METROLo Y AND MACHINE TOOLS

N. kabyon
2088SAo 3h0
AsscsS.MENT-T B-Tech, D" feax
Mech -
088 SA0380

Tst the foctoS affecking toel lMe ano eaplain a .

Factons aPfectng tool to

Cut-tha speed
Plusfoal pospesties ofwoaspiece
Cu
Ratio o feed to depth of cut
Shopes and
angles o toels
Effect o Lubocant.
Nakese of auttig
Cuttva Speed
Cuttina Cutthg Speed hess tho mazmum
hhence en
toel e. Toel PPe decsenses as the CuttRha Speec fncseaseg8
phystal
Phystal
s paopestieg o aiece The Cuttfng speed depends upon
the
the CGoookpiecee ond tool matesal

Effect wncontubacaltron decseageg the Cutting Hoxtes he

effect cattng
Cuttng Ftud moe psedominant Nes che leue
onae o Cuttfng speed, othes dhon at hsahes Cubtag speeds. At
lot) Speeds the Cutfng ttuld acs as lubofcovt and seduceg
Gtion ot tool-chfP ntertace
s t Some mpostont tool madeoals, ond explafn au one ohem.

Some
Come fmpootont toel madeak-
plafn Hh Caobon toel steels
B alley Canben toe! steels.
Hphspoed steel s.
Cast CobalE based all teels
Cemonted Caabrdes.
Cexo mcs
Non-Femus alleys
Nen Tüngsten Mateaas
Coated Casbfdes
Cenented oudes. eh

plain 4h Casbon toel sleels he chre chosactettrs

Chosacteatsfs o
Cosbon te steels ase le hot hasdnogg ono pooa hasdatabiliG
They mfted fn uge te-toels
ase
oSmal Sectbn wth
Gpesale at eldthdly t lou peed
Compesfion
Cempesitson C 0.8 to 1-3 9o st-O.l to Ma
oH =
0.l to o.H 7.
hSpeedSpeed 3fecs the chel chosactesstes o tss axe
Supedio et hosdnagg ocd weas esBtonce. Thege Can selait dhe
CautH-fyg ool ese pto 6o degse colsiug
CutPng speeds ase limfted up to os to 18
ms
what ase cubtng tool angleg explafn shouw all he dotal, of
arges o a sae pofnt Guttrg tol

FaCe Back ke onge

side
Toke
Flank F6onmt vfe0
ange

Erd cebet ogle (cleasceme ovee)

srde ehe
Ongle
yad tubog edge aggle
N o s eo o l i s

TOP Vfeuo

stdle outtia edae-

ongle
SINGaLE POINlT CUTT ING Tool

pofnaiple angleg ot a Shgle pofnt cutn, toel

Srde autoq edpe ole

End Cuttfng edge angle
Side sele onale
End else onle
Back setke angle
Sfde ake angle

Side Cutirq edae amle- The anale betucen slde Cutthg edge
and
and the
the side d toel Shank & Called sde aubtiy edge
opale.
 Ena Cutrg cdoe anole- he angle bekoeen the end CuttPhg
edae Ond a Re
he pexpescroulas b de Stonk o dle tol onk
dhe
SPle elpA 019lehe angle betueen the podtio dhe
sfde sontk fmwecadel belpo dhe Stde Cuttf edge Ond a lne
pespendfcolas t dhe bose of dho toel.
nd elbe anleThe angle beueen the end thrk and dhe
Phe
fne PexpedRuas to dhe base he tol.
Back ake asgle - The angle berweenhe tace the tol and
Pe
Pne pexpendfculasto dhe bose odhe -toel meagube3 on
pespendfculas pbne thocuah dhe Ste autta elae
sfde Gake acaleThe anqle between the face dhe tool and
alhe porallel o dhe ba3e o the tol measused on plone
Peapendfeula to dhe bose 0nol the Sele edge

Erylafn the teom Cubéhg speed, feed od dlgh & Cat o

) applcabla to malal utg

Cutta speed Cuttig 9peed at oheh dhe mefal Semauesl

dhe Cutti tool toem de okplece

Ios de mluene toel lhe.

Cutéitg Speed marfmum en

Tcol e docseaso as dhe CuttPhg Speed îhcsenjes

Feed ts t delred os dhe dskonce tho tool tewels duzshg

 along 08 fnb dde tok-pfeCe fos eh po3s of s point dhotsug
a pespeodtulos peslron fn tn ne
Depdh o Cut is ndalfre c de penetsalen dhe
Cutng edge
edge de tael hto dle cooak-plece matesol fin each poy
mergused pespendaulas t de machned Sustace
Depth c Cut
Cohose D= 0ofnal dfamates o fe cooak-pfece
d- dfomeles tbtahad fe ote in cne
usning pods
Desive the epeys Ton 40 3hoas 0ngle n cothegenal Cutttng in
Heomg o oke angle ond chip thrihas Talfo
Shen
Plone chip
Tool
-
C00okpiete
ConsPdes the sht ospe bingle oAP.
AP
sh C) OPOP
AP
OP
i
 het oe dle fhdfalfong es nelbfcent peakasmonta a
Cutthg toot?
Cuttie os ae Subfectedt hh localiged sbepe
ot dko p dho tol, hh terperatus, espedtally alsq dhe
e
oahe ace stelta dHe chp abnq dhe vako toe ard selig
dlo teol alena dhe nuol Cut aoatpece Sstace, Thoge (ondiions
foduce too coeos. P-et fnuhraot
all rachfir epotiots,
peslovane a ut
Tke sat tool coCas depends en tool ond coodeplee
TnadenfassInecaFors es fnelhrsent esosron@ autth tod
flank a

Coates weas
Y e weaaS

plastic dedsomalfen o fto teel p

Chop ord
go033tacuot
lanh weoo
FlaK 0@a SCuDs on
elsef flanh) ace
Toylos toel e euatfon
UT C
cohese, v s de uttfng speed, T f dho time that ft taks to
dovelep a Certafn Honk Co eas
bnd.
 n osthopnal Gutn a
n a lathe dhe tolousfing dala exe bbtoined, vake orpo
-1 Cutten speod too mmin, teed o 3 mme/3eu,
Cubtig dece 180 kafead tote 6shat Calaulat dte shoas

ehna angle, coelent ordion, chp &touo velof ord

shaas dooce, cksP dhickeg09 mm .

Cfuen,
te sake
acyle ( S
Cubting Speod, ) -
10D
m/ mfy
Feed tb 0-3 mm/ey
Cuttrngoe, F -Bo t
Fea e Fe 6s Fa
chop dhscku O.&mm

Chio dskasy aljo O3

t8
a) -l.S.
oe Kuoo dho

Aon
-3sh o
an o Sx Cos(1s)
-1SSfn (Is)
.36
an (a3
Shwo plan agla, 6
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