and risk involved and the necessary
measures which needs to be taken to mitigate the risk before work
starts.
• Responsible for ensuring that all safety requirements necessary to start
these activities is provided by the construction group as per project HSE
manual / requirements and specifications.
• Conducts inspection to ensure that all safety requirements are being
maintained up to the completion of this activity.
• Carry daily tool box talks and prepares necessary documents and reports.
• To report any safety violation to HSE Supervisor and HSE Manager in
order to take corrective action.
• HSE supervisor to visit the site and attend meeting as and when
required.
The following materials/tools will be used to carry out task for HVAC
system.
• Hand Tools as below
a. Rotary Hammer
b. Drill Machine
c. Mini Grinder
d. Speed cutter
e. Blower
f. Jigsaw
g. Plier
h. Monkey plier
1. Vise Grip
j. Ratchet
k. Adjustable wrench
1. Hammer
m. Rubber Hammer
n. Right Angle
o. Hacksaw frame
p. Sealant Gun
q. Sp anner
r. Rivet gun
• Prior to installation of ducts, coordinate with other trades/ discip line will
be done.
• Secure all necessary permit-to-works prior to start of HVAC works.
• Work Supervisor will conduct safety briefing on all workers.
• Clear floor in respective building where G.I duct to be installed.
• Transport the duct pieces and fittings to final location.
• Duct pieces will be installed and joined together as declared on approved
drawing.
• Assembled ducts will be fitted manually and will be installed on
supports. Similarly the next length of duct will be installed and two are
joined together by means of suitable C-cleats, S-cleats or flanges with
gasket and tied GI nut bolts and washers.
• The ducts will be properly aligned and leveled to maintain bottom of duct
(B.O.D) and distances as per approved drawing.
• Wherever branch take off collars are to be taken, suitable cutout will be
made in the ducts.
• Approved duct sealant shall be applied on the joints. Any excess sealant
shall be removed so that the joint is left in clean and tidy condition.
• Ensure that the ductwork is clean and no tools/construction debris
exists within ductwork before proceeding to next length.
• All open ends of the ductwork shall be temporarily sealed with polyth en e
sheets before leavin g the job site to prevent ingress of moisture and dirt.
• Installation of duct work shall be checked, inspected and tested before
applying thermal insulation at ductwork joints.
• All building exhausts shall be direct ly to the outside with a point of
discharge of at least 1.5 m away from any open able window or door, and
a minimum of 1m above and 3m horizont ally away from any air intake.
• Metal ducting shall be groun ded, provide jumpers at flexible connection
in HVAC room.
• Joints, seams and fittings of duct systems shall be made substantially
airtight by means of tapes, mastic, gasket or other approved methods.
• If air leakages in ducts located outside of buildings are exposed to
weather, they shall receive exterior duct sealant.
• Seal class C shall be provide d for 0.05 m w.g pressure class duct
Construction. Class C: Transverse joints only.
• Installation of duct shall be done with proper alignment.
• All duct work shall comply with SMACNA standards suitable for 0.05 m
w.g pressure class.
• All ducts shall be thoroughly cleaned before assembling. All open ends shall be
sealed with polythene covers at all times during construction. All joints shall be
sealed with an approved mastic and taped externally to make an air -tight joint. All
flanges shall be fitted with gaskets.
• All connections to equipment shall be made with angle-flange joints.
• Where ducts penetrate any structural wall or slab, they shall be sleeved and 25 mm
thick rock wool inserted between the sleeve and the duct. Any gaps between the
sleeve and the structure shall be sealed with heavy grout and finished with a dense
mastic. All ductwork shall be airtight according to DIN EN 1507 Class B or
equivalent
• Grills and registers shall be installed with self-tapping screws to the wall
or to the ducts as per shop drawings.
• Supply grills or registers shall be installed with collar from branch.
• Return grills or registers shall be installed without volume dampers.
• Supply ceiling diffusers shall be installed with plenum box and volum e
damper on the branch, the type of the diffusers shall be in accord an c e wit h
the false ceilin g.
• Return ceiling diffusers shall be the same model with the supply diffusers.
DUCT SIZE UP TO ANGLE SIZE 301 TO 550 24 (0.70MM) PITTSBURGH - S-SLIP GA24 D-SLIP GA24
NOTES:
25MM "STANDING" SLIPS DUCT DUCT
551 TO 750 24 (0.70MM) PITTSBURGH -
750x400 25x25x3 mm 45
° GA-22 AND D-DRIVE 24 1. FOR DRAWING LEGEND AND FURTHER HVAC NOTES, REFER TO DWG NO. 10-UV00-B-601
900x450 25x25x3 mm 751 TO 1350 22 (0.80MM) PITTSBURGH - DMT FLANGE
DUCT
W 2. DUCT INSULATION SHALL BE AS PER SPECIFICATION M15.
1050x600 30x30x3 mm 1351 TO 1500 20 (1.00MM) PITTSBURGH - DMT FLANGE
1200x750 30x30x3 mm DMT FLANGE WITH ONE TIE
OW 1501 TO 2150 20 (1.00MM) PITTSBURGH -
FL ROD 10MM DIA
DMT FLANGE WITH TWO TIE
10mm BOLT
18 (1.20MM) -
2151 TO 2300 PITTSBURGH ROD 10MM DIA (MINIMUM)
NEOPRENE GASKET NEOPRENE GASKET
2301 & ABOVE 18 (1.20MM) PITTSBURGH
40x40x4MM GI ANGLE
+10MM DIA TIE ROD
DMT FLANGE WITH TWO TIE 25mm 25mm ANGLE ANGLE
ROD 10MM DIA
20°
m ax
AIR FLOW UP THRU 450mm 25mm X 16 Ga. 25mm X 25mm X 3mm 8 mm Ø 3000 mm
NON-COMBUSTABLE
GI DUCT SLEEVE SLEEVE ON BOTH SIDES 460 THRU 670mm 25mm X 16 Ga. 25mm X 25mm X 3mm 8 mm Ø 3000 mm
DUCT GAUGE 24 680 THRU 1070mm 25mm X 16 Ga. 40mm X 40mm X 3mm 8 mm Ø 3000 mm
25
1080THRU 1520mm 25mm X 16 Ga. 40mm X 40mm X 3mm 10 mm Ø 3000 mm
1530 TO 2130mm 40mm X 16 Ga. 50mm X 50mm X 3mm 10 mm Ø 2400 mm
ANGULAR BAR
UN INSULATED/INSULATED DUCT
(GALVANIZED STEEL)
ANGULAR BAR SUPPLY DUCT (CONTRACTING)
25
30°
max
FILLED WITH INSULATION AIR FLOW 6 RECTANGULAR DUCT HANGER SUPPORT
(ROCKWOOL) OR ANY
NON-COMBUSTABLE MATERIAL -
ISOMETRIC FRONT VIEW WALL PARTITION
LEGEND:
1 RECTANGULAR DUCT SUPPORT FROM WALL 3 DUCT RUNNING THROUGH 5 TYPICAL DUCT TRANSITION
- - HOLLOW BLOCK WALL -
1-1/2" STANDING
SEAM RIVETED ON
12" CENTER
INSULATED FLEXIBLE
FLASHING WITH DUCT (1.80m MAX.
WELDED CORNER
SEAMS LENGTH)
DUCT
ROOF
32 x 32 x 3MM THICK CURB
STEEL BRACING
(GALVANIZED OR VOLUME
PAINTED WITH OXIDE) ANCHOR
#24 GAUGE ALUMINUM DAMPER
INSULATION APPLIED TO DUCTWORK SHEET METAL CLADDING BOLT
ON ALL FOUR SIDES WITH FOR EXPOSED TO VIEW SS CLAMP
APPROVED ADHESIVES METAL CLADDING SUPPLY
DUCT ONLY SS DUCT
(AS SPECIFIED) DUCT HANGER 8 mm DIA
DUCTWORK THREADED ROD CLAMP
(TYP.)
ALUMINIUM FOIL BACKED/PANEL TYPE DETAIL "A"
OR ROLL TYPE.
OPPOSED PLENUM
INSULATION AS
SPECIFIED BLADE DAMPER BOX
SELF ADHESIVE ALUMINIUM TAPE
FLANGED CONNECTION T-RUNNERS COLLAR
ROOF SLAB
DUCT
ROOF CURB REFERENCE DRAWING:
DRAWING No. TITLE
7 EXTERNAL INSULATION 8 SUPPLY AND RETURN 10 INDOOR / OUTDOOR DUCT INSULATION AND HANGER QA10-G-008 Rev.3 PROJECT SPECIFICATION G02
- TO RECTANGULAR DUCT - DUCT DETAIL AT ROOF DECK GRAVEL
- QC10-H-055 Rev.0 HVAC SPECIFICATION M15
MORTAR CANT. FALSE 10-QB20-R-601 HVAC DESIGN BASIS REPORT
RETURN AIR CEILING
DIFFUSER 10-UV00-B-601 HVAC General Notes & Legends
METAL FLANGED
RUBBER IMPREGNATED FITTING
BOLT ON 100 mm FABRIC DUCT
ALTERNATE POSITION CENTERS
T10 OF BOLT 11/2" POCKET
T13 T13 SLIP
DUCT VIEW-B
T15 DUCT
T1
SCREW CAP
WELDED ALL
1"x1/8" BAND IRON AROUND SUPPORT BRACKETS
20 U.S. GAGE FOR ADJUSTABLE
STEEL VIEW-B SCREWED DROP RODS REV. ISSUED FOR DRAWN CHECKED APPROVED DATE
80 mm
L 50x50x3 mm
25 mm
FLOOR DOOR THICK
Project No. AL QUNFUDHAH NEW CITY FEEDER
DUCT 200201034819
DISCHARGE SPIGOT WATER TRANSMISSION SYSTEM
DOOR TO SUIT DIFFUSER
NECK SIZE DUCTWORK INLET
CONCRETE SLAB SS STEEL SCREW SPIGOT
3 mm
DRIVE SLIP STANDING DRIVE SLIP DRIVE SLIP-REINFORCED STANDING S
ELEVATION INDOOR FACE
T-1 T-2 T-3 T-10
ENGINEER AYESA ENGINEERING, TECHNOLOGY, CONSULTING
GRILLE HEIGHT + DEPTH
DUCT HEIGHT
300x300mm
AIR DUCT
TERMINATE SLEEVE AP
FLUSH W/ FINISHED MASTIC SEALANT
WALL SURFACE
STAINLESS SHEET STEEL FLASHING
STANDARD WEIGHT STEEL PIPE SECURED BY STAINLESS STEEL
SLEEVE OF SIZE TO PASS PIPE CLAMPING SUPPORT
AND INSULATION LOAD BEARING THERMAL
INSULATION INSERT EXTENDED
PIPE AND INSULATION TO BE 50MM BEYOND ANGLE SUPPORT
GALV. FRAME CENTERED IN SLEEVE-DO COUNTER FLASHING
NOT SUPPORT FROM SLEEVE
GALV. SHEAR BLADE
FINISHED ROOF LEVEL
EXTENDED SHAFT FINISHED ESCUTCHEON PLATE 50MM THICK PRECAST PAVER
FLUSH AGAINST WALL OF SIZE TO 100 mm FOR ANCHOR SUPPORT
COMPLETELY COVER OPENING
AIR DUCT
DUCTWORK PIPING EXPOSED TO VIEW
50
ROOF STRUCTURE
LEAN CONCRETE
SEALANT WITH
BACK ROD (TYP)
NOTES:
1. FOR ROOF CONSTRUCTION AND FLASHING DETAILS SEE ARCHITECTURAL DRAWING
2. FOR CURB CONSTRUCTION, SEE STRUCTURAL DRAWINGS. LEGEND:
20 MAIN DUCT VOLUME DAMPER 21 PIPE SLEEVE THRU INTERIOR WALLS 22 DUCT PENETRATION THRU ROOF
- INSTALLATION DETAIL - -
) 28mm )
GTH GTH
L EN L EN
T D. T D. H) TH
)
0(
S (S GT N G
0 S. CLEAT (SLIP JOINT) 00 L EN LE 10 MMØ TIE ROD WITH INTERNAL
12 12 . D. AND EXTERNAL NUTS
(2 GAGE LESS THAN DUCT) (STD 10 mm Ø TIE ROD WITH INTERNAL (ST
SPOT WELD
2 00 AND EXTERNAL NUTS 00
1 00 SPOT WELD 12 00
6 6
25mm
S. CLEAT
PITTSBURGH
DUCT MATE
PITTSBURGH
DRIVE SLIP
DRIVE SLIP LONGITUDE
JOINT
6 MM
160 160
(2 GAGE LESS THAN DUCT) PITTSBURGH
LONGITUDE
160 160 JOINT INTERMEDIATE REINFORCEMENT
6 MM
40 X 40 X 4 mm ANGLE
160 160
6 MM
160 160
6 MM
STANDARD STRAIGHT DUCT 1200 mm SPOT WELD
STANDARD STRAIGHT DUCT 1200 mm LONG WITH WAVER BEADING 160 mm
LONG WITH WAVER BEADING 160 mm CENTER TO CENTER DUCT MATE DUCT MATE
CENTER TO CENTER
134 mm LONG DUCTMATE CLEAT STANDARD STRAIGHT DUCT 1200 mm
PRESSURE JOINTS SNAPPED 450 mm CENTER TO LONG WITH WAVER BEADING 160 mm STANDARD STRAIGHT DUCT 1200 mm
DUCT SIZE DUCT GAGE
CLASS CENTER CENTER TO CENTER LONG WITH WAVER BEADING 160 mm
CENTER TO CENTER
0 - 250 mm 26 250 Pa
10 MM NUT/BOLT & WASHER
275 - 500 mm 24 250 Pa
525-750 mm 22 250 Pa
775-1050 mm 20 250 REFERENCE DRAWING:
0 - 250 mm 26 500 Pa DRAWING No. TITLE
275 - 500 mm 24 500 Pa QA10-G-008 Rev.3 PROJECT SPECIFICATION G02
525-750 mm 22 500 Pa
QC10-H-055 Rev.0 HVAC SPECIFICATION M15
775-1050 mm 20 500 Pa
10-QB20-R-601 HVAC DESIGN BASIS REPORT
23 DUCT CONSTRUCTION-01 24 DUCT CONSTRUCTION-02 25 DUCT CONSTRUCTION-03 26 DUCT CONSTRUCTION-04 10-UV00-B-601 HVAC General Notes & Legends
- - - -
R1
ENGINEER'S STAMP: CONTRACTOR'S STAMP:
USED WHERE ALL THREE DUCT
HEIGHTS H, H1 & H2 DIFFER SSEM DOCUMENT COMMENT SHEET
No. 10-UV00-G-601 No. EH-SSEMR-D-2142
Rev. 0 Date 22.01.2021
STATUS A: Approved for construction (AFC)
H2 B: Approved as noted (AAN)
WxH
150
B
R1
INTERNAL VANES
W1B x H1
NOTE:
REFER TO FIG. 2.5 PAGE 2.6 OF SMACNA-DUCT CONSTRUCTION FLANGE
R1A = 3/4 W1B STANDARDS FOR DIMENSIONS H1 & H2
R2
W2B x H2
27 RADIUS ELBOW - R = 1 1/2 W 28 END BRANCH - 2 29 SHORT RADIUS BENDS 30 SLIDE IN FLANGE JOINT CONNECTION DETAIL SAUDI SERVICES FOR ELECTRO MECHANIC WORKS CO. (CJSC)
CONTRACTOR
- - - -
NTS
DRAWING NO. SHEET REV.
1 0 - U V 0 0 - G - 6 0 1 2/4 1
FINAL
ENGINEERING
IBG Ltd.
GRAPHIC SCALE IN METERS:
0 1 5
115mm
90°
INSULATION
50mm R.
39mm
R.
DUCT 25mm R.
NOTES:
mm
PROVIDE RIGID INSULATION 57mm
GALV. STEELB DOOR WITH ALUMINUM FILE
115
SEE DETAIL-A 90°
(GAUGE 24) REINFORCED COATING
1. FOR DRAWING LEGEND AND FURTHER HVAC NOTES, REFER TO DWG NO. 10-UV00-B-601
50 mm
25 MM NEOPRENE
NOTCHED LOCK-OVER COATED FIBER-GLASS FIG. A 2. DUCT INSULATION SHALL BE AS PER SPECIFICATION M15.
EDGE FOR QUICK INSULATION SINGLE VANE ELBOW DETAIL 1
INSTALLATION SINGLE VANE
DETAIL 2
EXPANSION BOLT 25mm R. RUNNER
6 mm THICK STEEL MIN. 24 Ga.
PLATE WELD TO 90°
FLOOR ANGLE. 50mm R.
82
100 x 100
R.
SEAL WITH WALL 50mm R.
FOAM GASKET
mm
90°
1 00
CAM LOCK
DUCT INSULATION
R=57 MM FIG. B DETAIL 3
PROVIDE RIGID INSULATION SMALL DOUBLE VANE SMALL DOUBLE VANE
WITH ALUMINIUM FILE SUPPORT FROM ROOF STEEL
REINFORCED COATING. SQUARE ELBOW ALTERNATE DETAIL 4
LARGE DOUBLE VANE
GALVANIZED
THREADED ROD
S)
MM
4-1/2P. 206mm
DIU
GALV. STEEL FRAME INSULATION
115
(GAUGE 24) WITH SEAL
(RA
ANGLE IRON WELD AT DUCT RUNNER
ALL POINTS OF CONTACT 57mm
TYPE-2
LOCKING NUT 45° 45°
LOCK OVER EDGE AND WASHER
FRAME TYPICAL MASONRY
EXPANSION BOLT SUPPORT NUT
AND WASHER ANGLE IRON
FOAM
INSULATION PROVIDE RIGID INSULATION
WALL SUPPORT WITH ALUMINUM FILE FLOOR SUPPORT
NOTE : HINGE REINFORCED COATING
DOOR
PROVIDE ACCESS DOOR TO WITHIN REACHABLE DISTANCE NOTE: ALTERNATE FIG. C ALTERNATE DETAIL 5
FOR ALL FIRE DAMPERS. LARGE DOUBLE VANE
DETAIL-A ALL WELDED ANGLE IRON SUPPORT SHALL HAVE ANTI CORROSION LARGE DOUBLE VANE RUNNER
EPOXY COATING SQUARE ELBOW
LEGEND:
31 ACCESS DOOR DETAIL 32 DUCTWORK SUPPORT DETAIL 33 VANES & VANE RUNNERS 34 VANED ELBOW DETAIL
- - - -
FIRE DAMPER
25mm MIN. OVERLAP TO
ALL SIDE OF DAMPER WASHER
ROCKWOOL OR WEAK NUT
CONCRETE FILLER
6mm MIN. CONCRETE SLAB FOR DUCTS UP FOR DUCTS UP TO
TO 450mm. 910mm.
BOLTS AND NUTS, SCREWS
TACK WELDS OR STEEL POP PITTSBURGH LOCK DRIVE SLIP
RIVETS 300mm MAX. C/C DRIVE PIN THREADED STUD
LONGITUDINAL SEAMS
FIRE
DAMPER
POWDER ACTUATED FASTENERS
75 300 MAX.
DUCT DUCT
W
MAX.
H
6mm CLEARANCE IN SCHEDULE
H
150 50*50*3mm THICK
MAX. ACCESS DOOR AS STEEL ANGLE
PER SMACNA
DUCT INSULATION STRAP ROD FOR DUCTS
6mm CLEARANCE ACCESS DOOR UP TO 450mm.
AS PER SMACNA
MAXIMUM
40x40x4mm THICK M.S STANDING S1 STANDING S2 EXPANSION SHIELDS EXPANSION NAIL
GALVANISED ANGLE DIMENSION.
CONCRETE ANCHORS
REFERENCE DRAWING:
DRAWING No. TITLE
35 FIRE DAMPER INSTALLATION DETAIL 36 FIRE DAMPER INSTALLATION DETAIL 37 DUCT JOINTS 38 UPPER ATTACHMENT FOR DUCT HANGERS QA10-G-008 Rev.3 PROJECT SPECIFICATION G02
QC10-H-055 Rev.0 HVAC SPECIFICATION M15
- VERTICAL - HORIZONTAL - -
10-QB20-R-601 HVAC DESIGN BASIS REPORT
10-UV00-B-601 HVAC General Notes & Legends
200 OR 300 mm
DAMPER BLADE
ROOF CURB
CONNECTING BAR
CONNECTING DAMPER BLADE BLADES
BAR
20 mm
H-10
H
H+100
NTS
DRAWING NO. SHEET REV.
1 0 - U V 0 0 - G - 6 0 1 3/4 1
FINAL
ENGINEERING
IBG Ltd.
GRAPHIC SCALE IN METERS:
0 1 5
WALL
AIR GRILL
WITH DAMPER NOTES:
1. FOR DRAWING LEGEND AND FURTHER HVAC NOTES, REFER TO DWG NO. 10-UV00-B-601
WALL OPENING
2. DUCT INSULATION SHALL BE AS PER SPECIFICATION M15.
INSIDE OF BLDG OUTSIDE OF
BLDG.
CONCRETE
WALL
LOUVER
ELECTRICAL
CONDUIT
BY OTHERS
40X40X4MM
STEEL 'L' TYPE ANGLE BAR
FOR MOUNTING FRAME
BACKDRAFT
DAMPER
INSECT/ BIRD
SCREEN
SILICON
GASKET
LEGEND:
43 WALL MOUNTED EXHAUST FAN DETAIL 44 TYPICAL DETAIL OF EXHAUST AIR LOUVER
- -
AIR OUTLET
AIR INTAKE
3 OUTDOOR
CONDENSING UNIT
WALL CHASING WEATHERPROOF SLEEVES
4
FOR REFRIGERANT PIPING
CONDENSING UNIT
1
CONDENSING UNIT
SUCTION PIPE AIR INTAKE
REFRIGERANT PIPE INTERCONNECTING PIPING
2 CONCRETE SUPPORT (TYP.) AND WIRING CONCEALED IN
WALL
BASE INDOOR FAN
LIQUID PIPE COIL UNIT
CONCRETE
BASE AIR FILTER
AIR OUTLET
1. CLOSED CELL TUBE 1NSULATION 18mm. THICKNESS NEOPRENE REFRIGERANT PIPE REMOTE CONTROL
2. ADHESIVE FOSTER 85-20 OR EQUIVALENT FINSHED GRADE LEVEL
PADS SUCTION & LIQUID TO FCU REFER TO CIVIL DWGS.
3. 4 OZ. CORA CLOTH BONDED ON THE INSULATION WITH 2 LAYERS OF
ATLAS FOSTER 30-36 OR EQUIVALENT
4. 2 COATS OF VINYL BASED VAPOR BARRIER FOSTER 30-35 OR
EQUIVALENT
REFERENCE DRAWING:
CONDENSATE DRAIN
PIPE TO NEAREST DRAWING No. TITLE
NOTE: VIBRATION ISOLATOR
REFRIGERANT PIPE INSULATION IS SUBJECTED TO MANUFACTURER FLOOR DRAIN QA10-G-008 Rev.3 PROJECT SPECIFICATION G02
RECOMMENDATION AND PROJECT SPECIFICATION QC10-H-055 Rev.0 HVAC SPECIFICATION M15
10-QB20-R-601 HVAC DESIGN BASIS REPORT
10-UV00-B-601 HVAC General Notes & Legends
45 INSTALLATION OF REFRIGERANT 46 INSTALLATION OF SPLIT A/C UNIT AT ROOF LEVEL 47 INSTALLATION OF SPLIT A/C UNIT AT GROUND LEVEL 48 INSTALLATION DETAIL FOR DX SPLIT UNIT
- EXPOSED PIPES - (CONDENSING UNIT) - (CONDENSING UNIT) - ENGINEER'S STAMP: CONTRACTOR'S STAMP: