Bohler Petrochemistry Eng

www.boehler-welding.
com
WELDING CONSUMABLES
FOR THE CHEMICAL AND PETROCHEMICAL PROCESS INDUSTRY
www.boehler-welding.com
Editorial
BÖHLER WELDING is one of the premier suppliers of welding BÖHLER WELDING customers are able to choose from an
consumables for corrosion resistant alloys as well as high extensive range of high quality electrodes and wires manufactured
temperature and creep resistant steels, providing a full range to the latest industry specifications.
of solutions for all joint welding applications and base metals. Specific customer and process requirements: i.e.: documentation,
For this reason, key fabricators in a diverse range of process data sheets, certification, testing, packing and marking of products
industries have preferred to use BÖHLER WELDING products can be arranged upon request.
and services worldwide since 1926.
Our particular focus on high temperature and creep resisting
The most demanding industries trust our experience and proven products, as well as stainless steel and nickel base welding
quality to reduce fabrication costs and to increase the service life consumables, combined with our experience and solid history of
of plant components. beyond 80 years has made BÖHLER WELDING a strong partner
Our experienced welding engineers will assist you in matching for the high quality demands of today's process industries.
the optimum and most economic welding solutions suitable to Your nearest sales partner can be found on the Internet at
your individual requirements. www.boehler-welding.com
BÖHLER WELDING consumables are available in moisture

resistant and hermetically sealed packs.
© BSGA
For high demanding industries
Chemical and Petrochemical Plant Engineering

In excess of 180 first class BÖHLER WELDING products suported by years of R&D
including first hand production knowledge provide users with the confidence to be
© GTI-FIB
assured that BÖHLER WELDING products have the ability to perform to advanced
product standards, consistent product quality and best operating characteristics for
reliable corrosion / heat resistance to guarantee safe operating conditions and
extend the life of today's modern plant operations.
Chemical Tankers
Apart from 316L and 317L stainless steel, the application of Duplex stainless steel
is being introduced more widely for the construction of tanks for bulk storage.
BÖHLER WELDING products lead the way with a comprehensive range of
flux cored wires, sub arc wires and flux and of course the full range of covered
electrodes, GMAW solid wires and GTAW rods.
Pharmaceutical Industry
Particularly high demands of quality and purity of all medium exposed surfaces
require top quality base and filler metals, including extremely smooth and even
electro-polished stainless steel pipes and weld surfaces. BÖHLER WELDING
recognises the importance of these specialist applications and as such has
© BASF
undertaken investigation of their filler metals and weld behaviour to ensure that
optimum results are achieved when undertaking these specialist applications.
Food and Beverage

Whatever the application, storage tanks, pressure vessels, heat exchangers or
process pipe work, you can be assured that BÖHLER WELDING filler metals are
being referred to by thousands of welding engineers and used by welders throug-
hout the world on a daily basis. There are many single product features available
in the food and beverage industry.
Pulp and Paper

Mo alloyed stainless steel – Duplex and Super duplex stainless steel alternatively
Nickel base alloys or even Titanium welding consumables are necessary to resist
the severe effects of corrosive environments. The metallurgical concept of
BÖHLER WELDING consumables guarantees the highest homogeneity and
reliability of the chemical composition of weld metals and their corrosion resistance,
© Bertsch
crack resistance and mechanical properties.
Seawater Desalination
Adequate supplies of fresh water throughout the world are an essential part of
everyday life, in several regions seawater desalination plants are needed to cover
the demand. BÖHLER WELDING is aware of the extreme requirements demanded
in this industry sector and a broad range of filler metals has been engineered
without compromise to resist pitting, crevice and stress corrosion, and the
cracking of weld metals.
Flue Gas Desulphurisation

Although allied to the power generation industry, FGD wet scrubbing systems
are a perfect example to choose extremely corrosion resistant nickel base alloys.
Alloy BÖHLER WELDING consumables offer maximum corrosion resistance e.g.
in the absorber towers.
© Brodosplit
Selection guide
Welding processes
Base metals SMAW FCAW GTAW GMAW SAW Page

AISI/UNS/ASTM (Gas welding rod)
High temperature and

creep resistant steels
0,5Mo P/T1 FOX DMO Ti, Kb DMO Ti-FD DMO-IG (DMO) DMO-IG EMS 2Mo+BB 24 6
1Cr 0,5Mo P/T11 FOX DCMS Ti, Kb DCMS Ti-FD DCMS-IG (DCMS) DCMS-IG EMS 2CrMo+BB 24 6, 7
0,5Cr 1Mo +V – FOX DMV 83 Kb DMV 83-IG DMV 83-IG 7
21/4Cr 1Mo P/T22 FOX CM 2 Kb CM 2 Ti-FD CM 2-IG CM 2-IG CM 2-UP+BB 24 7, 8
FOX CM 2 V Kb CM 2V-UP+BB 24 8
21/4Cr 1Mo (mod.) P/T23 FOX P 23 P 23-IG P 23-UP+BB 430 8, 9
P/T24 FOX P 24 P 24-IG P 24-UP+BB 430 9
5Cr 0,5Mo P/T5 FOX CM 5 Kb CM 5-IG CM 5-IG CM 5-UP+BB 24 9
9Cr 1Mo P/T9 FOX CM 9 Kb CM 9-IG 10
9Cr 1Mo +V(W) P/T91 FOX C 9 MV C 9 MV Ti-FD C 9 MV-IG C 9 MV-IG C 9 MV-UP+BB 910 10, 11
C 9 MV-MC 10
P/T911 FOX C 9 MVW C 9 MVW-IG 11
P/T92 FOX P 92 P 92-IG P 92-UP+BB 910 12
12Cr 1Mo +VW – FOX 20 MVW 20 MVW-IG 20 MVW-UP+BB 24 12, 13
18Cr 11Ni 304H FOX CN 18/11 E 308 H-FD CN 18/11-IG CN 18/11-IG CN 18/11-UP+BB 202 13, 14
321H FOX E 308 H E 308 H PW-FD ER 308 H-IG 14
18Cr 10Ni +Nb 347H FOX E 347 H 14

VM12-SHC FOX C12 CoW C12 CoW-IG 14
Stainless steels
Austenitic
19Cr 9Ni L 304L FOX EAS 2 EAS 2-FD EAS 2-IG EAS 2-IG (Si) EAS 2-UP+BB 202 15, 16
FOX EAS 2-A EAS 2 PW-FD EAS 2 MC 15
FOX EAS 2-VD 15
19Cr 9Ni 3Mo L 316L FOX EAS 4 M EAS 4 M-FD EAS 4 M-IG EAS 4 M-IG (Si) EAS 4 M-UP+BB 202 16, 17
FOX EAS 4 M-A EAS 4 PW-FD EAS 4 M-MC 16, 17
FOX EAS 4 M-VD 16
FOX EAS 4 M-TS 16
19Cr 13Ni 4Mo L 317L FOX E 317L E 317L-FD ASN 5 SY-UP+BB 202 17, 18
E 317L PW-FD 17
18Cr 16Ni 5Mo NL 317LN FOX ASN 5 ASN 5-IG ASN 5-IG (Si) ASN 5-UP+BB 203 18
FOX ASN 5-A 18
22Cr 18Ni 4Mo L – FOX AM 400 AM 400-IG AM 400-IG 19
19Cr 12Ni 3Mo Nb 316Ti FOX SAS 4 SAS 4-FD SAS 4-IG SAS 4-IG (Si) SAS 4-UP+BB 202 20, 21
FOX SAS 4-A SAS 4 PW-FD 20, 21
19Cr 9Ni Nb 347 FOX SAS 2 SAS 2-FD SAS 2-IG SAS 2-IG (Si) SAS 2-UP+BB 202 19, 20
FOX SAS 2-A SAS 2 PW-FD 19, 20
20Cr 25Ni 5Mo CuNL 904L FOX CN 20/25 M CN 20/25 M-IG CN 20/25 M-IG (Si) 21
FOX CN 20/25 M-A 21
Ferritic / Martensitic
13Cr NbL 409 KW 5 Nb-IG 22
13Cr 410 FOX KW 10 KW 10-IG 22
17Cr 431 FOX SKWA SKWA-IG, KWA-IG 22, 23
17Cr Mo – FOX SKWAM SKWAM-IG SKWAM-UP+BB 203 23
18Cr NbL 430Cb CAT 430 L Cb-IG 23
Soft martensitic
13Cr 4Ni CA6NM FOX CN 13/4 SUPRA CN 13/4-IG CN 13/4-MC, (F) CN 13/4-UP+BB 203 23, 24
S41500 FOX CN 13/4 CN 13/4-IG 23, 24
16Cr 6Ni Mo – FOX CN 16/6 M-HD 24
Precipitation hardening
17Cr 4Ni Cu – FOX CN 17/4 PH 25
Lean Duplex / Duplex /

Super Duplex
22Cr S32101 CN 24/9 LDX-FD CN 24/9 LDX-IG CN 24/9 LDX-IG CN 24/9 LDX-UP+BB 203 25, 26
CN 24/9 LDX PW-FD 26
S31803 FOX CN 22/9 N-B CN 22/9 N-FD CN 22/9 N-IG CN 22/9 N-IG CN 22/9 N-UP+BB 202 26, 27
FOX CN 22/9 N CN 22/9 PW-FD 26, 27
25Cr S32750 FOX CN 25/9 CuT CN 25/9 CuT-IG CN 25/9 CuT-IG 27
4
Selection guide
Welding processes
Base metals SMAW FCAW GTAW GMAW SAW Page

AISI/UNS/ASTM
Special
applications
18Cr 8Ni Mn FOX A7 A 7-FD A 7 CN-IG A 7-IG A 7 CN-UP+BB 203 28
FOX A 7-A A 7 PW-FD A 7-MC 28
20Cr 10Ni 3Mo Dissimilar joints, FOX CN 19/9 M CN 19/9 M-IG CN 19/9 M-IG 29
23Cr 12Ni L corrosion FOX CN 23/12-A CN 23/12-FD CN 23/12-IG CN 23/12-IG CN 23/12-UP+BB 202 29, 30
resistant surfacings CN 23/12 PW-FD CN 23/12-MC 29, 30
23Cr 12Ni 2Mo L FOX CN 23/12 Mo-A CN 23/12 Mo-FD CN 23/12 Mo-IG 30
CN 23/12 Mo PW-FD 30
24Cr 13Ni L FOX CN 24/13 30
Buffer layers
24Cr 13Ni NbL FOX CN 24/13 Nb 31
29Cr 9Ni Problem steels FOX CN 29/9 31
FOX CN 29/9-A 31
19Cr 14Ni Si Against nitric acid FOX EAS 2 Si EASN 2 Si-IG 31
25Cr 22Ni 2Mo NL UREA plant engineering FOX EASN 25 M EASN 25 M-IG 31
Low temperature
2.5Ni A633 Gr. E FOX 2.5 Ni 2.5 Ni-IG 2.5 Ni-IG Ni 2-UP+BB 24 32
19Cr 9Ni L 304L FOX EAS 2 EAS 2-FD EAS 2-IG EAS 2-IG (Si) EAS 2-UP+BB 202 32, 33
FOX EAS 2 (LF) EAS 2 PW-FD EAS 2-IG (LF) 32, 33
EAS 2 PW-FD (LF) 33
19Cr 9Ni 3MoL 316L FOX EAS 4 M (LF) EAS 4 PW-FD (LF) EAS 4 M-IG (LF) 33
9Ni K81340 FOX NIBAS 60/15 NIBAS 625 PW-FD NIBAS 625-IG NIBAS 625-IG NIBAS 625-UP+BB 444 34
Heat resistant
25Cr 4Ni 327 FOX FA FA-IG FA-IG 35
22Cr 12Ni 309 FOX FF FF-IG FF-IG 35
FOX FF-A 35
25Cr 20Ni 310 FOX FFB FFB-IG FFB-IG 35, 36
FOX FFB-A 35
21Cr 33Ni Mn N08810 / 800H FOX CN 21/33 Mn CN 21/33 Mn-IG CN 21/33 Mn-IG 36
25Cr 35Ni Nb – FOX CN 25/35 Nb CN 25/35 Nb-IG CN 25/35 Nb-IG 36
35Cr 45Ni Nb – FOX CN 35/45 Nb CN 35/45 Nb-IG CN 35/45 Nb-IG 36
Nickel base alloys

Alloy 600 N06600 FOX NIBAS 70/15 37
Alloy 600 N06600 FOX NIBAS 70/20 NIBAS 70/20-FD NIBAS 70/20-IG NIBAS 70/20-IG NIBAS 70/20-UP+BB 444 37, 38
Alloy 625 N06625 FOX NIBAS 625 NIBAS 625 PW-FD NIBAS 625-IG NIBAS 625-IG NIBAS 625-UP+BB 444 38
Alloy C 276 N10276 FOX NIBAS C 276 NIBAS C 276-IG NIBAS C 276-IG NIBAS C 276-UP+BB 444 39
Alloy 59 N06059 FOX NIBAS C 24 NIBAS C 24-IG NIBAS C 24-IG NIBAS C 24-UP+BB 444 39
Alloy 400 N04400 FOX NIBAS 400 NIBAS 400-IG NIBAS 400-IG 40
Alloy 617 N06617 FOX NIBAS 617 NIBAS 617-IG NIBAS 617-IG NIBAS 617-UP+BB 444 40
Non-ferrous alloys
Cu-Ni 90-10 C70600 FOX CuNi30 Fe CuNi30 Fe-IG 41
Cu-Ni 90-30 C71500 FOX CuNi30 Fe CuNi30 Fe-IG 41
Ti grade 2 R50400 ER Ti 2-IG 41
BÖHLER WELDING Consumables for the chemical and petrochemical process industry 5
High temperature and creep resistant steels
BÖHLER Welding Typical Typical Ø Approvals Characteristics and applications Base metals
process analysis mechanical
Standard properties
EN
AWS % mm
FOX DMO Ti SMAW C 0.07 Re 500 N/mm2 2.0 TÜV-D, Rutile electrode for 0.5 % Mo alloyed boiler and tube steels 16Mo3, S355J0G3, E295,
Si 0.4 Rm 570 N/mm2 2.5 TÜV-A, up to +550 °C service temperature. It offers excellent P255G1TH, L320-L415NB,
E Mo R 1 2 Mn 0.8 A5 23 % 3.2 DNV, striking and restriking characteristics, easy slag removal, L320MB-L415MB,16Mo3,
Mo 0.55 Av 90 J 4.0 BV, DB, smooth beads, AC/DC weldability and produces first class S255N, P235GH-P310GH,
– ≥80 J…-10 °C Statoil, X-ray quality welds in all positions. P255-P355N,
RMR, P255NH-P355NH
ÖBB, VUZ,
CE ASTM e. g.
A335 Gr. P 1, A161-94 Gr. T 1
A182M Gr. F 1, A250M Gr. T 1
FOX DMO Kb SMAW C 0.08 Re 510 N/mm2 2.5 TÜV-D, Basic low hydrogen electrode for 0.5 % Mo alloyed boiler 16Mo3, S355J2G3, L320-
Si 0.35 Rm 590 N/mm2 3.2 TÜV-A, and tube steels up to +550 °C service temperature. L415NB, L320, MB-L415MB,
E Mo B 42 H5 Mn 0.8 A5 26 % 4.0 ÖBB, DB, For high quality welds of long term stressed P255G1TH, P235GH-
Mo 0.45 Av 170 J 5.0 ABS, DNV, components with reliable mechanical properties under P310GH, P255NH, 16Mo3,
E7018-A1H4R ≥32 J…-50 °C GL, RMR, high and low service temperatures conditions. 17MnMoV6-4, 22NiMoCr4-7,
Statoil, HD ≤ 4 ml/100 g acc. AWS condition. 20MnMoNi5-5,
LTSS, CE, Low temperature toughness proven down to -50 °C. 15NiCuMoNb5,
KTA 1408.1 20MnMoNi4-5, GE240-
VUZ, GE300, 22Mo4, S255N-
SEPROZ S460N, P255NH-P460NH,
ageing resistant and
resistant to caustic
DMO-IG GTAW C 0.1 Re 520 N/mm2 1.6 TÜV-D, GTAW rod and GMAW wire for 0.5 % Mo alloyed boiler cracking
Si 0.6 Rm 630 N/mm2 2.0 TÜV-A, and tube steels as well as in pressure vessel and structural
W MoSi (GTAW) Mn 1.2 A5 27 % 2.4 DB, BV, steel engineering. Recommended for service in the tempera- ASTM e. g.
G MoSi (GMAW) Mo 0.5 Av 200 J 3.0 DNV, ture range -30 °C (GTAW) or -40 °C (GMAW) up A335 Gr. P1
≥47 J…-30 °C 3.2 KTA 1408.1 to +550 °C. A217 Gr. WC1
ER70S-A1 ÖBB, LRS A182M Gr. F1
TÜV-D, The GMAW wire shows excellent welding, wetting and A250M Gr. T1
GMAW C 0.1 Re 500 N/mm2 0.8 TÜV-A, feeding characteristics.
Si 0.6 Rm 620 N/mm2 1.0 CE,
Mn 1.2 A5 25 % 1.2 SEPROZ,
Mo 0.5 Av 150 J DB, ÖBB
≥47 J…-40 °C
DMO Ti-FD FCAW C 0.04 Re 540 N/mm2 1.2 TÜV-D, Rutile flux-cored wire which provides easy all-position
Si 0.25 Rm 600 N/mm2 CE weldability, primarily designed for the welding of 0,5% Mo
T MoL P M 1 Mn 0.75 A5 22 % alloyed base metals, that are used for the fabrication of
Mo 0.5 Av 120 J vessels, high-pressure storage tanks, pipe systems as well
E81T1-A1M as for structural steel applications.
Due to the fast freezing slag system this flux-cored wire
provides excellent positional welding characteristics and
allows fast travel speeds to be used. It can be operated in
spray arc mode in all positions and offers a controllable
spatter free arc. Easy slag detachability with smooth, good
profile, clean weld beads are further features of this wire.
Wire: EMS 2 Mo SAW C 0.07 Re ≥470 N/mm2 2.0 TÜV-D, SAW wire/flux combination. Mainly for high temperature 16 Mo3, S35532G2,
Si 0.25 Rm ≥550 N/mm2 2.5 CE 0.5 % Mo alloyed steels up to service temperatures of P275T1-P355T1, WB25
S2Mo Mn 1.15 A5 ≥24 % 3.0 +550 °C* but also for low temperature conditions due to P315NH-P420NH,
Mo 0.45 Av ≥140 J 4.0 good toughness behaviour of the weld metal. P310 G-H
EA2 ≥47 J…-40 °C BÖHLER BB 24 is metallurgically Mn-neutral and produces
Wire: very good low temperature impact properties. ASTM e. g.
Flux: BB 24 TÜV-D, Low hydrogen contents (HD < 5 ml/100 g). A335 Gr. P1
TÜV-A, CE, The combination is ideally suited for multi pass welding of
SA FB 1 65 DC H5 DB, ÖBB, thick plates. API
KTA 1408.1 X52-X65
SEPROZ,
NAKS
FOX DCMS Ti SMAW C 0.1 PWHT a 680 °C/2h 2.5 TÜV-D, Rutile electrode for 1 % Cr 0.5 % Mo alloyed boiler plate 13CrMo4-5, 15CrMo5,
Si 0.35 Re 510 N/mm2 3.2 TÜV-A, and tube steels up to +570 °C service temperature. Easy 16CrMoV4
ECrMo1 R 1 2 Mn 0.7 Rm 610 N/mm2 4.0 ÖBB, DB, to operate. Fully alloyed core wire. Specifically prefered for
Cr 1.0 A5 21 % DNV, GL, thin walled welds and root pass welding in all positions and ASTM e. g.
E8013-G Mo 0.5 Av 100 J ABS, CE, first class X-ray quality. A335 Gr. P11
SEPROZ A335 Gr. P12
A193 Gr. B7
FOX DCMS Kb SMAW C 0.1 PWHT a 680 °C/2h 2.5 TÜV-D, Basic low hydrogen electrode for 1 % Cr 0.5 % Mo alloyed
Si 0.35 Re 530 N/mm2 3.2 TÜV-A, boiler and tube steels up to +570 °C service temerature.
E CrMo1 B 4 2 H5 Mn 0.7 Rm 630 N/mm2 4.0 ÖBB, DB, For high quality welds, suitable for Step-Cooling treatments,
Cr 1.05 A5 23 % 5.0 DNV, GL, fully alloyed core wire which will provide reliable creep
E8018-B2H4R Mo 0.5 Av 160 J LTSS, CE, rupture properties for the whole service life of a boiler
P ≤0.010 ABS, VUZ, plant. HD ≤ 4 ml/100 g acc. AWS condition.
As ≤0.005 SEPROZ
Sb ≤0.005
Sn ≤0.005
6
Standard properties
EN
AWS % mm
DCMS-IG GTAW C 0.11 PWHT a 680 °C/2h 1.6 TÜV-D, GTAW rod and GMAW wire for 1 % Cr 0.5 % Mo-alloyed 13CrMo4-5, 15CrMo5,
Si 0.6 Re 490 N/mm2 2.0 TÜV-A, boiler and tube steels up to +570 °C service temperature. 16CrMoV4
W CrMo1Si (GTAW) Mn 1.0 Rm 590 N/mm2 2.4 SEPROZ, Suitable for Step-Cooling treatments (GTAW).
G CrMo1Si (GMAW) Cr 1.2 A5 25 % 3.0 CE ASTM e. g.
Mo 0.5 Av 250 J The weld metal meets all prerequisites for reliable long A335 Gr. P11
ER80S-G P ≤0.012 term creep properties without embrittlement due to very A335 Gr. P12
As ≤0.010 low content of trace elements. A193 Gr. B7
GMAW Sb ≤0.005 Re 460 N/mm2 0.8 TÜV-D,
Sn ≤0.006 Rm 570 N/mm2 1.0 TÜV-A,
A5 23 % 1.2 DB,
Av 150 J 1.6 ÖBB, CE,
SEPROZ
DCMS Ti-FD FCAW C 0.06 Re ≥470 N/mm2 1.2 – Böhler DCMS Ti-FD is a low alloyed, flux-cored wire with
Si 0.22 Rm ≥550 N/mm2 rutile filling, primarily designed for the welding of 1% Cr
(T CrMo1 P M 1) Mn 0.75 A5 ≥20 % and 0,5% Mo alloyed creep-resistant base metals, that are
Cr 1.2 Av ≥47 J used for the fabrication of vessels, high-pressure storage
E81T1-B2M Mo 0.47 tanks and pipe systems.
Due to the fast freezing slag system this flux-cored wire
provides excellent positional welding characteristics and
allows fast travel speeds to be used. This flux cored wire
is for welding with normal power sources on DCRP under
Mixture gas (82% Ar + 18% CO2).
Wire: EMS 2 CrMo SAW C 0.08 PWHT a 680 °C/2h 2.5 TÜV-D, SAW wire/flux combination for 1%Cr 0.5% Mo alloyed 13CrMo4-5 (1.7335)
Si 0.25 Re ≥460 N/mm2 3.0 CE boiler and tube steels up to +570 °C* service temperature. Steels resistant to caustic
S CrMo1 Mn 0.95 Rm ≥550 N/mm2 4.0 Suitable for Step-Cooling treatments. The weld metal meets cracking
Cr 1.1 A5 ≥22 % Wire: all pre-requisites for reliable long term creep properties
EB2 Mo 0.45 Av ≥47 J TÜV-D, without embrittlement due to very low content of trace ASTM
P ≤ 0.012 TÜV-A, elements. A335 Gr. P11
Flux: BB 24 As ≤0.010 SEPROZ, A335 Gr. P12
Sb ≤0.005 CE BÖHLER BB 24 is metallurgically Mn-neutral and produces A193 Gr. B7
SA FB 1 65 DC H5 Sn ≤0.005 very good low temperature impact properties.
Low hydrogen contents (HD < 5 ml/100 g).

The combination is ideally suited for multi pass welding of
thick plates.
FOX DMV 83 Kb SMAW C 0.065 PWHT a 720 °C/2h 2.5 TÜV-D, Basic core wire alloyed covered electrode with special High temperature steels
Si 0.35 Re 510 N/mm2 3.2 TÜV-A, suitability for 1/2 Cr 1 Mo-steels. Approved in longterm and similar alloyed cast
E MoV B 4 2 H5 Mn 1.2 Rm 660 N/mm2 4.0 SEPROZ, condition up to 580 °C service temperature. Crack resistant steels
Cr 0.4 A5 22 % CE and ductile deposit, low hydrogen content. Good weldability
E9018-G Mo 1.0 Av 200 J in all positions except vertical down. 1.7715 14MoV6-3,
V 0.5 Metal recovery approx. 115 %. Preheating and interpass 1.7733 24CrMoV5-5,
temperature 200-300 °C. PWHT at 700-720 °C min. 2 hs, 1.7709 21CrMoV5-7,
cooling in furnace down to 300 °C and still air. 1.8070 21CrMoV5-11,
1.7706 G17CrMoV5-10
ASTM
DMV 83-IG GTAW C 0.08 PWHT a 700 °C/2h 2.4 TÜV-D, GTAW rod and GMAW wire for boiler, plate and tube A389 Gr. C23 a. C24
Si 0.6 Re 520 N/mm2 TÜV-A, steels. Designed specially for 14MoV6-3 A405 Gr. P24
W MoVSi (GTAW) Mn 0.9 Rm 670 N/mm2 LTSS, CE, (1/2 Cr 1/2 Mo 1/4 V).
G MoVSi (GMAW) Cr 0.45 A5 24 % SEPROZ Approved in long-term condition up to +560 °C service UNS
Mo 0.85 Av 220 J temperature. Tough, cracking resistant deposit with good I21610
ER80S-G V 0.35 creep rupture strength. The wire shows very good feeding
characteristics, resulting in smooth welding and wetting
GMAW C 0.08 Re 610 N/mm2 1.2 TÜV-D, behaviour.
Si 0.6 Rm 710 N/mm2 TÜV-A
Mn 0.9 A5 20 % SEPROZ, Preheating and interpass temperatures 200-300 °C.
Cr 0.45 Av 80 J CE PWHT at 700-720 °C for at least 2 hrs followed by cooling
Mo 0.85 in furnace down to 300 °C and still air.
V 0.35
FOX CM 2 Kb SMAW C 0.08 PWHT a 720 °C/2h 2.5 TÜV-D, Basic electrode for 2,25 %Cr 1 % Mo alloyed boiler and tube 10CrMo9-10, 10CrSiMoV7,
Si 0.3 Re 510 N/mm2 3.2 TÜV-A, steels up to +600 °C service temperature. For high quality G-17CrMo9-10,
E CrMo2 B 4 2 H5 Mn 0.8 Rm 640 N/mm2 4.0 DB, DNV, welds suitable for Step-Cooling treatments, fully alloyed (W.-Nr. 1.7379).
Cr 2.3 A5 22 % 5.0 ABS, GL, core wire which will provide reliable creep rupture proper- High temperature steels
E9018-B3H4R Mo 1.0 Av 180 J ÖBB, CE ties for the whole service life of a boiler plant. and similar alloyed cast
P ≤0.010 SEPROZ, steels, similar alloyed case
As ≤0.005 VUZ HD ≤ 4 ml/100 g acc. AWS codition. Preheating and inter- hardening steels,
Sb ≤ 0.005 pass temperature 200-350 °C. PWHT at 700-750 °C nitriding steels.
Sn ≤ 0.005 min. 2 hs, cooling in furnace down to 300 °C and still air.
ASTM e. g.
A335 Gr. P22
A217 Gr. WC9
Standard properties
EN
AWS % mm
CM 2-IG GTAW C 0.08 PWHT a 720 °C/2h 1.6 TÜV-D, GTAW rod and GMAW wire for 2,25 %Cr 1 % Mo alloyed
Si 0.6 Re 470 N/mm2 2.0 TÜV-A, boiler and tube steels up to +600 °C* service temperature.
W CrMo2Si (GTAW) Mn 0.95 Rm 600 N/mm2 2.4 SEPROZ, BÖHLER CM 2-IG (GTAW) meets the requirements for
G CrMo2Si (GMAW) Cr 2.6 A5 23 % 3.0 CE Step-Cooling. The weld metal meets all prerequisites for
Mo 1.0 Av 190 J reliable long term creep properties without embrittlement
ER90S-G P ≤0.010 due to very low content of trace elements.
As ≤0.010
GMAW Sb ≤ 0.005 Re 440 N/mm2 0.8 TÜV-D, Preheating and interpass temperatures 200-350 °C.
Sn ≤ 0.006 Rm 580 N/mm2 1.0 TÜV-A, PWHT at 700-750 °C for at least 2 hrs followed by cooling
A5 23 % 1.2 SEPROZ, in furnace down to 300 °C and still air.
Av 170 J CE, DB
CM 2 Ti-FD FCAW C 0.08 Re 600 N/mm2 1.2 – BÖHLER CM 2 Ti-FD is a low alloyed, flux-cored wire with High temperature steels
Si 0.25 Rm 700 N/mm2 rutile filling, primarily designed for the welding of 2,25% Cr and similar alloyed cast
T ZCrMo2 P M 1 Mn 0.8 A5 18% and 1% Mo alloyed creep-resistant base metals (e.g. 10CrMo9 steels, similar alloyed case
Cr 2.25 Av >70 J…+20 °C 10). Using for vessel fabrication, high-pressure storage tanks hardening steels, nitrited
E91T1-B3M Mo 1.1 and pipe systems. Due to the fast freezing slag system steels:
P <0.015 excellent positional welding characteristics and fast travel
Ar <0.005 shielding gases: speeds are provided. Standard power sources on DCEP 1.7380 - 10CrMo9-10,
Sn <0.005 Argon + 18% CO2 under Mixture gas (82% Ar + 18% CO2). 1.8075 - 10CrSiMoV7,
Sb <0.005 1.7379 - G17CrMo9-10,
ASTM A335 Gr. P22,
A217 Gr. WC 9
Wire: CM 2-UP SAW C 0.08 PWHT a 720 °C/2h 2.5 TÜV-D, SAW wire/flux combination for 2,25 % Cr 1 % Mo alloyed 10CrMo9-10 (1.7380)
Si 0.25 Re ≥460 N/mm2 3.0 CE boiler and tube steels up to +600 °C* service temperature.
S Cr Mo 2 Mn 0.75 Rm ≥530 N/mm2 4.0 Particularly for cracking plants in the crude oil industry. ASTM e. g.
Cr 2.4 A5 ≥22 % Wire: Suitable for Step-Cooling treatments, Bruscato ≤15 ppm. A335 Gr.P22
EB3 Mo 0.95 Av ≥47 J TÜV-D, The weld metal meets all pre-requisites for reliable long
P ≤ 0.010 TÜV-A term creep properties without embrittlement due to very
Flux: BB 24 As ≤0.015 KTA 1408.1 low content of trace elements. BÖHLER BB 24 is metallur-
Sb ≤ 0.005 SEPROZ, gically Mn-neutral.
SA FB 1 65 DC H5 Sn ≤ 0.010 CE
Preheat, interpass and PWHT temperature are determined
by the base material.
FOX CM 2 V Kb SMAW C 0.09 Re 540 N/mm2 3.2 TÜV-D Basic covered CrMoV alloyed electrode. The content of Steels with 2.5% Cr,
Si 0.25 Rm 670 N/mm2 4.0 (applied) trace elements is extra low. It is suitable for step cooling 1,0% Mo, 0.25% V;
E ZCrMoV2 B 4 2 H5 Mn 0.75 A5 18% 5.0 application. Böhler FOX CM 2 V Kb is largely insensitive
Cr 2.5 Av 140 J to long term embrittlement. It is used for welding of thick ASTM/ASME:
E9015-G Mo 1.0 100 J…-20 °C walled pressure vessels for the petrochemical industry. A/SA832-22V;
V 0.25 70 J…-30 °C A/SA542-D-4/4°
Nb 0.01 55 J…-40 °C 13CrMoV9-10
Wire: CM 2 V-UP SAW C 0.10 Re ≥415 N/mm2 4.0 TÜV-D Sub-arc wire/flux combination suited for 2.5 % Cr, 1% Mo,
Si 0.10 Rm 585-760 N/mm2 (applied) 0.25% V steels for hydrogen service. Suitable for the single
S ZCrMo2V Mn 1.2 A5 ≥20% wire process on AC and for Tandem wire welding on
Cr 2.5 Av ≥100 J…-20 °C DC/AC or AC/AC. Heat input for single wire: ≤2.0 kJ/mm.
EG Mo 1.0 ≥54 J…-30 °C Heat input for the Tandem process: ≤2.5 kJ/mm.
V 0.3 For information regarding the sub-arc welding flux
Flux BB 430: Nb 0.015 BÖHLER BB 430 see our detailed data sheet.
SA FB 1 57 AC
FOX P 23 SMAW C 0.06 PWHT a 740 °C/2h 2.5 TÜV-D, Basic core wire alloyed covered electrode for welding HCM2S, P/T23
Si 0.3 Re ≥540 N/mm2 3.2 CE bainitic steels such as P23/T23 (ASTM A 213, code case (ASTM A 213 code
E ZCrWV2 1.5 B 4 2 H5 Mn 0.5 Rm ≥620 N/mm2 4.0 2199), pipe material. case 2199)
Cr 2.2 A5 ≥19 %
E9015-G W 1.5 Av ≥130 J For high quality welds, which will provide reliable creep
V 0.2 rupture properties for the whole service life of a boiler
Nb 0.05 plant. Preheat and interpass temperature depends on wall
thickness.
PWHT at 740°C for 2 hrs.
P 23-IG GTAW C 0.07 PWHT a 740 °C/2h 1.0 TÜV-D, For manual or automatic GTAW-welding of creep
Si 0.35 Re ≥500 N/mm2 1.2 CE resistant steels such as HCM2S (P23/T23 acc. to
W ZCrWV 2 1.5 Mn 0.5 Rm ≥600 N/mm2 1.6 ASTM A 213 code case 2199), pipe or tube material.
Cr 2.2 A5 ≥17 % 2.0
ER90S-G W 1.7 Av ≥100 J 2.4 Preheat and interpass temperature depends on wall
V 0.22 3.2 thickness. PWHT at 740 °C for 2 hrs.
Nb 0.04
8
Standard properties
EN
AWS % mm
Wire: P 23-UP SAW C 0.06 PWHT a 740 °C/2h 2.0 TÜV-D, SAW wire/flux combination for welding high temperature
Si 0.35 Re ≥500 N/mm2 2.5 CE and creep resistant steels such as HCM2S (P23/T23 acc.
S ZCrWV2 1.5 Mn 0.65 Rm ≥600 N/mm2 3.0 to ASTM A213 code case 2199), pipe or tube material.
EG Cr 2.10 A5 ≥15 % Preheat and interpass temperature: 200-300 °C.
W 1.6 Av ≥54 J Heat input ≤ 2.0 kJ/mm. BB 430 is an agglomerated wel-
Flux: BB 430 V 0.18 ding flux of the fluoride-basic type with high basicity (2.9).
Nb 0.04
SA FB 1 55 AC
FOX P 24 SMAW C 0.09 PWHT a 740 °C/2h 2.5 TÜV-D, Basic core wire alloyed covered electrode for welding 7CrMoVTiB10-10,
Si 0.3 Re ≥560 N/mm2 3.2 CE bainitic steels like 7CrMoVTiB10-10. P/T24 acc. to ASTM A213
E ZCrMo2VNb B 4 2 H5 Mn 0.5 Rm ≥660 N/mm2 4.0 For high quality welds, which will provide reliable creep Draft
Cr 2.5 A5 ≥18 % rupture properties for the whole service life of a boiler
E9015-G Mo 1.0 Av ≥130 J plant. Preheat and interpass temperature depends on wall
V 0.2 thickness.
Ti 0.05 PWHT at 740 °C for 2 hrs.
P 24-IG GTAW C 0.10 PWHT a 740 °C/2h 1.0 TÜV-D, For manual or automatic GTAW-welding of creep
Si 0.25 Re ≥500 N/mm2 1.2 CE resistant steels such as 7CrMoVTiB10-10 (P24/T24 acc.
W ZCrMo2VNb Mn 0.55 Rm ≥600 N/mm2 1.6 to ASTM A 213 Draft), pipe or tube material.
Cr 2.5 A5 ≥17 % 2.0
ER90S-G Mo 1.0 Av ≥100 J 2.4 Preheat and interpass temperature depends on wall
V 0.24 3.2 thickness. PWHT at 740°C for 2 hrs.
Ti/Nb
0.05
Wire: P 24-UP SAW C 0.08 PWHT a 740 °C/2h 2.0 TÜV-D, SAW wire/flux combination for welding high temperature
Si 0.3 Re ≥450 N/mm2 2.5 CE and creep resistant steels such as 7CrMoVTiB (P24/T24 acc.
S ZCrMo2VNb Mn 0.75 Rm ≥590 N/mm2 3.0 to ASTM A213).
Cr 2.4 A5 ≥15 % Böhler B 430 is an agglomerated welding flux of the
EG Mo 0.95 Av ≥54 J fluoride-basic type with high basicity. Grain size:
V 0.20 EN 760: 3-16 (0.3-1.6 mm). Preheating and interpass
Flux: BB 430 Nb 0.04 temperature: 200-300 °C. Heat input ≤ 2.0 kJ/mm.
SA FB 1 55 AC
FOX CM 5 Kb SMAW C 0.08 PWHT a 730 °C/2h 2.5 TÜV-D, Basic core wire alloyed covered electrode, preferably used High temperature steels
Si 0.3 Re 520 N/mm2 3.2 TÜV-A, for X12CrMo5 (5 Cr 1/2 Mo) steels. Approved in long-term and similar alloyed cast
E CrMo5 B 4 2 H5 Mn 0.8 Rm 620 N/mm2 4.0 LTSS, VUZ, condition up to +650 °C service temperature. High crack steels
Cr 5.0 A5 21 % SEPROZ, resistance, very low hydrogen content (acc. AWS condition
E8018-B6H4R Mo 0.6 Av 90 J CE HD < 4 ml/100 g). 1.7362 X12CrMo5,
Good weldability in all positions except vertical down. The 1.7363 GX12CrMo5
deposit is heat treatable. Metal recovery approx. 115 %.
Preheat and interpass temperatures 300-350 °C. PWHT ASTM e. g.
at 730-760 °C for at least 1 hour followed by cooling in A213 Gr.T5
furnace down to 300 °C and still air. A217 Gr.C5
A335 Gr.P5
CM 5-IG GTAW C 0.08 PWHT a 730 °C/2h 1.6 TÜV-D, GTAW rod and GMAW wire for 5 % Cr 1/2 % Mo steels
Si 0.4 Re 510 N/mm2 2.0 TÜV-A, and steels for hot hydrogen service, particularly for applica-
W CrMo5Si (GTAW) Mn 0.5 Rm 620 N/mm2 2.4 SEPROZ, tion in oil refineries and the base metals X12CrMo5 / P5.
G CrMo5Si (GMAW) Cr 5.8 A5 20 % 3.0 CE Approved in long-term condition up to +660 °C service
Mo 0.6 Av 200 J temperature.
ER80S-B6 The GMAW wire shows very good feeding characteristics,
GMAW C 0.08 Re 520 N/mm2 1.2 – resulting in smooth welding and flow behaviour. Uniform
Si 0.4 Rm 620 N/mm2 copper bonding with low total copper content.
Mn 0.5 A5 20 % Preheating and interpass temperatures 300-350 °C.
Cr 5.8 Av 200 J Tempering at 730-760 °C at least 1 hr followed by cooling
Mo 0.6 in furnace down to 300 °C and still air.
Wire: CM 5-UP SAW C 0.06 PWHT a 740 °C/4h 4.0 Wire: SAW wire /flux combination suited for 5 % Cr 0.5 % Mo
Si 0.4 Re ≥450 N/mm2 TÜV-D, alloyed steels, particularly for hot hydrogen service.
S CrMo5 Mn 0.75 Rm ≥590 N/mm2 TÜV-A, High temperature strength at service temperatures up to
Cr 5.5 A5 ≥18 % SEPROZ, +600 °C. The weld deposit exhibits good mechanical
EB6 Mo 0.55 Av ≥47 J CE properties. Easy slag detachability and smooth bead surface
are additional quality features. Preheating, interpass
Flux: BB 24 temperature and PWHT are determined by the base metal.
SA FB 1 65 DC H5
Standard properties
EN
AWS % mm
FOX CM 9 Kb SMAW C 0.08 PWHT a 760 °C/1h 2.5 TÜV-D, Basic core wire alloyed electrode for high temperature Similar alloyed
Si 0.25 Re 610 N/mm2 3.2 TÜV-A, steels and steels for hot hydrogen service, particularly in creep resistant steels
E CrMo 9 B 4 2 H5 Mn 0.65 Rm 730 N/mm2 4.0 VUZ, the petrochemical industry. Preferably used for 9 % Cr
Cr 9.0 A5 20 % SEPROZ, 1 % Mo steels (e.g. X12CrMo9-1 Approved in long-term 1.7386 X12CrMo9-1,
E8018-B8 Mo 1.0 Av 70 J CE condition up to +650 °C service temperature. 1.7388 X7CrMo9-1,
1.7389 GX12CrMo10
The weld metal is heat treatable.
Metal recovery approx. 115 %. ASTM
A217 Gr.C12
Preheating and interpass temperatures 250-350 °C. PWHT A234 Gr.WP9
at 710-760 °C for at least 1 hr followed by cooling in furnace A335 Gr.P9
down to 300 °C and still air.
CM 9-IG GTAW C 0.07 PWHT a 760 °C/2h 2.4 TÜV-D, GTAW rod for 9 % Cr 1 % Mo high temperature steels and
Si 0.5 Re 530 N/mm2 TÜV-A, steels for hot hydrogen service, particularly for application
W CrMo9Si Mn 0.5 Rm 670 N/mm2 SEPROZ, in oil refineries and the base metals X12CrMo9-1 (P9).
Cr 9.0 A5 24 % CE Approved in long-term condition up to +600 °C service
ER80S-B8 Mo 1.0 Av 250 J temperature. Preheating and interpass temperature
250-350 °C. Tempering at 710-760 °C for at least 1 hr
followed by cooling in furnace down to 300 °C/air.
FOX C 9 MV SMAW C 0.11 PWHT a 760 °C/2h 2.5 TÜV-D, Basic core wire alloyed electrode, for creep resisting, heat X10CrMoVNb9-1
Si 0.2 Re 550 N/mm2 3.2 SEPROZ, treatable 9 Cr steels especially for T/P91 acc. ASTM A 335 (W.-Nr. 1.4903)
E CrMo91 B 4 2 H5 Mn 0.7 Rm 680 N/mm2 4.0 CE in turbine and boiler construction as well as in the chemical
Cr 9.0 A5 17 % 5.0 industry. Service temperatures up to +650 °C. High creep ASTM e. g.
E9015-B9 Mo 1.0 Av 47 J rupture strength and very good toughness under long term A335 Gr.P91
Ni 0.75 stress. Low hydrogen content (< 4 ml/100 g acc. AWS A213 Gr.T91
V 0.2 condition). A199 Gr.T91
Nb 0.06
Preheating and interpass temperatures 200-300 °C. After
welding the joint should be cooled down below 80 °C to
finish martensite formation. PWHT at 760 °C for at least
2 hrs, max. 10 hrs. Heating ang cooling rates up tp 550 °C

max. 150 °C/h, above 550 °C max. 80 °C. For optimised
toughness values a welding technology should be applied
which produces thin welding layers (approx. 2 mm).
C 9 MV-IG GTAW C 0.12 PWHT a 760 °C/2h 2.0 TÜV-D, GTAW rod and GMAW wire for high temperature, creep X10CrMoVNb9-1
Si 0.3 Re 660 N/mm2 2.4 CE resistant martensitic 9 % chromium steels. Especially (W.-Nr. 1.4903)
W CrMo91 Mn 0.8 Rm 760 N/mm2 3.0 designed for the ASTM steels T/P91. Approved in long-term
G CrMo91 Cr 9.0 A5 17 % condition up to +650 °C service temperature. Preheating ASTM e. g.
Mo 0.9 Av 90 J (GTAW) and interpass temperature 200-300 °C. After welding, the A335 Gr. P91
ER90S-B9 Ni 0.5 55 J (GMAW) 1.0 weld joint should cool down below 80 °C to finish the A213 Gr. T91
GMAW V 0.2 1.2 – martensite transformation. In case of greater wall thickness A199 Gr. T91
Nb 0.055 or complex components the possibility of residual stresses
must be considered. The following post weld heat treatment
is recommended: annealing 760 °C/min. 2 hrs, max. 10 hrs,
heating and cooling rates below 550 °C max. 150 °C/hr,
above 550 °C max. 80 °C/hr. For optimised toughness
values a welding technology should be applied which
produces thin welding layers (approx. 2 mm).
C 9 MV-MC GMAW C 0.10 PWHT a 760 °C/3h 1.2 – Metal cored wire for high temperature, creep resistant
Si 0.3 Re 650 N/mm2 martensitic 9-12 % chromium steels. Especially designed for
TS 69T15-1G-9C1MV Mn 0.6 Rm 760 N/mm2 the ASTM steels P/T91. For optimised toughness values a
Cr 9.0 A5 18% welding technology should be applied which produces thin
EC90C-B9 Mo 1.0 Av 55 J welding layers (approx. 2 mm), also a decisive influence on
Ni 0.7 toughness values is given by the used shielding gas. Our
V 0.2 Shielding gas: recommendation is Ar +2.5 % CO2. Preheating and inter-
Nb 0.05 Ar +2.5 % CO2 pass temperature 200-300 °C. After welding, the weld joint
N 0.04 should cool down below 80 °C to finish the martensite
transformation. In case of greater wall thickness or complex
components the possibility of residual stresses must be
considered. The following post weld heat treatment is
recommended: annealing 760 °C/min. 2 hrs, max. 10 hrs,
heating and cooling rates below 550 °C max. 150 °C/hr,
above 550 °C max. 80 °C/hr.
10
Standard properties
EN
AWS % mm
C 9 MV Ti-FD FCAW C 0.10 PWHT a 760 °C/3h 1.2 – BÖHLER C 9 MV Ti-FD is a rutile- basic flux cored wire for Similar alloyed creep
Si 0.2 Re 580 N/mm2 welding creep resistant, tempered 9-12% chromium steels in resistant steels
T 69 T1-1M-9C1MV Mn 0.7 (≥565 N/mm2) turbine-, boiler- and pipeline construction as well as in the 1.4903 X10CrMoVNb9-1,
Cr 9.0 Rm 720 N/mm2 foundry technology. The wire is especially designed for G-X12CrMoVNbN9-1
E91T1-B9M Ni 0.6 (≥690-830) the ASTM steels T91/P91. This flux cored wire is developed ASTM A199 Gr. T91, A335
E621T1-B9M Mo 1.0 A5 17 (≥16) % for welding with conventional power sources on DC + Gr. P91, A213/213M
V 0.2 Av 45 (≥ 41) J under mixture gas (Ar + 15- 25% CO2). It is also suitable Gr. T91
Nb 0.05 for positional welding.
N 0.04
Wire: C 9 MV-UP SAW C 0.11 PWHT a 760 °C/2h 2.5 TÜV-D, SAW wire/flux combination suited for creep resistant
Si 0.3 Re 610 N/mm2 3.0 SEPROZ, 9 % Cr steels, especially for T/P91 acc. ASTM A335.
S CrMo91 Mn 0.7 Rm 740 N/mm2 CE Approved in long-term condition up to +650 °C service
Cr 8.9 A5 20 % temperature. The wire and flux are precisely balanced to
EB9 Mo 0.8 Av ≥ 47 J consistently meet the highest technical requirements.
Ni 0.6 Preheating and interpass temperature 200-300 °C. After
Flux: BB 910 V 0.2 welding the joint should cool down below 80 °C in order
Nb 0.05 to finish the martensitic transformation. Pipe welds with
SA FB 2 55 DC H5 wall thickness up to 45 mm can be cooled down to room
temperature For heavier wall thicknesses or stressed com-
ponents, unfavourable possible stress condition must be
considered. The recommended post weld heat treatment is
annealing after welding at 760 °C/min. 2 hrs, max. 10 hrs,
heating/cooling-rates below 550 °C max. 150 °C/hr, above
550 °C max 80 °C/hr. For optimised toughness properties
a technology which ensures thin welding layers is recom-
mended.
FOX C 9 MVW SMAW C 0.1 PWHT a 760 °C/2h 3.2 TÜV-D, Basic core wire alloyed Cr-Mo-Ni-V-W-Nb-electrode for Similar alloyed
Si 0.25 Re 560 N/mm2 4.0 SEPROZ, the welding of high temperature martensitic steels like e.g. creep resistant steels
E ZCrMoWVNb 9 1 1 B 4 2 H5 Mn 0.7 Rm 720 N/mm2 5.0 CE X11CrMoWVNb9-1-1 (P/T911). Approved in long-term
Cr 8.8 A5 15 % condition up to +650 °C service temperature. Good wel- 1.4905
E9015-B9 (mod.) Mo 1.0 Av 41 J ding properties in all positions except vertical down. X11CrMoWVNb9-1-1
W 1.0 welding the joint should be cooled down below 80 °C to ASTM
V 0.2 finish the martensite transformation. In case of greater wall A335 Gr. P911
N 0.05 thickness or complex components the possibility of residual A213 Gr. T911
Nb 0.06 stresses must be considered.
The following post weld heat treatment is recommended:
annealing 760 °C/ min. 2hrs, max. 10 hrs, heating and coo-
ling rates up to 550 °C max. 150 °C/h, above 550 °C max.
80 °C/h. For optimised toughness values a welding techno-
logy should be applied which produces thin welding layers
(app. 2 mm).
C 9 MVW-IG GTAW C 0.11 PWHT a 760 °C/2h 2.0 TÜV-D, GTAW-rod for high temperature, creep resistant martensi-
Si 0.35 Re 660 N/mm2 2.4 CE tic 9 % chromium steels, especially designed for the steel
W ZCrMoWVNb911 Mn 0.45 Rm 790 N/mm2 T/P911 according to ASTM A335. Approved in long-term
Cr 9.0 A5 16 % condition up to +650 °C service temperature.
ER90S-B9 (mod.) Mo 1.0 Av 50 J
W 1.05 welding the joint should be cooled down below 80 °C to
V 0.2 finish the martensite transformation. In case of greater wall
N 0.04 thickness or complex components the possibility of residu-
Nb 0.06 al stresses must be considered. The following post weld
heat treatment is recommended: annealing 760 °C / min.
2 hrs, max. 10 hrs, heating and cooling rates below 550 °C
max. 150 °C/h, above 550 °C max. 80 °C/hr. For optimised
toughness values a welding technology should be applied
which produces thin welding layers (app. 2 mm).
Standard properties
EN
AWS % mm
FOX P 92 SMAW C 0.10 PWHT a 760 °C/2h 3.2 TÜV-D, Basic Cr-Mo-Ni-V-W-Nb alloyed electrode suited for wel- Similar alloyed
Si 0.3 Re 690 N/mm2 4.0 SEPROZ, ding of high temperature steel 9 % Cr - 1.5 % W-Mo-Nb-N creep resistant steels
E ZCrMoWVNb9 0.5 2 Mn 0.7 Rm 810 N/mm2 CE / T/P92.
B 4 2 H5 Cr 9.0 A5 19 % Approved in long-term condition up to +650 °C service NF 616
Mo 0.55 Av 55 J temperature.
E9015-B9(mod.) Ni 0.7 The covered electrode features a stable arc, good striking ASTM
W 1.6 and re-striking properties, low spatter loss and an easy A335 Gr.P 92(T92)
V 0.2 removable slag. Preheating and interpass temperature 200- A213/213M Gr.T92
N 0.05 300 °C. After welding the joint should cool down below
Nb 0.05 80 °C, to finish the martensite transformation.
The following postweld heat treatment is recommended:
Annealing 760 °C/min. 2 hours, max. 10 hours, heating/
cooling rate up to 550 °C max. 150 °C/h, above 550 °C
max. 80 °C/h. In case of heat treatments less than 2 hours
the requirements have to be proved by a procedure test.
For optimised toughness values a welding technology
should be applied which produces thin welding layers
(approx. 2 mm).
P 92-IG GTAW C 0.10 PWHT a 760 °C/2h 2.0 TÜV-D, GTAW rod especially designed for the welding of
Si 0.4 Re 710 N/mm2 2.4 CE a 9 % Cr 1.5 % W Mo-Nb-N / T/P92, NF616-steels.
W ZCrMoWVNb9 0.5 1.5 Mn 0.4 Rm 820 N/mm2 Approved in long-term condition up to +650 °C service
Cr 8.6 A5 19 % temperature. Preheating and interpass temperature 200-
ER90S-B9(mod.) Mo 0.4 Av 77 J 300 °C. After welding the joint should cool down below
Ni 0.6 80 °C to finish the martensite transformation. In case of
W 1.5 PWHT a 760 °C/6h greater wall thickness or complex components the possibi-
V 0.2 Re 650 N/mm2 lity of residual stresses must be considered. The following
N 0.05 Rm 770 N/mm2 postweld heat treatment is recommended: annealing
Nb 0.05 A5 20 % 760 °C/min. 2 hours, max. 10 hours, heating/cooling rate
Av 70 J below 550 °C max. 150 °C/h, above 550 °C max. 80 °C/h.
In case of heat treatments less than 2 hours the require-
ments have to be proved by a procedure test. For optimi-
sed toughness values a welding technology should be app-
lied which produces thin welding layers (approx. 2 mm).
Wire: P 92-UP SAW C 0.1 PWHT a 760°C/4h 3.0 TÜV-D, SAW wire/flux combination designed for 9 % Cr creep
Si 0.4 Re 660 N/mm2 CE resistant steel, especially for T/P92/NF616. Approved in
S ZCrMoWVNb9 0.5 1.5 Mn 0.6 Rm 780 N/mm2 long-term condition up to +650 °C service temperature.
Cr 8.7 A5 20 % Preheating and interpass temperature 200-300 °C. After
EB9(mod.) Mo 0.45 Av 60 J welding the joint should cool down below 80 °C in order
Ni 0.6 to finish the martensite transformation. Pipe welds with wall
Flux: BB 910 W 1.65 thickness up to 45 mm can be cooled down to room
V 0.2 temperature. For heavier wall thicknesses or stressed com-
SA FB 2 55 DC H5 Nb 0.05 ponents, unfavourable possible stress condition must be
considered. The recommended post weld heat treatment is
annealing at 760°C/min.
2 hrs, max. 10 hrs, heating/cooling rates below 550 °C

max. 150 °C/hr, above 550 °C max. 80 °C/h. For optimised
toughness properties a technology which ensures thin
welding layers is recommended.
FOX 20 MVW SMAW C 0.18 PWHT a 760 °C/4h 2.5 TÜV-D, Basic, core wire alloyed electrode for high temperature, X20CrMoV12-1
Si 0.3 Re 610 N/mm2 3.2 TÜV-A, heat treatable 12 % chromium steels in turbine and boiler (W.-Nr. 1.4922)
E CrMoWV12 B 4 2 H5 Mn 0.7 Rm 800 N/mm2 4.0 DB, construction as well as in the chemical industry. Preferably X20Cr MoWV12-1
Cr 11.0 A5 18 % 5.0 LTSS, used for X20CrMoV12-1. Approved in long-term condition (W.-Nr. 1.4935)
– Mo 0.9 Av 45 J KTA 1408.1, up to +650 °C service temperature. X22CrMoV12-1
Ni 0.55 SEPROZ, High creep rupture strength and excellent toughness under (W.-Nr. 1.4923)
W 0.5 ÖBB, CE long term stresses. Optimum chemical composition ensures X19CrMoVNb11-1
V 0.25 a high quality weld metal. Low hydrogen content (W.-Nr. 1.4913)
(HD < 5 ml/100 g). Good weldability in all positions except G-X22CrMoV12-1
vertical down. The weld metal deposit is heat treatable. (W.-Nr. 1.4931)
Metal recovery approx. 115 %. Preheating and interpass
temperatures 400-450 °C (austenitic welding) or 250-
300 °C (martensitic welding). Root passes should principally
be welded in the martensitic range. Lower preheat and
interpass temperatures are possible, yet must be approved
by practical welding tests and process qualification tests.
After welding cooling down to 90±10 °C, followed by tem-
pering at 720-760 °C for three minutes/mm wall thickness
(at least for 2 hours). Quenching, if specified, at 1050 °C for
1/2 hour/oil and tempering at 760 °C for 2 hours.
12
Standard properties
EN
AWS % mm
20 MVW-IG GTAW C 0.21 PWHT a 760 °C/4h 2.0 TÜV-D, GTAW rod for creep resistant, quenched and tempered X20CrMoV12-1
Si 0.4 Re 610 N/mm2 2.4 TÜV-A, 12 % Cr steels in turbine and boiler fabrication and in the (W.-Nr. 1.4922)
2
W CrMoWV12Si Mn 0.6 Rm 780 N/mm DB, CE, chemical industry. Preferably used for the base metal X20Cr MoWV12-1
Cr 11.3 A5 18 % KTA 1408.1 X20CrMoV12-1. Approved in long-term condition up to (W.-Nr. 1.4935)
– Mo 1.0 Av 60 J SEPROZ, +650 °C service temperature. The deposit exhibits high X22CrMoV12-1
W 0.45 ÖBB creep rupture strength and good toughness properties (W.-Nr. 1.4923)
V 0.3 under long term stresses. Preheating and interpass tempera- X19CrMoVNb11-1
tures 400-450 °C (austenitic welding) or 250-300 °C (W.-Nr. 1.4913)
(martensitic welding). Root passes should principally be G-X22CrMoV12-1
welded in the martensitic range. Lower preheat and inter- (W.-Nr. 1.4931)
pass temperatures are possible, yet must be approved by
practical welding tests and process qualification tests. After
welding cooling down to 90±10 °C, followed by tempering
at 720-760 °C for three minutes/mm wall thickness (at least
for 2 hours). Quenching, if specified, at 1050 °C for 1/2
hour/oil and tempering at 760 °C for 2 hours.
Wire: 20 MVW-UP SAW C 0.18 PWHT a 760 °C/4h 3.0 TÜV-D SAW wire/flux combination suited for analogous and similar
Si 0.3 Re ≥550 N/mm2 (07813.), creep resistant steels in turbine and steam boiler construc-
S CrMoWV12 Mn 0.75 Rm ≥660 N/mm2 KTA 1408.1 tion as well as in the chemical industry. Approved in long-
Cr 11.4 A5 ≥15 % (8060.01), term condition up to +650 °C service temperature.
Mo 0.85 Av ≥47 J TÜV-A Preheating and interpass temperature 400-450 °C (austeni-
Flux: BB 24 Ni 0.45 (393), CE, tic welding) or 250-300 °C (martensitic welding). Root pas-
W 0.5 SEPROZ ses should principally be welded in the martensitic range.
SA FB 2 65 DC H5 V 0.3 Lower preheat and interpass temperatures are possible, yet
must be approved by practical welding tests and process
qualification tests. After welding cooling to 90±10 °C, follo-
wed by tempering at 760 °C for three minutes/mm wall
thickness at least for 2 hours. Quenching, if specified, at
1050 °C for 1/2 hour/oil and tempering at 760 °C for 2
hours. Further details on the welding technology available
on request.
FOX CN 18/11 SMAW C 0.05 Re 420 N/mm2 2.5 TÜV-D, Basic, core wire alloyed electrode with controlled delta X6CrNi18-11
Si 0.3 Rm 580 N/mm2 3.2 TÜV-A, ferrite content (3-8 FN) for austenitic CrNi steels with (W.-Nr. 1.4948)
E 19 9 B 4 2 H5 Mn 1.3 A5 40% 4.0 KTA 1408.1 increased carbon contents (e.g. 1.4948/304H), in the boiler, X3CrNiN18-11
Cr 19.4 Av 85 J LTSS, CE, reactor and turbine fabrication. Approved in long-term (W.-Nr. 1.4949)
E308-15 Ni 10.4 SEPROZ condition up to +700 °C service temperature (300 °C in
the case of wet corrosion). Resistant to hot cracking, scaling
and corrosion. Excellent weldability in all positions except AISI
vertical down. Preheating is not required, only in case of 304H
wall thickness above 25 mm preheat up to 150 °C. Interpass (321H)
temperature should not exceed 200 °C. Also suitable for (347H)
German material no. 1.4550 and Nr. 1.4551, which are
approved for temperatures up to 550 °C.
CN 18/11-IG GTAW C 0.05 Re 420 N/mm2 2.0 TÜV-D, GTAW rod and GMAW wire with controlled ferrite
Si 0.4 Rm 620 N/mm2 2.4 TÜV-A, content (3-8 FN). For austenitic CrNi steels with increased
W 19 9 H (GTAW) Mn 1.6 A5 40% 3.0 KTA 1408.1, carbon contents (e.g. 1.4948/304H), in the boiler, reactor
G 19 9 H (GMAW) Cr 18.8 Av 150 J CE and turbine fabrication. Approved in long-term condition up
Ni 9.3 ≥32J…-10 °C to +700 °C service temperature (300 °C in the case of wet
ER19-10H corrosion). Preheating is not required, only in case of wall
thickness above 25 mm preheat up to 150 °C. Interpass
GMAW C 0.05 Re 400 N/mm2 1.2 TÜV-D, temperature should not exceed 200 °C. Steels to German
Si 0.4 Rm 580 N/mm2 SEPROZ, material no. 1.4550 and 1.4551 which are approved for the
Mn 1.6 A5 38% CE high temperature range up to 550 °C, can also be welded.
Cr 18.8 Av 120 J
Ni 9.3 ≥32J…-10 °C
Wire: CN 18/11-UP SAW C 0.04 Re ≥320 N/mm2 3.0 CE SAW wire/flux combination for high quality joint weld on
Si 0.5 Rm ≥550 N/mm2 high temperature austenitic CrNi-steels at service tempera-
S 19 9 H Mn 1.3 A5 ≥35% ture up to 700 °C (300 °C in the case of wet corrosion).
Cr 18.5 Av ≥80 J The controlled ferrite content (3-8FN) ensures hot cracking
ER19-10H Ni 9.3 resistance. The deposit is insusceptible to sigma phase
embrittlement. Preheating is not required, only in case of
Flux: BB 202 wall thickness above 25 mm preheat up to 150 °C.
The interpass temperature should not exceed 200 °C.
SA FB 2 DC Steels to German material no. 1.4550 and 1.4551 which are
approved for the high temperature range up to 550 °C, can
also be welded.
Standard properties
EN
AWS % mm
FOX E 308 H SMAW C 0.05 Re 420 N/mm2 2.5 SEPROZ Rutile-basic, core wire alloyed electrode for the use of high Similar alloyed
Si 0.6 Rm 580 N/mm2 3.2 temperature CrNi austenitic steel for service temperatures creep resistant steels
E 19 9 H R 4 2 H5 Mn 0.7 A5 40 % 4.0 up to 700 °C. Specially designed for the base metal AISI
Cr 19.4 Av 75 J 304H (W. no. 1.4948). Controlled ferrite content of 3-8 FN. 1.4948 X6CrNi18-11,
E308H-16 Ni 10.2 The deposit is less susceptible to embrittlement and is 1.4878 X12CrNiTi18-9
scaling resistant. Excellent weldability in all position except
vertical down. Preheating is not required, only in case of AISI
wall thickness above 25 mm preheat up to 150 °C. 304
Interpass temperature should not exceed 200 °C. 304H
(321H)
(347H)
ER 308 H-IG GTAW C 0.06 Re ≥350 N/mm2 1.6 – GTAW rod for high quality joints for the use of high tem-
Si 0.4 Rm ≥550 N/mm2 2.0 perature CrNi austenitic steel for service temperatures up
W 19 9 H Mn 1.7 A5 ≥35 % 2.4 to 700 °C. Specially designed for the base metal AISI 304H
Cr 20.0 Av ≥70 J (W. No. 1.4948).
ER308H Ni 9.5
Mo 0.2 Controlled ferrite content of 3-8 FN. The deposit is less
susceptible to embrittlement and is scaling resistant.
E 308 H-FD FCAW C 0.05 Re 390 N/mm2 1.2 – Flux cored wire with rutile slag characteristic for GMAW of
Si 0.6 Rm 585 N/mm2 austenitic CrNi steels like 1.4948 / AISI 304H. This wire is
T Z19 9 H R M (C) 3 Mn 1.2 A5 42 % designed mainly for downhand and horizontal welding posi-
Cr 19.4 Av 80 J tions. The weld metal is suitable for service temperatures
E308HT0-4/-1 Ni 10.1 up to approx. 700 °C. This product achieves high producti-
vity and is easy to operate achieving excellent welding
characteristics, almost no spatter formation and temper
discoloration, smooth weld finish and safe penetration.
E 308 H PW-FD FCAW C 0.05 Re 390 N/mm2 1.2 – Increased travel speeds as well as little demand for cleaning
Si 0.6 Rm 585 N/mm2 and pickling provide considerable savings in time and
T Z19 9 H P M (C) 1 Mn 1.2 A5 42 % money. The weld deposit is scaling resistant and because of
Cr 19.4 Av 90 J the controlled low delta ferrite content (3-8 FN) less
E308HT1-4/-1 Ni 10.1 susceptible to embrittlement.
E 308 H PW-FD is a rutile flux cored welding wire with fast

freezing slag providing excellent positional welding characte-
ristics and fast travel speeds.
FOX E 347 H SMAW C 0.05 Re 470 N/mm2 2.5 – Basic, core wire alloyed electrode for the use of high tem- X12CrNiTi18-9
Si 0.3 Rm 630 N/mm2 3.2 perature CrNi austenitic steel for service temperatures
E 19 9 Nb B Mn 1.3 A5 36% 4.0 exceeding 400 °C. Specially designed for the base metal AISI
Cr 19.0 Av 95 J AISI 347H. Controlled ferrite content of 3-8 FN. 321H
E347-15 Ni 10.2 The deposit is less susceptible to embrittlement and is 347H
Nb ≥8xC scaling resistant. This electrode will be produced according
to customer specification and is not on stock.
FOX C12 CoW SMAW C 0.13 Re ≥620 N/mm2 2.5 TÜV-D Basic coated core wire alloyed electrode for new creep VM12-SHC
Si 0.3 Rm ≥760 N/mm2 3.2 (applied) resistant, tempered 11% chromium steels, especially for (X12CrCoWVNb12-2-2)
E ZCrCoW 11 2 Mn 0.5 A5 ≥15% 4.0 the base material VM12-SHC. Scaling resistant up to 650°C
2 B 42 H5 Cr 11.2 Av ≥40 J and high creep rupture strength are quality notes for this
Mo 0.3 electrode.
E9015-B9 (mod.) Ni 0.4
W 1.6
V 0.2
N 0.05
Co 1.5
Nb 0.05
B 0.002
C12 CoW-IG GTAW C 0.13 PWHT a 770 °C/2h 2.0 TÜV-D High alloyed GTAW rod for welding new creep resistant, VM12-SHC
Si 0.3 Re ≥620 N/mm2 2.4 (applied) tempered 11% chromium steels, especially for the base (X12CrCoWVNb12-2-2)
W ZCrCoW 11 2 2 Mn 0.5 Rm ≥760 N/mm2 material VM12-SHC. Scaling resistant up to 650°C and high
Cr 11.2 A5 ≥15% creep rupture strength are quality notes for this GTAW
ER76S-G Mo 0.3 Av ≥40 J rod.
Ni 0.4
W 1.6
V 0.2
N 0.04
Co 1.5
Nb 0.05
B 0.002
14
Stainless steels – Austenitic
Standard properties
EN
AWS % mm
FOX EAS 2 SMAW C 0.03 Re 410 N/mm2 2.5 TÜV-D, Basic stainless steel electrode. 1.4306
Si 0.4 Rm 560 N/mm2 3.2 TÜV-A, Designed to produce first class weld deposits with reliable X2CrNi19-11
E 19 9 L B 2 2 Mn 1.3 A5 40 % 4.0 ÖBB, DB, CVN toughness values down to -196 °C, 100 % X-Ray safety 1.4301
Cr 19.5 Av 110 J Statoil, together with very good root pass and positional welding X5CrNi18-10
E308L-15 Ni 10.5 ≥34J…-196°C SEPROZ, characteristics, good gap bridging ability, easy weld pool and 1.4541
CE slag control as well as easy slag removal even in narrow X6CrNiTi18-10
preparations resulting in clean bead surfaces and minimum 1.4550
post weld cleaning. An excellent electrode for welding on X6CrNiNb18-10
site! 1.4311
X2CrNiN18-10
Resistant to intergranular corrosion up to +350 °C. Fully 1.4546
core wire alloyed and packed into hermetically sealed tins. X5CrNiNb18-10
1.4312
G-X10CrNi18-8
FOX EAS 2-A SMAW C 0.03 Re 430 N/mm2 1.5 TÜV-D, Rutile stainless steel electrode. AISI
Si 0.8 Rm 560 N/mm2 2.0 TÜV-A, An acknowledged world leader, noted for its superior 304L
E 19 9 L R 3 2 Mn 0.8 A5 40 % 2.5 ÖBB, DB, welding characteristics and metallurgy. Can be used on AC 304
Cr 19.8 Av 70 J 3.2 ABS, GL, or DC. Other advantages include high current carrying 321
E308L-17 Ni 10.2 ≥32J…-120°C 4.0 Statoil, capacity, minimum spatter formation, self releasing slag, 347
5.0 SEPROZ, smooth and clean weld profile, safety against formation of 304LN
VUZ, CE porosity due to moisture resistant coating and packaging A320 Gr. B8 C a. D
into hermetically sealed tins. Resistant to intergranular 302
corrosion up to +350 °C.
FOX EAS 2-VD SMAW C 0.02 Re 470 N/mm2 2.5 SEPROZ Rutile-basic stainless steel electrode for vertical down
Si 0.7 Rm 600 N/mm2 3.2 welding. Ideal for welding thin sheet in the vertical down
E 19 9 L R 1 5 Mn 0.7 A5 36 % position.
Cr 19.8 Av 55 J Extremely low heat input and little distortion due to the
E308L-17 Ni 10.5 ≥32J…-120°C fast welding speed. An ideal product to save time and
money in sheet metal fabrication. Resistant to intergranular
EAS 2-IG GTAW C ≤0.02 Re 450 N/mm2 1.6 TÜV-D, GTAW rod, suitable not only for standard welding jobs
Si 0.45 Rm 620 N/mm2 2.0 TÜV-A, but also for cryogenic applications down to -269 °C.
W 19 9 L Mn 1.8 A5 38 % 2.4 ÖBB, DB, As well as the good welding and wetting characteristics of
Cr 20.0 Av 150 J 3.0 GL, DNV, EAS 2-IG corrosion resistance up to +350 °C is achieved.
ER308L Ni 10.0 ≥35J…-269°C SEPROZ,
CE
EAS 2-IG (Si) GMAW C ≤0.02 Re 420 N/mm2 0.8 TÜV-D, GMAW wire designed for first class welding, wetting and
Si 0.8 Rm 630 N/mm2 1.0 TÜV-A, feeding characteristics and excellent weld metal CVN
G 19 9 L Si Mn 1.7 A5 38 % 1.2 ÖBB, values down to -196 °C.
Cr 20.0 Av 110 J DB, DNV, Resistant to intergranular corrosion up to +350 °C.
ER308L(Si) Ni 10.2 ≥32J…-196°C GL, CE,
SEPROZ
EAS 2 MC GMAW C ≤0.03 Re 380 N/mm2 1.2 TÜV-D, Austenitic CrNi-metal cored wire for GMAW applicable
Si 0.6 Rm 540 N/mm2 CE for same or similar alloyed, stabilized or non stabilized,
T 19 9 L M M 1 Mn 1.4 A5 37 % corrosion resistant CrNi-steels. Suitable for service tem-
Cr 19.8 Av 105 J peratures from -196 °C to +350 °C. This product achieves
EC308L Ni 10.5 ≥32J…-196°C high productivity and is easy to operate. It provides excel-
lent welding characteristics, smooth almost spatter free
weld finish. The wider arc, in comparison to solid wire, will
reduce the risk of lack of fusion and is less sensitive against
misalignment of edges and different gap widths.
EAS 2-FD FCAW C 0.03 Re 380 N/mm2 0.9 TÜV-D, Rutile flux cored welding wire. This product achieves high
Si 0.7 Rm 560 N/mm2 1.2 TÜV-A, productivity and is easy to operate achieving excellent
T 19 9 L R M (C) 3 Mn 1.5 A5 40 % 1.6 DB, CWB, welding characteristics, self releasing slag, almost no spat-
E308LT0-4(1) Cr 19.8 Av 60 J SEPROZ, ter formation and temper discoloration, smooth weld finish
Ni 10.5 ≥32J…-196°C GL, ÖBB, and safe penetration. Increased travel speeds as well as
Ø 0.9 mm CE little demand for cleaning and pickling provide considerable
T 19 9 L P M (C) 1 savings in time and money. Suitable for service temperatu-
E308LT1-4(1) res from -196 °C to +350 °C.
EAS 2 PW-FD FCAW C 0.03 Re 380 N/mm2 1.2 TÜV-D, Rutile flux cored welding wire with fast freezing slag
Si 0.7 Rm 560 N/mm2 1.6 CWB, providing excellent positional welding characteristics and
T 19 9 L P M (C) 1 Mn 1.5 A5 40 % SEPROZ, fast travel speeds.
Cr 19.8 Av 70 J DB, ÖBB,
E308LT1-4(1) Ni 10.5 ≥32J…-196°C CE
Standard properties
EN
AWS % mm
Wire: EAS 2-UP SAW C 0.02 Re ≥350 N/mm2 3.0 TÜV-D, SAW-wire/flux combination. Smooth beads, easy slag
Si 0.55 Rm ≥550 N/mm2 CE removal without any slag residues and good welding cha-
S 19 9 L Mn 1.3 A5 ≥35 % racteristics even for fillet welds are very much appreciated
Cr 19.5 Av ≥80 J Wire: by users. Suitable for service temperatures from -196 °C
ER308L Ni 9.8 ≥35J…-196°C TÜV-D, to +350 °C.
TÜV-A, CE BB 202 is a fluoride-basic, agglomerated flux, providing a
Flux: BB 202 KTA 1408.1 low flux consumption. Basicity 2.3. Density 1.0 kg/dm3.
SEPROZ,
SA FB 2 DC DB
FOX EAS 4 M SMAW C 0.03 Re 460 N/mm2 2.5 TÜV-D, Basic stainless steel electrode. Designed to produce first 1.4583
Si 0.4 Rm 600 N/mm2 3.2 TÜV-A, class weld deposits. Provides 100 % X-ray safety together X10CrNiMoNb18-12
E 19 12 3 L B 2 2 Mn 1.2 A5 38 % 4.0 ÖBB, DNV, with very good root pass and positional welding characteri- 1.4435
Cr 18.8 Av 90 J Statoil, stics. Good gap bridging ability, easy weld pool and slag X2CrNiMo18-14-3
E316L-15 Mo 2.7 ≥32J…-120°C SEPROZ, control. An excellent product for welding on site! Fully core 1.4436
Ni 11.8 ≥27J…-196°C CE wire alloyed and packed into hermetically sealed tins. X3CrNiMo17-13-3
Resistant to intergranular corrosion up to +400 °C. 1.4404
X2CrNiMo17-12-2
1.4401
FOX EAS 4 M-A SMAW C 0.03 Re 460 N/mm2 1.5 TÜV-D, Rutile stainless steel electrode. An acknowledged world X5CrNiMo17-12-2
Si 0.8 Rm 600 N/mm2 2.0 TÜV-A, leader, noted for its superior welding characteristics. Fully 1.4571
E 19 12 3 L R 3 2 Mn 0.8 A5 36 % 2.5 ÖBB, DB, core wire alloyed ensures the most reliable corrosion X6CrNiMoTi 17-12-2
Cr 18.8 Av 70 J 3.2 DNV, GL, resistance. Other advantages include high current carrying 1.4580
E316L-17 Mo 2.7 ≥32J…-120°C 4.0 ABS, LR, capacity, minimum spatter formation, self releasing slag, X6CrNiMoNb17-12-2
Ni 11.5 5.0 Statoil, smooth and clean weld profile, safety against formation of 1.4409
SEPROZ, porosity due to moisture resistant coating and packaging G-X2CrNiMo19-11-2
VUZ, CE into hermetically sealed tins and VAC-packs. Resistant to
intergranular corrosion up to +400 °C. AISI
316Cb
316L
316
FOX EAS 4 M-VD SMAW C 0.03 Re 470 N/mm2 2.5 TÜV-D, Rutile-basic stainless steel electrode for vertical down wel- 316Ti
Si 0.7 Rm 600 N/mm2 3.2 DNV, GL, ding. Ideal for welding thin sheet in the vertical down posi-
E 19 12 3 L R 1 5 Mn 0.7 A5 35 % SEPROZ, tion. Extremely low heat input and little distortion due to UNS
Cr 19.0 Av 55 J LTSS, CE the fast welding speed. An ideal product to save time and S31653
E316L-17 Mo 2.7 ≥32J…-120°C money in sheet metal fabrication. Resistant to intergranular
Ni 12.0 corrosion up to +400 °C.
FOX EAS 4 M-TS SMAW C 0.03 Re 510 N/mm2 2.0 TÜV-D, Special type low carbon rutile-basic stainless steel electro-
Si 0.7 Rm 630 N/mm2 2.5 TÜV-A, de particululary designed for site welding of thin walled
E 19 12 3 L R 1 2 Mn 0.8 A5 35 % 3.2 SEPROZ, tubes and sheets. The very stable arc produces an excel-
Cr 19.4 Av 60 J CE lent root penetration, bead configuration and gap bridging
E316L-16 Mo 2.7 ≥32J…-120°C ability. A good economical alternative to GTA welding on
Ni 11.8 difficult accessible on-site welding applications. High safety
against formation of porosity by moisture resistant coating
and packaging into hermetically sealed tin. Resistant to
intergranular corrosion up to +400 °C.
EAS 4 M-IG GTAW C 0.02 Re 470 N/mm2 1.6 TÜV-D, GTAW rod designed to a very precise analysis to create a
Si 0.5 Rm 650 N/mm2 2.0 TÜV-A, weld deposit of high purity, superior hot cracking and
W 19 12 3 L Mn 1.8 A5 38 % 2.4 DNV, corrosion resistance. CVN toughness down to -196 °C.
Cr 18.5 Av 140 J 3.0 GL, DB, Resistant to intergranular corrosion up to +400 °C.
ER316L Mo 2.8 ≥32J…-196°C ÖBB, CE
Ni 12.3 SEPROZ
EAS 4 M-IG (Si) GMAW C 0.02 Re 450 N/mm2 0.8 TÜV-D, GMAW wire designed for first class welding, wetting and
Si 0.8 Rm 630 N/mm2 1.0 TÜV-A, feeding characteristics as well as reliable corrosion
G 19 12 3 L Si Mn 1.7 A5 38 % 1.2 Statoil, resistance up to +400 °C and low temperature service
Cr 18.4 Av 120 J GL, DB, down to -196 °C.
ER316LSi Mo 2.8 ≥32J…-196°C ÖBB, DNV,
Ni 12.4 SEPROZ,
CE
EAS 4 M-MC GMAW C ≤0.03 Re 410 N/mm2 1.2 TÜV-D, EAS 4 M-MC is an austenitic CrNiMo-metal cored wire
Si 0.6 Rm 560 N/mm2 CE for GMAW applicable for same or similar alloyed, stabili-
T 19 12 3 L M M 1 Mn 1.4 A5 34% zed or non stabilized, corrosion resistant CrNiMo-steels.
Cr 18.8 Av 75 J Suitable for service temperatures from -196 °C to
EC316L Mo 2.7 ≥32J…-196 °C +400 °C. This product achieves high productivity and is
Ni 12.2 easy to operate. It provides excellent welding characteri-
Shielding gas: stics, smooth almost spatter free weld finish. The wider
Ar + 2.5 % CO2 arc, in comparison to solid wire, will reduce the risk of
lack of fusion and is less sensitive against misalignment of
edges and different gap widths.
16
Standard properties
EN
AWS % mm
EAS 4 M-FD FCAW C 0.03 Re 400 N/mm2 0.9 TÜV-D, Rutile flux cored welding wire for downhand welding.
Si 0.7 Rm 560 N/mm2 1.2 TÜV-A, This products achieve high productivity and are easy to
T 19 12 3 L R M (C) 3 Mn 1.5 A5 38 % 1.6 GL, DB, operate. Self releasing slag, almost no spatter formation
E316LT0-4(1) Cr 19.0 Av 55 J CWB, and temper discoloration. Smooth weld finish and safe
Mo 2.7 ≥32J…-120°C ÖBB, LR, penetration. Suitable for service temperatures from
ø 0.9 mm Ni 12.0 SEPROZ, -120 °C to +400 °C.
T 19 12 3 L P M (C) 1 DNV, CE
E316LT1-4(1)
T 19 12 3 L P M (C) 1 Mn 1.5 A5 38 % SEPROZ, fast travel speeds.
Cr 19.0 Av 65 J DB, LR, GL,
E316LT1-4(1) Mo 2.7 ≥32J…-120°C DNV, CE
Ni 12.0
Wire: EAS 4 M-UP SAW C 0.02 Re ≥350 N/mm2 3.0 TÜV-D, SAW-wire/flux combination of type 316L for multi-pass
Si 0.6 Rm ≥560 N/mm2 CE welding. Smooth beads, easy slag removal without any slag
S 19 12 3 L Mn 1.2 A5 ≥35 % residues and good welding characteristics are very much
Cr 18.0 Av ≥80 J Wire: appreciated by users. BB 202 is a basic, agglomerated flux,
ER316L Mo 2.8 ≥32J…-120°C TÜV-D, providing a low flux consumption.
Ni 12.2 KTA 1408.1 Basicity 2.3 acc. to Boniczewski.
Flux: BB 202 DB,
ÖBB, CE,
SA FB 2 DC TÜV-A
SEPROZ
FOX E 317L SMAW C 0.03 Re 460 N/mm2 2.5 BV, LR Rutile core wire alloyed electrode suited for corrosion CrNiMo-steels with
Si 0.8 Rm 610 N/mm2 3.2 resistant, CrNiMoN-steels. It satisfies the high demands of increased Mo-content like
– Mn 0.9 A5 35 % 4.0 offshore fabricators, shipyards building chemical tankers as grade AISI 316LN/317LN
Cr 19.0 Av 65 J well as the chemical / petrochemical, pulp and paper or corrosion resistant
E317L-17 Mo 3.6 47J…-60°C industries. Suitable for service temperatures from -60 °C surfacings on mild steels
Ni 13.0 to +300 °C.
N + The weld metal exhibits resistance against pitting corro- 1.4434
sion and intergranular corrosion resistance up to +300 °C X2CrNiMoN18-12-4,
FN 4-12 (ASTM A 262 / Practice E). Good operating characteristics 1.4438
on AC and DC, minimum spatter formation, self releasing X2CrNiMo18-15-4,
slag with smooth and clean bead surface. Recommended 1.4429
for wall thicknesses up to 30 mm. Preheating and post X2CrNiMoN17-13-3,
weld heat treatment is not required by the weld deposit.
The interpass temperature should be kept below 150 °C. AISI
316L
316LN
317L
317LN
E 317L-FD FCAW C ≤0.035 Re 420 N/mm2 1.2 – Rutile flux cored welding wire. This product achieves high
Si 0.7 Rm 570 N/mm2 1.6 productivity and is easy to operate achieving excellent
T Z19 13 4 L R M (C) 3 Mn 1.3 A5 32 % welding characteristics, self releasing slag, almost no spatter
Cr 18.8 Av 50 J formation and temper discoloration, smooth weld finish and
E317LT0-4(1) Mo 3.4 ≥32J…-60°C safe penetration. Increased travel speeds as well as little
Ni 13.1 demand for cleaning and pickling provide considerable
savings in time and money.
E 317L PW-FD FCAW C ≤0.035 Re 380 N/mm2 1.2 BV, LR, Rutile flux cored welding wire with fast freezing slag pro-
Si 0.7 Rm 560 N/mm2 CE viding excellent positional welding characteristics and fast
T Z19 13 4 L P M (C) 1 Mn 1.3 A5 39 % travel speeds. It is designed for welding of corrosion resi-
Cr 18.8 Av 58 J stant CrNiMo-steels and satisfies the high demands of off-
E317LT1-4 Mo 3.4 ≥32J…-60°C shore fabricators, shipyards building chemical tankers as well
Ni 13.1 as the chemical/petrochemical, pulp and paper industries.
Suitable for service temperatures from -60 °C to +300 °C.
The weld metal exhibits resistance against pitting corrosion
and intergranular corrosion resistance (ASTM A 262 /
Practise E) up to +300 °C. For corrosion resistant single
surfacings the wire should be used under mixture gas
(Argon +15-25 % CO2).
Standard properties
EN
AWS % mm
Wire: ASN 5 SY-UP SAW C ≤0.03 Re 410 N/mm2 3.0 LR, BV SAW wire/flux combination for CrNiMo steels. It satisfies
Si 0.60 Rm 590 N/mm2 4.0 with flux the high demands of offshore fabricators, shipyards building
ER317L Mn 1.2 A5 29 % BB 203 SY chemical tankers as well as the chemical/petrochemical, pulp
Cr 18.5 Av 58 J and paper industries. Suitable for service temperatures from
Flux: BB 203 SY Mo 3.5 ≥32J…-60°C Flux: -60 °C to +300 °C. The weld metal exhibits resistance
Ni 13.4 CE against pitting corrosion and intergranular corrosion resi-
SA FB 2 DC stance (ASTM A 262 / Practice E) up to +300 °C.
The fluoride-basic agglomerated flux provides a low flux
consumption. Preheating and post weld heat treatment is
not required by the weld deposit. The interpass temperatu-
re should be kept below 150 °C.
FOX ASN 5 SMAW C ≤0.04 Re 460 N/mm2 2.5 TÜV-D, Basic electrode. Its weld metal shows a stable austenitic 1.4439
Si 0.5 Rm 660 N/mm2 3.2 TÜV-A, micro structure with good pitting resistance (PREN >35) X2 CrNiMoN17-13-5
E 18 16 5 N L B 2 2 Mn 2.5 A5 35 % 4.0 GL, DNV, and crevice corrosion resistance as well as an excellent 1.4436
Cr 18.5 Av 100 J SEPROZ, toughness behaviour down to -269 °C. X3 CrNiMo17-13-3
E317L-15 (mod.) Mo 4.3 ≥32J…-269°C CE 1.4429
Ni 17.0 BÖHLER FOX ASN 5-A is a rutile-Basic electrode provi- X2 CrNiMoN17-13-3
N 0.17 ding good operating characteristics on DC and AC, easy 1.4583
PREN 36.3 slag removal, smooth and clean bead surfaces. X10 CrNiMoNb18-12
Recommeded for wall thicknesses <15 mm. Both electro- 1.4438
FN ≤0.5 des are characterized by an increased Mo content (4.3 %) X2 CrNiMo18-15-4
to compensate for segregation in high molybdenum alloyed
weld metals to meet equivalent corrosion properties as AISI
FOX ASN 5-A SMAW C ≤ 0.035 Re 460 N/mm2 2.5 TÜV-D, the relevant base metals with 3-4 % Mo guarantee. 317LN
Si 0.7 Rm 660 N/mm2 3.2 CE 316L
E 18 16 5 N L R 3 2 Mn 1.2 A5 32 % 4.0 316Cb
Cr 18.0 Av 70 J 316LN
E317L-17 (mod.) Ni 17.0 ≥32J…-120°C
Mo 4.5 UNS
N 0.13 31726
PREN 36
FN ≤0.5
ASN 5-IG GTAW C ≤0.02 Re 440 N/mm2 1.6 TÜV-D, GTAW rod and GMAW for 3-4 % Mo alloyed CrNi-
Si 0.4 Rm 650 N/mm2 2.0 TÜV-A, steels. The weld metal shows a stable austenitic micro
W Z18 16 5 N L Mn 5.5 A5 35 % 2.4 DNV, structure with good pitting resistance (PREN >35) and cre-
Cr 19.0 Av 120 J SEPROZ, vice corrosion resistance as well as excellent CVN tough-
ER317L (mod.) Mo 4.3 ≥32J…-269°C CE ness behaviour.
Ni 17.2
N 0.16 Both MIG and TIG wires have an increased Mo content
(4.3 %) to compensate for segregation when welding high
PREN 38 molybdenum alloyed steels, thus producing equivalent
FN ≤0.5 corrosion resistance to the relevant base metals offering a
3-4 % Mo guarantee.
ASN 5-IG (Si) GMAW C ≤0.02 Re 430 N/mm2 1.0 TÜV-D,
Si 0.4 Rm 650 N/mm2 1.2 GL, DNV,
G Z 18 16 5 N L Mn 5.5 A5 35 % CE
Cr 19.0 Av 110 J
ER317L (mod.) Mo 4.3 ≥32J…-196°C
Ni 17.2
N 0.16
PREN 37.1
FN ≥0.5
Wire: ASN 5-UP SAW C ≤0.02 Re ≥420 N/mm2 3.0 CE SAW-wire/flux combination of type 317 L modified. For
Si 0.4 Rm ≥630 N/mm2 CrNiMo-steels with 3-4 % Mo. The weld metal shows a
S Z18 16 5 N L Mn 4.5 A5 ≥35 % stable austenitic micro structure with good pitting resi-
Cr 18.5 Av ≥120 J stance and crevice corrosion resistance as well as an
ER317L (mod.) Mo 4.3 ≥40J…-196°C excellent toughness behaviour down to -196 °C. The
Ni 17.2 fluoride-basic, agglomerated flux provides good operating
Flux: BB 203 N 0.15 characteristics, smooth beads and a low hydrogen weld
metal. Basicity 2.7. Density 1.0 kg/dm3.
SA FB 2 DC PREN 33.9
18
Standard properties
EN
AWS % mm
FOX AM 400 SMAW C ≤0.04 Re 470 N/mm2 2.5 WIWEB, Basic core wire alloyed electrode for corrosion resistant 1.3948
Si 0.8 Rm 700 N/mm2 3.2 SEPROZ, nonmagnetizable CrNiMo steels, preferably used for the X4CrNiMnMoN19-13-8
E Z22 18 4 L B 2 2 Mn 7.5 A5 35 % 4.0 GL, CE steels to Werkstoff Nr. 1.3952 and Nr. 1.3964 in the 1.3951
Cr 21.8 Av 80J special shipbuilding sector. Excellent weldability in all X2CrNiMoN22-15
– Mo 3.7 ≥32J…-196°C positions except vertical-down. Fully austenitic weld metal, 1.3952
Ni 18.3 nonmagnetic, excellent resistance to pitting, crevice corro- X2CrNiMoN18-14-3
N 0.2 sion and stress corrosion cracking, excellent subzero 1.3964
toughness, suited for service temperatures up to 350 °C X2CrNiMnMoNNb21-16-5-3
PREN 37.2 (or up to 400 °C in media that do not induce intergranular 1.4439
corrosion). Further applications are sea water desaliniza- X2CrNiMoN17-13-5
tion plants, centrifuges, bleaching plants and the welding
of cryogenic steels. Preheating not required, interpass tem-
peratures must not exceed 150 °C.
AM 400-IG GTAW C ≤0.02 Re 480 N/mm2 2.0 WIWEB GTAW rod and GMAW wire N-alloyed, fully austenitic and
Si 0.65 Rm 700 N/mm2 GL, CE nonmagnetic. Distinguished by its especially high resistance
W Z22 17 8 4 NL Mn 7.5 A5 35 % to pitting, crevice corrosion and stress corrosion cracking.
(GTAW) Cr 22.2 Av 170
Mo 3.7 ≥32J…-196°C Excellent cryogenic toughness. Suitable for service tempera-
G Z 22 17 8 4 NL Ni 18.0 tures up to +350 °C, and up to +400 °C in media that do
(GMAW) N 0.23 not induce intergranular corrosion. Used for sea water
GMAW Re 440 N/mm2 1.0 WIWEB desalinisation plants, centrifuges, bleaching plants and in
PREN 37 Rm 680 N/mm2 1.2 GL special shipbuilding.
A5 35 %
Av 120
≥32J…-196°C
FOX SAS 2 SMAW C 0.03 Re 470 N/mm2 2.5 TÜV-D, Basic core wire alloyed electrode. Preferably used for 1.4550
Si 0.4 Rm 640 N/mm2 3.2 TÜV-A, Ti or Nb stabilised 1.4541 / 1.4550 / 321 / 347 CrNi-steel X6CrNiNb18-10
E 19 9 Nb B 2 2 Mn 1.3 A5 36 % 4.0 ÖBB, DB, grades. 1.4541
Cr 19.8 Av 110 J ABS, GL, X6CrNiTi18-10
E347-15 Ni 10.2 ≥32J…-196°C LTSS, CE, Designed to produce first class weld deposits with reliable 1.4552
Nb + SEPROZ CVN toughness values down to -196 °C, 100 % X-ray G-X5CrNiNb19-11
safety together with very good root pass and positional 1.4301
welding characteristics, good gap bridging ability, easy weld X5CrNi18-10
pool and slag control as well as easy slag removal even in 1.4312
narrow preparations resulting in clean bead surfaces and G-X10 CrNi18-8
minimum post weld cleaning. An excellent electrode for 1.4311
welding on site! The product is resistant to intergranular X2CrNiN18-10
AISI/ASTM
347
FOX SAS 2-A SMAW C 0.03 Re 470 N/mm2 2.0 TÜV-D, Rutile core wire alloyed electrode. Preferably used for 321
Si 0.8 Rm 620 N/mm2 2.5 TÜV-A, Ti or Nb stabilised 1.4541 / 1.4550 / 321 / 347 CrNi-steel A296
E 19 9 Nb R 3 2 Mn 0.8 A5 35 % 3.2 ÖBB, DB, grades. CF8c
Cr 19.5 Av 70 J 4.0 ABS, LTSS, A157 Gr. C 9
E347-17 Ni 10.0 ≥32J…-120°C 5.0 VUZ, GL, An acknowledged world leader, noted for its superior 321
Nb + SEPROZ, welding characteristics and metallurgy. Can be used on AC A320 Gr. B8 C a. D
NAKS, CE or DC. Other advantages include high current carrying 304LN
capacity, minimum spatter Formation, self releasing slag, 304L
smooth and clean weld profile, safety against formation of 302
porosity due to moisture resistant coating and packaging
into hermetically sealed tins. Fully alloyed core wire ensures
the most reliable corrosion resistance. The product is
resistant to intergranular corrosion up to +400 °C.
SAS 2-IG GTAW C 0.05 Re 490 N/mm2 1.6 TÜV-D, GTAW rod engineered to a very precise analysis to create
Si 0.5 Rm 660 N/mm2 2.0 TÜV-A, a weld deposit of high purity, superior hot cracking and
W 19 9 Nb Mn 1.8 A5 35 % 2.4 GL, LTSS, corrosion resistance.
Cr 19.6 Av 140 J 3.0 SEPROZ, CVN toughness down to -196 °C, resistant to intergranu-
ER347 Ni 9.5 ≥32J…-196°C NAKS, CE lar corrosion up to +400 °C.
Nb +
SAS 2-IG (Si) GMAW C 0.035 Re 460 N/mm2 0.8 TÜV-D, GMAW wire designed for first class welding, wetting
Si 0.8 Rm 630 N/mm2 1.0 TÜV-A, and feeding characteristics as well as reliable corrosion
G 19 9 Nb Si Mn 1.3 A5 33 % 1.2 GL, LTSS, resistance up to +400 °C and low temperature service
Cr 19.4 Av 110 J SEPROZ, down to -196 °C.
ER347Si Ni 9.7 ≥32J…-196°C NAKS, CE
Nb +
Standard properties
EN
AWS % mm
SAS 2-FD FCAW C 0.03 Re 420 N/mm2 1.2 TÜV-D, Rutile flux cored welding wire. This product achieves high
Si 0.6 Rm 600 N/mm2 1.6 SEPROZ, productivity and is easy to operate achieving excellent
T 19 9 Nb R M (C) 3 Mn 1.4 A5 35 % CE welding characteristics, self releasing slag, almost no spatter
Cr 19.0 Av 75 J formation and temper discoloration, smooth weld finish and
E347T0-4(1) Ni 10.4 ≥32J…-196°C safe penetration. Increased travel speeds as well as little
Nb + demand for cleaning and pickling provide considerable
savings in time and money. Suitable for service temperatures
from -196 °C to +400 °C.
SAS 2 PW-FD FCAW C 0.03 Re 420 N/mm2 1.2 TÜV-D, Rutile flux cored welding wire with fast freezing slag provi-
Si 0.7 Rm 600 N/mm2 SEPROZ, ding excellent positional welding characteristics and fast
T 19 9 Nb P M (C) 1 Mn 1.4 A5 35 % CE travel speeds.
Cr 19.0 Av 75 J
E347T1-4(1) Ni 10.4 ≥38J…-120°C
Nb +
Wire: SAS 2-UP SAW C 0.048 Re ≥420 N/mm2 3.0 TÜV-D, SAW-wire/flux combination, smooth beads, easy slag
Si 0.6 Rm ≥600 N/mm2 TÜV-A, CE removal without any slag residues and good welding
S 19 9 Nb Mn 1.3 A5 ≥30 % characteristics even for fillet welds are very much
Cr 19.0 Av ≥90 J Wire: appreciated by users. Suitable for service temperatures
ER347 Ni 9.5 ≥35J…-196°C TÜV-D, from -196 °C to +400 °C.
Nb 0.55 TÜV-A,
Flux: BB 202 ÖBB, DB, The fluoride-basic, agglomerated flux, provides a low flux
KTA 1408.1 consumption. Basicity 2.3, Density 1.0 kg/dm3.
SA FB 2 DC SEPROZ,
CE
FOX SAS 4 SMAW C 0.03 Re 490 N/mm2 2.5 TÜV-D, Basic core wire alloyed electrode for austenitic CrNiMo 1.4583
Si 0.4 Rm 660 N/mm2 3.2 TÜV-A, (Ti/Cb/Nb) alloyed stainless steels. Designed to produce X10 CrNiMoNb 18-12
E 19 12 3 Nb B 2 2 Mn 1.3 A5 31 % 4.0 ÖBB, DB, first class weld deposits with reliable CVN toughness values 1.4435
Cr 18.8 Av 120 J ABS, GL, down to -90 °C, 100 % X-ray safety together with very X2 CrNiMo 18-14-3
E318-15 Mo 2.7 ≥32J…-90°C SEPROZ, good root pass and positional welding characteristics, good 1.4436
Ni 11.8 CE gap bridging ability, easy weld pool and slag control as well X3 CrNiMo 17-13-3
Nb + as easy slag removal even in narrow preparations resulting 1.4404
in clean bead surfaces and minimum post weld cleaning. X2 CrNiMo 17-12-2
An excellent electrode for welding on site and for heavy 1.4401
and rigid components. The product is resistant to intergra- X5 CrNiMo 17-12-2
nular corrosion up to +400 °C. 1.4571
X6 CrNiMoTi 17-12-2
1.4580
490 N/mm2 X6 CrNiMoNb 17-12-2
FOX SAS 4-A SMAW C 0.03 Re 2.0 TÜV-D, Rutile core wire alloyed electrode for austenitic CrNiMo
Si 0.8 Rm 640 N/mm2 2.5 TÜV-A, (Ti/Cb/Nb) alloyed stainless steels. An acknowledged world
E 19 12 3 Nb R 3 2 Mn 0.8 A5 32% 3.2 ÖBB, DB, leader, noted for its superior welding characteristics and
Cr 19.0 Av 60 J 4.0 LTSS, metallurgy. Can be used on AC or DC. Other advantages AISI
Mo 2.7 ≥32J…-90°C 5.0 SEPROZ, include high current carrying capacity, minimum spatter 316Cb
E 318-17 316L
Ni 12.0 VUZ, formation, self releasing slag, smooth and clean weld profile,
Nb + NAKS, CE safety against formation of porosity due to moisture 316
resistant coating and packaging into hermetically sealed tins. 316Ti
The product is resistant to intergranular corrosion up to
+400 °C. UNS
S31653
SAS 4-IG GTAW C 0.03 Re 520 N/mm2 1.0 TÜV-D, GTAW rod for austenitic CrNiMo (Ti/Cb/Nb) alloyed
Si 0.4 Rm 700 N/mm2 1.2 TÜV-A, stainless steels. Engineered to a very precise analysis to
W 19 12 3 Nb Mn 1.7 A5 35% 1.6 GL, ÖBB, create a weld deposit of high purity, superior hot cracking
Cr 19.5 Av 120 J 2.0 DB, CE, and corrosion resistance. CVN toughness down to -120 °C,
ER318 Mo 2.7 ≥32J…-120°C 2.4 KTA 1408.1 resistant to intergranular corrosion up to +400 °C.
Ni 11.4 3.0 SEPROZ
Nb +
SAS 4-IG (Si) GMAW C 0.035 Re 490 N/mm2 0.8 TÜV-D, GMAW wire for austenitic CrNiMo (Ti/Cb/Nb) alloyed
Si 0.8 Rm 670 N/mm2 1.0 TÜV-A, stainless steels, designed for first class welding, wetting
G 19 12 3 Nb Si Mn 1.4 A5 33% 1.2 SEPROZ, and feeding characteristics as well as reliable corrosion
Cr 19.0 Av 100 J DB, ÖBB, resistance up to +400 °C and low temperature service
ER318 (mod.) Mo 2.8 ≥32J…-120°C NAKS, CE down to -120 °C.
Ni 11.5
Nb +
20
Standard properties
EN
AWS % mm
SAS 4-FD FCAW C 0.03 Re 430 N/mm2 1.2 – Rutile, flux cored welding wire for austenitic CrNiMo
Si 0.6 Rm 570 N/mm2 1.6 (Ti/Cb/Nb) alloyed stainless steels. This product provides
T 19 12 3 Nb R M (C) 3 Mn 1.3 A5 35% high productivity and is easy to operate achieving excellent
Cr 18.8 Av 65 J welding characteristics, self releasing slag, almost no spatter
– Mo 2.7 ≥32J…-120°C formation and temper discoloration, smooth weld finish and
Ni 12.2 safe penetration. Increased travel speeds as well as little
Nb + demand for cleaning and pickling provide considerable
savings in time and money. Suitable for service temperatu-
res down to -120 °C. Resists to intergranular corrosion up
SAS 4 PW-FD FCAW C 0.03 Re 430 N/mm2 1.2 – to +400 °C.
Si 0.6 Rm 570 N/mm2
T 19 12 3 Nb P M (C) 1 Mn 1.3 A5 35% Rutile flux cored welding wire with fast freezing slag provi-
Cr 18.8 Av 65 J ding excellent positional welding characteristics and fast
– Mo 2.7 40J…-120°C travel speeds.
Ni 12.2
Nb +
Wire: SAS 4-UP SAW C 0.03 Re ≥430 N/mm2 3.0 TÜV-D, SAW-wire/flux combination for austenitic CrNiMo
Si 0.6 Rm ≥600 N/mm2 TÜV-A, (Ti/Cb/Nb) alloyed stainless steels. Smooth beads, easy slag
S 19 12 3 Nb Mn 1.2 A5 ≥30% CE removal without any slag residues and good welding
Cr 18.0 Av ≥80 J characteristics even for fillet welds are very much apprecia-
ER318 Mo 2.8 ≥32J…-120°C Wire: ted by users. Suitable for service temperatures from -120 °C
Ni 11.4 TÜV-D, to +400 °C.
Flux: BB 202 Nb 0.55 CE, TÜV-A,
KTA 1408.1 The fluoride-basic, agglomerated flux, provides a
SA FB 2 DC DB, ÖBB, low flux consumption. Basicity 2.3, Density 1.0 kg/dm3.
SEPROZ
FOX CN 20/25 M SMAW C ≤0.04 Re 440 N/mm2 2.5 TÜV-D, Basic (with rutile contents) core wire alloyed electrode for 1.4539
Si 0.4 Rm 650 N/mm2 3.2 TÜV-A, corrosion resisting high-molybdenum CrNi steels like 1.4539 X1NiCrMoCu25-20-5
E 20 25 5 Cu N L B 22 Mn 3.8 A5 35 % 4.0 Statoil, / N08904. Recommended for highly corrosive environments 1.4439
Cr 20.0 Av 75 J SEPROZ, encountered e.g. in the chemical industry, in flue gas desul- X2CrNiMoN17-13-5
E385-15 (mod.) Mo 6.3 ≥32J…-269°C CE phurisation and sea water desalinisation plants, as well as in 1.4537
Ni 25.0 cooling and power plants using brackish or sea water. X1CrNiMoCuN25-25-5
Cu 1.4 Particularly recommended for steels containing up to 5 %
N 0.14 molybdenum. The above average molybdenum content Similar type CrNi steels
(6.5 %) is characteristic to FOX CN 20/25 M, thus compen- with Mo content up to 5 %
PREN ≥45 sating for segregation in high molybdenum alloyed weld
metals. The fully austenitic weld metal possess a marked UNS
resistance towards pitting and crevice corrosion in chloride N08904
FOX CN 20/25 M-A SMAW C 0.03 Re 410 N/mm2
2.5 TÜV-D, containing media. Highly resistant against Sulphur-, S31726
Si 0.7 Rm 640 N/mm2 3.2 SEPROZ, Phosphorus-, Acetic- and Formic acid, as well as sea-and
E 20 25 5 Cu N L R 32 Mn 1.7 A5 34 % 4.0 CE brackish water. Caused from the low C-content of the weld
Cr 20.3 Av 70 J metal, the risk of intergranular corrosion can be avoided.
E385-17 (mod.) Mo 6.2 ≥32J…-196°C The high Ni-content in comparison to standard CrNi-weld
Ni 25.0 metals leads to high resistance against stress corrosion
Cu 1.5 cracking. It is advisable to grind out the end craters of root
N 0.17 passes. For root pass welding it is expedient to apply the
GTAW process using CN 20/25 M-IG.
PREN ≥45 FOX CN 20/25 M-A is a rutile-basic electrode and should
be preferably used up to wall thicknesses of 14 mm. It is
designed for excellent operating characteristics on DC/AC.
CN 20/25 M-IG GTAW C ≤0.02 Re 440 N/mm2 1.6 TÜV-D, GTAW rod and GMAW wire for 4-5 % Mo alloyed
Si 0.7 Rm 670 N/mm2 2.0 TÜV-A, CrNisteels like N 08904. The weld metal shows a stable
W Z20 25 5 Cu NL Mn 4.7 A5 42 % 2.4 Statoil, CE austenitic micro structure with excellent pitting resistance
Cr 20.0 Av 115 J (PREN >45) and crevice corrosion resistance as well as
ER385 (mod.) Mo 6.2 ≥32J…-269°C resistance to stress corrosion cracking. Both rod and wire
Ni 25.4 have an increased Mo content (6.2 %) to compensate for
Cu 1.5 segregation in high Mo alloyed weld metals, thus producing
N 0.12 equivalent corrosion resistance to the relevant base metals
offering 4-5 % Mo.
PREN ≥45
CN 20/25 M-IG (Si) GMAW C ≤0.02 Re 410 N/mm2 0.8 TÜV-D, Shielding gases for GMAW Ar + 20-30 % He + max. 2 %
Si 0.7 Rm 650 N/mm2 1.0 TÜV-A, CO2 or Ar + 2 % He + 0.5 % CO2.
G Z20 25 5 Cu NL Mn 4.7 A5 39 % 1.2 Statoil,
Cr 20.0 Av 100 J SEPROZ,
ER385 (mod.) Mo 6.2 ≥32J…-196°C CE
Ni 25.4
Cu 1.5
N 0.12
PREN ≥45
Stainless steels – Ferritic / Martensitic
Standard properties
EN
AWS % mm
FOX KW 10 SMAW C 0.08 PWHT a 750 °C/2h 2.5 SEPROZ Basic core wire alloyed low-hydrogen electrode with good Surfacings:
Si 0.7 Re 530 N/mm2 3.2 operating characteristics in all positions except vertical- all weldable backing
E 13 B 2 2 Mn 0.8 Rm 700 N/mm2 4.0 down. Mainly used for surfacing on sealing faces of gas, materials, unalloyed and
Cr 13.5 A5 17 % water and steam valves to meet stainless and wear resistant low-alloyed
E410-15 (mod.) HB 210 overlays for instance. In the machined condition, at least a
two layer build up should remain. Joint welding of similar, Joint welds:
stainless and heat resistant chromium steels provides corrosion resistant Cr-
matching colour of weld metal with very good ability to steels as well as other
polishing. Retention of hardness up to +450 °C, scaling similar-alloyed steels
resistant up to +900 °C. Preheating and interpass tempera- with C-contents 0.20 %
ture 200-300 °C, post weld heat treatment at 700-750 °C (repair welding); heat
depending on the weld job. resistant Cr-steels of
similar chemical compo-
sition. Be careful with
dilution and welding
KW 10-IG GMAW C 0.06 PWHT a 720 °C/2h 1.2 SEPROZ GMAW wire predominantly used for surfacing of sealing technology.
Si 0.7 Re ≥450 N/mm2 1.6 faces of valves for gas, water, and steam piping systems at
G 13 Mn 0.6 Rm ≥650 N/mm2 service temperatures up to +450 °C. The machinability 1.4006 X12Cr13,
Cr 13.6 A5 ≥15 % of the weld metal depends largely upon the kind of base 1.4021 X20Cr13
ER410 (mod.) HB 200 metal and degree of dilution. Joint welding of similar 13 %
chromium steels shows matching colour of the weld metal AISI
HB 320 (as welded) and very good ability to polishing. For joint welding 410
preheating to 200-300 °C is recommended. Tempering 420
at 700-750 °C to increase toughness.
KW 5 Nb-IG GMAW C 0.04 PWHT a 750 °C/2h 1.0 SEPROZ Special GMAW welding wire for catalytic converters as 1.4512 X2CrTi12,
Si 0.6 HB 130 well as exhaust silencers, mufflers, manifolds, and manifold 1.4006 X10Cr13
G Z13 Nb L Mn 0.6 elbows of analogous or similar materials. Also used for 1.4024 X15Cr13
Cr 11.5 repair welding and surfacing of sealing faces of gas, water, 1.4021 X20Cr13
ER409Nb Nb + and steam turbines with service temperatures of up to
450 °C. Resists scaling up to 900 °C. Machinability depends AISI
largely on the degree of base metal dilution. Outstanding 409
feeding, very good welding and flow characteristics. 410
420
FOX SKWA SMAW C 0.08 PWHT a 750°C/2h 2.5 KTA 1408.1, Basic core wire alloyed electrode with good weldability in Surfacings:
Si 0.4 Re 370 N/mm2 3.2 SEPROZ, all positions except vertical-down. Mainly used for hard- all weldable backing
E 17 B 2 2 Mn 0.3 Rm 560 N/mm2 4.0 CE surfacing, corrosion resistant, wear resistant. Preferably materials, unalloyed and
Cr 17.0 A5 23% 5.0 employed for sealing faces of gas, water and steam valves. low-alloy. Dilution and
E430-15 HB 200 In the machined condition, at least a two-layer buildup heat input must be
should remain on the surface. Joint welding (of equal observed.
colour): similar, corrosion resistant and heat resistant
chromium steels. Scaling resistance up to 900 °C, preheat Joint welding:
and interpass temperatures 200-300 °C, annealing at 700- corrosion resisting, Cr-
750 °C. Hydrogen content in weld deposit < 5 ml/100 g. steels and other similar
materials with carbon
contents < 0,20 %.
Heat resisting Cr-steels
SKWA-IG GMAW C 0.07 PWHT a 750 °C/2h 1.0 DB, GMAW solid wire for build up on sealing faces of gas, of similar chemical
Si 0.8 Re ≥300 N/mm2 1.2 ÖBB, water and steam valves and fittings made from unalloyed or composition.
G Z17 Ti Mn 0.6 Rm ≥500 N/mm2 1.6 SEPROZ, low-alloy steels, for service temperatures up to 500 °C.
Cr 17.5 A5 ≥20% CE The wire exhibits good feeding properties with excellent 1.4510 X3CrTi17
ER430 (mod.) Ti + HB 130 welding and flow characteristics. The weld deposit allows
machining. Sea water resistant and scaling resistant up to AISI
900 °C. SKWA-IG wire is also suited for joint welding of 430Ti
stainless ferritic steels containing 12-18 % chromium. 431
Furthermore for applications where colour match of the
base metal and weld seam is required. Preheat to 250-
450 °C for joint welding. Annealing at 650-750 °C for
improved toughness.
KWA-IG GMAW C 0.06 PWHT a 800 °C/2h 1.2 SEPROZ GMAW wire of type G 17/ER430 suitable for surfacing of Surfacings:
Si 0.6 Re ≥340 N/mm2 sealing faces of gas, water and steam valves and fittings. all weldable backing
G 17 Mn 0.6 Rm ≥540 N/mm2 Service temperatures up to +450 °C. Scaling resistant up to materials, unalloyed
Cr 17.5 A5 ≥20% +950 °C. Also in sulphur containing combustion gas at high and low-alloyed.
ER430 (mod.) HB 150 temperature. This wire is also suited for joint welding of
stainless ferritic steels containing 12-17 % chromium, and by Joint welds:
the request of colour matching weld deposit/base metal. corrosion resistant Cr-
For thick-walled components it is recommendable to use a steels as well as other
7-IG wire for the filler passes in order to improve the similar-alloyed steels with
ductility behaviour of the joint weld, KWA-IG wire for the C-contents up to 0.20 %
cover pass especially in case of sulphur containing combus- (repair welding). Be care-
tion gases. Excellent feeding, welding and wetting behaviour ful with dilution and
of the wire and weld metal are important economical welding technology.
features. For joint welding preheating up to 200-300 °C is
recommended. Annealing at 730-800 °C improves the 1.4510 X3CrTi17
toughness of the weld deposit.
AISI
430
431
22
Stainless steels – Ferritic / Martensitic, Soft martensitic
Standard properties
EN
AWS % mm
FOX SKWAM SMAW C 0.22 PWHT a 700 °C/2h 2.5 KTA 1408.1, Basic core wire alloyed low-hydrogen electrode with good Surfacings:
Si 0.3 HB 250 3.2 DB, ÖBB, operating characteristics in all positions except vertical- all weldable backing
E Z17 Mo B 2 2 Mn 0.4 4.0 CE, down. Mainly used for surfacing on sealing faces of gas, materials, unalloyed and
Cr 17.0 5.0 SEPROZ water and steam valves to meet stainless and wear low-alloyed.
– Mo 1.3 resistant overlays for instance. In the machined condition,
at least a two layer build up should remain. Joint welding Joint welds:
of similar, stainless and heat resistant chromium steels corrosion resistant Cr-
provides matching colour of weld metal with very good steels as well as other
ability to polishing. Hydrogen content in weld deposit similar-alloyed steels
<5 ml/100 g. Weld metal retention of hardness up to with C-contents up to
+500 °C. Scaling resistant up to 900 °C. Preheating as 0.20 % (repair welding).
required by the base metal, with temperatures between Be careful with dilution
100 °C and 200 °C being generally sufficient (for joint and welding technology
welding operations 250-400 °C). Annealing at 650-750 °C
may be carried out to improve the toughness values in the
weld metal and in the transition zone of the base metal.
SKWAM-IG GMAW C 0.20 PWHT a 720 °C/2 h 1.2 KTA 1408.1, GMAW solid wire of type 17 % Cr 1 % Mo for surfacing on
Si 0.65 Re ≥500 N/mm2 1.6 DB, ÖBB, sealing faces of gas, water and steam valves and fittings
G Z17 Mo Mn 0.55 Rm ≥700 N/mm2 SEPROZ, made from unalloyed or low-alloy steels, for service tempe-
Cr 17.0 A5 ≥15% CE ratures up to 450 °C. Excellent anti-friction properties.
– Mo 1.1 HB 200 The weld deposit is still machinable. Scaling resistant up to
Ni 0.4 900 °C. SKWAM-IG wire is also suited for joint welding of
stainless ferritic steels containing 13-18 % chromium, above
all for applications where uniform colour of the base metal
and weld seam is required. For thick-walled components it
is recommendable to use A 7-IG wire for the filler passes
in order to improve the ductility behaviour of the joint
weld. Preheating to 250-450 °C for joint welding
operations. Annealing at 650-750 °C improves the
toughness of the weld deposit.
Wire: SKWAM-UP SAW C 0.15 PWHT a 720 °C/2 h 3.2 TÜV-D, SAW wire/flux combination of type 17 % Cr 1 % Mo for
Si 0.65 HB 200 CE surfacing on sealing faces of gas, water and steam valves and
S Z17Mo Mn 0.55 fittings made from unalloyed or low-alloy steels, for service
Cr 16.5 As welded temperatures up to 450 °C. Excellent anti-friction proper-
Flux: BB 203 Mo 1.1 HB 320-420 ties. The weld deposit is still machinable. Scaling resistant up
Ni 0.4 to 900 °C
SA FB 2 DC
CAT 430 L Cb-IG GMAW C 0.02 PWHT a 760 °C/2 h 1.0 – Special GMAW welding wire for catalytic converters as well 1.4511
Si 0.5 HB 130 as exhaust sinencers, mufflers, manifolds and manifold 1.4016
G Z18 L Nb Mn 0.5 elbows of analogous or similar materials. Resists scaling up
Cr 18.0 HB 150 (as welded) to 900 °C. Outstanding feeding characteristics. Very good AISI
ER430(mod.) Nb >12xC welding and flow characteristics. 430
FOX CN 13/4 SMAW C 0.035 PWHT a 600 °C/2 h 2.5 TÜV-D, Basic low-hydrogen electrode suited for similar soft 1.4317 G-X4CrNi13-4,
Si 0.3 Re 680 N/mm2 3.2 LTSS, martensitic and martensitic-ferritic rolled, forged, and cast 1.4313 X3CrNiMo13-4,
E 13 4 B 6 2 Mn 0.5 Rm 910 N/mm2 4.0 SEPROZ, steels. Mainly used in the construction of hydro turbines, 1.4351 X3CrNi13-4,
Cr 12.2 A5 17 % 5.0 CE compressors. Resistant to corrosion from water, steam, and 1.4414 G-X4CrNiMo13-4
E410NiMo-15 Mo 0.5 Av 66 J sea water atmosphere. Thanks to an optimum balance of
Ni 4.5 50 J…-60°C alloying components the weld deposit yields very good AISI/UNS
ductility and toughness & cracking resistance despite of its ACI Gr. CA6NM
high strength. Excellent operating characteristics, easy slag S41500
removal, and smooth bead appearance. Metal recovery
approx. 130 %. Positional weldability is offered up to
ø 3.2 mm electrodes. FOX CN 13/4 as well as the GTAW-
rod CN 13/4-IG and the analogous GMAW wire are very
popular in the construction of hydro turbines. Preheating
and interpass temperatures of heavy-wall components
100-160 °C.
FOX CN 13/4 SUPRA SMAW C 0.03 PWHT a 600 °C/2 h 3.2 TÜV-D, Basic core wire alloyed electrode for welding of similar
Si 0.3 Re 680 N/mm2 4.0 SEPROZ, alloyed soft martensitic steels. Due to an optimum balanced
E 13 4 B 4 2 Mn 0.6 Rm 930 N/mm2 CE alloying concept the weld deposit offers very good ductility
Cr 12.2 A5 18 % and cracking resistance despite of its high strength.
E410NiMo-15 Mo 0.5 Av 70 J Out of position weldable except vertical down. Preheating
Ni 4.5 55 J…-60°C and interpass temperatures of heavy-wall components 100-
160 °C. Maximum heat input 15 kJ/cm. Post weld heat
treatment at 580-620 °C.
Stainless steels – Soft martensitic
Standard properties
EN
AWS % mm
CN 13/4-IG GTAW C 0.01 PWHT 600 °C/8h 2.0 TÜV-D, GTAW rod and GMAW wire for welding of similar alloy-
Si 0.7 Re 750 N/mm2 2.4 SEPROZ, ed soft martensitic steels, with precisely tuned alloying
W 13 4 (GTAW) Mn 0.7 Rm 830 N/mm2 CE composition for ductile weld metal with best CVN tough-
G 13 4 (GMAW) Cr 12.3 A5 21% ness and crack resistance. The preferred gas for MAG
Mo 0.5 Av 150 J welding is Argon +8-10 % CO2.
ER410NiMo (mod.) Ni 4.7 >32 J…-60°C
GMAW C 0.01 PWHT 580 °C/8h 1.2 TÜV-D,

Si 0.65 Re 760 N/mm2 SEPROZ,
Mn 0.7 Rm 890 N/mm2 CE
Cr 12.2 A5 17%
Mo 0.5 Av 80 J
Ni 4.8 >47 J…-20°C
CN 13/4-MC GMAW C ≤0.025 PWHT 580 °C/8h 1.2 SEPROZ Metal cored wire for welding of similar alloyed soft
Si 0.7 Re 760 N/mm2 1.6 martensitic steels and cast steels. CN 13/4-MC offers
T 13 4 M M 2 Mn 0.9 Rm 900 N/mm2 favourable spray or puls arc characteristics, minimum
Cr 12.0 A5 16% spatter formation, flat and smooth bead profiles, an
EC410NiMo (mod.) Mo 0.6 Av 65 J excellent wetting behaviour and safe penetration as well
Ni 4.6 ≥47 J…-20°C as best productivity. Best impact values and extra low
hydrogen contents (< 4 ml/100 g acc. to AWS 4.3-93).
Recommended preheating and interpass temperatures in
case of heavy wall thicknesses are 100-160 °C. Maximum
heat input 15 kJ/cm. Tempering at 580-620 °C.
CN 13/4-MC (F) GMAW C ≤0.03 PWHT 580 °C/8 h 1.2 – Metal cored wire for welding of hydro turbine components
Si 0.7 Re 700 N/mm2 made of soft martensitic 13 % Cr 4 % Ni alloyed cast steels.
T 13 4 M M 2 Mn 0.9 Rm 880 N/mm2 BÖHLER CN 13/4-MC (F) offers favourable spray arc or
Cr 12.2 A5 16 % pulsarc characteristics, minimum spatter formation, flat and
EC410NiMo (mod.) Mo 0.6 Av 55 J smooth bead profiles, excellent wetting behaviour and safe
Ni 4.6 45 J…-20°C penetration. It is easy to operate in all welding positions.
The hydrogen content is low (maximum 5 ml/100 g acc.
to AWS A 4.3-93). Significant gains in productivity can be
realized by higher deposition rates and reduced post weld
grinding when compared to GMAW using solid wires.
Welding with conventional or pulsed power sources
(preferably slightly trailing torch position, angel appr. 80 °).
Recommended stick out 18-20 mm and length of arc
3-5 mm. Recommended preheating and interpass tempera-
tures in case of heavy wall thicknesses are 100-160 °C.
Maximum heat input 15 kJ/cm. Tempering at 580-620 °C.
Positional weldability of metal cored wires is similar to
solid wires.
Wire: CN 13/4-UP SAW C 0.015 PWHT 600 °C/2h 3.0 SEPROZ, Sub-arc wire/flux combination for welding similar soft-
Si 0.65 Re ≥600 N/mm2 CE martensitic steels. The weld deposit featuring very good
S 13 4 Mn 0.7 Rm ≥800 N/mm2 ductility and CVN toughness as well as high crack
Cr 11.8 A5 ≥15% Wire: resistance. The fluoride-basic, agglomerated flux provides
ER410NiMo (mod.) Ni 4.7 Av ≥50 J SEPROZ good operating characteristics, smooth beads and a low
Mo 0.5 hydrogen weld metal (HD > 5 ml/100 g). Recommended
Flux: BB 203 preheating and interpass temperatures in case of heavy wall
thicknesses are 100-160 °C. Maximum heat input 15 kJ/cm.
SA FB 2 DC Tempering at 580-620 °C.
FOX CN 16/6M-HD SMAW C 0.03 PWHT 580 °C/4h/air 2.5 SEPROZ Basic, high efficiency electrode for welding of soft martensi- Soft-martensitic forge
Si 0.3 Re 650 N/mm2 3.2 tic forged and cast steels. The high chromium content steels and cast steels,
E Z16 6 Mo B 6 2 H5 Mn 0.6 Rm 920 N/mm2 4.0 enhances the corrosion resistance in water, steam and sea same-alloyed
Cr 15.5 A5 15% 5.0 atmosphere. Main applications are found in turbines, pumps-
– Ni 5.8 Av 42 J and combustion building. Popular in hydro turbine 1.4505
Mo 1.2 HB 340 engineering. The electrode shows very good features in G-X5CrNiMo16-5,
regard to arc stability, weld puddle control, slag detachabili- 1.4418
PWHT 590 °C/8h ty and seam cleanliness. Suitable for all positions except X4CrNiMo16-5
Re 640 N/mm2 vertical down (positional welding up to ø 3.2 mm). Metal
Rm 920 N/mm2 recovery approx. 135 %. Low hydrogen (HD > 5 ml/100 g) is
A5 16% a essential and necessary prerequisite of this product. The
Av 48 J maximum interpass temperature should not exceed 120 °C.
HB 330
24
Stainless steels – Precipitation hardening
Standard properties
EN
AWS % mm
FOX CN 17/4 PH SMAW C 0.03 PWHT 540 °C/3h 3.2 SEPROZ Basic electrode with strength properties for joint and fabri- Precipitation hardening
Si 0.3 Re 940 N/mm2 4.0 cation welding of analogous precipitation hardening Cr-Ni- forged steels and cast
E Z17 4 Cu B 4 3 H5 Mn 0.6 Rm 1030 N/mm2 Cu alloyed rolled-, forged- and cast steels. Popular for com- steels, same-alloyed
Cr 16.0 A5 10% ponents in the paper industry, rotors of compressors, fan
E630-15 (mod.) Mo 0.4 Av 20 J blades, press plates in the plastic processing industry and for 1.4540 X4CrNiCuNb16-4,
Ni 4.9 HRC 37-40 the aerospace industry. The electrode shows very good fea- 1.4540 GX4CrNiCuNb16-4,
Nb 0.2 tures in regard to arc stability, weld puddle control, slag 1.4542 X5CrNiCuNb16-4,
Cu 3.2 detachability and seam cleanliness. Lowest hydrogen content 1.4548 X5CrNiCuNb17-4-4
in the deposit is a prerequisite (HD < 5 ml/100 g). The elec-
trode is suitable for welding in all positions except vertical UNS
down. The interpass temperature has to be kept very low J92180 Gr. CB Cu-1
(maximum 80 °C). With the use of the proper PWHT S17400 Type 630
(solution annealing + precipitation hardening impact values SAE J467 17-4PH
down to -50 °C are still achievable.
Stainless steels – Lean Duplex
Standard properties
EN
AWS % mm
CN 24/9 LDX-IG GMAW C 0.02 Re 520 N/mm2 1.2 – Böhler CN 24/9 LDX-IG is designed for welding the ferritic- 1.4162
Si 0.4 Rm 710 N/mm2 austenitic lean duplex stainless steels with excellent strength X2CrMnNiN22-5-2
– Mn 0.5 A5 30 % and medium corrosion resistance. The steel is mainly UNS S32101
Cr 23.0 Av 150 J intended for applications such as civil engineering, storage 1.4362 X2CrNiN23-4
– Ni 7.0 110 J…-40°C tanks, containers etc. Böhler CN 24/9 LDX-IG is over UNS S32304
Mo<0.5 alloyed with respect to nickel to ensure the right ferrite and other
N 0.14 balance in the weld metal. The weldability of this wire is comparable steels
excellent and welding can be performed using short, spray
or pulsed arc. Welding using pulsed arc provides good
results in both horizontal and vertical-up position. The best
flexibility is achieved by using pulsed arc and ø 1,2 mm wire.
The corrosion resistance is comparable with AISI 304.
GTAW C 0.02 Re 550 N/mm2 1.6 – The weldability is excellent. However, duplex steels are
Si 0.4 Rm 730 N/mm2 somewhat more difficult to weld compared to austenitic
Mn 0.5 A5 30 % steels such as 316L, mainly with respect to fluidity and
Cr 23.0 Av 180 J penetration into the parent metals. Welding without filler
Ni 7.0 180 J…-40°C metal (TIG dressing) is not recommended. The corrosion
Mo<0.5 resistance is comparable with AISI 304.
N 0.14
CN 24/9 LDX-FD FCAW C 0.03 Re 550 N/mm2 1.2 – BÖHLER CN 24/9 LDX-FD is a rutile flux cored wire for
Si 0.6 Rm 755 N/mm2 welding ferritic-austenitic lean- duplex stainless steels. It
T Z22 9 3 N L R M (C) 3 Mn 1.3 A5 28 % provides excellent weldability in flat and horizontal position.
Cr 24.0 Av 60 J The weld metal has a high strength and medium corrosion
E2209T0-G Ni 9.0 44 J…-50°C resistance and is mainly intended for application such as
Mo 0.4 bridge building, civil engineering, plant engineering in the
N 0.13 paper industry, storage tanks, containers etc. The filler
material is over alloyed with respect to nickel to ensure
the right ferrite balance in the weld metal. The corrosion
resistance is comparable with the steel AISI 304. The filler
material is suitable for service temperatures from -50 °C
to +250 °C.
Stainless steels – Lean Duplex / Duplex
Standard properties
EN
AWS % mm
CN 24/9 LDX PW-FD FCAW C 0.03 Re 575 N/mm2 1.2 – BÖHLER CN 24/9 LDX PW-FD is a rutile flux cored wire 1.4162
Si 0.7 Rm 765 N/mm2 for positional welding of ferritic-austenitic lean- duplex X2CrMnNiN22-5-2
T Z22 9 3 N L P M (C) 1 Mn 0.9 A5 30 % stainless steels. The weld metal has a high strength and UNS S32101
Cr 24.0 Av 67 J medium corrosion resistance and is mainly intended for 1.4362 X2CrNiN23-4
E2209T1-G Ni 9.0 47 J…-50°C application such as bridge building, civil engineering, plant UNS S32304
Mo 0.4 engineering in the paper industry, storage tanks, containers and other
N 0.13 etc. The filler material is over alloyed with respect to comparable steels
nickel to ensure the right ferrite balance in the weld metal.
The corrosion resistance is comparable with the steel
AISI 304. The filler material is suitable for service
temperatures from -50 °C to +250 °C.
CN 24/9 LDX-UP SAW C 0.02 Re 570 N/mm2 2.4 – Böhler CN 24/9 LDX-UP is designed for welding the
Si 0.65 Rm 750 N/mm2 ferritic-austenitic lean duplex stainless steels with excellent
Flux: BB 203 Mn 0.4 A5 25 % strength and medium corrosion resistance. The steel is
Cr 23.5 Av 140 J mainly intended for applications such as civil engineering,
SA FB 2 DC Ni 7.7 60 J…-40°C storage tanks, containers etc. The weldability is excellent.
Mo<0.5 However; duplex steels are somewhat more difficult to
N 0.13 weld compared to austenitic steels such as 316L, mainly
with respect to penetration into the parent metals.
The corrosion resistance is comparable with AISI 304.
FOX CN 22/9 N SMAW C 0.03 Re 650 N/mm2 2.5 TÜV-D, FOX CN 22/9 N is a rutile-basic electrode which offers 1.4462
Si 0.8 Rm 820 N/mm2 3.2 TÜV-A, excellent positional weldability and thus is perfectly suited X2CrNiMoN22-5-3
E 22 9 3 N L R 3 2 Mn 0.9 A5 25 % 4.0 DNV, ABS, for pipe welding of grade UNS S31803. Good wetting cha- 1.4462
Cr 22.6 Av 55 J 5.0 LR, Statoil, racteristics and slag removability. Resistant to porosity, X2CrNiMoN22-5-3 with
E2209-17 Mo 3.1 ≥32 J…-20°C GL, RINA, reliable CVN toughness down to -20 °C. It is designed with 1.4583
Ni 9.0 CE, a fully alloyed core wire providing best corrosion resistance X10CrNiMoNb18-12
N 0.17 SEPROZ and a very homogeneous micro structure with specified 1.4462
ferrite content of 30 - 60 FN (WRC). X2CrNiMoN22-5-3
PREN ≥35 Dissimilar joints
FOX CN 22/9 N-B SMAW C 0.03 Re 630 N/mm2 2.5 TÜV-D, The basic electrode FOX CN 22/9 N-B is recommended for UNS
Si 0.3 Rm 830 N/mm2 3.2 CE wall thicknesses > 25 mm or impact requirements down to S31803
E 22 9 3 N L B 2 2 Mn 1.1 A5 27 % 4.0 -60 °C S32205
Cr 22.6 Av 110 J 5.0
E2209-15 Mo 3.1 40 J…-60°C
Ni 8.8
N 0.16
PREN ≥35
CN 22/9 N-IG GTAW C 0.015 Re 600 N/mm2 1.6 TÜV-D, GTAW rod and GMAW wire of type ER 2209 for standard
Si 0.4 Rm 800 N/mm2 2.0 TÜV-A, duplex stainless steels. Designed for first class welding, wet-
W 22 9 3 N L (GTAW) Mn 1.7 A5 33 % 2.4 DNV, LR, ting and feeding characteristics as well as reliable resistance
G 22 9 3 N L (GMAW) Cr 22.5 Av 150 J 3.2 GL, ABS, to stress corrosion cracking and pitting. Ferrite content
Mo 3.2 ≥32J…-60°C Statoil, CE 30-60 FN (WRC).
ER2209 Ni 8.8
N 0.15
GMAW Re 660 N/mm2 1.0 TÜV-D, Shielding gas for GMAW:
PREN ≥35 Rm 830 N/mm2 1.2 TÜV-A, Argon +20-30 % He + max. 2 % CO2 or
A5 28 % DNV, GL, Argon +20-30 % He + max. 1 % O2
Av 85 J Statoil,
≥32J…-40°C CE, DB,
SEPROZ
26
Stainless steels – Duplex / Super Duplex
Standard properties
EN
AWS % mm
CN 22/9 N-FD FCAW C ≤0.03 Re 600 N/mm2 1.2 TÜV-D, CN 22/9 N-FD is a rutile flux cored wire for downhand 1.4462
Si 0.8 Rm 800 N/mm2 RINA, GL, welding. Self releasing slag, almost no spatter formation X2CrNiMoN22-5-3
T 22 9 3 NL R M (C) 3 Mn 0.9 A5 27 % DNV, and temper discoloration, smooth weld finish and safe 1.4462
Cr 22.7 Av 60 J ABS, penetration. Ferrite 30-50FN, CPT 22 °C acc. to X2CrNiMoN22-5-3
E2209T0-4(1) Mo 3.2 ≥32J…-40°C CWB, ASTM G48/A or A 923 method C. with
Ni 9.0 SEPROZ, 1.4583
N 0.13 Ar +18% CO2 LR, DB, CE X10CrNiMoNb18-12
1.4462
PREN ≥35 X2CrNiMoN22-5-3
Dissimilar joints
CN 22/9 PW-FD FCAW C ≤0.03 Re 600 N/mm2 1.2 TÜV-D, Rutile flux cored welding wire with fast freezing slag pro- UNS
Si 0.8 Rm 800 N/mm2 DNV, viding excellent positional welding characteristics and fast S31803
T 22 9 3 NL P M (C) 1 Mn 0.9 A5 27 % ABS, LR, travel speeds. S32205
Cr 22.7 Av 80 J GL, RINA,
E2209T1-4(1) Mo 3.2 45J…-46°C CWB,
Ni 9.0 SEPROZ,
N 0.13 Ar +18% CO2 CE
PREN ≥35
Wire: CN 22/9 N-UP SAW C 0.013 Re ≥550 N/mm2 3.0 TÜV-D, SAW-wire/flux combination of type 2209 duplex stainless
Si 0.5 Rm ≥750 N/mm2 TÜV-A, steel for multi-pass welding. Smooth beads, easy slag
S 22 9 3 NL Mn 1.1 A5 ≥27% DNV, removal without any slag residues and good welding cha-
Cr 22.5 Av ≥100 J ABS, LR, racteristics are very much appreciated by the users.
ER2209 Mo 3.2 ≥32 J…-40°C GL, CE BB 203 is a basic, agglomerated flux, providing a low flux
Ni 8.8 consumption. Basicity 2.3 acc. to Boniczewski.
Flux: BB 203 N 0.14
SA FB 2 DC PREN ≥35
FOX CN 25/9 CuT SMAW C 0.03 Re >600 N/mm2 2.5 – Basic electrode for welding of Superduplex stainless steels. 25 % Cr-Superduplex
Si 0.5 Rm >750 N/mm2 3.2 Excellent resistance to stress corrosion cracking and pitting steels
E 25 9 4 N L B 2 2 Mn 1.0 A5 >22% 4.0 corrosion. e.g. 1.4501
Cr 25.0 Av >70 J The operating temperature is -50 °C up to +250 °C. X2CrNiMoCuWN 25-7-4
E2595-15 Ni 9.5 50 J…-50°C
Mo 3.7 UNS
N 0.22 S32750
Cu 0.7 S32760
W 0.7 S32550
PREN ≥40 ZERON 100,
SAF 25/07,
FALC 100
CN 25/9 CuT-IG GTAW C 0.02 Re >700 N/mm2 2.0 – GTAW rod and GMAW wire for welding of Superduplex
Si 0.3 Rm >850 N/mm2 2.4 stainless steels. Excellent resistance to stress corrosion
W 25 9 4 NL (GTAW) Mn 0.7 A5 >25% cracking and pitting corrosion. The operating temperature
G 25 9 4 NL (GMAW) Cr 25.2 Av >120 J is -50 °C up to +250 °C.
Ni 9.2 50 J…-50°C
ER2594 Mo 3.6
N 0.22
Cu 0.6
W 0.6
PREN ≥40
GMAW C 0.02 Re >650 N/mm2 1.0 – Shielding gases for GMAW Ar + 20-30 % He +
Si 0.3 Rm >750 N/mm2 1.2 max. 2 % CO2 or Ar + 20-30 % He + max. 1 % O2.
Mn 0.7 A5 >25%
Cr 25.2 Av >80 J For applications requiring low hydrogen, we offer the
Ni 9.2 50 J…-50°C product CN 25/9 CuT-IG-LH with hydrogen content
Mo 3.6 guaranteed less than 3 ppm.
N 0.22
Cu 0.6
W 0.6
PREN ≥40
Special applications
Standard properties
EN
AWS % mm
FOX A 7 SMAW C 0.1 Re 460 N/mm2 2.5 TÜV-D, Basic resp. rutile basic stainless steel electrodes. For fabrication,
Si 0.7 Rm 660 N/mm2 3.2 DNV, GL, Very popular for numerous applications. The weld deposit repair and
E 18 8 Mn B 2 2 Mn 6.5 A5 38% 4.0 LTSS, CE, offers exceptionally high ductility and elongation together maintenance!
Cr 18.8 Av 90 J 5.0 PRS, VUZ, with crack resistance. There is no fear of embrittlement
E307-15 (mod.) Ni 8.8 ≥32 J…-110 °C 6.0 SEPROZ when operating between -110 °C and +850 °C and can be Dissimilar joints, tough
PWHT without any problems. The deposit will work har- buffer and intermediate
den and offers good resistance against cavitation. Ductility layers prior to hardfacing,
is good even after high dilution when welding problem 14 % manganese steels,
steels or when subjected to thermal shock or scaling. An 13-17 % Cr heat resistant
FOX A 7-A SMAW C 0.1 Re 520 N/mm2 2.5 TÜV-D, excellent alloy providing cost effective performance.
Si 1.5 Rm 720 N/mm2 3.2 SEPROZ, steels, armour plates,
E Z18 9 MnMo R 3 2 Mn 4.0 A5 35% 4.0 CE high carbon and quen-
FOX A 7-A is suitable for both AC and DC. ched & tempered steels,
Cr 19.5 Av 75 J 5.0
E307-16 (mod.) Mo 0.7 ≥32 J…-100 °C surfacing of gears, valves,
Ni 8.5 turbine blades etc.
A 7 CN-IG GTAW C 0.08 Re 460 N/mm2 1.6 TÜV-D, GTAW rod and GMAW wire. Very popular stainless steel
Si 0.8 Rm 660 N/mm2 2.0 DNV, GL, wires for numerous applications. The weld deposit offers
W 18 8 Mn Mn 7.0 A5 38% 2.4 CE exceptionally high ductility and elongation together with
Cr 19.2 Av 120 J 3.0 crack resistance. There is no fear of embrittlement when
ER307 (mod.) Ni 9.0 ≥32 J…-110 °C operating between -110 °C and +850 °C and can be PWHT
without any problems. The deposit will work harden and
offers good resistance against cavitation. Ductility is good
even after high dilusion when welding problem steels or
A 7-IG GMAW C 0.08 Re 430 N/mm2 0.8 TÜV-D, when subjected to thermal shock or scaling. An excellent
Si 0.8 Rm 640 N/mm2 1.0 DB, ÖBB, alloy providing cost effective performance.
G 18 8 Mn Mn 7.0 A5 36% 1.2 SEPROZ,
Cr 19.2 Av 110 J 1.6 CE
ER307 (mod.) Ni 9.0 ≥32 J…-110 °C
A 7-MC GMAW C 0.1 Re 400 N/mm2 1.2 TÜV-D, Metal cored wire of type T 18 8 Mn/ EC307 for numerous
Si 0.6 Rm 600 N/mm2 DB, CE applications. The weld metal offers exceptionally high ducti-
T 18 8 Mn MM1 Mn 6.3 A5 42% lity and elongation together with outstanding crack resi-
Cr 18.8 Av 70 J stance. There is no fear of embrittlement when operating
EC307 (mod.) Ni 9.2 30 J…-110 °C down to service temperatures of -110 °C or above
+500 °C. The scaling resistance goes up to +850 °C.
Shielding gas: When working at service temperatures above +650 °C
Ar +2.5 % CO2 please contact the supplier. The weld metal can be post
weld heat treated without any problems. The deposit will
work harden and offers good resistance against cavitation.
Ductility is good even after high dilution when welding
problem steels or when subjected to thermal shock or
scaling. An excellent alloy providing cost effective perfor-
mance, excellent welding characteristics, smooth almost
spatter free weld finish. The wider arc, in comparison to
solid wire, will reduce the risk of lack of fusion and is less
sensitive against misalignment of edges and different gap
widths.
A 7-FD FCAW C 0.1 Re 420 N/mm2 1.2 TÜV-D, Rutile flux cored welding wire. These products achieve high
Si 0.7 Rm 630 N/mm2 1.6 CE productivity and are easy to operate achieving excellent
T 18 8 Mn R M (C) 3 Mn 6.5 A5 39% welding characteristics, self releasing slag, almost no spatter
Cr 18.5 Av 60 J formation and temper discolouration, smooth weld finish
E307T0-G Ni 8.8 ≥32 J…-100 °C and safe penetration. The weld deposit offers exceptionally
high ductility and elongation together with crack resistance.
There is no fear of embrittlement when operating between
420 N/mm2 -100 °C and +850 °C and can be PWHT without any
A 7 PW-FD FCAW C 0.1 Re 1.2 TÜV-D,
problems.
Si 0.8 Rm 630 N/mm2 CE
Mn 6.8 A5 39% A7 PW-FD is a rutile flux cored welding wire with fast
T 18 8 Mn P M (C) 2 freezing slag providing positional welding characteristics
Cr 18.8 Av 60 J
Ni 9.0 ≥32 J…-100 °C and fast travel speeds.
E307T1-G
Wire: A 7 CN-UP SAW C 0.06 Re ≥390 N/mm2 3.0 CE SAW wire/flux combination for numerous applications.
Si 0.8 Rm ≥620 N/mm2 A 7 CN-UP / BB 203 yields a weld deposit offering exceptio-
S 18 8 Mn Mn 6.0 A5 ≥36% Wire: nally high ductility and elongation together with outstanding
Cr 18.7 Av ≥95 J TÜV-D, crack resistance. There is no fear of embrittlement when
ER307 (mod.) Ni 9.0 ≥40 J…-100 °C CE operating down to service temperatures of -110 °C or above
+500 °C. The scaling resistance goes up to +850 °C. When
Flux: BB 203 working at service temperatures above 650 °C please contact
the supplier. The weld metal can be post weld heat treated
SA FB 2 DC without any problems. The deposit will work harden and
offers good resistance against cavitation. Ductility is good
even after high dilution when welding problem steels or
when subjected to thermal shock or scaling. An excellent
alloy providing cost effective performance. Preheating and
post weld heat treatment as required by the base metal.
The fluoride-basic, agglomerated flux provides good operating
characteristics, smooth beads and a low hydrogen weld
metal.
28
Standard properties
EN
AWS % mm
FOX CN 19/9 M SMAW C 0.04 Re 520 N/mm2 2.5 TÜV-D, Rutile electrode designed for dissimilar joints and weld High-strength, mild steels
Si 0.8 Rm 700 N/mm2 3.2 DB, GL, surfacing. It offers a lower Cr and ferrite content than a and low-alloyed construc-
E 20 10 3 R 3 2 Mn 1.0 A5 30 % 4.0 ABS, LR, 309 Mo L weld deposit with the result that carbon diffusion tional steels, QT-steels
Cr 20.2 Av 70 J 5.0 ÖBB, CE, and Cr-carbide formation is reduced after PWHT and lower and armour plates among
E308Mo-17 (mod.) Mo 3.2 ≥32 J…-80 °C SEPROZ ferrite contents can be achieved in the second layer of themselves or among each
Ni 10.3 316 L weld surfacings. other; non-alloy as well as
alloyed boiler or con-
Suitable for service temperatures from -80 °C to +300 °C. structional steels with
Safety against formation of porosity due to the moisture highalloy stainless Cr- and
resistant coating. Cr-Ni-steels; austenitic
manganese steels and
dissimilar joints.
CN 19/9 M-IG GTAW C 0.06 Re 550 N/mm2 1.6 TÜV-D, GTAW rod and GMAW wire designed for dissimilar joints High-strength, mild steels
Si 0.7 Rm 750 N/mm2 2.0 DNV, CE and weld surfacing. It offers a lower Cr and ferrite content and low-alloyed construc-
W 20 10 3 (GTAW) Mn 1.3 A5 35% 2.4 than a 309 Mo L weld deposit with the result that carbon tional steels, QT-steels and
G 20 10 3 (GMAW) Cr 20.0 Av 150 J diffusion and Cr-carbide formation is reduced after PWHT armour plates among
Mo 3.3 ≥32 J…-80 °C and lower ferrite contents can be met in the second layer themselves or among each
ER308Mo (mod.) Ni 10.0 of 316 L weld surfacings. other; non-alloy as well as
alloyed boiler or construc-
For GMAW shielding gas Ar + max. 2,5 % CO2 or tional steels with highalloy
GMAW C 0.06 Re 520 N/mm2 1.0 TÜV-D, Ar + max. 1 % O2 is recommended. stainless Cr- and Cr-Ni-
Si 0.7 Rm 720 N/mm2 1.2 DNV, DB, steels; austenitic mangane-
Mn 1.3 A5 32% ÖBB, CE se steels and dissimilar
Cr 20.0 Av 140 J joints.
Mo 3.3 ≥32 J…-60 °C
Ni 10.0
FOX CN 23/12-A SMAW C 0.02 Re 440 N/mm2 2.5 TÜV-D, Rutile stainless steel electrodes. Superior welding characte- For welding stainless to
Si 0.7 Rm 570 N/mm2 3.2 DB, ABS, ristics. Can be used on AC or DC. Other advantages inclu- mild steel and low alloy
E 23 12 L R 3 2 Mn 0.8 A5 40% 4.0 TÜV-A, GL, de high current carrying capacity, minimum spatter forma- steel, for surfacing of mild
Cr 23.2 Av 60 J 5.0 DNV, tion, self releasing slag, smooth and clean weld profile, safety steel and for root pass
E309L-17 Ni 12.5 ≥32 J…-60 °C SEPROZ, against formation of porosity due to the moisture resistant welding of clad steel and
BV, LR, coating and its packaging into hermetically sealed tins or the first layer of corrosion
VUZ, ÖBB, VAC-packs. resistant surfacings on mild
CE and low alloyed steels.
Suitable for service temperatures from -60 °C up
to +300 °C.
CN 23/12-IG GTAW C ≤0.02 Re 440 N/mm2 1.6 TÜV-D, GTAW rod and GMAW wire designed for good welding,
Si 0.5 Rm 590 N/mm2 2.0 TÜV-A, GL, wetting and feeding characteristics as well as good safety
W 23 12 L (GTAW) Mn 1.7 A5 34% 2.4 SEPROZ, after dilution when welding dissimilar joints. Suitable for
G 23 12 L (GMAW) Cr 24.0 Av 150 J DB, CE service temperatures between -120 °C (GTAW) and -80 °C
Ni 13.2 ≥32 J…-120 °C (GMAW) up to +300 °C.
ER309L
GMAW shielding gas Ar + max. 2,5 % CO2 or
GMAW Re 420 N/mm2 0.8 TÜV-D, Ar + max. 1 % O2 is recommended.
Rm 570 N/mm2 1.0 TÜV-A,
A5 32% 1.2 ÖBB, GL,
Av 130 J DB, DNV,
≥32 J…-80 °C SEPROZ,
CE
CN 23/12-MC GMAW C ≤0.03 Re 400 N/mm2 1.2 – Metal cored wire of type T 23 12 L / ER309L for welding
Si 0.6 Rm 540 N/mm2 dissimilar joints between high alloyed Cr- and CrNi(Mo)-
T 23 12 L MM1 Mn 1.4 A5 32% steels and mild- or low alloyed steels.
Cr 23.0 Av 90 J BÖHLER CN 23/12-MC is designed for very good welding,
EC309L Ni 12.5 ≥32 J…-120 °C wetting and feeding characteristics as well as good safety
after dilution when welding dissimilar joints. Suitable for
Shielding gas: service temperatures between -120 °C and +300 °C.
Ar + 2.5 % CO2
The wider arc, in comparison to solid wire, will reduce the
risk of lack of fusion and is less sensitive against
misalignment of edges and different gap widths. Preheat and
interpass temperature as required by the base metal.
Welding with conventional or pulsed power sources
(preferably slightly leading torch position, angel appr. 80 °).
Recommended stick out 15-20 mm and length of arc
3-5 mm.
Standard properties
EN
AWS % mm
CN 23/12-FD FCAW C ≤0.03 Re 400 N/mm2 0.9 TÜV-D, Rutile flux cored welding wires. These products achieve high
Si 0.7 Rm 540 N/mm2 1.2 TÜV-A, GL, productivity and are easy to operate achieving excellent
T 23 12 L R M (C) 3 Mn 1.4 A5 35% 1.6 DB, CWB, welding characteristics, self releasing slag, almost no spatter
E309LT0-4(1) Cr 23.0 Av 60 J ÖBB, LR, formation and temper discolouration, smooth weld finish
Ni 12.5 45 J…-60 °C SEPROZ, and safe penetration. Increased travel speeds as well as little
ø 0.9 mm DNV, CE demand for cleaning and pickling provide considerable
T 23 12 L P M (C) 1 savings in time and money. Suitable for service temperatures
E309LT1-4(1) from -60 °C up to +300 °C.
CN 23/12 PW-FD FCAW C ≤0.03 Re 400 N/mm2 1.2 TÜV-D, Rutile flux cored welding wire with fast freezing slag provi-
Si 0.7 Rm 540 N/mm2 1.6 ABS, DNV, ding excellent positional welding characteristics and fast
T 23 12 L P M (C) 1 Mn 1.4 A5 35% SEPROZ, travel speeds.
Cr 23.0 Av 65 J CWB, DB,
E309LT1-4(1) Ni 12.5 50 J…-60 °C ÖBB, GL,
LR, RINA,
Ar + 18% CO2 CE
Wire: CN 23/12-UP SAW C 0.015 Re >350 N/mm2 3.0 DNV, SAW wire/flux combination for welding dissimilar joints,
Si 0.6 Rm >600 N/mm2 CE Steels with poor weldability and weld surfacings for multi-
S 23 12 L Mn 1.3 A5 >35% pass welding. Smooth beads, easy slag release without any
Cr 23.5 Av >100 J Wire: slag residues and good welding characteristics. The average
ER309L Ni 13.2 TÜV-D, ferrite content is 16 FN. Suitable for service temperatures
CE up to +300 °C.
Flux: BB 202
BB 202 is a basic, agglomerated flux, providing a low flux
SA FB 2 DC consumption. Basicity 2.3 acc. to Boniczewski.
FOX CN 23/12 Mo-A SMAW C 0.02 Re 580 N/mm2 2.0 TÜV-D, Rutile stainless steel electrodes. Superior welding For welding stainless to
Si 0.7 Rm 720 N/mm2 2.5 TÜV-A, characteristics. Can be used on AC or DC. Other advanta- mild steel and low alloy
E 23 12 2 L R 3 2 Mn 0.8 A5 27% 3.2 LTSS, DNV, ges include high current carrying capacity, minimum spatter steel, for surfacing of mild
Cr 23.0 Av 55 J 4.0 RINA, formation, self releasing slag, smooth and clean weld profile, steel and for root pass
E309LMo-17 Mo 2.7 45 J…-20 °C 5.0 ABS, VUZ, safety against formation of porosity due to the moisture welding of clad steel
Ni 12.5 SEPROZ, resistant coating and its packaging into hermetically sealed and the first layer of
BV, LR, tins or VAC-packs. corrosion resistant
NAKS, CE surfacings on mild and
Operating temperature up to +300 °C and for weld low alloyed steels.
surfacings up to +400 °C.
CN 23/12 Mo-IG GTAW C 0.14 Re 470 N/mm2 1.6 TÜV-D GTAW rod of type W 23 12 2 L / ER309LMo (mod.)
Si 0.35 Rm 640 N/mm2 2.0 (applied), for surfacing low-alloy steels and welding dissimilar joints
W 23 12 2 L Mn 1.5 A5 ≥34% 2.4 CE between duplex and stainless steels with low-alloy steels.
Cr 21.5 Av ≥140 J When used for surfacing the composition is more or less
ER309LMo Ni 15.0 90 J…-40 °C equal to that of ASTM 316 from the first run. Suitable for
Mo 2.7 service temperatures between -40 °C and +300 °C.
CN 23/12 Mo-FD FCAW C ≤0.03 Re 500 N/mm2 0.9 TÜV-D, Rutile flux cored welding wires. These products achieve high
Si 0.6 Rm 700 N/mm2 1.2 TÜV-A, productivity and are easy to operate achieving excellent
T 23 12 2 L R M (C) 3 Mn 1.4 A5 30% 1.6 ÖBB, DB, welding characteristics, self re-leasing slag, almost no spatter
E309LMoT0-4(1) Cr 23.0 Av 55 J GL, DNV, formation and temper discolouration, smooth weld finish
Mo 2.7 37 J…-60 °C ABS, RINA, and safe penetration. Increased travel speeds as well as little
ø 0.9 mm Ni 12.5 SEPROZ, demand for cleaning and pickling provide considerable
T 23 12 2 L P M (C) 1 LR. CE savings in time and money. Suitable for service temperatures
E309LMoT1-4(1) from -60 °C up to +300 °C. It can also be used for 316 L
weld surfacing of un- or low alloyed base metals with very
economic results.
CN 23/12 Mo PW-FD FCAW C ≤0.03 Re 530 N/mm2 1.2 TÜV-D, Rutile flux cored welding wire with fast freezing slag
Si 0.7 Rm 720 N/mm2 SEPROZ, providing excellent positional welding characteristics and
T 23 12 2 L P M (C) 1 Mn 1.4 A5 32% BV, LR, fast travel speeds.
Cr 23.0 Av 65 J DNV, CE
E309LMoT1-4(1) Mo 2.7 50 J…-60 °C
Ni 12.5
Ar + 18% CO2
FOX CN 24/13 SMAW C 0.03 Re 430 N/mm2 3.2 – Special basic electrode with controlled alloying elements to For buffer layers on
Si 0.3 Rm 570 N/mm2 4.0 meet the metallurgical requirements of buffer layers. weldable unalloyed, high
E 23 12 L B 2 2 Mn 1.3 A5 35% Stringer bead technique is recommended. Normally used in tensile, high temperature
Cr 23.8 Av 85 J combination with different corrosion resistant surfacings. or alloyed base metals.
E309L-15 Ni 12.0 For service temperatures up to 400 °C. Preheating and
interpass temperature acc. the base materials, but not
higher than 200 °C.
30
Standard properties
EN
AWS % mm
FOX CN 24/13 Nb SMAW C 0.03 Re 505 N/mm2 3.2 TÜV-D, Special basic electrode with controlled alloying elements to
Si 0.4 Rm 690 N/mm2 4.0 CE meet the metallurgical requirements of buffer layers.
E 23 12 Nb B 2 2 Mn 1.0 A5 25% Excellent welding properties, stable arc, well detaching slag
Cr 24.2 Av 95 J without residuals. Stringer bead technique is recommended.
E309Nb-15 Ni 12.5 85 J…-10 °C Normally used in combination with different corrosion
Nb 0.85 resistant surfacings, usually with an additional PWHT.
For service temperatures up to 400 °C. Preheating and
interpass temperature acc. the base materials, but not
higher than 200 °C.
FOX CN 29/9 SMAW C 0.11 Re 620 N/mm2 2.5 ÖBB, DB, Rutile-basic resp. rutile (FOX CN 29/9-A) stainless steel For problem steels
Si 1.0 Rm 770 N/mm2 3.2 CE, electrode for repair & maintenance. These electrodes offers with high strength. Joining
E 29 9 R 1 2 Mn 0.7 A5 25% 4.0 SEPROZ outstanding operating characteristics and weld metals of of dissimilar materials,
Cr 29.0 Av 30 J high strength combined with high crack resistance when tool steels, heat treatable
E312-16 Ni 10.2 welding problem steels or dissimilar joints. or quenched and tempe-
red steels, spring steels,
high carbon steels etc.
FOX CN 29/9-A SMAW C 0.11 Re 650 N/mm2 2.5 DB, ÖBB, The weld metal also work hardens making it suitable for
Si 0.9 Rm 810 N/mm2 3.2 CE, VUZ, wear resisting build-ups on clutches, gear wheels, shafts, etc.
E 29 9 R 3 2 Mn 0.7 A5 24% 4.0 SEPROZ Also suitable for repair welding of tools. Preheating and
Cr 28.8 Av 30 J 5.0 interpass temperature as required by the base metal.
E312-17 Ni 9.5
FOX EAS 2 Si SMAW C <0.02 Re 500 N/mm2 2.5 TÜV-D, Special basic core wire alloyed electrode for joint welding Nitric acid resistant
Si 4.4 Rm 720 N/mm2 3.2 SEPROZ, of the special steel X2CrNiSi1815, 1.4361 (BÖHLER A 610), 1.4361 X1CrNiSi18-15-4
E Z19 14 Si B 2 2 Mn 1.1 A5 35% CE which resists the attack of highly concentrated nitric acid
Cr 19.0 Av 75 J as well as of nitric acid which additionally contains strong UNS
– Ni 15.2 ≥32 J…-50 °C deoxidants. Also recommended for weld surfacing of S30600
analogous type steels. Operating temperatures up
to +350 °C.
EASN 2 Si-IG GTAW C ≤0.012 Re 520 N/mm2 1.6 TÜV-D, GTAW rod designed for joint welding of the special stain-
Si 4.6 Rm 750 N/mm2 2.0 CE less steel grade X2CrNiSi18-15, mat-no. 1.4361 (BÖHLER
W Z19 13 Si NL Mn 0.7 A5 35% 2.4 A 610), which is resistant to the attack of highly concentra-
Cr 19.5 Av 100 J ted nitric acid and of nitric acid additionally containing
– Ni 13.4 ≥32 J…-50 °C strong deoxidants. Also suited for surfacing applications
N 0.12 on analogous materials. Operating temperatures up to
+350 °C.
FOX EASN 25 M SMAW C <0.035 Re 405 N/mm2 2.5 TÜV-D, Basic core wire alloyed for Cr-Ni-Mo electrode. UREA plant
Si 0.4 Rm 615 N/mm2 3.2 TÜV-A, Characterised by a low C-content, a limited Mo-content engineering
E Z25 22 2 N L B 2 2 Mn 5.3 A5 35% 4.0 SEPROZ, (for better Huey-test-resistance), a well-defined N-alloying X2CrNiMoN25-22-2
Cr 25.0 Av 110 J CE as well as a high Ni-content to assure a fully austenitic (1.4466)
– Mo 2.2 >50 J…-196 °C structure (ferrite contents < 0.5 %). The corrosion rates in and in combination with
Ni 22.0 the Huey-test are 0.08 g/m2h (4 mils/year). The covered X1CrNiMoN25-25-2
N 0.14 electrode is suited for urea plant components exposed to (1.4465),
extremely severe corrosion at high pressures and tempera- X2CrNiMo18-14-3
tures. The weld deposit will exhibit superior resistance to (1.4435)
boiling concentrated nitric acid (optimum condition: 60-
80 % HNO3) when made to join components of the highest
Huey test quality. It is also recommendable for weldments
wetted by strong chloride solutions at high temperatures.
The chromium and molyb-denum percentages create good
resistance to pitting from solutions containing chlorine ions.
Further applications involve severe corrosive service in such
industries as dyeing (leaching and dyeing baths), textiles,
paper, leather, chemicals, pharmaceuticals, and rayon.
During welding an interpass temperature of 150 °C and a
weaving above two times core wire diameter should be
avoided. The arc should be kept short. Grind out root pass
end craters and use intermediate current settings.
EASN 25 M-IG GTAW C 0.014 Re ≥400 N/mm2 1.6 TÜV-D, GTAW rod for joining and surfacing applications on
Si 0.1 Rm ≥600 N/mm2 2.0 CE matching/similar steels. For weld surfacing on high
W 25 22 2 NL Mn 6.0 A5 ≥30% 2.4 temperature steels and for fabrication joints on surfacings.
Cr 25.0 Av ≥80 J Resistant to intercrystalline corrosion and wet corrosion up
– Mo 2.2 to +350 °C (662 °F). Good resistance to Cl-bearing envi-
Ni 22.5 ronment, pitting corrosion and nitric acid. Huey test acc. to
N 0.12 ASTM A262: max. 1.5 μm/48 h (0.25 g/m2h), selective attack
max. 100 μm. Particularly suited for corrosion conditions in
urea synthesis plants.
Low temperature – Stainless steels
Standard properties
EN
AWS % mm
FOX 2,5 Ni SMAW C 0.04 Re 490 N/mm2 2.5 TÜV-D, Basic low hydrogen electrode containing 2.5 % Ni for low Cryogenic constructional
Si 0.3 Rm 570 N/mm2 3.2 ÖBB, DB, temperature service down to -80 °C. Very low hydrogen steels and Ni-steels.
E 46 8 2Ni B 4 2 H5 Mn 0.8 A5 30% 4.0 ABS, BV, content (acc. AWS condition HD < 4 ml/100 g).
Ni 2.4 Av 180 J 5.0 DNV, GL, S235NL2,
E8018-C1H4R 110 J…-80 °C Statoil, LR, Preheat 100-150 °C on wall thickness >15 mm, interpass S255NL2, 14Ni6,
WIWEB, temperature max. 150 °C. Post weld heat treatment if 12Ni14,
SEPROZ, necessary only as required by the base metal. X12Ni5,
RINA, CE S255NL-S460NL,
S255NL1-S460NL1
ASTM e. g.
2,5 Ni-IG GTAW C 0.08 Re 510 N/mm2 2.0 TÜV-D, GL, GTAW rod and GMAW wire, 2.5 % Ni alloyed for high A633 Gr. E
Si 0.6 Rm 600 N/mm2 2.4 TÜV-A, quality welds in the construction of storage tanks and A572 Gr. 65
W2Ni2 (GTAW) Mn 1.0 A5 26% 3.0 BV, Statoil, piping systems for cryogenic applications. The weld A203 Gr. D
G2Ni2 (GMAW) Ni 2.4 Av 280 J SEPROZ deposit is noted for its particularly good low temperatu- A333
≥47 J…-80 °C GL, CE re and non-ageing properties down to -80 °C. A334 Gr. 3
ER80S-Ni2 A350 Gr. LF3
GMAW C 0.08 Re 510 N/mm2 1.0 TÜV-D, 2.5 Ni-IG (GMAW) is noted for their first class feeding
Si 0.6 Rm 600 N/mm2 1.2 TÜV-A, and welding characteristics providing consistent high
Mn 1.0 A5 22% ÖBB, ABS, productivity and can be used for robotic welding as well.
Ni 2.4 Av 170 J DB, DNV,
≥47 J…-80 °C GL, BV, CE,
SEPROZ,
LR
Wire: Ni 2-UP SAW C 0.07 Re ≥480 N/mm2 3.0 CE SAW wire/flux combination (as welded and stress relie-
Si 0.25 Rm ≥580 N/mm2 ved condition) is distinguished by excellent welding cha-
S2Ni2 Mn 1.15 A5 ≥24% Wire: racteristic, cryogenic toughness and ageing resistance
Ni 2.2 Av ≥130 J TÜV-D, with low hydrogen content in the deposit (≤ 5 ml/100 g).
ENi2 ≥47 J…-60 °C TÜV-A,
KTA 1408.1 The sub-arc wire/flux combination produces very good
Flux: BB 24 DB, ÖBB, low temperature impact properties down to -60 °C.
SEPROZ, Excellent slag detachability, smooth beads and good
SA FB 1 65 DC H5 CE wetting are further important features. The combination
is ideally suited for multipass welding of thick plates.
The flux reacts metallurgically Mn-neutral.
FOX EAS 2 SMAW C 0.03 Re 410 N/mm2 2.5 TÜV-D, Basic stainless steel electrode. Designed to produce first 1.4306
Si 0.4 Rm 560 N/mm2 3.2 TÜV-A, class weld deposits with reliable CVN toughness values X2CrNi19-11
E 19 9 L B 2 2 Mn 1.3 A5 40% 4.0 ÖBB, DB, down to -196 °C, 100 % X-Ray safety together with very 1.4301
Cr 19.5 Av 110 J Statoil, good root pass and positional welding characteristics, good X5CrNi18-10
E308L-15 Ni 10.5 ≥34 J…-196 °C SEPROZ, gap bridging ability, easy weld pool and slag control as well 1.4541
CE as easy slag removal even in narrow preparations resulting X6CrNiTi18-10
in clean bead surfaces and minimum post weld cleaning. An 1.4550
excellent electrode for welding on site! Resistant to inter- X6CrNiNb18-10
granular corrosion up to +350 °C Fully alloyed core wire 1.4311
and packed into hermetically sealed tins. X2CrNiN18-10
1.4546
X5CrNiNb18-10
1.4312
FOX EAS 2 (LF) SMAW C 0.03 Re 410 N/mm2 2.5 – Basic stainless steel electrode. Due to the specific alloying G-X10CrNi18-8
Si 0.4 Rm 560 N/mm2 3.2 concept and a controlled ferrite content of 3-8 FN (aimed
E 19 9 L B 2 2 Mn 1.3 A5 40% 4.0 2-6FN) the weld metal provides excellent impact though- AISI
Cr 19.5 Av 125 J ness down to -196°C along with later expansion values of 304 L
E308L-15 Ni 10.5 60 J…-196 °C >0,38 mm which makes it suitable for LNG application as 304
well. Designed to produce first class weld deposits with 321
FN 3-8 reliable CVN toughness values down to -196°C, 100% X-ray 347
safety together with good root pass and positional welding 304 LN
characteristics, good gap bridging ability. Resistant to inter- A320 Gr. B 8 C a. D
granular corrosion up to +350 °C. Fully core wire alloyed 302
and packed into hermetically sealed tins.
EAS 2-IG GTAW C ≤0.02 Re 450 N/mm2 1.6 TÜV-D, GTAW rod, suitable not only for standard welding jobs but
Si 0.45 Rm 620 N/mm2 2.0 TÜV-A, also for cryogenic applications down to -269 °C. As well as
W 19 9 L Mn 1.8 A5 38% 2.4 ÖBB, DB, the good welding and wetting characteristics of EAS 2-IG
Cr 20.0 Av 150 J 3.0 GL, DNV, corrosion resistance up to +350 °C is achieved.
ER308L Ni 10.0 ≥35 J…-269 °C SEPROZ,
CE
EAS 2-IG (LF) GTAW C 0.02 Re 400 N/mm2 1.6 – GTAW rod with controlled weld metal ferrite content
Si 0.45 Rm 570 N/mm2 2.0 (3-8 FN), particularly for good cryogenic toughness and
W 19 9 L Mn 1.8 A5 ≥35% 2.4 lateral expansion down to -196 °C like specified for LNG
Cr 20.0 Av ≥100 J 3.2 applications. Good welding and wetting characteristics as
ER308L Ni 10.0 ≥34 J…-196 °C well as corrosion resistance up to +350 °C is achieved.
FN 3-8
32
Low temperature – Stainless steels
Standard properties
EN
AWS % mm
EAS 2-IG (Si) GMAW C ≤0.02 Re 420 N/mm2 0.8 TÜV-D, GMAW wire designed for first class welding, wetting and
Si 0.8 Rm 630 N/mm2 1.0 TÜV-A, feeding characteristics and excellent weld metal CVN values
G 19 9 L Si Mn 1.7 A5 38 % 1.2 ÖBB, down to -196 °C.
Cr 20.0 Av 110 J DB, DNV, Resistant to intergranular corrosion up to +350 °C.
ER308L(Si) Ni 10.2 ≥32J…-196°C GL, CE,
SEPROZ
EAS 2-FD FCAW C ≤0.03 Re 380 N/mm2 0.9 TÜV-D, Rutile flux cored welding wire. This product achieves high
Si 0.7 Rm 560 N/mm2 1.2 TÜV-A, productivity and is easy to operate achieving excellent
T 19 9 L R M (C) 3 Mn 1.5 A5 40% 1.6 DB, CWB, welding characteristics, self releasing slag, almost no spatter
E308LT0-4(1) Cr 19.8 Av 60 J SEPROZ, formation and temper discoloration, smooth weld finish and
Ni 10.5 ≥32 J…-196 °C GL, ÖBB, safe penetration. Increased travel speeds as well as little
Ø 0.9 mm CE demand for cleaning and pickling provide considerable
T 19 9 L P M (C) 1 savings in time and money. Suitable for service temperatures
E308LT1-4(1) from -196 °C to +350 °C.
T 19 9 L P M (C) 1 Mn 1.5 A5 40% SEPROZ, fast travel speeds.
Cr 19.8 Av 70 J DB, ÖBB,
E308LT1-4(1) Ni 10.5 ≥32 J…-196 °C CE
EAS 2 PW-FD (LF) FCAW C 0.03 Re 390 N/mm2 1.2 TÜV-D, Rutile flux cored welding wire, with controlled weld metal
Si 0.6 Rm 550 N/mm2 CE ferrite content (FN 3-6), particularly for good cryogenic
T 19 9 L P M (C) 1 Mn 1.4 A5 40% toughness and lateral expansion down to -196 °C like speci-
Cr 19.3 Av 78 J fied for LNG applications. The slag system of the wire pro-
E308LT1-4(1) Ni 10.9 45 J…-196 °C vides excellent positional welding characteristics and fast
travel speeds.
FN 3-6
Wire: EAS 2-UP SAW C 0.02 Re ≥350 N/mm2 3.0 TÜV-D, SAW-wire/flux combination. Smooth beads, easy slag
Si 0.55 Rm ≥550 N/mm2 CE removal without any slag residues and good welding
S 19 9 L Mn 1.3 A5 ≥35% characteristics even for fillet welds are very much
Cr 19.5 Av ≥80 J Wire: appreciated by users.
ER308L Ni 9.8 ≥35 J…-196 °C TÜV-D,
TÜV-A, Suitable for service temperatures from -196 °C to +350 °C.
Flux: BB 202 KTA 1408.1, The fluoride-basic, agglomerated flux, provides a low flux
DB, consumption. Basicity 2.3. Density 1.0 kg/dm3.
SA FB 2 DC SEPROZ,
CE
FOX EAS 4 M (LF) SMAW C 0.03 Re 430 N/mm2 2.5 DNV Basic electrode, core wire alloyed stainless steel. Preferably 1.4401
Si 0.4 Rm 570 N/mm2 3.2 used for 1.4435 / 316L steel grade. Controlled delta ferrite X5CrNiMo17-12-2,
E Z19 12 3 L B 2 2 Mn 1.2 A5 38% 4.0 content (3-8 FN). 1.4404
Cr 18.5 Av 100 J 100% X-ray safety together with good root pass and X2CrNiMo17-12-2,
E316L-15 Ni 12.8 55 J…-196 °C positional welding characteristics. Electrodes are packed 1.4409
Mo 2.4 in hermetically sealed tins and have a moisture resistant GX2CrNiMo 19-11-2
coating. Resistant to intergranular corrosion up to +400 °C S31653, AISI 316L,
FN 3-8
EAS 4 M-IG (LF) GTAW C 0.02 Re ≥450 N/mm2 1.6 DNV GTAW rod with controlled weld metal ferrite content 1.4401
Si 0.5 Rm ≥580 N/mm2 2.0 (3-8 FN), particularly for good cryogenic toughness and X5CrNiMo17-12-2,
W 19 12 3 L Mn 1.8 A5 ≥30% 2.4 lateral expansion down to -196 °C like specified for LNG 1.4404
Cr 18.5 Av ≥100 J 3.2 applications. It is resistant to intergranular corrosion up X2CrNiMo17-12-2,
ER316L Ni 12.3 ≥32 J…-196 °C to +400 °C. 1.4435
Mo 2.8 X2CrNiMo18-14-3,
1.4436
FN 3-8 X3CrNiMo17-13-3,
1.4571
X6CrNiMoTi17-12-2,
1.4580
EAS 4 PW-FD (LF) FCAW C 0.03 Re 390 N/mm2 1.2 – Rutile flux cored welding wire, with controlled weld X6CrNiMoNb17-12-2,
Si 0.7 Rm 550 N/mm2 metal ferrite content (3-6 FN), particularly for good 1.4583
T Z19 12 3 L P M (C) 1 Mn 1.4 A5 ≥40% cryogenic toughness and lateral expansion down to -196 °C X10CrNiMoNb18-12,
Cr 18.1 Av ≥75 J like specified for LNG applications. The slag system of the 1.4409
E316LT1-4(1) Ni 12.5 40 J…-196 °C wire provides excellent positional welding characteristics GX2CrNiMo19-11-2
Mo 2.1 and fast travel speeds.
UNS S31653, AISI 316L,
FN 3-6 316 Ti, 316Cb
Low temperature – Nickel base alloys
Standard properties
EN
AWS % mm
FOX NIBAS 60/15 SMAW C 0.05 Re ≥420 N/mm2 2.5 TÜV-D, The high-nickel electrode NIBAS 60/15 is especially suited 9 % nickel steel base metal:
Si <0.6 Rm ≥690 N/mm2 3.2 CE for welding cold-tough nickel steels, such as X8Ni9. X 8 Ni 9
E Ni 6620 (NiCr14Mo7Fe) Mn 3.5 A5 ≥35% 4.0 The electrode is designated for welding with ac, in order to
Cr 13.0 Av ≥70 J…-196 °C avoid the magnetic arc blow effects which occur when wel- ASTM
ENiCrMo-6 Mo 7.0 ding cold-tough nickel steels with dc. It is weldable in flat, A333
Ni bal. horizontal and vertical-up position. Stable arc, easy slag A334
Nb 1.0 removal. A353
Fe 7.0 The weld zone must be bare and properly degreased. Prior A522
W 1.2 to welding, the electrodes must be predried for 2-3 hours A553
at 250-300 °C. K81340
The electrode is welded with a slight tilt, short arc and
sufficient high amperage adjustment. To avoid end crater
cracks the crater must be filled properly and the arc drawn
away to the side.
NIBAS 625-IG GTAW C ≤0.02 Re 540 N/mm2 1.6 TÜV-D, GTAW rod and GMAW wire of type AWS ERNiCrMo-3 2.4856 NiCr 22 Mo 9 Nb,
Si 0.1 Rm 800 N/mm2 2.0 TÜV-A, suitable for welding of the 6 % Mo superaustenitic grades 2.4858 NiCr 21 Mo,
S Ni 6625 Mn 0.1 A5 38% 2.4 Statoil, CE S31254, N 08926, N 08367 and the matching alloy 625. Rod, 2.4816 NiCr 15 Fe,
(NiCr22Mo9Nb) Cr 22.0 Av 160 J SEPROZ wire and weld metal meet highest quality and corrosion 1.4583 X10CrNiMoNb18-12,
Mo 9.0 130 J…-196 °C requirements. Extremely resistant to stress corrosion crak- 1.4876 X 10 NiCrAlTi 32 20 H,
ERNiCrMo-3 Ni bal. king and pitting. Due to the weld metal embrittlement bet- 1.4876 X 10 NiCrAlTi 32 20,
GMAW Nb 3.6 Re 510 N/mm2 1.0 TÜV-D, ween 650-850 °C, this temperature range should be avoided. 1.4529 X1NiCrMoCuN25-20-7,
Fe 0.5 Rm 780 N/mm2 1.2 TÜV-A, X 2 CrNiMoCuN 20 18 6,
A5 40% Statoil, CE The pitting resistance equivalent is >52. Highly resistant to 2.4641 NiCr 21 Mo 6 Cu
PREN >52 Av 130 J SEPROZ hot cracking. For GMAW shielding gas to EN 439 I1 Argon
80 J…-196 °C or I3 Ar + He is recommended. Joint welds of listed materials
with non alloy and low alloy
steels, e.g,
P285NH
NIBAS 625 PW-FD FCAW C 0.05 Re 450 N/mm2 1.2 – Rutil FCAW wire of type ENiCrMo-3 suitable for welding P295GH
Si 0.4 Rm 750 N/mm2 of the 6 % Mo superaustenitic grades S31254, N08926, 16Mo3, S355N
Typ Ni 6625 Mn 0.4 A5 30% N08367 and the matching alloy 625. The wire can be used X8Ni9
(NiCr22Mo9Nb) Cr 21.0 Av 60 J in all positions except vertical down. Extremely resistant to
Mo 8.5 47 J…-196 °C stress corrosion cracking and pitting. Shielding gases ASTM
ENiCrMo-3 T1-4 Ni bal. Ar + 15-25 % CO2. A553 Gr.1
Nb 3.3 B443
Fe ≤5.0 B446
UNS
N06625
Wire: NIBAS 625-UP SAW C 0.02 Re >420 N/mm2 2.4 TÜV-D, For SAW wire and flux combination, suitable for welding of Inconel 600
Si 0.25 Rm >700 N/mm2 CE the 6 % Mo superaustenitic grades S31254, N08926, N08367 Inconel 625
S Ni 6625 (NiCr22Mo9Nb) Mn 0.2 A5 >40% and the matching alloy 625. Weld metal meet highest quality Incoloy 800
Cr 21.5 Av >80 J and corrosion requirements. Extremely resistant to stress
ERNiCrMo-3 Mo 8.5 70 J…-196 °C corrosion cracking and pitting. 9 % Ni-steels
Ni bal.
Flux: BB 444 Nb 3.2 The pitting resistance equivalent is >52.
Fe <1.9
SA-FB 2 AC
PREN >52
34
Heat resistant
Standard properties
EN
AWS % mm
FOX FA SMAW C 0.1 Re 520 N/mm2 2.5 SEPROZ Basic core wire alloyed electrode for heat resistant steels Ferritic-austenitic
Si 0.5 Rm 680 N/mm2 3.2 and service temperatures up to +1100 °C. An excellent pro- 1.4821
E 25 4 B 2 2 Mn 1.2 A5 22% 4.0 duct when increased resistance against reducing and oxidi- X20CrNiSi 25 4
Cr 25.0 Av 45 J zing, sulphur containing gases is required. Can also be used 3271.4823*)
– Ni 5.4 for the capping of joint welds which have been carried out G-X40CrNiSi 27 4
with higher nickel alloyed filler metals (e.g. FOX FF-A, A297HC
FOX FFB) where better joint toughness is required.
Preheating and interpass temperatures 200-400 °C, depen- Ferritic-perlitic
ding on the relevant base metal and material thickness. 1.4713 X10CrAI7
1.4724 X10CrAI13
1.4742 X10CrAI18
1.4762 X10CrAI25
FA-IG GTAW C 0.07 Re 540 N/mm2 2.4 - GTAW rod and GMAW wire for heat resistant steels and 1.4710*) X30CrSi6
Si 0.8 Rm 710 N/mm2 service temperatures up to +1100 °C. An excellent product 1.4740*) G-X40CrSi17
W 25 4 (GTAW) Mn 1.2 A5 22% when increased resistance against reducing and oxidizing, *) limited weldability
G 25 4 (GMAW) Cr 25.7 Av 70 J sulphur containing gases is required. Also for the capping of
Ni 4.5 joints which have been welded with higher nickel alloyed
– filler metals (e.g. FF-IG, FFB-IG) where better joint tough-
GMAW C 0.07 Re 520 N/mm2 1.0 - ness is required. Preheating and interpass temperatures 200-
Si 0.8 Rm 690 N/mm2 1.2 400 °C, depending on the relevant base metal and material
Mn 1.2 A5 20% thickness.
Cr 25.7 Av 50 J
Ni 4.5
FOX FF SMAW C 0.1 Re 440 N/mm2 2.5 TÜV-D, Basic resp. rutile (FOX FF-A) core wire alloyed electrodes Austenitic
Si 1.0 Rm 600 N/mm2 3.2 TUV-A for welding analogous, heat resistant rolled, forged and cast 1.4828
E 22 12 B 2 2 Mn 1.1 A5 35% 4.0 SEPROZ, steels as well as heat resistant ferritic CrSiAl steels, e.g. in X15CrNiSi20-12,
Cr 22.5 Av 80 J CE annealing plants, hardening plants, steam boiler construction, 1.4826
E309-15 Ni 12.2 the crude oil industry and the ceramics industry. G-X40CrNiSi22-9,
For weld joints exposed to reducing, sulphurous gases, 1.4833
the final layer has to be deposited by means of FOX FA, X7 CrNi23 14
or FA-IG. Scaling resistant up to +1000 °C. Preheating and
FOX FF-A SMAW C 0.1 Re 460 N/mm2 2.5 TÜV-D, interpass temperatures for ferritic steels 200-300 °C. Ferritic-perlitic
Si 0.8 Rm 610 N/mm2 3.2 ABS, CE 1.4713 X10CrAl7,
E 22 12 R 3 2 Mn 0.9 A5 37% 4.0 SEPROZ 1.4724 X10CrAl13,
Cr 22.5 Av 60 J 1.4742 X10CrAl18,
E309-17 Ni 12.5 1.4710 GX30CrSi6,
1.4740 G-X40CrSi17
FF-IG GTAW C 0.10 Re 500 N/mm2 1.6 TÜV-A, GTAW rod and GMAW wire for analogous, heat resisting AISI
Si 1.1 Rm 630 N/mm2 2.0 SEPROZ rolled, forged and cast steels as well as for heat resisting, 305
W 22 12 H (GTAW) Mn 1.6 A5 32% 2.4 ferritic CrSiAl steels, e.g. in annealing shops, hardening
G 22 12 H (GMAW) Cr 22.5 Av 115 J shops, steam boiler construction, the crude oil industry and ASTM
Ni 11.5 the ceramics industry. Austenitic deposited with a ferrite A297HF
ER309 (mod.) content of approx. 8 %. Preferably used for applications
GMAW C 0.10 Re 480 N/mm2 1.0 TÜV-A, involving the attack of oxidizing gases. The final layer of joint
Si 1.1 Rm 620 N/mm2 1.2 SEPROZ welds in CrSiAl steels exposed to sulphurous gases must be
Mn 1.6 A5 34% deposited by means of FOX FA or FA-IG. Scaling resistance
Cr 22.5 Av 110 J up to +1000 °C. Preheating and interpass temperatures for
Ni 11.5 ferritic steels 200-300 °C.
FOX FFB SMAW C 0.12 Re 420 N/mm2 2.5 TÜV-D, Basic resp. rutile (FOX FFB-A) core wire alloyed electrode Austenitic
Si 0.6 Rm 600 N/mm2 3.2 Statoil, for analogous, heat resisting rolled, forged and cast steels 1.4841
E 25 20 B 2 2 Mn 3.2 A5 36% 4.0 SEPROZ, e.g. in annealing plants, hardening plants, steam boiler X15CrNiSi25-20
Cr 25.0 Av 100 J 5.0 CE construction, the crude oil industry and the ceramics 1.4845
E310-15 (mod.) Ni 20.5 industry. Joint welds in heat resisting CrSiAl steels exposed X12CrNi25-21
to sulphurous gases should be given a final layer deposited 1.4828
by means of FOX FA. X15CrNiSi20-12
1.4840
FOX FFB-A SMAW C 0.12 Re 430 N/mm2 2.0 Statoil, Scaling resistant up to +1200 °C. G-X15 CrNi25-20
Si 0.5 Rm 620 N/mm2 2.5 SEPROZ, Cryogenic resistance down to -196 °C. 1.4846
E 25 20 R 3 2 Mn 2.2 A5 35% 3.2 VUZ G-X40 CrNi25-21
Cr 26.0 Av 75 J 4.0 The service temperature range between +650 °C and 1.4826
E310-16 Ni 21.0 +900 °C should be avoided owing to the risk of embrittle- G-X40 CrNiSi22-9
ment. Preheating and interpass temperatures for ferritic
steels 200-300 °C. Ferritic-perlitic
1.4713 X10CrAl7
1.4724 X10CrAl13
1.4742 X10CrAl18
1.4762 X10CrAl25
1.4710 X30CrSi6
1.4740 G-X40CrSi17
AISI
314
310
305
ASTM
A287HJ
A297HF
Heat resistant
Standard properties
EN
AWS % mm
FFB-IG GTAW C 0.13 Re 420 N/mm2 1.6 SEPROZ GTAW rod and GMAW wire for analogous, heat resisting, Austenitic
Si 0.9 Rm 630 N/mm2 2.0 rolled, forged and cast steels, e.g. in annealing shops, 1.4841 X15CrNiSi25-20
G (W) 25 20 Mn Mn 3.2 A5 33% 2.4 hardening shops, steam boiler construction, the crude oil 1.4845 X12CrNi25-21
Cr 24.6 Av 85 J industry and the ceramics industry. Fully austenitic deposit. 1.4828 X15CrNiSi20-12
ER310 (mod.) Ni 20.5 Preferably employed for applications involving the attack of 1.4840 G-X15 CrNi25-20
oxidizing, nitrogen-containing or low-oxygen gases. The final 1.4846 G-X40 CrNi25-21
layer of joint welds in heat resisting CrSiAl steels exposed 1.4826 G-X40 CrNiSi22-9
GMAW C 0.13 Re 400 N/mm2 0.8 SEPROZ to sulphurous gases must be deposited by means of
Si 0.9 Rm 620 N/mm2 1.0 FOX FA or FA-IG. Ferritic-perlitic
Mn 3.2 A5 38% 1.2 1.4713 X10CrAl7
Cr 24.6 Av 95 J Scaling resistance up to +1200 °C. 1.4724 X10CrAl13
Ni 20.5 Cryogenic toughness down to -196 °C. 1.4742 X10CrAl18
1.4762 X10CrAl25
Preheating and interpass temperatures for ferritic steels 1.4710 X30CrSi6
200-300 °C. 1.4740 G-X40CrSi17
The Mn-content is above the maximum limit of AWS ER310 AISI
to provide much better hot cracking resistance of the fully 314, 310, 305
austenitic weld metal than a similar AWS corresponding A287HJ
type A297HF
FOX CN 21/33 Mn SMAW C 0.14 Re >410 N/mm2 2.5 TÜV-D, Basic electrode for joining and surfacing of heat resistant X10NiCrAlTi32-20 (1.4876)
Si 0.3 Rm >600 N/mm2 3.2 CE steels and cast steels of the same or similar chemical com- GX10NiCrNb32-20 (1.4859)
E Z21 33 B 4 2 Mn 4.5 A5 >25% 4.0 position. Suitable for operating temperatures up to 1050 °C X5NiCrAlTi31-20 (1.4958)
Cr 21.0 Av 70 J in carburized low-sulphur gas. Typical alloy for welding of X8NiCrAlTi31-21 (1.4959)
– Ni 33.0 pyrolysis furnace tubes. Alloy 800 H / 800
Nb 1.3
UNS
N08800
N08810
CN 21/33 Mn-IG GTAW C 0.12 Re ≥400 N/mm2 2.0 TÜV-D GTAW rod and GMAW wire are also best suited to meet N08811
Si 0.2 Rm ≥600 N/mm2 2.4 all before mentioned characteristics.
W Z21 33MnNb (GTAW) Mn 4.8 A5 ≥17% 3.2
G Z21 33MnNb (GMAW) Cr 21.8 Av ≥50 J For GMAW shielding gas Ar + 2.5% CO2.
Ni 32.5
– GMAW Nb 1.2 Re ≥400 N/mm2 1.0
Rm ≥600 N/mm2 1.2
A5 ≥17%
Av ≥50 J
FOX CN 25/35 Nb SMAW C 0.40 Re ≥450 N/mm2 2.5 – Basic electrode for joining and surfacing of heat resistant GX40NiCrSiNb35-25 (1.4852)
Si 1.0 Rm ≥600 N/mm2 3.2 steels and cast steels of the same or similar chemical G-X40NiCrSi35-25 (1.4857
E Z25 35 Nb B 6 2 Mn 1.5 A5 >8% 4.0 composition Resistant to scaling up to 1150 °C. Typical alloy
Cr 25.0 5.0 for welding of pyrolysis furnace tubes.
– Ni 35.0
Nb 1.2
CN 25/35 Nb-IG GTAW C 0.42 Re >400 N/mm2 2.0 – GTAW rod and GMAW wire are also best suited to meet
Si 1.2 Rm >600 N/mm2 2.4 all before mentioned characteristics.
W Z25 35 Nb (GTAW) Mn 1.8 A5 >8% 3.2
G Z25 35 Nb (GMAW) Cr 26.0 For GMAW shielding gas Ar + 2.5% CO2.
Ni 35.0
– Nb 1.3
GMAW Re >400 N/mm2 1.2 –

Rm >600 N/mm2
A5 >8%
FOX CN 35/45 Nb SMAW C 0.45 Re >450 N/mm2 2.5 – Basic electrode for joining and surfacing of heat resistant GX45NiCrNbSiTi45-35
Si 1.0 Rm >600 N/mm2 3.2 steels and cast steels of the same or similar chemical
Ni Z 6701 Mn 0.8 A5 >8% 4.0 composition Resistant to scaling up to 1180 °C. Typical alloy
(NiCr36Fe15Nb0.9) Cr 35.0 for welding of pyrolysis furnace tubes.
Ni 45.5
– Nb 0.9
CN 35/45 Nb-IG GTAW C 0.42 Re >450 N/mm2 2.0 – GTAW rod and GMAW wire are also best suited to meet
Si 1.5 Rm >550 N/mm2 2.4 all before mentioned characteristics.
S Ni Z 6701 Mn 1.0 A5 >6% 3.2
(NiCr36Fe15Nb0.8) Cr 35.0 For GMAW shielding gas Ar + 2.5% CO2.
GMAW Ni 45.5 Re >245 N/mm2 1.2
– Nb 0.8 Rm >450 N/mm2
A5 >6%
36
Nickel base alloys
Standard properties
EN
AWS % mm
FOX NIBAS 70/15 SMAW C 0.025 Re 400 N/mm2 2.5 TÜV-D, Basic core wire alloyed electrode for high quality welding NiCr 15 Fe (Inconel 600)
Si 0.4 Rm 670 N/mm2 3.2 CE of nickel base alloys, high temperature and creep resisting UNS N06600, ASTM B168,
E Ni 6182 (NiCr15Fe6Mn) Mn 6.0 A5 40% 4.0 steels, heat resisting and cryogenic materials, dissimilar as well as Ni-alloys of simi-
Cr 16.0 Av 120 J joints and low alloy problem steels. Suitable in pressure lar or same chemical com-
ENiCrFe-3 Ni bal. 80 J…-196 °C vessel fabrication for -196 °C to +650 °C, scaling resistance position; non alloy and low
Nb 2.2 temperature of +1200 °C (S-free atmosphere). Electrode alloy steels for elevated
Fe 6.0 and weld metal meet highest quality requirements. temperatures, e.g. P235GH,
Co ≤0.08 P265GH, S255NB,
Ta ≤0.08 P235GH-P355GH, 16Mo3,
Ti + high temperature steels as
well as constructional steels
with comparable tensile
strength; creep resistant
austenitic steels, e.g.
X8CrNiNb16-13,
X8CrNiMoNb16-16,
X8CrNiMoVNb16-13,
Ni-steels containing 1.5 %
up to and including 5 % Ni;
low alloyed constructional
and pressure vessel steels,
also X20CrMoV12-1 and
X20CrMoWV12-1 on stain-
less and creep resistant aus-
tenitic steels; also suitable
for Incoloy 800.
FOX NIBAS 70/20 SMAW C 0.025 Re 420 N/mm2 2.5 TÜV-D, Basic core wire alloyed electrode corresponding to DIN 2.4816 Ni Cr 15 Fe,
Si 0.4 Rm 680 N/mm2 3.2 VUZ, EL-NiCr 19 Nb for high-grade welding of nickel-base alloys, 2.4817 LC-NiCr 15 Fe,
E Ni 6082 Mn 5.0 A5 40% 4.0 TÜV-A, high-temperature and creep resisting steels, heat resisting Inconel 600, Inconel 600 L,
(NiCr20Mn3Nb) Cr 19.0 Av 120 J 5.0 SEPROZ and cryogenic materials, low-alloyed problem steels and dis-
Mo ≤1.2 80 J…-196 °C Statoil, similar joints. Ferritic-austenitic joints for service temperatu- UNS
ENiCrFe-3 (mod.) Ni bal. LTSS, CE, res above +300 °C or for applications where a post weld N06600
Nb 2.2 NAKS heat treatment is required. Suitable in pressure vessel fabri-
Fe 3.0 cation for -196 °C to +650 °C, otherwise up to the scaling ASTM
Co ≤0.08 resistance temperature of +1200 °C (S-free atmosphere). B168
Ti + Insusceptible to embrittlement, highly resistant to hot
cracking, furthermore, C-diffusion at high temperature or Nickel and nickel alloys,
during heat treatment of dissimilar joints is largely reduced. low-temperature steels up
Thermal shock resistant, stainless, fully austenitic, low to 5 % Ni steels, unalloyed
coefficient of thermal expansion between the coefficient and alloyed, high-tempera-
values of C-steel and austenitic CrNi (Mo)-steel. Excellent ture, creep resisting, high-
welding characteristics in all positions except vertical-down, alloy Cr- and CrNiMo-
easy slag removal, high resistance to porosity, absence of steels particularly for joint
undercuts, high degree of purity. Electrode and weld metal welding of dissimilar steels,
meet highest quality requirements. and nickel to steel combi-
nations; also recommen-
ded for Incoloy 800.
NIBAS 70/20-IG GTAW C 0.02 Re 440 N/mm2 1.6 TÜV-D, GTAW rod and GMAW wire for welding of nickel-base
Si 0.1 Rm 680 N/mm2 2.0 TÜV-A, alloys, high-temperature and creep resisting steels, heat
S Ni 6082 Mn 3.1 A5 42% 2.4 Statoil, CE, resisting and cryogenic materials, low-alloyed problem steels
(NiCr20Mn3Nb) Cr 20.5 Av 190 J SEPROZ, and dissimilar joints. Ferritic-austenitic joints for service
Ni bal. 100 J…-196 °C NAKS temperatures above +300 °C or for applications where a
ERNiCr-3 Nb 2.6 post weld heat treatment is required. Suitable in pressure
Fe <1.0 vessel fabrication from -196 °C to +550 °C, otherwise
Ti + resistant to scaling up to +1200 °C (S-free atmosphere).
GMAW Re 420 N/mm2 0.8 TÜV-D, Not susceptible to embrittlement, C-diffusion at elevated
Rm 680 N/mm2 1.0 TÜV-A, temperatures largely inhibited. Resistant to thermal shocks,
A5 40% 1.2 Statoil, CE, corrosion resistant, fully austenitic, low coefficient
Av 160 J SEPROZ, of thermal expansion. between the coefficient values of
80 J…-196 °C NAKS C-steel and austenitic CrNi (Mo)-steel.
NIBAS 70/20-FD FCAW C 0.03 Re 400 N/mm2 1.2 TÜV-D, Rutile/basic flux cored welding wire for downhand and
Si 0.4 Rm 650 N/mm2 1.6 CE horizontal welding positions.
Type Ni 6082 Mn 3.2 A5 39%
(NiCr20Mn3Nb) Cr 19.5 Av 135 J It provides very good operating characteristics, good side
Ni bal. 110 J…-196 °C wall wetting, safe penetration and a smooth weld finish.
ENiCr-3T0-4 Nb 2.5 The shielding gas should be Argon +15-25 % CO2.
Fe ≤2.0
Nickel base alloys
Standard properties
EN
AWS % mm
Wire: SAW C 0.02 Re >380 N/mm2 1.6 TÜV-D, For SAW wire flux combination welding of Ni base alloy 2.4816 Ni Cr 15 Fe,
NIBAS 70/20-UP Si 0.25 Rm >580 N/mm2 2.0 CE metals and special metals if the use of wire electrodes with 2.4817 LC-NiCr 15 Fe,
Mn 3.0 A5 >35% 2.4 high Ni content is requested. The weld metals show excel- Inconel 600, Inconel 600 L,
S Ni 6082 Cr 20.0 Av >80 J lent mechanical properties with high hot cracking resistance. UNS N06600
(NiCr20Mn3Nb) Ni bal. >80 J…-196 °C It is applicable for chemical apparatus construction on high ASTM B168
Nb 2.4 temperature metals as well as in low temperature sections Nickel and nickel alloys, low-
ERNiCr-3 Fe ≤1.0 up to -196 °C. temperature steels up to 5 %
Ti + Ni steels, unalloyed and alloy-
Flux: BB 444 BB 444 is an agglomerated fluoride basic welding flux with ed, high-temperature, creep
high basic slag characteristics. resisting, high-alloy Cr- and
SA-FB 2 AC CrNiMo-steels particularly
for joint welding of dissimilar
steels, and nickel to steel
combinations; also recom-
mended for Incoloy 800.
FOX NIBAS 625 SMAW C 0.025 Re 530 N/mm2 2.5 TÜV-D, Basic electrode suitable for welding of 6 % Mo superausteni- 2.4856 NiCr 22 Mo 9 Nb,
Si 0.4 Rm 800 N/mm2 3.2 TÜV-A, tic grades S 31254, N08926, N08367 and the matching alloy 2.4858 NiCr 21 Mo,
E Ni 6625 Mn 0.7 A5 40% 4.0 Statoil, 625. Electrode and weld metal meet highest quality and 2.4816 NiCr 15 Fe,
(NiCr22Mo9Nb) Cr 22.0 Av 80 J LTSS, CE, corrosion requirements. Extremely resistant to stress 1.4583 X10CrNiMoNb18-12,
Mo 9.0 45 J…-196 °C SEPROZ, corrosion cracking and pitting. 1.4876 X 10 NiCrAlTi 32 20 H,
ENiCrMo-3 Ni bal. NAKS The pitting resistance equivalent is >52. 1.4876 X 10 NiCrAlTi 32 20,
Nb 3.3 Highly resistant to hot cracking. 1.4529 X1NiCrMoCuN25-20-7,
Fe 0.5 X 2 CrNiMoCuN 20 18 6,
Co ≤0.05 Due to the weld metal embrittlement between 650-850 °C, 2.4641 NiCr 21 Mo 6 Cu
Al ≤0.4 this temperature range should be avoided.
Joint welds of listed materials
PREN >52 with non alloy and low alloy
steels, e.g P265GH, P285NH,
P295GH, 16Mo3, S355N,
X8Ni9, ASTM A 553 Gr.1,
B443,B446, UNS N06625,
Inconel 600, Inconel 625,
Incoloy 800,
9 % Ni-steels.
NIBAS 625-IG GTAW C ≤0.02 Re 540 N/mm2 1.6 TÜV-D, GTAW rod and GMAW wire of type AWS ER NiCrMo-3
Si ≤0.1 Rm 800 N/mm2 2.0 TÜV-A, suitable for welding of the 6 % Mo superaustenitic grades
S Ni 6625 Mn≤0.1 A5 38% 2.4 Statoil, S31254, N08926, N08367 and the matching alloy 625.
(NiCr22Mo9Nb) Cr 22.0 Av 160 J SEPROZ, Rod, wire and weld metal meet highest quality and corro-
Mo 9.0 130 J…-196 °C CE sion requirements. Extremely resistant to stress corrosion
ERNiCrMo-3 Ni bal. cracking and pitting.
Nb 3.6 Due to the weld metal embrittlement between 650-850°C,
Fe 0.5 this temperature range should be avoided. The pitting resi-
GMAW Re 510 N/mm2 1.0 TÜV-D, stance equivalent is >52. Highly resistant to hot cracking.
PREN >52 Rm 780 N/mm2 1.2 TÜV-A,
A5 40% Statoil, For GMAW shielding gas to EN 439 I1 Argon or I3 Ar + He
Av 130 J SEPROZ, is recommended.
80 J…-196 °C CE
NIBAS 625 PW-FD FCAW C 0.05 Re 450 N/mm2 1.2 – Rutil FCAW wire of type E NiCrMo-3 suitable for welding
Si 0.4 Rm 750 N/mm2 of the 6 % Mo superaustenitic grades S31254, N08926,
Type Ni 6625 Mn 0.4 A5 30% N08367 and the matching
(NiCr22Mo9Nb) Cr 21.0 Av 60 J alloy 625.
Mo 8.5 47 J…-196 °C The wire can be used in all positions except vertical down.
ENiCrMo-3T1-4 Ni bal. Extremely resistant to stress corrosion cracking and pitting.
Nb 3.3 Shielding gases Ar +15-25 % CO2.
Fe <5.0
Wire: NIBAS 625-UP SAW C 0.02 Re >420 N/mm2 2.4 TÜV-D, For SAW wire and flux combination, suitable for welding of
Si 0.25 Rm >700 N/mm2 CE the 6 % Mo superaustenitic grades S31254, N08926, N08367
S Ni 6625 Mn 0.2 A5 40% and the matching alloy 625. Weld metal meet highest quality
(NiCr22Mo9Nb) Cr 21.5 Av >80 J and corrosion requirements. Extremely resistant to stress
Mo 8.5 70 J…-196 °C corrosion cracking and pitting.
ERNiCrMo-3 Ni bal. The pitting resistance equivalent is >52.
Nb 3.2
Flux: BB 444 Fe <1.0
SA-FB 2 AC PREN >52
38
Nickel base alloys
Standard properties
EN
AWS % mm
FOX NIBAS C 276 SMAW C <0.02 Re >450 N/mm2 2.5 TÜV-D, Basic nickel base electrode for welding of similar alloyed Ni NiMo16Cr15W (2.4819)
Si <0.2 Rm >720 N/mm2 3.2 CE base steel grades, e.g. N10276, 2.4819 as well as for joining
E Ni 6276 Mn 0.6 A5 >30% 4.0 these grades with low alloyed and stainless steels. Excellent UNS
(NiCr15Mo15Fe6W4) Cr 16.5 Av 70 J resistance to chlorine contaminated and chloride containing N10276
Mo 16.5 medias. Resistant against strong oxidisers such as ferric and
ENiCrMo-4 Ni bal. cupric chlorides. Alloy C-276
Fe 5.0
W 4.0
NIBAS C 276-IG GTAW C <0.012 Re >450 N/mm2 1.6 TÜV-D, GTAW rod and GMAW wire of type AWS ER NiCrMo-4
Si 0.1 Rm >750 N/mm2 2.0 CE are also best suited to meet all before mentioned characte-
S Ni 6276 Cr 16.0 A5 >30% 2.4 ristics. For GMAW shielding gas acc. to EN 439 I1 Argon or
(NiCr15Mo16Fe6W4) Mo 16.0 Av >90 J M11 + 28 % He is recommended.
Ni bal.
ERNiCrMo-4 GMAW Fe 5.5 Re >450 N/mm2 1.0 TÜV-D,
V 0.2 Rm >750 N/mm2 1.2 CE
W 3.8 A5 >30%
Av >90 J
Wire: SAW C <0.012 Re 420 N/mm2 2.4 – Nickel base wire/flux combination for welding of similar
NIBAS C 276-UP Si 0.15 Rm 710 N/mm2 alloyed Ni base steel grades, e.g. N10276, 2.4819 as well as
Mn<0.5 A5 40% for joining these grades with low alloyed and stainless steels.
S Ni 6276 Cr 15.5 Av 80 J Excellent resistance to chlorine contaminated and chloride
(NiCr15Mo16Fe6W4) Mo 16.0 containing medias. Resistant against strong oxidisers such as
Ni bal. ferric and cupric chlorides.
ERNiCrMo-4 Fe <7.0
W 3.3
Flux: BB 444
SA-FB 2 AC
FOX NIBAS C 24 SMAW C <0.02 Re >450 N/mm2 2.5 TÜV-D, Basic NiCrMo electrode for highest corrosion requirements NiCr21Mo14W (2.4602)
Si <0.2 Rm >720 N/mm2 3.2 CE and welding of the Ni-base steel grades, e.g. UNS N06059, NiMo16Cr16Ti (2.4610)
E Ni 6059 Mn 0.5 A5 >30% 4.0 N06022, 2.4605, 2.4602 as well as for joining these grades NiMo16Cr15W (2.4819)
(NiCr23Mo16) Cr 22.5 Av >75 J with low alloyed and stainless steels. Excellent resistance NiCr23Mo16Al (2.4605)
Mo 15.5 against pitting and crevice corrosion and chloride-induced X2CrNiMnMoNbN25-
ENiCrMo-13 Ni bal. stress corrosion cracking. The special composition of the 18-5-4
Fe 1 coating prevents the precipitation of intermetallic phases.
UNS
N06059
N06022
NIBAS C 24-IG GTAW C <0.01 Re >450 N/mm2 1.6 TÜV-D, GTAW rod and GMAW wire of type AWS ER NiCrMo-13
Si 0.1 Rm >700 N/mm2 2.0 CE are also best suited to meet all before mentioned characte- ASTM
S Ni 6059 Mn<0.5 A5 >35% 2.4 ristics. For GMAW shielding gas acc. to EN 439 I1 Argon or B 575
(NiCr23Mo16) Cr 23.0 Av >120 J M11 + 28 % He is recommended. B 626
Mo 15.8
ERNiCrMo-13 GMAW Ni bal. Re >420 N/mm2 1.0 TÜV-D, Alloy 59
Fe <1.0 Rm >700 N/mm2 1.2 CE
A5 >35%
Av >100 J
Wire: SAW C 0.015 Re >480 N/mm2 2.0 – Nickel base wire/flux combination for welding of similar
NIBAS C 24-UP Si 0.20 Rm >720 N/mm2 alloyed Ni base steel grades, e.g. UNS N06059, N06022,
Mn 0.5 A5 >38% 2.4602 as well as for joining these grades with low alloyed
S Ni 6059 Cr 22.5 Av >80 J and stainless steels. Excellent resistance against pitting and
(NiCr23Mo16) Mo 15.8 crevice corrosion and chloride induced stress corrosion
Ni bal. cracking.
ERNiCrMo-13 Fe <1.0
Flux: BB 444
SA-FB 2 AC
Nickel base alloys
Standard properties
EN
AWS % mm
FOX NIBAS 400 SMAW C <0.05 Re >300 N/mm2 2.5 TÜV-D, Basic NiCu electrode for joining and surfacing of nickel Nickel copper alloys,
Si 0.7 Rm >450 N/mm2 3.2 GL, CE copper alloys, e.g. alloy 400, N04400, 2.4360, 2.4375 as NiCu30Fe (2.4360),
E Ni 4060 Mn 3.0 A5 >30% 4.0 well as for cladded nickel copper steels and joining dissimi- NiCu30Al (2.4375)
(NiCu30Mn3Ti) Ni bal. Av >80 J 5.0 lar materials such as steel to copper and copper alloys.
Cu 29.0 Excellent corrosion resistance to chloride induced stress UNS
ENiCu-7 Fe 1.0 corrosion cracking and a wide range of marine and chemical N04400
Ti 0.7 requirements. N05500
Al 0.3
ASTM
B127
NIBAS 400-IG GTAW C <0.02 Re >300 N/mm2
1.6 TÜV-D, GTAW rod and GMAW wire of type AWS ERNiCu-7 are B165
Si 0.3 Rm >500 N/mm2 2.0 CE also best suited to meet all before mentioned characteri-
S Ni 4060 Mn 3.2 A5 >35% 2.4 stics. Alloy 400
(NiCu30Mn3Ti) Ni bal. Av >150 J For GMAW shielding gas acc. to EN 439 I1 Argon or M11 +
Cu 30.0 28 % He is recommended.
ERNiCu-7 GMAW Fe 1.0 Re >300 N/mm2 1.0 TÜV-D,
Ti 2.4 Rm >500 N/mm2 1.2 GL, CE
Al <1.0 A5 >35%
Av >150 J
FOX NIBAS 617 SMAW C ≤0.06 Re >450 N/mm2 2.5 TÜV-D, Basic NiCrCoMo electrode suitable for joining and surfacing X10NiCrAlTi32-20
Si 0.7 Rm >700 N/mm2 3.2 CE applications on matching and similar nickel base alloys, heat (1.4876)
E Ni 6617 Mn 0.1 A5 >35% 4.0 resistant austenitic and cast alloys, e.g. alloy 617, N06007, NiCr23Fe
(NiCr22Co12Mo) Cr 21.0 Av >100 J 2.4663. Resistant to scaling up to 1100 °C high temperature (2.4851)
Mo 9.0 resistant up to 1000 °C High resistance to hot gases in GX10NiCrNb32-20
ENiCrCoMo-1 (mod.) Ni bal. oxidizing resp. carburizing atmospheres. (1.4859)
Co 11.0 NiCr23Co12Mo
Al 0.7 (2.4663)
Ti 0.3
Fe 1 UNS
N06007
NIBAS 617-IG GTAW C 0.06 Re >450 N/mm2 2.0 TÜV-D, GTAW rod and GMAW wire of type AWS ERNiCrCoMo-1 ASTM
Si 0.1 Rm >700 N/mm2 2.4 CE are also best suited to meet all before mentioned B582
S Ni 6617 Mn 0.1 A5 >30% characteristics. B622
(NiCr22Co12Mo9) Cr 21.8 Av >60 J
Mo 9.0 Alloy 617
ERNiCrCoMo-1 GMAW Ni bal. Re >400 N/mm2 1.0 TÜV-D, For GMAW shielding gas acc. to EN 439 I1 Argon or M11 +
Co 11.0 Rm >700 N/mm2 1.2 CE 28 % He is recommended.
Al 1.3 A5 >40%
Ti 0.3 Av >100 J
Fe 0.5
Wire: NIBAS 617-UP SAW C <0.06 Re >420 N/mm2 2.0 – Nickel base wire/flux combination for welding of similar
Si <0.4 Rm >700 N/mm2 Ni base alloys, heat resistant austenitic and cast alloys, e.g.
S Ni 6617 Mn<0.3 A5 >35% alloys 617, N06007, 2.4643. High resistance to hot gases in
(NiCr22Co12Mo) Cr 21.2 Av >80 J oxidizing resp. carburizing atmospheres.
Mo 9.0
ERNiCrCoMo-1 Ni bal.
Co 10.6
Flux: BB 444 Al 1.1
Ti +
SA-FB 2 AC Fe <1.0
40
Non ferrous alloys
Standard properties
EN
AWS % mm
FOX CuNi30 Fe SMAW C 0.03 Re >240 N/mm2 2.5 TÜV-D, CuNi base electrode for joining and surfacing of similar Copper nickel alloys with
Si 0.3 Rm >390 N/mm2 3.2 GL, CE alloyed base metals with up to 30 % Nickel, as well as for up to 30 % nickel
EL-CuNi30 Mn Mn 1.2 A5 >30% 4.0 non ferrous alloys and steels of different nature. Due to the CuNi10 Fe 1 Mn (2.0872),
Ni 30.0 Av >80 J excellent resistance to sea water the electrode is best CuNi20 Fe (2.0878),
ECuNi Fe 0.6 suitable for offshore applications and seawater desalination CuNi30 Fe (2.0882)
Cu bal. plants, ship building and also for chemical industry.
The electrode can be operated in all positions except UNS
vertical down. C71500, C70600
CuNi30 Fe-IG GTAW C <0.05 Re >200 N/mm2 1.6 TÜV-D, GTAW rod for joining and surfacing of similar alloyed base
Mn 0.8 Rm >360 N/mm2 2.0 CE metals with up to 30 % Nickel, as well as for non ferrous
S Cu 7158 (CuNi30) Ni 30.0 A5 >30% 2.4 alloys and steels of different nature. Due to the excellent
Fe 0.6 HB 120 resistance to sea water, the wire is best suitable for off-
ERCuNi Ti <0.5 shore applications and seawater desalination plants, ship
Cu bal. building and also for chemical industry.
ER Ti 2-IG GTAW C <0.03 Re 295 N/mm2 1.6 – GTAW rod for welding of pure Titan and Titan alloys with Pure Titan and Titan alloys
Fe <0.2 Rm 500 N/mm2 2.0 similar chemical composition. Titanium can be tungsten arc with a similar composition.
– O <0.1 A5 42% 2.4 welded employing techniques similar to those used for wel-
H <0.008 Z 76% ding of stainless steel. However, Titanium requires a greater ASTM Grade 1-4
ERTi2 N <0.02 cleanliness and the use of auxiliary gas shielding to protect
Ti bal. the molten puddle and cooling weld zone from atmospheric UNS
contamination. R50400
References
Ammonia synthesis Methanol plant
© AGROLINZ
© Lurgi AG
Flue gas desulphurization Site erection of a column
© OMV AG
© OMV AG
© F.A. Neumann
Cooling tubes, welded with BÖHLER WELDING flux cored wire
© BÖHLER WELDING
© BÖHLER WELDING
Details regarding the nature and application purposes of our products are
intended for the information of the user. The data concerning the mechanical
properties always refers to the all weld metal deposit in accordance with the
applicable standards. In the area of the weld joint, the weld metal properties are
influenced by the base metal, the welding position and the welding parameters.
A guarantee of the suitability for a specific type of application requires in each
individual case an implicit agreement in writing.
Subject to change without notice.

Published by BÖHLER WELDING
Böhler Schweißtechnik Austria GmbH

Böhler-Welding-St. 1
8605 Kapfenberg / AUSTRIA
+43 (0) 3862-301-0
+43 (0) 3862-301-95193
postmaster.bsga@bsga.at
BSGA 07/2008 ENG2000 Cover picture: © STEAG
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High temperature and creep resistant steels

High temperature and creep resistant steels

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High temperature and creep resistant steels

High temperature and creep resistant steels

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High temperature and creep resistant steels

High temperature and creep resistant steels

E 308 H PW-FD is a rutile flux cored welding wire with fast

Stainless steels – Austenitic

Stainless steels – Austenitic

Stainless steels – Austenitic

Stainless steels – Austenitic

Stainless steels – Austenitic

Stainless steels – Austenitic

Stainless steels – Austenitic

Stainless steels – Ferritic / Martensitic

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Stainless steels – Lean Duplex / Duplex

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Low temperature – Stainless steels

Low temperature – Stainless steels

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GMAW Re >400 N/mm2 1.2 –

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Nickel base alloys

SA-FB 2 AC PREN >52

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Ammonia synthesis Methanol plant

Subject to change without notice.

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BSGA 07/2008 ENG2000 Cover picture: © STEAG

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