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ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
Contents
1 DRUMS ............................................................................................................................................................ 1
1.1 BLADES (HAMMERS) .................................................................................................................................... 2
1.2 BEARING UNIT ASSEMBLY AND DRUM SHAFT PARTS ................................................................................. 3
1.3 BEARING UNIT ............................................................................................................................................. 4
2 DS / DH COUNTER BLADES ............................................................................................................................. 5
3 TOP SCREEN BLADES AND AXLES .................................................................................................................... 6
3.1 TOP SCREEN ASSEMBLY ............................................................................................................................... 7
4 POWER TRANSMISSION .................................................................................................................................. 9
4.1 DS MODELS ................................................................................................................................................ 10
4.2 DH MODELS ............................................................................................................................................... 10
4.3 TS MODELS ................................................................................................................................................ 11
5 BEARING PROTECTING FENDERS .................................................................................................................. 12
6 FRAME COVERS ............................................................................................................................................. 13
7 DS / DS TS HYDRAULIC HOSE ASSEMBLY AND FITTINGS .............................................................................. 14
8 DH HYDRAULIC HOSE ASSENBLY AND FITTINGS ........................................................................................... 15
9 DH / DSH TS HYDRAULIC HOSE ASSENBLY AND FITTINGS ............................................................................ 16
10 DS / DH / TS POWER CONTROL VALVE ....................................................................................................... 17
11 GREASING ................................................................................................................................................... 19
12 FRAGMENT SIZE SWITCH KIT ...................................................................................................................... 20
13 DS / DH ADAPTERS AND BASIC PLATES ...................................................................................................... 21
14 DS / DH / TS EXTRA SIDE (OPTION) ............................................................................................................. 22
15 DRAIN LINE ELIMINATOR (OPTION) ............................................................................................................ 23
16 DRAIN LINE RELIEF VALVE (OPTION) .......................................................................................................... 24
17 DIRECTIONAL VALVE (OPTION) ................................................................................................................... 25
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
1
1 DRUMS
1,2 3
6 6
6 6
4 5
PCS
POS P/N DESCRIPTION
3 drums 4 drums
2299490 Drum D 25 -12 XHD.2 3 4
1 2299500 Drum D 25 -17 XHD.2 3 4
2299510 Drum D 25 -23 XHD.2 3 4
2299460 Drum D 40 -12 XHD.2 3 4
2 2278310 Drum D 40 -17 XHD.2 3 4
2299470 Drum D 40 -23 XHD.2 3 4
2299480 Drum D 40 -27 XHD.2 3 4
2299430 Drum D 60 -12 XHD.2 3 4
3 2281330 Drum D 60 -17 XHD.2 3 4
2299440 Drum D 60 -23 XHD.2 3 4
2299450 Drum D 60 -27 XHD.2 3 4
2305150 Drum D 75 -12 X.2 3 4
4 2300240 Drum D 75 -17 X.2 3 4
2305170 Drum D 75 -23 X.2 3 4
2305190 Drum D 100 -12 X.2 3 4
5 2305200 Drum D 100 -17 X.2 3 4
2305210 Drum D 100 -23 X.2 3 4
6 2156370 Sleeve D Axle 4 6
NOTE
Left end of the drum is punch marked with “L”.
DN 75 and DN 100 X – drums are equipped with replaceable X big - blades. Small blades
in DN 75 drums are not replaceable.
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
2
1.1 BLADES (HAMMERS)
1 2 3
4 5 6
PCS
POS P/N DESCRIPTION 3 4
drums drums
1 9303 Spring pin ( 1/ blade needed)
2 2276900 Blade 40 XHD
25 -12 XHD.2 60 80
25 -17 XHD.2 90 120
25 -23 XHD.2 126 168
40 -12 XHD.2 60 80
40 -17 XHD.2 90 120
40 -23 XHD.2 126 168
40 -27 XHD.2 208
3 2277740 Blade 40, long, l = 100 (NOT FOR UPPEST AND LOWEST DRUMS!)
40 -12 XHD.2 20 40
40 -17 XHD.2 30 60
40 -23 XHD.2 42 84
40 -27 XHD.2 104
4 2281280 Blade 60 XHD
60 -12 XHD.2 42 56
60 -17 XHD.2 66 88
60 -23 XHD.2 90 120
60 -27 XHD.2 144
5 2281340 Blade 60, long, l = 100 (NOT FOR UPPEST AND LOWEST DRUMS!)
60 -12 XHD.2 14 28
60 -17 XHD.2 22 44
60 -23 XHD.2 30 60
60 -27 XHD.2 72
6 2276890 Blade X Big (replaceable blade for X drums)
75 -12 X.2 42 56
75 -17 X.2 66 88
75 -23 X.2 90 120
100 -12 X.2 42 56
100 -17 X.2 66 88
100 -23 X.2 90 120
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
3
1.2 BEARING UNIT ASSEMBLY AND DRUM SHAFT PARTS
1
5 4 2
6
3
PCS
POS P/N DESCRIPTION
3 drums 4 drums
1 2161130 Bearing Unit D 6 8
2 9330040 O-ring, D Bearing Unit 6 8
3 2161140 Gasket Plate D 6 8
4 9434 Washer, NORD-LOCK NL16 30 40
5 9422 Hex socket bolt M16 x 30 30 40
6 2156370 Sleeve D Axle 6 8
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
4
1.3 BEARING UNIT
1
10
2 9
3
5
4
6
7
8
PCS
POS P/N DESCRIPTION
3 drums 4 drums
1 2155080 Bearing Housing D 6 8
2 9330042 Seal Plate D 6 8
3 9407 Bearing 6 8
4 9330041 Seal, B1FUD 70 x 85 x 8 6 8
5 2159410 Bearing locking cover 6 8
6 9350084 Socket set screw M6 *25 6 8
7 9350085 Nut M6 6 8
8 9350077 Socket head plug R 1/8" 6 8
9 9850 Fitting, Grease line 6 8
10 9330040 O-ring, D Bearing Unit 6 8
NOTE
Read the owner’s manual (chapter 4.3.10 Maintenance of the bearing unit) before maintaining the
bearing unit.
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
5
2 DS / DH COUNTER BLADES
1 2, 3
7, 8 7, 8
6 6
4 5
NOTE
Counter blades in the table are pairs. All ALLU DS and DH buckets needs to have 2 pairs of counter
blades (1 pair up and 1 pair down).
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
6
3 TOP SCREEN BLADES AND AXLES
1, 3, 5 2, 4, 6
9
9
7 8 7 8
PCS
POS P/N DESCRIPTION
3 drums 4 drums
1 2268010 Blade TS16 STD D
2 2271700 Blade TS16 AXE D
DS / DH 3-12 108
DS / DH 3-17 162
DS / DH 4-12 144
DSH / DH 4-17 216
DSH / DH 3-23 216
DSH / DH 4-23 288
3 2261320 Blade TS25 STD D
4 2262900 Blade TS25 AXE D
DS / DH 3-12 84
DS / DH 3-17 126
DS / DH 4-12 112
DSH / DH 4-17 168
DSH / DH 3-23 162
DSH / DH 4-23 216
5 2271780 Blade TS35 STD D
6 2259170 Blade TS35 AXE D
DS / DH 3-12 60
DS / DH 3-17 90
DS / DH 4-12 80
DSH / DH 4-17 120
DSH / DH 3-23 120
DSH / DH 4-23 160
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
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3.1 TOP SCREEN ASSEMBLY
1
2
4, 5, 6, 7 3
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
8
PCS
POS P/N DESCRIPTION
TS16 TS32 TS25 TS50 TS35
Spacing Element D -12 TS16 (for 12mm screening
2271920 combs) 2
Spacing Element D -12 TS25 (for 12mm screening
2271850 combs) 2
Spacing Element D -12 TS32 (for 2x12mm
2272930 screening combs) 2
Spacing Element D -12 TS35 (for 16mm screening
2272070 combs) 2
Spacing Element D -12 TS50 (for 2x12mm
2272940 screening combs) 2
Spacing Element D -17 TS16 (for 12mm screening
2272010 combs) 2
Spacing Element D -17 TS25 (for 12mm screening
2271990 combs) 2
Spacing Element D -17 TS32 (for 2x12mm
2
2271680 screening combs) 2
Spacing Element D -17 TS35 (for 16mm screening
2271770 combs) 2
Spacing Element D -17 TS50 (for 2x12mm
2269750 screening combs) 2
Spacing Element D -23 TS16 (for 12mm screening
2272320 combs) 2
Spacing Element D -23 TS25 (for 12mm screening
2272460 combs) 2
Spacing Element D -23 TS32 (for 2x12mm
2272400 screening combs) 2
Spacing Element D -23 TS35 (for 16mm screening
2272510 combs) 2
Spacing Element D -23 TS50 (for 2x12mm
2272440 screening combs) 2
2334410 Locking Plate D -12 TS (one-piece, incl. hardware) 2 2 2 2 2
3 2319490 Locking Plate D -17 TS (pair, incl. hardware) 2 2 2 2 2
2319510 Locking Plate D -23 TS (pair, incl. hardware) 2 2 2 2 2
4 9350043 Bolt M16 x 80 (pcs. @ -12 / -17 / -23) 10/14/18 10/14/18 10/14/18 10/14/18 10/14/18
5 9350127 Washer ∅40mm (pcs. @ -12 / -17 / -23) 20/26/34 20/26/34 20/26/34 20/26/34 20/26/34
6 9907 Locking nut M16 (pcs. @ -12 / -17 / -23) 10/14/18 10/14/18 10/14/18 10/14/18 10/14/18
Washer ∅55mm (under middle bolt in -17 and -
7 9350128 23 models) 2 2 2 2 2
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
9
4 POWER TRANSMISSION
1
16
6,7,8,9,10
15
2
3
4
14
13
5
12 11
NOTE
Part tables for DS, DH and TS models are in following pages.
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
10
4.1 DS MODELS
PCS
POS P/N DESCRIPTION DS 3-12, 3-17, 4-12 DS 3-23, 4-17
DS 4-23, 4-27
9100040 ALLU Hydraulic Motor MAV 630 1
1
9100041 ALLU Hydraulic Motor MAV 800 1
2 2160680 Motor Chain Wheel, AV z=15 1 1
3 9443 Locking plate 1 1
4 9250001 Hex socket bolt M16 x 30, MAV hydraulic motor 1 1
5 9340000 Motor Chain 37links + Connecting link 1 1
6 2158830 Motor Flange (incl. # 7,8,9,10) 1 1
7 9613 Hex bolt M12 x 30 DIN 933 10.9 (motor flange) 5 5
8 10005 Nordlock NL 12 5 5
Hex socket bolt M16 x 45 DIN 912 (hydraulic
9 9425 motor) 4 4
10 9434 Washer, NORD-LOCK NL16 4 4
4.2 DH MODELS
PCS
POS P/N DESCRIPTION DH 3- DH 4-
-12, -17, -23 - 12, -17 -23 -27
9100039 ALLU Hydraulic motor MAT 470 2 2
1 9100040 ALLU Hydraulic Motor MAV 630 2
9100041 ALLU Hydraulic Motor MAV 800 2
2160660 Motor Chain Wheel, AT z=15 2 2
2
2160680 Motor Chain Wheel, AV z=15 2 2
3 9490001 Locking plate 2 2 2 2
9613 Hex bolt M12 x 30, MAT hydraulic motor 2 2
4
9250001 Hex socket bolt M16 x 30, MAV hydraulic motor 2 2
5 9340000 Motor Chain 37links + Connecting link 2 2 2 2
6 2158830 Motor Flange (incl. # 7,8,9,10) 2 2 2 2
7 9613 Hex bolt M12 x 30 DIN 933 10.9 (motor flange) 5 5 5 5
8 10005 Nordlock NL 12 5 5 5 5
9 9425 Hex socket bolt M16 x 45 DIN 912 (hydraulic motor) 4 4 4 4
10 9434 Washer, NORD-LOCK NL16 4 4 4 4
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
11
4.3 TS MODELS
PCS
POS P/N DESCRIPTION DS DH DSH DSH
-12, -17 - 12, -17, -23 4-17, 3-23 4-23
9100039 ALLU Hydraulic motor MAT 470 2
1 9100040 ALLU Hydraulic Motor MAV 630 2 2
9100041 ALLU Hydraulic Motor MAV 800 1
2160660 Motor Chain Wheel, AT z=15 2
2
2160680 Motor Chain Wheel, AV z=15 1 2 2
3 9490001 Locking plate 1 2 2 2
9613 Hex bolt M12 x 30, MAT hydraulic motor 2
4
9250001 Hex socket bolt M16 x 30, MAV hydraulic motor 1 2 2
5 9340000 Motor Chain 37links + Connecting link 1 2 2 2
PCS
POS P/N DESCRIPTION DS DSH / DH
3 drums 4 drums 3 drums 4 drums
11 9517 Drum Chain, 27links + Connector 2 3 4 6
12 9909 Chain connecting link (included to chains) 2 3 4 6
13 2156270 Chain Wheel Pair,D Drum z=15 3 4 6 8
14 9350079 Retaing ring, Ø 68 x2,5 3 4 6 8
15 9350075 Parallel key, 20 x 12 , l = 85, DIN 6885B 3 4 6 8
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
12
5 BEARING PROTECTING FENDERS
3
1,2
6
5
5
6
4
PCS
NOTE
Bearing Fender Support Plate A and B are in opposite way in the other side of the bucket (pos.4 up
and pos.3 down)
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
13
6 FRAME COVERS
16, 13, 14 17
4, 2, 3,
1, 2, 3
5, 6
1, 2, 3 15
6, 2, 3
9, 10, 11, 12, 13, 14
LEFT SIDE
8
8
9, 10, 11, 12, 13, 14
PCS
POS P/N DESCRIPTION
3 drums 4 drums
1 2153760 Cover, D Service 2 2
2 9350048 Hex screw M8 x 16 DIN 933 8.8 28 28
3 9350047 Nordlock NL 8 28 28
4 2156430 Cover, D Power Valve 1 1
5 Hex bolt M12 x 30 DIN 933 8.8 (Power Control Valve
9613 Fastening) 2 2
6 10005 Nordlock NL 12 (Power Control Valve Fastening) 2 2
7 2153750 Cover, DS/DH Motor 2 2
2155620 Rear plate DS/DH 3 2
8
2154640 Rear plate DS/DH 4 2
2218590 CoverChain Box 2
9
2218580 CoverChain Box 2
10 9425 Hex socket bolt M16x 45 DIN 912 16 20
11 9350081 Washer M16 DIN 125 16 20
12 9907 Nyloc M16 16 20
13 9350056 Hex socket bolt M12 x 20 DIN 912 8.8 17 21
14 10005 Nordlock NL 12 17 21
15 9350087 Water outlet 2 2
16 2155780 Cover, D Front 1 1
17 2172170 Cover, DS/DH inner frame 1 1
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
14
7 DS / DS TS HYDRAULIC HOSE ASSEMBLY AND FITTINGS
1
C
A
B
6
6
5
4
2
5 3
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
15
8 DH HYDRAULIC HOSE ASSENBLY AND FITTINGS
9
8
7
4, 5
6
2
3
1
A B C D E F
PCS
POS P/N DESCRIPTION DH 3 DH 4
-12, -17, -23 -12, -17 -23, -27
Hoses Assembly, Hydraulic -12 [3/4"] (inc. pos:
9140023 A,B,C,D,E,F) 1 1
Hoses Assembly, Hydraulic -17 [3/4"] (inc. pos:
9140024 A,B,C,D,E,F) 1 1
1
Hoses Assembly, Hydraulic -23 [3/4"] (inc. pos:
9140025 A,B,C,D,E,F) 1 1
Hoses Assembly, Hydraulic -27 [3/4"] (inc. pos:
9140026 A,B,C,D,E,F) 1
3/4" SAE 3000 psi flange halves flat (inc. pos#
2 9140042 3,4,5) 4 4
9140043 1" SAE 3000 psi flange halves flat (inc. pos# 3,4,5) 4
9140053 O-ring 25 x 3,55 (MAT) 4 4
3
9140046 O-ring 32,5 x 3,55 (MAV) 4
9350099 Hex bolt M10x20 10.9 (MAT) 16 16
4
9350100 Hex bolt M10x25 10.9 (MAV) 16
5 9350015 Washer NL10 16 16 16
6 9140049 Fitting G 1/4" - 6 ORFS - 6 ORFS 1 1 1
7 9140041 Fitting G 1/4" - 6 ORFS 1 1 1
8 9140039 Fitting G 3/8" - 6 ORFS 1 1 1
9 9140040 Bulkhead fitting G3/8 1 1 1
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
16
9 DH / DSH TS HYDRAULIC HOSE ASSENBLY AND FITTINGS
9
8
7
4, 5
6
2
3
1
A B C D E F
PCS
POS P/N DESCRIPTION DH / DSH 3 DH / DSH 4
-12, -17 -23 -17 -12, -23, -27
Hoses Assembly, Hydraulic -12 [3/4"] (inc. pos:
9140023 A,B,C,D,E,F) 1 1 1
Hoses Assembly, Hydraulic -17 [3/4"] (inc. pos:
1
9140024 A,B,C,D,E,F) 1 1
Hoses Assembly, Hydraulic -23 [3/4"] (inc. pos:
9140025 A,B,C,D,E,F) 1 1 1
9140042 3/4" SAE 3000 psi flange halves flat (inc. pos# 8,9,10) 4 4
2
9140043 1" SAE 3000 psi flange halves flat (inc. pos# 8,9,10) 4
9140053 O-ring 25 x 3,55 (MAT) 4 4
3
9140046 O-ring 32,5 x 3,55 (MAV) 4 4
9350099 Hex bolt M10x20 10.9 (MAT) 16 16
4
9350100 Hex bolt M10x25 10.9 (MAV) 16 16
5 9350015 Washer NL10 16 16 16 16
6 9140049 Fitting G 1/4" - 6 ORFS - 6 ORFS 1 1 1 1
7 9140041 Fitting G 1/4" - 6 ORFS 1 1 1 1
8 9140039 Fitting G 3/8" - 6 ORFS 1 1 1 1
9 9140040 Bulkhead fitting G3/8 1 1 1 1
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
17
10 DS / DH / TS POWER CONTROL VALVE
3
1
4
4 5
3 6
2
2
PCS
POS P/N DESCRIPTION
DS 3- DS 4-
12, 17 23 12 17,23,27
DS
5000132 Power Control Valve DPV 160, (630 cc) 1 1
1
5000133 Power Control Valve DPV 200, (800 cc) 1 1
2158371 Flow limiter 10,6 2 2
2
2158377 Flow limiter 11,8 2 2
PCS
POS P/N DESCRIPTION DH 3- DH 4-
-09, -12, -17 12, 17 23 27
DH
5000134 Power Control Valve DPV 235, (2 * 470 cc) 1 1
1 5000135 Power Control Valve DPV 315, (2 * 630 cc) 1
5000136 Power Control Valve DPV 400, (2 * 800 cc) 1
2158378 Flow limiter 12,8 2 2
2
2158379 Flow limiter 14,9 2
2158370 Flow limiter 16,5 2
NOTE
Parts for TS models and parts number 3, 4, 5, and 6 on the following page
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
18
PCS
POS P/N DESCRIPTION DS 3-12, -17 DSH 4-17 DH 3-12,17,23
DS 4-12 DSH 3-23 DH 4-12,17,23,
DSH 4-23
TS models
5000134 Power Control Valve DPV 200, (1 * 800 cc) 1
1 5000135 Power Control Valve DPV 235, (2 * 470 cc) 1
5000136 Power Control Valve DPV 315, (2 * 630 cc) 1
2158378 Flow limiter 11,8 2
2
2158379 Flow limiter 12,9 2
2158370 Flow limiter 14,9 2
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
19
11 GREASING
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
20
12 FRAGMENT SIZE SWITCH KIT
NOTE
When changing the fragment size from smaller fragment to bigger, the kit contains two spacing
elements and one screening comb. When changing from bigger fragment size to smaller, the kit
contains two spacing elements.
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
21
13 DS / DH ADAPTERS AND BASIC PLATES
3 2
4
1
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
22
14 DS / DH / TS EXTRA SIDE (OPTION)
1
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
23
15 DRAIN LINE ELIMINATOR (OPTION)
1
3 2
10
4 9
5 7
6
8 7
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
24
16 DRAIN LINE RELIEF VALVE (OPTION)
1
1
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
25
17 DIRECTIONAL VALVE (OPTION)
1
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717
26
ALLU DS DH DSH SPARE PARTS AND ACCESSORIES – 5‐L‐DENG0717