Professional Documents
Culture Documents
MANUAL
YARD MASTER
HR45-48EC
(A228)
CUSTOMER EDITION
SECTIONS
1 FRAME
3 ENGINE(S)
4 ELECTRICAL SYSTEM
5 TRANSMISSION
6 DRIVE AXLE
7 STEERING SYSTEM
8 BRAKE SYSTEM
9 HYDRAULIC SYSTEM
10 BOOM
11 ATTACHMENTS
12 OPTIONS
13 NUMERICAL INDEX
This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE A228
09/2007 WORLD WIDE
TABLE OF CONTENTS
DESCRIPTION PAGE
A
AIR CONDITIONER ........................................................................................................................................... 12-4
AIR FILTER........................................................................................................................................................... 3-8
ANTI-TIPPING SWITCH..................................................................................................................................... 7-18
B
BATTERY............................................................................................................................................................ 4-28
BOOM CABLE SUPPORT
HR-48-EC ..................................................................................................................................................... 10-32
BOOM HEAD.................................................................................................................................................... 10-28
BRAKE ACCUMULATOR ................................................................................................................................... 8-14
BRAKE CIRCUIT
S/N A228-01501⇔S/N A228-01504 ................................................................................................................. 8-2
S/N A228-1505⇒.............................................................................................................................................. 8-4
BRAKE FILTER .................................................................................................................................................. 8-13
BRAKE OIL TANK .............................................................................................................................................. 8-15
BRAKE PRESSURE SENSOR .......................................................................................................................... 8-12
BRAKE VALVE
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 8-10
S/N A228-01510⇒.......................................................................................................................................... 8-11
BUMPERS.......................................................................................................................................................... 11-6
C
CABIN
S/N A228-01501⇔S/N A228-01509 ................................................................................................................. 2-8
S/N A228-01510⇒.......................................................................................................................................... 2-12
CABIN DOOR
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-22
S/N A228-01510⇒.......................................................................................................................................... 2-24
CABIN SUPPORT
S/N A228-01501⇔S/N A228-01509 ................................................................................................................. 2-2
S/N A228-01510⇒............................................................................................................................................ 2-4
CLUTCH
FORWARD AND SECOND............................................................................................................................. 5-16
REVERSE AND FIRST................................................................................................................................... 5-12
THIRD ............................................................................................................................................................. 5-20
CONSOLE
RIGHT HAND
S/N A228-01501⇔S/N A228-01509 ........................................................................................................... 4-16
S/N A228-01510⇒ ...................................................................................................................................... 4-18
CONTROL VALVE ATTACHING PARTS............................................................................................................. 9-16
COOLING ........................................................................................................................................................... 3-10
BRAKE OIL ....................................................................................................................................................... 9-4
HYDRAULIC OIL .............................................................................................................................................. 9-2
COUNTERWEIGHT ............................................................................................................................................. 1-8
COWLING ............................................................................................................................................................ 1-7
CYLINDER ATTACHING PARTS
HR-45-EC ..................................................................................................................................................... 10-18
HR-48-EC ..................................................................................................................................................... 10-34
DESCRIPTION PAGE
D
DAMPENING CYLINDER................................................................................................................................. 10-43
DAMPENING CYLINDER ATTACHING PARTS ............................................................................................... 10-38
DAMPENING CYLINDER WITH BEAM ........................................................................................................... 10-40
DASHBOARD
RIGHT HAND
S/N A228-01501⇔S/N A228-01509 ........................................................................................................... 4-20
DASHBOARD CONTROL
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 4-12
DASHBOARD FRAME
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-18
S/N A228-01510⇒.......................................................................................................................................... 2-20
DECALS ............................................................................................................................................................. 12-8
DERRICKING CYLINDER................................................................................................................................ 10-42
DERRICKING CYLINDER ASSEMBLY............................................................................................................ 10-36
DIFFERENTIAL .................................................................................................................................................... 6-4
DIPSTICK TUBE ................................................................................................................................................ 5-39
DRIVE AXLE ........................................................................................................................................................ 6-2
E
ELECTRICAL CIRCUIT
HR-45-EC ..................................................................................................................................................... 10-12
HR-48-EC ..................................................................................................................................................... 10-20
ELECTRICAL CONTROL................................................................................................................................... 5-44
ELECTRO VALVE ASSEMBLY........................................................................................................................... 9-18
ELECTRO VALVE ATTACHING PARTS ............................................................................................................. 9-20
ELECTRO VALVE PARK BRAKE
S/N A228-01510⇒.......................................................................................................................................... 9-24
END BOOM
HR-45-EC ..................................................................................................................................................... 10-14
HR-48-EC ..................................................................................................................................................... 10-24
END BOOM CABLE SUPPORT
HR-48-EC
S/N A228-01501⇔S/N A228-01509 ......................................................................................................... 10-30
ENGINE AND ATTACHING PARTS ...................................................................................................................... 3-4
EXHAUST............................................................................................................................................................. 3-7
EXTENSION CYLINDER AND ATTACHING PARTS........................................................................................ 11-24
F
FIRE EXTINGUISHER ....................................................................................................................................... 12-3
FLOOR PLATES................................................................................................................................................... 2-6
FRAME ................................................................................................................................................................. 1-2
FUEL CIRCUIT................................................................................................................................................... 3-13
FUEL TANK ........................................................................................................................................................ 3-12
FUSE PLATE
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 4-24
S/N A228-01510⇒.......................................................................................................................................... 4-26
DESCRIPTION PAGE
H
HAND PUMP ........................................................................................................................................................ 7-6
S/N A228-01510⇒............................................................................................................................................ 7-8
HEATER
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-42
HOOD AND FENDERS ........................................................................................................................................ 1-4
HORN ................................................................................................................................................................... 4-8
HYDRAULIC CIRCUIT
HR-45-EC ....................................................................................................................................................... 10-6
HR-48-EC ....................................................................................................................................................... 10-2
HYDRAULIC CIRCUIT CONVERTER.................................................................................................................. 5-2
HYDRAULIC FILTER .......................................................................................................................................... 9-27
HYDRAULIC LIFTING BLOCK ........................................................................................................................... 9-26
HYDRAULIC LIFTING JACK .............................................................................................................................. 12-6
HYDRAULIC LINES ........................................................................................................................................... 5-40
HYDRAULIC OIL TANK ...................................................................................................................................... 9-30
HYDRAULIC SPREADER CONNECTION
HR-45-EC ..................................................................................................................................................... 11-10
HR-48-EC ..................................................................................................................................................... 11-12
HYDRAULIC STEERING CIRCUIT .................................................................................................................... 7-11
HYDRAULIC TANK CIRCUIT ............................................................................................................................. 9-28
HYDRAULIC TUBING
HR-48-EC ..................................................................................................................................................... 10-10
I
INCHING VALVE ................................................................................................................................................ 5-34
INDICATOR LIGHT ASSEMBLY....................................................................................................................... 11-35
INDUCTION TRANSMITTER ............................................................................................................................. 5-38
INPUT SHAFT ...................................................................................................................................................... 5-8
INSTRUMENT PANEL
S/N A228-01510⇒.......................................................................................................................................... 4-14
INTERMEDIATE BOOM
HR-48-EC ..................................................................................................................................................... 10-22
J
JOYSTICK
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-35
S/N A228-01510⇒.......................................................................................................................................... 2-36
JOYSTICK ATTACHING PARTS
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-34
L
LEAK OIL CIRCUIT .............................................................................................................................................. 9-8
LIFTING CIRCUIT .............................................................................................................................................. 9-10
LIGHTS................................................................................................................................................................. 4-6
LINER
INTERIOR COVERS
S/N A228-01510⇒ ...................................................................................................................................... 2-16
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-15
DESCRIPTION PAGE
M
MAIN BOOM..................................................................................................................................................... 10-26
MAIN BOOM CABLE SUPPORT
HR-45-EC ..................................................................................................................................................... 10-16
MAIN FRAME ..................................................................................................................................................... 11-2
MAIN VALVE..................................................................................................................................................... 11-20
O
OUTPUT SHAFT ................................................................................................................................................ 5-23
P
PARK BRAKE ..................................................................................................................................................... 5-42
PARK BRAKE CIRCUIT ..................................................................................................................................... 8-18
PARK BRAKE CYLINDER.................................................................................................................................... 8-8
PARK BRAKE LEVER ........................................................................................................................................ 8-21
PARK BRAKE PRESSURE VALVE .................................................................................................................... 8-22
PEDALS
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-38
S/N A228-01510⇒.......................................................................................................................................... 2-40
PENDULAR TWIST LOCK
S/N A228-01501⇔S/N A228-01509 ............................................................................................................. 11-26
S/N A228-01510⇒........................................................................................................................................ 11-28
PLANETARY DRIVE............................................................................................................................................. 6-6
POWER TAKE-OFF............................................................................................................................................ 5-24
POWER TAKE-OFF COVER .............................................................................................................................. 5-25
PRESSURE REGULATOR ................................................................................................................................. 5-31
PRESSURE SWITCH........................................................................................................................................... 9-6
R
RELAY PLATE
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 4-21
S/N A228-01510⇒.......................................................................................................................................... 4-22
RETURN CIRCUIT ............................................................................................................................................. 9-14
ROTATOR ASSEMBLY ..................................................................................................................................... 11-22
ROTATOR MOTOR ........................................................................................................................................... 11-14
ROTATOR VALVE ............................................................................................................................................. 11-18
S
SEAT
S/N A228-01510⇒.......................................................................................................................................... 2-32
SEAT ASSEMBLY
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-30
SERVICE BRAKE................................................................................................................................................. 8-6
SIDE-SHIFT CYLINDER .................................................................................................................................. 11-16
SPEED SENSOR ............................................................................................................................................... 5-36
STEERING AXLE ............................................................................................................................................... 7-14
STEERING AXLE ASSEMBLY ........................................................................................................................... 7-12
STEERING COLUMN........................................................................................................................................... 7-2
S/N A228-01510⇒............................................................................................................................................ 7-4
STEERING CYLINDER ...................................................................................................................................... 7-10
STOP ASSEMBLY .............................................................................................................................................. 11-8
DESCRIPTION PAGE
T
TIE ROD PIN ...................................................................................................................................................... 7-16
TIRE AND WHEEL ............................................................................................................................................. 12-2
TRANSMISSION ATTACHING PARTS ................................................................................................................. 5-4
TRANSMISSION ATTACHING PARTS ............................................................................................................... 5-11
TRANSMISSION FILTER ................................................................................................................................... 5-32
TRANSMISSION HOUSING .............................................................................................................................. 5-10
TRANSMISSION VALVE .................................................................................................................................... 5-28
TRANSMISSION VALVE ATTACHING PARTS ................................................................................................... 5-26
TWIST LOCK
S/N A228-01501⇔S/N A228-01509 ............................................................................................................. 11-30
S/N A228-01510⇒........................................................................................................................................ 11-32
TWIST LOCK CYLINDER ................................................................................................................................ 11-34
U
UNIVERSAL SHAFT ............................................................................................................................................ 6-8
V
VENTILATION
S/N A228-01510⇒.......................................................................................................................................... 2-44
W
WEAR PADS ...................................................................................................................................................... 11-4
WINDOW
REAR
S/N A228-01501⇔S/N A228-01509 ........................................................................................................... 2-26
S/N A228-01510⇒ ...................................................................................................................................... 2-28
WIRE HARNESS
ENGINE ............................................................................................................................................................ 3-2
MAIN
S/N A228-01501⇔S/N A228-01509 ............................................................................................................. 4-2
S/N A228-01510⇒ ........................................................................................................................................ 4-4
S/N A228-01510⇒.......................................................................................................................................... 1-10
WIRING ROOF PLATE
S/N A228-01501⇔S/N A228-01509 ................................................................................................................. 4-9
S/N A228-01510⇒.......................................................................................................................................... 4-10
Listed below are abbreviations used in parts manuals to denote the following expressions:
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index on Page 13-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.
1 FRAME
1 FRAME
UNIT CODE A228
09/2007 WORLD WIDE
SECTION 1
FRAME
DESCRIPTION PAGE
1-3
UNIT CODE A228
WORLD WIDE 09/2007
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01509
b S/N A228-01510 ⇒
COUNTERWEIGHT
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01509
b S/N A228-01510 ⇒
WIRE HARNESS
(S/N A228-01510⇒)
1-12
UNIT CODE A228
09/2007 WORLD WIDE
SECTION 2
SINGLE FIXED CABIN
DESCRIPTION PAGE
CABIN
S/N A228-01501⇔S/N A228-01509 ................................................................................................................. 2-8
S/N A228-01510⇒.......................................................................................................................................... 2-12
CABIN DOOR
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-22
S/N A228-01510⇒.......................................................................................................................................... 2-24
CABIN SUPPORT
S/N A228-01501⇔S/N A228-01509 ................................................................................................................. 2-2
S/N A228-01510⇒............................................................................................................................................ 2-4
DASHBOARD FRAME
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-18
S/N A228-01510⇒.......................................................................................................................................... 2-20
FLOOR PLATES................................................................................................................................................... 2-6
HEATER
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-42
JOYSTICK
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-35
S/N A228-01510⇒.......................................................................................................................................... 2-36
JOYSTICK ATTACHING PARTS
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-34
LINER
INTERIOR COVERS
S/N A228-01510⇒ ...................................................................................................................................... 2-16
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-15
PEDALS
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-38
S/N A228-01510⇒.......................................................................................................................................... 2-40
SEAT
S/N A228-01510⇒.......................................................................................................................................... 2-32
SEAT ASSEMBLY
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 2-30
VENTILATION
S/N A228-01510⇒.......................................................................................................................................... 2-44
WINDOW
REAR
S/N A228-01501⇔S/N A228-01509 ........................................................................................................... 2-26
S/N A228-01510⇒ ...................................................................................................................................... 2-28
2-3
UNIT CODE A228
WORLD WIDE 09/2007
CABIN SUPPORT
(S/N A228-01510⇒)
FLOOR PLATES
1 1472227 Box............................................................................................................................... 1
2 1472228 Box............................................................................................................................... 1
3 1472229 Spacer ......................................................................................................................... 3
4 1472230 Stud ............................................................................................................................. 3
5 1471897 Bolt .............................................................................................................................. 7
6 1472232 Washer ........................................................................................................................ 13
7 1468174 Nut ............................................................................................................................... 10
8 1471101 Nut ............................................................................................................................... 6
9 1471112 Washer ........................................................................................................................ 6
10 1468635 Washer ........................................................................................................................ 7
11 1472233 Washer ........................................................................................................................ 6
12 1472234 Door ............................................................................................................................. 1
13 1472235 Door ............................................................................................................................. 2
14 1472236 Step ............................................................................................................................. 2
15 1471127 Bolt .............................................................................................................................. 16
16 1472158 Washer ........................................................................................................................ 28
17 1468174 Nut ............................................................................................................................... 4
18 1472238 Step ............................................................................................................................. 1
19 1472239 Running Board............................................................................................................. 1
20 1472240 Running Board............................................................................................................. 1
21 1472242 Running Board............................................................................................................. 1
22 1472243 Plate ............................................................................................................................ 1
23 1472245 Plate ............................................................................................................................ 1
24 1472246 Plate ............................................................................................................................ 1
25 1472248 Plate ............................................................................................................................ 1
26 287854 Capscrew..................................................................................................................... 16
27 1469149 Washer ........................................................................................................................ 16
28 1472249 Plate ............................................................................................................................ 1
29 1468137 Bracket......................................................................................................................... 3
30 293798 Screw........................................................................................................................... 6
31 1468262 Nut ............................................................................................................................... 6
32 a 1472250 Plate ............................................................................................................................ 1
33 a 1472251 Plate ............................................................................................................................ 1
34 1472252 Cotter Pin..................................................................................................................... 3
35 292531 Capscrew..................................................................................................................... 3
36 1472254 Support ........................................................................................................................ 1
37 292682 Lockwasher.................................................................................................................. 28
38 292683 Lockwasher.................................................................................................................. 4
39 1472255 Plug ............................................................................................................................. 2
40 1472256 Grill .............................................................................................................................. 1
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01509
CABIN
(S/N A228-01501⇔S/N A228-01509)
CABIN
(S/N A228-01501⇔S/N A228-01509)
2-11
UNIT CODE A228
WORLD WIDE 09/2007
CABIN
(S/N A228-01510⇒)
CABIN
(S/N A228-01510⇒)
LINER
INTERIOR COVERS
(S/N A228-01510⇒)
FOOTNOTES:
a Not Illustrated
1 1472354 Screw........................................................................................................................... 1
2 1472355 Ashtray......................................................................................................................... 1
3 1468250 Bolt .............................................................................................................................. 3
4 320158 Washer ........................................................................................................................ 8
5 1472356 Vent.............................................................................................................................. 2
6 1472357 Bolt .............................................................................................................................. 4
7 1472358 Bolt .............................................................................................................................. 2
8 1472359 Vent.............................................................................................................................. 2
9 1472285 Nut ............................................................................................................................... 2
10 1472361 Bolt .............................................................................................................................. 6
11 1472362 Bolt .............................................................................................................................. 4
12 1472363 Plate ............................................................................................................................ 1
13 1472364 Box............................................................................................................................... 1
14 1468966 Nut ............................................................................................................................... 26
15 1472365 Washer ........................................................................................................................ 26
16 1472366 Seal ............................................................................................................................. 26
17 1468937 Bolt .............................................................................................................................. 26
18 1472367 Nozzle.......................................................................................................................... 3
19 292665 Nut ............................................................................................................................... 9
20 1468223 Nut ............................................................................................................................... 4
21 1472345 Switch .......................................................................................................................... 1
22 1472370 Plate ............................................................................................................................ 1
2-19
UNIT CODE A228
WORLD WIDE 09/2007
DASHBOARD FRAME
(S/N A228-01510⇒)
FOOTNOTES:
a Not Illustrated
2-23
UNIT CODE A228
WORLD WIDE 09/2007
CABIN DOOR
(S/N A228-01510⇒)
2-27
UNIT CODE A228
WORLD WIDE 09/2007
WINDOW
REAR
(S/N A228-01510⇒)
2-31
UNIT CODE A228
WORLD WIDE 09/2007
SEAT
(S/N A228-01510⇒)
JOYSTICK
(S/N A228-01510⇒)
PEDALS
(S/N A228-01501⇔S/N A228-01509)
PEDALS
(S/N A228-01510⇒)
2-43
UNIT CODE A228
WORLD WIDE 09/2007
VENTILATION
(S/N A228-01510⇒)
2-46
UNIT CODE A228
09/2007 WORLD WIDE
3 ENGINE(S)
3 ENGINE(S)
UNIT CODE A228
09/2007 WORLD WIDE
SECTION 3
ENGINE(S)
DESCRIPTION PAGE
NOTE: See your Cummins diesel engine manual and contact your local dealer for Cummins 6BTA5 engines
for replacement parts.
WIRE HARNESS
ENGINE
FOOTNOTES:
a S/N A228-01510 ⇒
1 a 1469798 Silencer........................................................................................................................ 1
1 b 1520688 Silencer........................................................................................................................ 1
2 1472571 Tube ............................................................................................................................. 1
3 1472579 Fitting........................................................................................................................... 2
4 1472584 Fitting........................................................................................................................... 1
5 1472586 Tube ............................................................................................................................. 1
6 1472587 Bracket......................................................................................................................... 1
7 1472596 Tube ............................................................................................................................. 1
8 1472597 Tube ............................................................................................................................. 1
9 1472598 Clamp .......................................................................................................................... 1
10 1472599 Clamp .......................................................................................................................... 1
11 1472600 Tube ............................................................................................................................. 1
12 1469797 Clamp .......................................................................................................................... 4
13 1469795 Clamp .......................................................................................................................... 8
14 a 1472601 Clamp .......................................................................................................................... 2
15 a 1472602 Shield........................................................................................................................... 1
16 1470942 Nut ............................................................................................................................... 1
17 1470558 Bolt .............................................................................................................................. 1
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01509
b S/N A228-01510 ⇒
3-9
UNIT CODE A228
WORLD WIDE 09/2007
COOLING
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01509
b S/N A228-01510 ⇒
1 1472646 Fitting........................................................................................................................... 1
2 1472647 Fitting........................................................................................................................... 2
3 1472648 Fitting........................................................................................................................... 2
4 1472649 Fitting........................................................................................................................... 3
5 1468264 Fitting........................................................................................................................... 1
6 a 1472650 Fitting........................................................................................................................... 1
7 1472651 Hose ............................................................................................................................ 3
8 1472652 Cover ........................................................................................................................... 6
9 1462651 Hose ............................................................................................................................ 4
10 1472656 Seal ............................................................................................................................. 2
11 b 1472657 Fitting........................................................................................................................... 1
12 176640 Capscrew..................................................................................................................... 2
13 320158 Washer ........................................................................................................................ 2
14 1472658 Collar ........................................................................................................................... 10
15 1472659 Filter Element .............................................................................................................. 1
16 1468223 Nut ............................................................................................................................... 2
FOOTNOTES:
a Not Illustrated
b S/N A228-01501⇔S/N A228-01509
3-14
UNIT CODE A228
09/2007 WORLD WIDE
4 ELECTRICAL SYSTEM
4 ELECTRICAL SYSTEM
UNIT CODE A228
09/2007 WORLD WIDE
SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
BATTERY............................................................................................................................................................ 4-28
CONSOLE
RIGHT HAND
S/N A228-01501⇔S/N A228-01509 ........................................................................................................... 4-16
S/N A228-01510⇒ ...................................................................................................................................... 4-18
DASHBOARD
RIGHT HAND
S/N A228-01501⇔S/N A228-01509 ........................................................................................................... 4-20
DASHBOARD CONTROL
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 4-12
FUSE PLATE
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 4-24
S/N A228-01510⇒.......................................................................................................................................... 4-26
HORN ................................................................................................................................................................... 4-8
INSTRUMENT PANEL
S/N A228-01510⇒.......................................................................................................................................... 4-14
LIGHTS................................................................................................................................................................. 4-6
RELAY PLATE
S/N A228-01501⇔S/N A228-01509 ............................................................................................................... 4-21
S/N A228-01510⇒.......................................................................................................................................... 4-22
WIRE HARNESS
MAIN
S/N A228-01501⇔S/N A228-01509 ............................................................................................................. 4-2
S/N A228-01510⇒ ........................................................................................................................................ 4-4
WIRING ROOF PLATE
S/N A228-01501⇔S/N A228-01509 ................................................................................................................. 4-9
S/N A228-01510⇒.......................................................................................................................................... 4-10
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01509
b S/N A228-01510 ⇒
4-3
UNIT CODE A228
WORLD WIDE 09/2007
WIRE HARNESS
MAIN
(S/N A228-01510⇒)
LIGHTS
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01509
b S/N A228-01510 ⇒
4-13
UNIT CODE A228
WORLD WIDE 09/2007
INSTRUMENT PANEL
(S/N A228-01510⇒)
4-17
UNIT CODE A228
WORLD WIDE 09/2007
CONSOLE
RIGHT HAND
(S/N A228-01510⇒)
RELAY PLATE
(S/N A228-01510⇒)
4-25
UNIT CODE A228
WORLD WIDE 09/2007
FUSE PLATE
(S/N A228-01510⇒)
5 TR ANSMISSION
5 TRANSMISSION
UNIT CODE A228
09/2007 WORLD WIDE
SECTION 5
TRANSMISSION
DESCRIPTION PAGE
CLUTCH
FORWARD AND SECOND............................................................................................................................. 5-16
REVERSE AND FIRST................................................................................................................................... 5-12
THIRD ............................................................................................................................................................. 5-20
DIPSTICK TUBE ................................................................................................................................................ 5-39
ELECTRICAL CONTROL................................................................................................................................... 5-44
HYDRAULIC CIRCUIT CONVERTER.................................................................................................................. 5-2
HYDRAULIC LINES ........................................................................................................................................... 5-40
INCHING VALVE ................................................................................................................................................ 5-34
INDUCTION TRANSMITTER ............................................................................................................................. 5-38
INPUT SHAFT ...................................................................................................................................................... 5-8
OUTPUT SHAFT ................................................................................................................................................ 5-23
PARK BRAKE ..................................................................................................................................................... 5-42
POWER TAKE-OFF............................................................................................................................................ 5-24
POWER TAKE-OFF COVER .............................................................................................................................. 5-25
PRESSURE REGULATOR ................................................................................................................................. 5-31
SPEED SENSOR ............................................................................................................................................... 5-36
TRANSMISSION ATTACHING PARTS ......................................................................................................................... , 5-11 5-4
TRANSMISSION FILTER ................................................................................................................................... 5-32
TRANSMISSION HOUSING .............................................................................................................................. 5-10
TRANSMISSION VALVE .................................................................................................................................... 5-28
TRANSMISSION VALVE ATTACHING PARTS ................................................................................................... 5-26
5-3
UNIT CODE A228
WORLD WIDE 09/2007
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01504
b S/N A228-01505⇔S/N A228-01509
c S/N A228-01510 ⇒
5-7
UNIT CODE A228
WORLD WIDE 09/2007
INPUT SHAFT
CLUTCH
REVERSE AND FIRST
CLUTCH
REVERSE AND FIRST
FOOTNOTES:
a Optional
5-15
UNIT CODE A228
WORLD WIDE 09/2007
CLUTCH
FORWARD AND SECOND
CLUTCH
FORWARD AND SECOND
FOOTNOTES:
a Optional
5-19
UNIT CODE A228
WORLD WIDE 09/2007
CLUTCH
THIRD
1 1475319 Axle.............................................................................................................................. 1
2 1390813 O-Ring ......................................................................................................................... 1
3 1390814 Ring ............................................................................................................................. 2
4 1380815 Bar ............................................................................................................................... 2
5 239503 Nut ............................................................................................................................... 2
6 1390816 Shim (0,406 mm) ......................................................................................................... 1
6 a 1392413 Shim (0,610 mm) ......................................................................................................... 1
6 a 1392414 Shim (0,787 mm) ......................................................................................................... 1
6 a 1390817 Shim (0,991 mm) ......................................................................................................... 1
6 a 1392415 Shim (1,194 mm) ......................................................................................................... 1
6 a 1390864 Shim (1,397 mm) ......................................................................................................... 1
6 a 1392416 Shim (1,600 mm) ......................................................................................................... 1
6 a 1392417 Shim (1,803 mm) ......................................................................................................... 1
6 a 1392418 Shim (2,007 mm) ......................................................................................................... 1
6 a 1392419 Shim (2,21 mm) ........................................................................................................... 1
6 a 1392420 Shim (2,388 mm) ......................................................................................................... 1
6 a 1392421 Shim (2,591 mm) ......................................................................................................... 1
6 a 1392422 Shim (2,794 mm) ......................................................................................................... 1
6 a 1392432 Shim (2,311 mm) ......................................................................................................... 1
6 a 1392433 Shim (2,388 mm) ......................................................................................................... 1
6 a 1392434 Shim (2,438 mm) ......................................................................................................... 1
6 a 1392435 Shim (2,184 mm) ......................................................................................................... 1
6 a 1392436 Shim (2,159 mm) ......................................................................................................... 1
6 a 1392437 Shim (2,184 mm) ......................................................................................................... 1
7 1390818 Thrust Washer ............................................................................................................. 2
8 1475320 Bushing........................................................................................................................ 1
9 1475321 Shim ............................................................................................................................ 1
10 1390914 Shim ............................................................................................................................ 1
11 1599700 Piston........................................................................................................................... 1
12 1390917 Seal ............................................................................................................................. 1
13 1390828 Thrust Washer ............................................................................................................. 1
14 1390830 Seal Ring ..................................................................................................................... 1
15 1390831 Spring .......................................................................................................................... 1
16 1390832 Guide Ring................................................................................................................... 2
17 1390833 V-Ring.......................................................................................................................... 1
18 1390834 Guide Ring................................................................................................................... 1
19 1390835 Sleeve.......................................................................................................................... 1
20 1390836 Snap Ring.................................................................................................................... 1
21 1390837 Sleeve.......................................................................................................................... 1
22 1390838 Snap Ring.................................................................................................................... 1
23 1390922 Snap Ring (2,235 mm) ................................................................................................ 1
23 a 1390923 Snap Ring (2,286 mm) ................................................................................................ 1
23 a 1390924 Snap Ring (2,489 mm) ................................................................................................ 1
24 1390840 Thrust Washer ............................................................................................................. 1
25 1475324 Gear............................................................................................................................. 1
26 1475325 Cage ............................................................................................................................ 1
27 1475326 Roller ........................................................................................................................... 12
28 1475327 Carrier Disc.................................................................................................................. 1
29 1390855 Clutch Disc (External).................................................................................................. 10
30 1390856 Clutch Disc (Internal) ................................................................................................... 2
CLUTCH
THIRD
FOOTNOTES:
a Optional
TRANSMISSION VALVE
1 1390979 Piston........................................................................................................................... 1
2 1390980 Washer ........................................................................................................................ 1
3 1390981 Shim ............................................................................................................................ 1
3 1390982 Shim ............................................................................................................................ 1
3 1390983 Shim ............................................................................................................................ 1
4 1390984 Piston........................................................................................................................... 1
5 1390985 Spring .......................................................................................................................... 1
6 1390986 Plate ............................................................................................................................ 1
7 1390987 Spring .......................................................................................................................... 5
8 1390978 Spring .......................................................................................................................... 1
9 1390988 Piston........................................................................................................................... 1
10 1390989 Piston........................................................................................................................... 1
11 1390990 Gasket ......................................................................................................................... 1
12 1390991 Cover ........................................................................................................................... 1
13 1469000 Bolt .............................................................................................................................. 9
14 1390992 Washer ........................................................................................................................ 9
15 1390976 Piston........................................................................................................................... 1
16 1390988 Piston........................................................................................................................... 1
17 1390977 Spring .......................................................................................................................... 1
18 1390993 Piston........................................................................................................................... 1
19 1390975 O-Ring ......................................................................................................................... 1
20 1390994 Piston........................................................................................................................... 1
21 1390995 Reduction Valve........................................................................................................... 1
22 1390996 Ring ............................................................................................................................. 1
23 1390997 Plate ............................................................................................................................ 1
24 1390998 Spring .......................................................................................................................... 1
25 382912 Capscrew..................................................................................................................... 2
26 1390999 Ball............................................................................................................................... 10
27 1391001 Solenoid Valve ............................................................................................................. 5
28 1391002 Plate ............................................................................................................................ 5
29 1391003 Washer ........................................................................................................................ 5
30 382912 Capscrew..................................................................................................................... 5
31 1391004 Wire Harness............................................................................................................... 1
32 1391005 Screw........................................................................................................................... 2
33 1391006 Plate ............................................................................................................................ 1
34 1391007 Cover ........................................................................................................................... 1
35 1391008 O-Ring ......................................................................................................................... 1
36 1391009 Bracket......................................................................................................................... 1
37 1390900 Plug ............................................................................................................................. 8
38 1390901 O-Ring ......................................................................................................................... 8
39 1391010 Ball............................................................................................................................... 2
40 385420 Spring .......................................................................................................................... 2
41 1391011 Plug ............................................................................................................................. 2
42 1390968 O-Ring ......................................................................................................................... 2
43 1390966 Housing ....................................................................................................................... 1
44 1390967 Screw Sleeve ............................................................................................................... 1
45 1390968 O-Ring ......................................................................................................................... 1
46 1390969 Spring .......................................................................................................................... 1
47 1475350 Piston........................................................................................................................... 1
48 1318005 Shim ............................................................................................................................ 2
49 1390971 Orifice (0,610 mm)....................................................................................................... 1
TRANSMISSION VALVE
FOOTNOTES:
a Optional
5-33
UNIT CODE A228
WORLD WIDE 09/2007
INCHING VALVE
SPEED SENSOR
FOOTNOTES:
a Optional
FOOTNOTES:
a Optional
5-41
UNIT CODE A228
WORLD WIDE 09/2007
PARK BRAKE
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01504
b S/N A228-01505 ⇒
6 DRIVE AXLE
6 DRIVE AXLE
UNIT CODE A228
09/2007 WORLD WIDE
SECTION 6
DRIVE AXLE
DESCRIPTION PAGE
DRIVE AXLE
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01504
b S/N A228-01505 ⇒
DIFFERENTIAL
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01504
b S/N A228-01505 ⇒
PLANETARY DRIVE
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01504
b S/N A228-01505 ⇒
UNIVERSAL SHAFT
6-10
UNIT CODE A228
09/2007 WORLD WIDE
7 STEERING SYSTEM
7 STEERING SYSTEM
UNIT CODE A228
09/2007 WORLD WIDE
SECTION 7
STEERING SYSTEM
DESCRIPTION PAGE
STEERING COLUMN
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01504
b S/N A228-01505⇔S/N A228-01509
STEERING COLUMN
(S/N A228-01510⇒)
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01504
b S/N A228-01505⇔S/N A228-01509
7-7
UNIT CODE A228
WORLD WIDE 09/2007
HAND PUMP
(S/N A228-01510⇒)
FOOTNOTES:
a Not Illustrated
1 1472654 Fitting........................................................................................................................... 4
2 1472655 Tube ............................................................................................................................. 1
3 1472666 Tube ............................................................................................................................. 1
4 1472667 Flange.......................................................................................................................... 8
5 293799 Capscrew..................................................................................................................... 8
6 1468262 Nut ............................................................................................................................... 8
7 1471969 Plate ............................................................................................................................ 1
8 1472669 Hose ............................................................................................................................ 2
9 1472670 Fitting........................................................................................................................... 2
10 1472672 Hose ............................................................................................................................ 2
11 1470435 Hose ............................................................................................................................ 1
12 1472673 Hose ............................................................................................................................ 2
13 a 1469801 Hose ............................................................................................................................ 1
14 1472674 Hose ............................................................................................................................ 1
15 .. . . . Hand Pump (☞ Figure 7-3) ........................................................................................ 1
16 a .. . . . Transmission Pump (☞ Figure 5-2) ........................................................................... 1
17 .. . . . Steer Axle (☞ Figure 7-7) .......................................................................................... 1
18 .. . . . Valve Bank (☞ Figure 9-7) ......................................................................................... 1
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01509
STEERING AXLE
8 BRAKE SYSTEM
8 BRAKE SYSTEM
UNIT CODE A228
09/2007 WORLD WIDE
SECTION 8
BRAKE SYSTEM
DESCRIPTION PAGE
8-3
UNIT CODE A228
WORLD WIDE 09/2007
BRAKE CIRCUIT
(S/N A228-1505⇒)
8-7
UNIT CODE A228
WORLD WIDE 09/2007
.. . . . Brake Valve.................................................................................................................. 1
1 1472463 Support ........................................................................................................................ 1
2 1469692 Bolt .............................................................................................................................. 4
3 320157 Washer ........................................................................................................................ 4
4 1468223 Nut ............................................................................................................................... 4
5 287816 Capscrew..................................................................................................................... 3
6 1472464 Valve ............................................................................................................................ 1
7 1469138 Fitting ........................................................................................................................... 3
8 1470452 Fitting ........................................................................................................................... 2
9 1469132 Fitting ........................................................................................................................... 1
10 293779 Lockwasher.................................................................................................................. 3
11 1469135 Seal ............................................................................................................................. 5
12 1469192 Seal Kit ........................................................................................................................ 1
13 1469193 Pressure Switch........................................................................................................... 1
14 1469194 Pressure Switch........................................................................................................... 1
.. . . . Brake Valve.................................................................................................................. 1
1 1472463 Support ........................................................................................................................ 1
2 132861 Capscrew..................................................................................................................... 4
3 320157 Washer ........................................................................................................................ 4
3 320157 Washer ........................................................................................................................ 4
4 1468223 Nut ............................................................................................................................... 4
5 287816 Capscrew..................................................................................................................... 3
6 1469137 Housing ....................................................................................................................... 1
6 1601276 Boot ......................................................................................................................... 1
7 1469138 Fitting........................................................................................................................... 3
8 1470452 Fitting........................................................................................................................... 2
9 1469132 Fitting........................................................................................................................... 1
10 293779 Lockwasher.................................................................................................................. 3
11 1469135 Seal ............................................................................................................................. 5
12 1469192 Seal Kit ........................................................................................................................ 1
13 1469193 Pressure Switch........................................................................................................... 1
14 1469194 Pressure Switch........................................................................................................... 1
15 1469140 Connector .................................................................................................................... 2
15 1468366 Pin ............................................................................................................................... 6
15 1560128 Lock ............................................................................................................................. 2
1 1472983 Filter............................................................................................................................. 1
2 1473011 Fitting........................................................................................................................... 2
3 1470068 Fitting........................................................................................................................... 2
4 1468638 Fitting........................................................................................................................... 2
5 287854 Capscrew..................................................................................................................... 4
6 292682 Lockwasher.................................................................................................................. 4
7 1469149 Washer ........................................................................................................................ 4
8 1473012 Filter Element .............................................................................................................. 1
1 1473017 Accumulator................................................................................................................. 1
2 1469786 Fitting ........................................................................................................................... 1
3 1472908 Fitting ........................................................................................................................... 1
4 1470617 Fitting ........................................................................................................................... 1
5 1470590 Fitting ........................................................................................................................... 1
6 1472966 Fitting ........................................................................................................................... 1
7 1473021 Clamp .......................................................................................................................... 2
8 1469265 Bolt .............................................................................................................................. 4
9 320157 Washer ........................................................................................................................ 4
10 1468223 Nut ............................................................................................................................... 4
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01504
b S/N A228-01505 ⇒
8-17
UNIT CODE A228
WORLD WIDE 09/2007
9 HYDRAULIC SYSTEM
9 HYDRAULIC SYSTEM
UNIT CODE A228
09/2007 WORLD WIDE
SECTION 9
HYDRAULIC SYSTEM
DESCRIPTION PAGE
COOLING
HYDRAULIC OIL
FOOTNOTES:
a S/N A228-01505 ⇒
COOLING
BRAKE OIL
PRESSURE SWITCH
FOOTNOTES:
a S/N A228-01505 ⇒
9-9
UNIT CODE A228
WORLD WIDE 09/2007
LIFTING CIRCUIT
LIFTING CIRCUIT
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01504
b S/N A228-01505 ⇒
9-13
UNIT CODE A228
WORLD WIDE 09/2007
RETURN CIRCUIT
FOOTNOTES:
a S/N A228-1505⇔S/N A228-1509
FOOTNOTES:
a S/N A228-01505 ⇒
9-23
UNIT CODE A228
WORLD WIDE 09/2007
1 1470455 Filter............................................................................................................................. 1
2 1470459 Fitting........................................................................................................................... 2
3 287854 Capscrew..................................................................................................................... 4
4 292682 Lockwasher.................................................................................................................. 4
5 1468907 Washer ........................................................................................................................ 4
6 1469681 Fitting........................................................................................................................... 2
7 1470457 Filter Cartridge............................................................................................................. 1
8 1469305 Fitting........................................................................................................................... 1
9-29
UNIT CODE A228
WORLD WIDE 09/2007
9-32
UNIT CODE A228
09/2007 WORLD WIDE
10 BOOM
10 BOOM
UNIT CODE A228
09/2007 WORLD WIDE
SECTION 10
BOOM
DESCRIPTION PAGE
HYDRAULIC CIRCUIT
HR-48-EC
HYDRAULIC CIRCUIT
HR-48-EC
52 1468260 Bracket......................................................................................................................... 6
53 293799 Capscrew..................................................................................................................... 6
54 1470388 Flange.......................................................................................................................... 6
55 296003 Capscrew..................................................................................................................... 6
56 .. . . . Control Valve (☞ Figure 9-7) ..................................................................................... 1
57 1471975 Flange.......................................................................................................................... 8
58 293798 Screw........................................................................................................................... 2
59 1468108 Nut ............................................................................................................................... 2
10-5
UNIT CODE A228
WORLD WIDE 09/2007
HYDRAULIC CIRCUIT
HR-45-EC
HYDRAULIC CIRCUIT
HR-45-EC
10-9
UNIT CODE A228
WORLD WIDE 09/2007
HYDRAULIC TUBING
HR-48-EC
ELECTRICAL CIRCUIT
HR-45-EC
FOOTNOTES:
a S/N A228-01505 ⇒
END BOOM
HR-45-EC
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01504
b S/N A228-01505 ⇒
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01504
b S/N A228-01505 ⇒
ELECTRICAL CIRCUIT
HR-48-EC
INTERMEDIATE BOOM
HR-48-EC
10-25
UNIT CODE A228
WORLD WIDE 09/2007
MAIN BOOM
BOOM HEAD
10-31
UNIT CODE A228
WORLD WIDE 09/2007
10-39
UNIT CODE A228
WORLD WIDE 09/2007
10-44
UNIT CODE A228
09/2007 WORLD WIDE
11 ATTACHMENTS
11 ATTACHMENTS
UNIT CODE A228
09/2007 WORLD WIDE
SECTION 11
ATTACHMENTS
DESCRIPTION PAGE
BUMPERS.......................................................................................................................................................... 11-6
EXTENSION CYLINDER AND ATTACHING PARTS........................................................................................ 11-24
HYDRAULIC SPREADER CONNECTION
HR-45-EC ..................................................................................................................................................... 11-10
HR-48-EC ..................................................................................................................................................... 11-12
INDICATOR LIGHT ASSEMBLY....................................................................................................................... 11-35
MAIN FRAME ..................................................................................................................................................... 11-2
MAIN VALVE..................................................................................................................................................... 11-20
PENDULAR TWIST LOCK
S/N A228-01501⇔S/N A228-01509 ............................................................................................................. 11-26
S/N A228-01510⇒........................................................................................................................................ 11-28
ROTATOR ASSEMBLY ..................................................................................................................................... 11-22
ROTATOR MOTOR ........................................................................................................................................... 11-14
ROTATOR VALVE ............................................................................................................................................. 11-18
SIDE-SHIFT CYLINDER .................................................................................................................................. 11-16
STOP ASSEMBLY .............................................................................................................................................. 11-8
TWIST LOCK
S/N A228-01501⇔S/N A228-01509 ............................................................................................................. 11-30
S/N A228-01510⇒........................................................................................................................................ 11-32
TWIST LOCK CYLINDER ................................................................................................................................ 11-34
WEAR PADS ...................................................................................................................................................... 11-4
MAIN FRAME
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01509
b S/N A228-01510 ⇒
1 292516 Capscrew..................................................................................................................... 8
2 6996003 Lockwasher.................................................................................................................. 8
3 1334634 Pad .............................................................................................................................. 4
4 1332310 Wear Pad ..................................................................................................................... 8
5 6996025 Lockwasher.................................................................................................................. 30
6 132860 Capscrew..................................................................................................................... 30
7 1332278 Bracket......................................................................................................................... 12
8 1332300 Wear Pad ..................................................................................................................... 4
9 1332316 Bracket......................................................................................................................... 2
10 1332315 Wear Pad ..................................................................................................................... 2
11-5
UNIT CODE A228
WORLD WIDE 09/2007
BUMPERS
STOP ASSEMBLY
1 1468078 Fitting........................................................................................................................... 3
2 1468077 Fitting........................................................................................................................... 5
3 1475258 Fitting........................................................................................................................... 1
4 1470888 Fitting........................................................................................................................... 1
5 1469787 Fitting........................................................................................................................... 2
6 1475259 Hose ............................................................................................................................ 1
7 1470556 Fitting........................................................................................................................... 1
8 1475260 Fitting........................................................................................................................... 2
9 1468385 Fitting........................................................................................................................... 1
10 1475261 Clamp .......................................................................................................................... 2
11 1472522 Clamp .......................................................................................................................... 2
12 1468150 Clamp .......................................................................................................................... 5
13 1475263 Hose ............................................................................................................................ 1
14 1468069 Hose ............................................................................................................................ 2
15 1475264 Fitting........................................................................................................................... 1
1 1468078 Fitting........................................................................................................................... 3
2 1468077 Fitting........................................................................................................................... 1
3 1475258 Fitting........................................................................................................................... 1
4 1470888 Fitting........................................................................................................................... 1
5 1469678 Fitting........................................................................................................................... 1
6 1475265 Hose ............................................................................................................................ 1
7 1470556 Fitting........................................................................................................................... 1
8 1475260 Fitting........................................................................................................................... 2
9 1468385 Fitting........................................................................................................................... 1
10 1475261 Clamp .......................................................................................................................... 2
11 1472522 Clamp .......................................................................................................................... 2
12 1468150 Clamp .......................................................................................................................... 5
13 1475266 Hose ............................................................................................................................ 1
14 1468069 Hose ............................................................................................................................ 1
15 1475264 Fitting........................................................................................................................... 1
16 1475267 Hose ............................................................................................................................ 1
17 1471035 Fitting........................................................................................................................... 2
ROTATOR MOTOR
FOOTNOTES:
a Use Seal Kit 6999020
b Use Seal Kit 6999021
c S/N A228-01501⇔S/N A228-01509
d S/N A228-01510 ⇒
11-17
UNIT CODE A228
WORLD WIDE 09/2007
ROTATOR VALVE
MAIN VALVE
ROTATOR ASSEMBLY
FOOTNOTES:
a S/N A228-01501⇔S/N A228-01509
b S/N A228-01510 ⇒
FOOTNOTES:
a Included in Cylinder Assembly 6990043
b With Solenoid Valve 6996293
FOOTNOTES:
a Used on Indicator Assembly
FOOTNOTES:
a Used on Indicator Assembly
TWIST LOCK
(S/N A228-01501⇔S/N A228-01509)
6999005 Twist Lock Kit (Includes Items 1, 10, 14-24, 26-27) ..................................................... 1
6999004 Twist Lock Kit (Includes Items 10, 14-15, 21, 26-27) ................................................... 1
6999001 Upper Bearing Kit (Includes Item 16) .......................................................................... 1
6999002 Lower Bearing Kit (Includes Item 17)........................................................................... 1
6999003 Sleeve Kit (Includes Items 19-20) ................................................................................ 1
TWIST LOCK
(S/N A228-01510⇒)
6999005 Twist Lock Kit (Includes Items 1, 10, 14-24, 26-29) ..................................................... 1
6999004 Twist Lock Kit (Includes Items 10, 14-15, 21, 26-29) ................................................... 1
6999001 Upper Bearing Kit (Includes Item 16) .......................................................................... 1
6999002 Lower Bearing Kit (Includes Item 17)........................................................................... 1
6999003 Sleeve Kit (Includes Items 19-20) ................................................................................ 1
11-36
UNIT CODE A228
09/2007 WORLD WIDE
12 OPTIONS
12 OPTIONS
UNIT CODE A228
09/2007 WORLD WIDE
SECTION 12
OPTIONS
DESCRIPTION PAGE
1 1471070 Bracket......................................................................................................................... 1
2 1471071 Fire Extinguisher.......................................................................................................... 1
AIR CONDITIONER
12-7
UNIT CODE A228
WORLD WIDE 09/2007
DECALS
FOOTNOTES:
a Not Illustrated
12-10
UNIT CODE A228
09/2007 WORLD WIDE
13 NUMERICAL INDEX
UNIT CODE A228
09/2007 WORLD WIDE
SECTION 13
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
15866 5-5 18 287854 1-5 21 10-35 16 10-17 16
9-17 30 2-2 7 292683 1-7 4 10-33 19
10-3 10 2-7 26 2-7 38 296001 8-19 22
10-3 45 3-8 6 3-3 17 9-15 13
10-7 37 7-18 7 3-5 15 10-7 49
15869 9-31 14 8-13 5 3-5 37 10-11 33
15882 5-5 10 8-22 5 9-17 27 10-17 15
55407 5-5 33 9-3 7 9-21 22 10-33 18
61056 9-11 3 9-5 7 10-35 8 10-37 17
9-17 17 9-27 3 293650 11-15 8 10-41 8
10-3 44 292500 2-13 3 293664 10-17 4 296003 10-4 55
10-7 52 2-45 9 10-30 9 10-8 66
10-37 8 292501 1-5 36 10-33 6 296005 10-17 17
132860 11-4 6 2-37 2 293714 11-23 22 10-33 20
132861 2-41 27 2-45 2 293758 9-19 3 296011 1-5 34
8-11 2 3-3 23 9-21 6 9-11 35
136681 2-29 7 4-7 11 9-25 14 9-31 8
2-39 23 5-35 7 293779 2-9 12 10-7 44
3-3 19 10-13 12 2-9 29 296024 3-5 6
3-11 8 10-21 14 2-42 9 296026 5-5 36
4-8 5 292504 1-5 12 3-5 19 296043 10-7 36
5-24 7 292510 5-35 25 3-12 10 12-5 11
9-21 25 9-22 58 8-10 10 296159 4-19 2
9-21 32 292516 11-4 1 8-11 10 296226 2-14 58
10-23 16 292531 2-7 35 8-21 5 2-29 17
10-27 16 9-31 17 293780 2-30 4 296289 1-5 36
136985 2-5 6 292542 10-23 8 3-3 20 2-13 17
4-28 8 10-27 31 3-11 9 4-5 3
5-5 44 292543 10-27 27 7-18 18 296298 2-37 5
5-23 6 292545 1-6 43 8-5 11 296380 2-26 8
10-29 3 292546 2-5 2 9-21 26 2-29 13
146218 10-33 8 10-29 14 9-21 33 296426 11-7 2
146941 10-33 9 10-35 27 10-23 17 296509 2-25 26
176640 2-39 27 292581 3-5 3 10-27 18 4-23 2
3-13 12 5-5 15 12-5 16 296518 2-22 6
7-3 6 292600 2-41 11 293798 2-7 30 302023 4-11 12
239503 5-13 5 292601 10-29 10 8-2 3 302024 4-23 12
5-17 5 292656 9-17 33 8-5 3 302100 11-16 4
5-21 5 10-3 51 8-19 31 11-25 15
5-24 9 292658 11-27 3 10-4 58 302210 7-10 10
5-25 4 11-29 4 293799 7-11 5 302400 11-25 27
287816 1-5 29 292665 2-18 19 8-19 5 11-27 18
2-29 20 292680 10-27 5 9-11 6 11-29 22
2-41 25 292682 2-7 37 10-3 25 302402 11-7 3
2-42 4 3-5 43 10-4 53 11-25 20
2-45 12 7-5 12 10-7 46 302404 11-7 3
3-11 32 7-18 8 10-11 29 11-23 12
4-7 14 8-13 6 10-37 16 302405 11-23 22
4-8 2 8-22 6 10-41 7 302408 11-3 2
8-10 5 9-21 27 296000 9-15 41 316835 2-13 27
8-11 5 9-27 4 9-31 40 2-21 18
287837 10-27 12 10-19 4 10-8 64 2-25 11
©2007 HYSTER COMPANY See Service Manual 13-1
for service procedures.
UNIT CODE A228
WORLD WIDE 09/2007
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