Bohler Welding Catalogue Eriks

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BÖHLER WELDING
BESTSELLER
www.boehler-welding.com
Editorial
Since the early beginnings of welding technology, BÖHLER Moreover, technical documentation, datasheets, certificates,
WELDING has been among the leading developers, producers tests, packaging and labelling can be customised especially
and suppliers of welding consumables worldwide. for customer or process requirements.
BÖHLER WELDING offers a complete product range of welding As a leader in innovation, we always work in close
consumables for joint welding. collaboration with our customers and partners to develop
the innovative products and solutions of the future.
Customers and partners in over 100 countries have placed their
trust in our products and solutions since 1926. The application This brochure focuses on the currently most popular
expertise gathered on-site worldwide in more than eight decades BÖHLER WELDING products. Do you have any questions
makes BÖHLER WELDING the preferred partner of leading that this brochure does not answer? We are available to you
companies in various demanding industries. for consultation at your convenience.
Our experienced application consultants gladly work together
with you to develop the technically and economically optimum The complete product range of our welding consumables
solution for your individual requirements. Our comprehensive with a detailed description can be found in our handbook
product line is continually updated to the current specifications or at www.boehler-welding.com
of the respective industries.
Welding consumables of BÖHLER WELDING are available

in moisture-proof and vacuum-sealed packages.
For high demanding industries
Automotive
Welding consumables of BÖHLER WELDING are used in numerous demanding
areas of the automobile industry, e.g. in auto body construction, production of
© Lurgi AG
axles and in the manufacture of exhaust systems. Our new generation of metal
cored wires has already been successfully applied by notable branch leaders and
enables the highest process reliability while at the same time minimising scrap
rates and rectification costs.
Chemical and petrochemical processing industry

Over 180 top quality high-alloyed welding consumables made by BÖHLER
WELDING are available for plant construction. Decades of first-hand experience
in development, manufacture and applications provides users with the assurance
of the highest metallurgical standards, consistently high product quality and
excellent welding characteristics.
Reliable resistance to corrosion and ageing ensures safe and enduring operation
of the plants.
Pipeline
The laying of pipelines through varying climatic zones and terrain demands a high
level of engineering ingenuity.
BÖHLER WELDING faces this task in close collaboration with the leading pipe-
laying companies and offers a unique product portfolio for the pipeline industry.
The toughness of the weld metal, which is decisive for safety, is of primary
concern. Over 100,000 km of pipeline successfully laid worldwide with welding
consumables made by BÖHLER WELDING confirm the trust placed in our
products.
Steel construction and special designs

For metallurgically demanding structures in bridges and steel construction as well
as in the field of fine-grained steels for crane and vehicle manufacture, the
proven quality of BÖHLER WELDING the key to reducing manufacturing costs
and ensuring structural safety. The excellent welding characteristics are valued by
welders all over the world.
Thermal power
The demands for higher efficiency with improved economy and a simultaneously
reduced environmental impact continually spurs the development of new
© Lurgi
materials for thermal power plants. BÖHLER WELDING develops these high
temperature and creep resistant filler metals working closely with leading steel
producers and power station operators worldwide.
Hydropower
For the construction of Francis, Kaplan and Pelton turbines, BÖHLER
WELDING offers high-quality, specialised welding consumables, which are
optimally suited for type 316L stainless steel as well as for 13%Cr-4%Ni alloys.
For the associated pressure pipelines we also offer a wide product range which
meets the strictest safety requirements while also ensuring excellent
mechanical properties.
© Steag
Selection guide
Welding process
Base metals SMAW FCAW GTAW (gas) GMAW Submerged arc

ASTM (examples)
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Mild steels
Re ≤ 355 N/mm2 Sa106A+B FOX OHV 6 Ti 52-FD 7 EML 5 6 EMK 6 6 EMS 2+BB 24 7
FOX ETI 6 EMK 8 7 EMS 3+BB 24 7
FOX KE 6 HL 51-FD 7
FOX EV 50 6
FOX EV 50-A 6
High strength steels

Re ≤ 460 N/mm2 A572 Gr. G5 FOX EV 60 10
FOX 2.5 Ni 10 2.5 Ni-IG 10 2.5 Ni-IG 11
Re ≤ 500 N/mm2 SA508 CI.2 FOX EV 63 10
Re ≤ 550 N/mm2 A302 Gr. A-D FOX EV 70 10 3 NiMo 1-UP+BB 24 11
Re ≤ 690 N/mm2 USS-T1 FOX EV 85 10 alform® 700-MC 12 3 NiCrMo 2.5 UP+BB 24 12
LaserSealed™
X70-IG 11
Re ≤ 890 N/mm2 HY-100 X 90-IG 11
Weather-resistant steels Corten NiCu1-IG 11
Creep resistant steels

0.5Mo P/T1 FOX DMO Ti 13
FOX DMO Kb 13 DMO Ti-FD 13 DMO-IG (DMO) 13 DMO-IG 13 EMS 2 Mo+BB 24 13
1Cr 0.5Mo P/T11 FOX DCMS Ti 14
FOX DCMS Kb 14 DCMS Ti-FD 14 DCMS-IG 14 DCMS-IG 14 EMS 2 CrMo+BB 24 14
21/4Cr 1Mo P/T22 FOX CM 2 Kb 15 CM 2 Ti-FD 15 CM 2-IG 15 CM 2-IG 15 CM 2-UP+BB 24 15
9Cr 1Mo +V(W) P/T91 FOX C 9 MV 15 C 9 MV Ti-FD 16 C 9 MV-IG 16 C 9 MV-IG 15 C 9 MV-UP+BB 910 16
C 9 MV-MC 16
P/T92 FOX P 92 16 P 92Ti-FD P 92-IG 16 P 92-UP+BB 910 16
Stainless steels
19Cr 9 Ni L 304L FOX EAS 2-A 17 EAS 2-FD 17 EAS 2-IG 17 EAS 2-IG (Si) 17 EAS 2-UP+BB 202 17
EAS 2 PW-FD 17
19Cr 9Ni 3 Mo L 316L FOX EAS 4 M-A 18 EAS 4 M-FD 18 EAS 4 M-IG 18 EAS 4 M-IG (Si) 18 EAS 4 M-UP+BB 202 18
EAS 4 PW-FD 18
19Cr 9Ni Nb 347 FOX SAS 2-A 19 SAS 2-FD 19 SAS 2-IG 19 SAS 2-IG (Si) 19 SAS 2-UP+BB 202 19
SAS 2 PW-FD 19
19Cr 12Ni 3Mo Nb 316 Ti FOX SAS 4-A 20 SAS 4-FD 20 SAS 4-IG 20 SAS 4-IG (Si) 20 SAS 4-UP+BB 202 20
SAS 4 PW-FD 20
13Cr 4Ni S41500 FOX CN 13/4 21 CN 13/4-IG 21 CN 13/4-UP+BB 203 21
CN 13/4-MC 21
20Cr 25Ni 5Mo CuNL 904L FOX CN 20/25 M 21
22Cr 5Ni S31803 FOX CN 22/9 N 22 CN 22/9 N-FD 22 CN 22/9 N-IG 22 CN 22/9N-IG 22 CN 22/9 N-UP+BB 202 22
CN 22/9 PW-FD 22
Special applications
18Cr 8Ni Mn
FOX A 7 23 A 7-FD 23 A 7 CN-IG 23 A 7-IG 23 A 7 CN-UP+BB 203 23
23Cr 12Ni L A 7 PW-FD 23 A 7-MC 23
FOX CN 23/12-A 24 CN 23/12-FD 24 CN 23/12-IG 24 CN 23/12-IG 24
CN 23/12 PW-FD 24 CN 23/12-MC 24 CN 23/12-UP+BB 202 24
Heat resistant steels

21Cr 33Ni Mn N08810/800H FOX CN 21/33 Mn 25 CN 21/33 Mn-IG 25 CN 21/33 Mn-IG 25
22Cr 12Ni 309 FOX FF, FOX FF-A 25 FF-IG 25 FF-IG 25
25Cr 20Ni 310 FOX FFB 25 FFB-IG 26 FFB-IG 26
FOX FFB-A 26
Nickel-base alloys
Alloy 600 N06600 FOX NIBAS 70/20 27 NIBAS 70/20-FD 27 NIBAS 70/20-IG 27 NIBAS 70/20-IG 27 NIBAS 70/20-UP+BB 444 27
NIBAS 70/20 Mn-FD 27
Alloy 625 N06625 FOX NIBAS 625 28 NIBAS 625 PW-FD 28 NIBAS 625-IG 28 NIBAS 625-IG 28 NIBAS 625-UP+BB 444 28
Alloy 617 N06617 FOX NIBAS 617 28 NIBAS 617-IG 29 NIBAS 617-IG 29 NIBAS 617-UP+BB 444 29
Sub-arc welding flux BB 305, 306, 400 29
Our complete product range of welding consumables can be found in our handbook or at www.boehler-welding.com
4
Selection guide for pipelines
Electrodes Wire FCAW

Steel types CEL BVD Pipe
API
EN
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Low strength pipe steels
API A, B FOX CEL 8 FOX EV PIPE 9
FOX BVD 85 8
X42 - X52 FOX CEL 8 FOX EV PIPE 9 SG 3-P 9

FOX BVD 85 8 FOX EV 60 PIPE 9 SG 8-P 9
X56 - X60 FOX CEL 8

FOX CEL Mo FOX EV PIPE SG 3-P 9
FOX CEL 70-P FOX BVD 85 8 FOX EV 60 PIPE 9 SG 8-P 9
FOX CEL 75 8
FOX CEL 80-P
FOX CEL 85 8
EN L210 FOX CEL 8 FOX EV PIPE 9

FOX BVD 85 8
L290MB-L360MB FOX CEL 8 FOX EV PIPE 9 SG 3-P 9

FOX BVD 85 8 FOX EV 60 PIPE 9 SG 8-P 9
L385M-L415MB FOX CEL 8

FOX CEL Mo FOX EV PIPE 9 SG 3-P 9
FOX CEL 70-P FOX BVD 85 8 FOX EV 60 PIPE 9 SG 8-P 9
FOX CEL 75 8
FOX CEL 80-P
FOX CEL 85 8
High strength pipe steels
API X65 FOX CEL 8 FOX EV 60 PIPE 9 SG 3-P 9 Ti 70 PIPE-FD 9

FOX CEL 80-P FOX BVD 85 8 SG 8-P 9
FOX CEL 85 8
X70 FOX CEL 8 FOX EV 70 PIPE 9 SG 8-P 9 Ti 70 PIPE-FD 9

FOX CEL 80-P FOX BVD 90 8 NiMo 1-IG 9
FOX CEL 85 8
FOX CEL 90 9
X80 FOX CEL FOX EV 70 PIPE 9 NiMo 1-IG 9

FOX CEL 90 9 FOX BVD 90 8
EN L450MB FOX CEL 8 FOX EV 60 PIPE 9 SG 3-P 9

FOX CEL 80-P FOX BVD 85 8 SG 8-P 9
FOX CEL 85 8
L485MB FOX CEL 8 FOX EV 70 PIPE 9 SG 8-P 9

FOX CEL 80-P FOX BVD 90 8 NiMo 1-IG 9
FOX CEL 85 8
FOX CEL 90 9
L555MB FOX CEL 8 FOX EV 70 PIPE 9 NiMo 1-IG 9

FOX CEL 90 9 FOX BVD 90 8
BÖHLER WELDING Bestseller 5

Mild steels
BÖHLER Welding Typical Ø Approvals Characteristics and applications

process mechanical
Standard
EN properties mm
AWS
FOX OHV SMAW Re 460 N/mm2 2.0 TÜV-D, DB, Rutile-cellulosic covered electrode with very good weldability in all
Rm 520 N/mm2 2.5 ÖBB, TÜV-A positions, including vertical down.
EN ISO 2560-A: A5 25 % 3.2 ABS, DNV,
E 38 0 RC 11 Av 75 J 4.0 LR, LTSS, Universal electrode, especially suitable for small transformers. Flexible
5.0 SEPROZ, CE coating, very stable arc. Multi-purpose application in steel construction,
AWS A5.1-04: boiler and tank fabrication, vehicle manufacture and shipbuilding.
E6013
FOX ETI SMAW Re 460 N/mm2 1.5 TÜV-D, TÜV-A, Rutile covered electrode with excellent weldability in all positions except
Rm 520 N/mm2 2.0 ABS, BV, DNV, vertical down.
EN ISO 2560-A: A5 26 % 2.5 GL, LR, LTSS,
E 38 0 RC 11 Av 65 J 3.2 SEPROZ, CE For industry, handwork and hobbies. Especially smooth seams, releasing
4.0 slag. Excellent restriking properties and easy handling.
AWS A5.1-04: 5.0
E6013
FOX KE SMAW Re 430 N/mm2 2.0 LR, SEPROZ, Rutile-cellulosic covered electrode with good weldability in all positions,
Rm 490 N/mm2 2.5 ÖBB including vertical down. Preferred for building fitters and assembly work.
EN ISO 2560-A: A5 26 % 3.2
E 38 0 RC 11 Av 75 J 4.0 Excellent welding and flow behaviour. Good striking and restriking
characteristics, reliable penetration, flat beads.
AWS A5.1-04:
E6013
FOX EV 50 SMAW Re 490 N/mm2 2.0 TÜV-D, DB, Basic covered electrode for high-quality welds. Excellent strength and
Rm 560 N/mm2 2.5 ÖBB, TÜV-A, toughness properties down to -50 °C. Weld metal recovery approx. 110%.
EN ISO 2560-A: A5 27 % 3.2 ABS, BV, DNV, Good weldability in all positions except vertical down.
E 42 5 B 42 H5 Av 190 J 4.0 LR, GL RMR,
100 J…-50 °C 5.0 RINA, LTSS, VUZ, Very low hydrogen content in the weld metal
AWS A5.1-04: 6.0 SEPROZ, PDO, (according AWS conditions HD ≤4 ml/100 g).
E7018-1H4R CRS, CE, NAKS
FOX EV 50-A SMAW Re 440 N/mm2 2.5 TÜV-D, DB, Basic double-coated electrode with extraordinarily good weldability in all
Rm 550 N/mm2 3.2 ÖBB, CE positions except vertical down.
EN ISO 2560-A: A5 28 % 4.0
E 42 3 B 12 H10 Av 180 J 5.0 Due to very well controlled arc, especially suitable for out-of-position
welding.
AWS A5.1-04:
E7016
EML 5 GTAW Re 500 N/mm2 1.6 TÜV-D, DB, The GTAW welding rod is suitable for thin-walled plate and pipe as well
Rm 600 N/mm2 2.0 ÖBB, TÜV-A, as root pass welds. The low Si content makes this welding rod especially
EN ISO 636-A: A5 26 % 2.4 Statoil, CE suitable for joint welds that are subjected to enamelling or galvanising.
W 46 5W2Si Av 220 J 3.0
AWS A5.18-05:
ER70S-3
EMK 6 GMAW Re 440 N/mm2 0.8 TÜV-D, DB, Universally applicable copper-coated solid wire with a practically spatter-
Rm 530 N/mm2 1.0 ÖBB, TÜV-A, free metal transfer for either CO2 or gas mixtures.
EN ISO 14341-A: A5 30 % 1.2 ABS, CWB,
G 42 4 M G3Si1 Av 160 J 1.6 DNV, GL, LR,
G 42 4 C G3Si1 LTSS, SEPROZ,
CE
AWS A5.18-05:
ER70S-6
6

process mechanical
Standard
EN properties mm
AWS
EMK 8 GMAW Re 470 N/mm2 0.8 TÜV-D, DB, Copper-coated solid wire with universal application in storage tanks, and
Rm 600 N/mm2 1.0 ÖBB, ABS, DNV, for boiler and structural work.
EN ISO 14341-A: A5 26 % 1.2 GL, LR, SEPROZ,
G 46 4 M G4Si1 Av 120 J CE, NAKS Practically spatter-free metal transfer using either gas mixtures or CO2.
G 46 4 C G4Si1
AWS A5.18-05:
ER70S-6
Wire: EMS 2 SAW Re 440 N/mm2 2.0 TÜV-A The SAW wire EMS 2 is universally applicable in shipbuilding, steel
Rm 520 N/mm2 2.5 construction as well as for boiler and storage tanks.
EN 756: A5 33 % 3.0 Wire: TÜV-D,
S2 Av 185 J 3.2 KTA 1408.1 , DB, It is also suitable for joint welds of standard and fine-grained
140 J…-60 °C 4.0 ÖBB, TÜV-A, constructional steels.
AWS A5.17-97: SEPROZ, CE
EM12K
Flux: BB 24
EN 760:
SA FB 1 65 DC H5
Wire: EMS 3 SAW Re 455 N/mm2 4.0 Wire: TÜV-D, The solid SAW wire EMS 3 is universally applicable in shipbuilding, steel
Rm 550 N/mm2 KTA 1408.1, DB, construction as well as for boiler and storage tanks.
EN 756: A5 32 % ÖBB, TÜV-A,
S3 Av 180 J SEPROZ, CE It is also suitable for joint welds of standard and fine-grained
160 J…-40 °C constructional steels.
AWS A5.17-97:
EH10K
Flux: BB 24
EN 760:
SA FB 1 65 DC H5
Ti 52-FD FCAW Re 500 N/mm2 1.0 TÜV-D, DB, Rutile flux cored wire with fast-freezing slag system.
Rm 580 N/mm2 1.2 ABS, GL, LR, Excellent welding properties in all positions.
EN ISO 17632-A: A5 26 % 1.6 DNV, BV, CRS,
T 46 4 P M 1 H10 Av 180 J CE Excellent mechanical properties, easy slag removability and low spatter
T 42 2 P C 1 H5 loss. Highest productivity with significant savings in time and economical
aspects when used for positional welding.
AWS A5.20-05:
E71T-1MJH8
HL 51-FD GMAW Re 500 N/mm2 1.0 TÜV-D, DB, Metal cored high-efficiency wire for automatic and semiautomatic welds
Rm 610 N/mm2 1.2 ABS, BV, DNV, on unalloyed standard and fine-grained steels at operating temperatures
EN ISO 17632-A: A5 27 % 1.6 GL, CE, LR from -40 to +450 °C.
T 46 4 M M 1 H5 Av 130 J
The specially adapted flux mixture enables very high efficiency and
AWS A5.18-05: a deposition rate of up to 9 kg/h.
E70C-6MH4

Pipelines

process mechanical
Standard
EN properties mm
AWS
FOX BVD 85 SMAW Re 510 N/mm2 3.2 TÜV-D, GdF, Basic covered vertical down electrode for high-quality weld joints on large
Rm 560 N/mm2 4.0 SEPROZ, CE pipelines as well as in structural work. In pipeline construction, suitable
EN ISO 2560-A: A5 27 % 4.5 for filler and cap welding.
E 46 5 1Ni B 45 Av 170 J
65 J…-50 °C Vertical down welding enables an as much as 100% higher deposition rate
AWS A5.5-06: as compared to vertical up welding.
E8045-P2 This applies to all BÖHLER BVD electrodes!
E8018-G
FOX BVD 90 SMAW Re 600 N/mm2 3.2 TÜV-D, GdF, Basic covered vertical down electrode for high-quality weld joints on large
Rm 650 N/mm2 4.0 Statoil, GdF, pipelines as well as in structural work. In pipeline construction, suitable
EN 757: A5 27 % 4.5 SEPROZ, CE, for filler and cap welding.
E 55 5 Z2Ni B 45 Av 170 J NAKS, VNIIST
80 J…-50 °C Especially crack-resistant weld metal with excellent toughness.
AWS A5.5-06:
E9018-G
E9045-P2 (mod.)
FOX CEL SMAW Re 450 N/mm2 2.5 TÜV-D, TÜV-A, Cellulosic covered electrode for vertical down welding of the root, hot
Rm 520 N/mm2 3.2 DNV, Statoil, passes, filler and cap passes on large pipelines.
EN ISO 2560-A: A5 26 % 4.0 SEPROZ, Great economy as compared to vertical up welding, also in combination
E 38 3 C 21 Av 110 J 5.0 PDO, VNIIST with basic vertical down electrodes.
45 J…-40 °C (ø 3.2 - 4.0 mm),
AWS A5.1-04: GdF, CE Particularly suitable for welding of root passes on minus polarity.
E6010
FOX CEL 75 SMAW Re 480 N/mm2 3.2 TÜV-A High-strength cellulosic covered electrode for vertical down welding
Rm 550 N/mm2 4.0 of large pipelines. Great economy as compared to vertical up welding.
EN ISO 2560-A: A5 23 % 5.0
E 42 3 C 25 Av 100 J All BÖHLER cellulosic covered electrodes are used first and foremost for
45 J…-40 °C hot pass, filler and cap welding.
AWS A5.5-06:
E7010-P1
FOX CEL 85 SMAW Re 490 N/mm2 3.2 TÜV-D, TÜV-A , High-strength cellulosic covered electrode for vertical down welding
Rm 570 N/mm2 4.0 ABS, GdF, of large pipelines.
EN ISO 2560-A: A5 23 % 5.0 SEPROZ, PDO,
E 46 4 1Ni C 25 Av 110 J CE All BÖHLER cellulosic covered electrodes offer excellent economy
compared to vertical up welding.
AWS A5.5-06:
E8010-P1
FOX CEL 90 SMAW Re 610 N/mm2 4.0 TÜV-D, TÜV-A, High-strength cellulosic covered electrode for vertical down welding
Rm 650 N/mm2 5.0 GdF, Statoil, of large pipelines, especially X70 and X80 steels.
EN ISO 2560-A: A5 21 % SEPROZ,
E 50 3 1Ni C 25 Av 100 J VNIIST, CE
AWS A5.5-06:
E9010-P1
E9010-G
8

process mechanical
Standard
EN properties mm
AWS
FOX EV PIPE SMAW Re 470 N/mm² 2.0 TÜV-D, DB, LTSS, BÖHLER FOX EV PIPE is a basic covered electrode which has excellent
Rm 560 N/mm² 2.5 SEPROZ, VNIIST, welding characteristics for pipe vertical up welds of root passes with
EN ISO 2560-A: A5 29 % 3.2 VNIIGAZ, CE negative polarity as well as filler and cap passes with positive polarity, or
E 42 4 B 12 H5 Av 170 J 4.0 even AC. BÖHLER FOX EV PIPE offers considerable time savings against
55 J…-46 °C AWS E 7018 type electrodes when welding root passes due to increased
AWS A5.1-04: travel speeds.
E7016-1H4R
FOX EV 60 PIPE SMAW Re 550 N/mm2 2.5 VNIIGAZ BÖHLER FOX EV 60 PIPE is a basic covered electrode which has
Rm 590 N/mm2 3.2 excellent welding characteristics for pipe vertical up welds of root passes
EN ISO 2560-A: A5 29 % 4.0 with negative polarity as well as filler and cap passes with positive polarity,
E 50 4 1Ni B 12 H5 Av 170 J 5.0 or even AC. BÖHLER FOX EV 60 PIPE offers considerable time savings
against AWS E 8018 type electrodes when welding root passes due to
AWS A5.5-06: increased travel speeds.
E8016-GH4R
FOX EV 70 PIPE SMAW Re 620 N/mm² 2.5 - BÖHLER FOX EV 70 PIPE is a basic covered electrode which has
Rm 680 N/mm² 3.2 excellent welding characteristics for pipe vertical up welds of root passes
EN 757: A5 20 % 4.0 with negative polarity as well as filler and cap passes with positive polarity,
E 55 4 Z Mn2NiMo B 12 H5 Av 140 J or even AC. BÖHLER FOX EV 70 PIPE offers considerable time savings
55 J…-46 °C against E 9018 type electrodes when welding root passes due to increased
AWS A5.5-06: travel speeds.
E9016-GH4R
SG 3-P GMAW Re 510 N/mm2 0.9 TÜV-D, CE, BÖHLER SG 3-P is a micro-alloyed solid wire designed for the automated
Rm 640 N/mm2 1.0 NAKS gas-shielded arc welding of pipelines.
EN ISO 14341-A: A5 25 % 1.2
G3Si1 Av 120 J Due to the precise addition of micro-alloying elements it offers very good
EN ISO 14341-A: 55 J…-50 °C low temperature impact strength to -50 °C, as well as excellent ductility
G 46 5 M G3Si1 and cracking resistance.
G 42 4 C G3Si1
AWS A5.18-05:
ER70S-G
SG 8-P GMAW Re 500 N/mm² 0.9 DNV BÖHLER SG 8-P is a micro-alloyed wire designed for the automated gas-
Rm 590 N/mm² 1.0 shielded arc welding of pipelines. The precise addition of micro-alloying
EN ISO 14341-A: A5 24 % 1.2 elements results in a weld metal with excellent low temperature impact
G3Ni1 Av 150 J strength to -50 °C as well as excellent ductility and cracking resistance.
EN ISO 14341-A: 80 J…-50°C
G 42 5 M G3Ni
AWS A5.28-05:
ER80S-G
NiMo 1-IG GMAW Re 620 N/mm2 (0.9) TÜV-D, DB, Copper-coated wire for the gas-shielded arc welding of high-strength,
Rm 700 N/mm2 1.0 ÖBB, GL, quenched and tempered fine-grained constructional steels.
EN ISO 16834-A: A5 23 % 1.2 SEPROZ, CE
G Mn3Ni1Mo Av 140 J Due to the precise addition of micro-alloying elements, very good low
EN ISO 16834-A: ≥47 J…-60 °C temperature impact strength to -60 °C, as well as excellent ductility and
G 55 6 M Mn3Ni1Mo cracking resistance, can also be obtained when using BÖHLER NiMo1-IG.
G 55 4 C Mn3Ni1Mo
AWS A5.28-05:
ER90S-G
Ti 70 PIPE-FD FCAW Re ≥550 N/mm2 1.2 TÜV-D, CE Micro-alloyed rutile flux cored wire for single- and multi-pass welding
Rm 640-820 N/mm2 of carbon-manganese steels and high-strength steels using AR-CO2
EN ISO 18276-A: A5 ≥18 % shielding gas.
T 55 4 Mn1Ni P M 1 H5 Av 47 J
AWS A5.29-10:
E91T1-K2MJH4


process mechanical
Standard
EN properties mm
AWS
FOX EV 60 SMAW Re 510 N/mm2 2.5 TÜV-D, TÜV-A, Ni-alloyed, basic covered electrode with excellent mechanical properties,
Rm 610 N/mm2 3.2 DNV, RMR, most notably greater toughness and cracking resistance for high-strength,
EN ISO 2560-A: A5 27 % 4.0 Statoil, LTSS, fine-grained constructional steels.
E 46 6 1Ni B 42 H5 Av 180 J 5.0 SEPROZ, CRS,
110 J…-60 °C CE Suitable for a temperature range of -60 °C to +350 °C.
AWS A5.5-06: Very low hydrogen content (according AWS condition HD ≤ 4 ml/100 g).
E8018-C3H4R
FOX EV 63 SMAW Re 580 N/mm2 2.5 TÜV-D, DB, Basic covered electrode for unalloyed and low-alloy steels of higher
Rm 630 N/mm2 3.2 ÖBB, TÜV-A, strength and a carbon content of up to 0.6%. Also suitable for rail joint
EN ISO 2560-A: A5 26 % 4.0 RMR, SEPROZ, welding.
E 50 4 B 42 H5 Av 170 J 5.0 CE
90 J…-40 °C Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).
AWS A5.5-06:
E8018-GH4R
FOX EV 70 SMAW Re 650 N/mm2 3.2 TÜV-D, MoNi-alloyed, basic covered electrode with a high degree of toughness
Rm 700 N/mm2 4.0 SEPROZ, CE and cracking resistance for high-strength, fine-grained constructional
EN 757: A5 24 % steels.
E 55 6 1NiMo B 4 2 H5 Av 160 J
70 J…-60 °C Suitable for the temperature range of -60 °C to +350 °C.
AWS A5.5-06: Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).
E9018-GH4R
E9018-D1H4R (mod.)
FOX EV 85 SMAW Re 780 N/mm2 2.5 TÜV-D, DB, Mn-Ni-Mo-alloyed, basic covered electrode with a high degree of
Rm 840 N/mm2 3.2 ÖBB, SEPROZ, toughness and cracking resistance for high-strength, fine-grained
EN 757: A5 20 % 4.0 CE constructional steels.
E 69 6 Mn2NiCrMo B 42 H5 Av 110 J 5.0
60 J…-60 °C Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).
AWS A5.5-06:
E11018-GH4R
E11018MH4R (mod.)
FOX 2.5 Ni SMAW Re 490 N/mm2 2.5 TÜV-D, DB, Ni-alloyed, basic covered electrode for unalloyed and Ni-alloyed
Rm 570 N/mm2 3.2 ÖBB, ABS, fine-grained constructional steels. Tough, crack-resistant weld metal.
EN ISO 2560-A: A5 30 % 4.0 BV,WIWEB,
E 46 8 2Ni B 42 H5 Av 180 J 5.0 DNV, GL, LR, Low termperature toughness down to -80 °C.
110 J…-80 °C RINA,Statoil, Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).
E8018-C1H4R
2.5 Ni-IG GMAW Re 510 N/mm2 1.0 TÜV-D, DB, A 2.5% Ni-alloyed copper-coated solid wire for the gas-shielded arc
Rm 600 N/mm2 1.2 ÖBB, TÜV-A, welding of fine-grained constructional steels and nickeled steels.
EN ISO 14341-A: A5 22 % ABS, BV, DNV,
G2Ni2 Av 170 J GL, LR, SEPROZ, Low temperature toughness down to -80 °C.
EN ISO 14341-A: ≥47 J…-80 °C CE
G 46 8 M G2Ni2
G 46 6 C G2Ni2
AWS A5.28-05:
ER80S-Ni2
10

process mechanical
Standard
EN properties mm
AWS
2.5 Ni-IG GTAW Re 510 N/mm2 2.0 TÜV-D, TÜV-A, A 2.5% Ni-alloyed GTAW welding rod, copper-coated, for welding of
Rm 600 N/mm2 2.4 BV, GL, Statoil, cold-resistant, fine-grained constructional steels and alloyed steels.
EN ISO 636-A: A5 26 % 3.0 SEPROZ, CE
W2Ni2 Av 280 J Low temperature toughness down to -80 °C.
EN ISO 636-A: 80 J…-60 °C
W 46 8W2Ni2
AWS A5.28-05:
ER80S-Ni2
X 70-IG GMAW Re 800 N/mm2 1.0 TÜV-D, DB, Copper-coated solid wire for welding of high-strength, quenched and
Rm 900 N/mm2 1.2 ÖBB, TÜV-A, tempered fine-grained constructional steels with a minimum yield strength
EN ISO 16834-A: A5 19 % GL, SEPROZ, of 690 N/mm2.
G Mn3Ni1CrMo Av 190 J CE, ABS, BV, Good low temperature impact strength down to -50 °C.
EN ISO 16834-A: ≥47 J…-50 °C DNV, LR, RMR
G 69 5 M Mn3Ni1CrMo
AWS A5.28-05:
ER110S-G
X 90-IG GMAW Re 915 N/mm2 1.0 TÜV-D, DB, Copper-coated solid wire for welding of high-strength, quenched and
Rm 960 N/mm2 1.2 ÖBB, TÜV-A, tempered fine-grained constructional steels with a minimum yield strength
EN ISO 16834-A: A5 20 % GL, SEPROZ, of 890 N/mm2.
G Mn4Ni2CrMo Av 130 J CE
EN ISO 16834-A: ≥47 J…-60 °C Good low temperature impact strength down to -60 °C.
G 89 6 M Mn4Ni2CrMo
AWS A5.28-05:
ER120S-G
NiCu 1-IG GMAW Re 500 N/mm2 1.0 DB, ÖBB, CE Ni-Cu alloyed wire, copper-coated, for metal/gas-shielded arc welding on
Rm 580 N/mm2 1.2 weather-resistant steels, constructional steels and special steels.
EN ISO 14341-A: A5 26 %
G 42 4 M G0 Av 130 J Due to the copper alloying, the weld metal features higher resistance to
G 42 4 C G0 ≥47 J…-40 °C atmospheric corrosion.
AWS A5.28-05:
ER80S-G
Wire: 3 NiMo 1-UP SAW Re 580 N/mm2 4.0 TÜV-D Wire/flux combination for the welding of high-strength, quenched and
Rm 650 N/mm2 tempered constructional steels. The flux reacts metallurgically Mn-neutral.
EN 14295: A5 21 % Wire: TÜV-D,
S 3Ni1Mo Av 180 J CE, NAKS The weld metal exhibits good toughness properties at low temperatures.
60 J…-40 °C Low hydrogen content in the weld metal
AWS A5.23-07: (according to AWS conditions HD ≤ 5 ml/100 g).
EF3 (mod.)
Flux: BB 24
EN 760:
SA FB 1 65 DC H5


process mechanical
Standard
EN properties mm
AWS
Wire: SAW Re 740 N/mm2 3.0 – Wire/flux combination particularly suitable for high-strength, fine-grained
3 NiCrMo 2.5-UP Rm 850 N/mm2 4.0 constructional steels. The combination exhibits good cryogenic toughness.
A5 20 %
EN 14295: Av 120 J The combination is ideally suited for multi-pass welding of thick plates.
S 3Ni2.5CrMo 85 J…-40 °C
AWS A5.23-07:
EM4 (mod.)
Flux: BB 24
EN 760:
SA FB 1 65 DC H5
alform® 700-MC GMAW Rp0.2 769 N/mm2 1.2 – Closed, LaserSealed™ metal cored wire for welding of high-strength,
LaserSealed™ Rm 832 N/mm2 thermomechanically treated fine-grained constructional steels with
A5 18.4 % a minimum yield strength of 690 MPa. The sealed flux cored wire ensures
EN ISO 18276-A: Av 145 J lowest hydrogen values of 2-3 ml/100 g.
T 69 5 Mn2NiCrMo M M 1 H5 63 J…-60 °C
AWS A5.28-05:
E120C-K4 H4
12

process mechanical
Standard
EN properties mm
AWS
FOX DMO Ti SMAW Re 500 N/mm2 2.0 TÜV-D, DB, Rutile covered electrode with very good welding characteristics and
Rm 570 N/mm2 2.5 ÖBB, TÜV-A, excellent slag removability. Easy handling in all positions except vertical
EN ISO 3580-A: A5 23 % 3.2 BV, DNV, RMR, down. Preferred for 16Mo3.
E Mo R 1 2 Av 90 J 4.0 Statoil, VUZ,
EN ISO 2560-A: CE Approved for long-term use for temperatures to +550 °C.
E 38 A Mo R 1 2
FOX DMO Kb SMAW Re 510 N/mm2 2.5 TÜV-D, DB, Basic covered electrodes for high-quality welds on high temperature
Rm 590 N/mm2 3.2 KTA 1408.1, ÖBB, boiler and pipe steels, preferred for 16Mo3.
EN ISO 3580-A: A5 26 % 4.0 TÜV-A, ABS,
E Mo B 4 2 H5 Av 170 J 5.0 DNV, GL, RMR, Approved for long-term use at operating temperatures to +550 °C.
EN ISO 2560-A: Statoil, LTSS, Very low hydrogen content (according to AWS conditions,
E 46 5 Mo B 4 2 H5 VUZ, SEPROZ, HD ≤ 4 ml/100 g)
CRS, CE, NAKS
AWS A5.5-06:
E7018-A1H4R
DMO-IG GMAW Re 500 N/mm2 0.8 TÜV-D, DB, Solid wire, copper-coated, for welding in the construction of boilers,
Rm 620 N/mm2 1.0 ÖBB, TÜV-A, pressure tanks, pipelines, cranes and steel construction. High-quality, very
EN ISO 21952-A: A5 25 % 1.2 SEPROZ, CE, tough and crack-resistant weld metal, resistant to ageing.
G MoSi Av 200 J NAKS
Low temperature toughness down to -40 °C. Approved for long-term use
AWS A5.28-05: at operating temperatures to +550 °C.
ER70S-A1 (ER80S-G)
DMO-IG GTAW Re 520 N/mm2 1.6 TÜV-D, DB GTAW welding rod, copper-coated, for welding in the construction
Rm 630 N/mm2 2.0 KTA 1408.1, of boilers, pressure tanks, pipelines, cranes and steel construction for
EN ISO 21952-A: A5 27 % 2.4 ÖBB, TÜV-A, steelwork. High-quality, very tough and crack-resistant weld metal,
W MoSi Av 200 J 3.0 BV, DNV, CRS, resistant to ageing.
EN ISO 636-A: 3.2 CE, NAKS
W2Mo (for stick) Approved for long-term use at operating temperatures from -30 °C
to +550 °C.
AWS A5.28-05:
ER70S-A1 (ER80S-G)
DMO G Re 330 N/mm2 2.0 TÜV-D, DB, Copper-coated, Mo-alloyed gas welding rod, preferred for pipe welds
Rm 470 N/mm2 2.5 ÖBB, SEPROZ, with higher testing requirements.
EN 12536: A5 24 % 3.2 CE
O IV Av 60 J 4.0 Approved for long-term use at operating temperatures to +500 °C.
AWS A5.2-07:
R60-G
DMO Ti-FD FCAW Re 540 N/mm2 1.2 TÜV-D, CE Böhler DMO Ti-FD is a flux cored wire for welding in the construction
Rm 600 N/mm2 of boilers, pressure tanks, pipelines and for steel construction, preferably
EN ISO 17634-A: A5 23 % for high temperature steel grades with 0.5% Mo.
T MoL P M 1 Av 120 J
Due to the fast freezing slag, the flux cored wire is especially suitable for
AWS A5.29-10: positional welding.
E81T1-A1M
Wire: EMS 2 Mo SAW Re 470 N/mm2 2.0 TÜV-D The wire/flux combination is suitable for higher-strength, fine-grained
Rm 550 N/mm2 2.5 constructional steels and high temperature steels in the construction of
EN 756: A5 24 % 3.0 Wire: TÜV-D, boilers, storage tanks and pipelines.
S2Mo Av 140 J 4.0 KTA 1408.1, DB,
ÖBB, TÜV-A, Approved for long-term use at operating temperatures to +550 °C.
AWS A5.23-07: SEPROZ, CE,
EA2 NAKS
Flux: BB 24
EN 760:
SA FB 1 65 DC H5


process mechanical
Standard
EN properties mm
AWS
FOX DCMS Ti SMAW Re 510 N/mm2 2.5 TÜV-D, DB, Rutile covered electrode, core wire alloyed, with very good welding
Rm 610 N/mm2 3.2 ÖBB, TÜV-A, characteristics and good slag removability.
EN ISO 3580-A: A5 21 % 4.0 ABS, DNV, GL, Very good weldability in all positions except vertical down.
E CrMo1 R 1 2 Av 100 J SEPROZ, CE Preferred for 13CrMo4-5.
AWS A5.5-06: Approved for long-term use for temperatures to +570 °C.
E8013-G
E8013-B2 (mod.)
FOX DCMS Kb SMAW Re 530 N/mm2 2.5 TÜV-D, DB, Basic covered electrode, core wire alloyed, for high-quality welds on
Rm 630 N/mm2 3.2 ÖBB, TÜV-A, boiler and pipe steels or steels of similar quality.
EN ISO 3580-A: A5 23 % 4.0 ABS, DNV, GL, Preferred for 13CrMo4-5.
E CrMo1 B 4 2 H5 Av 160 J 5.0 LTSS, VUZ,
SEPROZ, CE Approved for long-term use at operating temperatures to +570 °C.
AWS A5.5-06: Suitable for step-cooling applications (Bruscato ≤ 15 ppm).
E8018-B2H4R
DCMS-IG GMAW Re 460 N/mm2 0.8 TÜV-D, DB, Solid wire, copper-coated, for welding in the construction of boilers,
Rm 570 N/mm2 1.0 ÖBB, TÜV-A, pressure tanks, pipelines, as well as for welding work on quenched and
EN ISO 21952-A: A5 23 % 1.2 SEPROZ, CE tempered or case-hardened steels.
G CrMo1Si Av 150 J 1.6 Preferred for 13CrMo4-5.
AWS A5.28-05: Approved for long-term use at operating temperatures to +570 °C.
ER80S-G
ER80S-B2 (mod.)
DCMS-IG GTAW Re 490 N/mm2 1.6 TÜV-D, TÜV-A, GTAW welding rod, copper-coated, for welding in the construction of
Rm 590 N/mm2 2.0 SEPROZ, CE boilers, pressure tanks, pipelines, as well as for welding work on
EN ISO 21952-A: A5 25 % 2.4 quenched and tempered or case-hardened steels.
W CrMo1Si Av 250 J 3.0 Preferred for 13CrMo4-5.
ER80S-G Suitable for step-cooling applications (Bruscato ≤ 15 ppm).
ER80S-B2 (mod.)
DCMS Ti-FD FCAW Re ≥470 N/mm2 1.2 TÜV-D, CE Böhler DCMS Ti-FD is a low-alloy, slag-forming flux cored wire with
Rm ≥550 N/mm2 rutile filling for welding in the construction of boilers, vessels and pipe
EN ISO 17634-A: A5 ≥20 % systems, preferably for creep resistant steels with 1% chrome- and 0.5%
(T CrMo1 P M 1) Av ≥47 J molybdenum-alloy.
AWS A5.29-10: Due to the fast-freezing slag, the flux cored wire is especially suitable
E81T1-B2M for positional welding.
Wire: EMS 2 CrMo SAW Re 470 N/mm2 2.5 TÜV-D This filler metal is suitable for creep resistant steels used in boiler, vessels
Rm 550 N/mm2 3.0 and tube steels. Approved for long-term use at operating temperatures to
EN ISO 24598-A: A5 22 % 4.0 Wire: TÜV-D, +570 °C, Bruscato ≤ 15 ppm.
S CrMo1 Av 47 J TÜV-A, SEPROZ,
CE
AWS A5.23-07:
EB2
Flux: BB 24
EN 760:
SA FB 1 65 DC H5
14

process mechanical
Standard
EN properties mm
AWS
FOX CM 2 Kb SMAW Re 510 N/mm2 2.5 TÜV-D, DB, Basic covered electrode, core wire alloyed, for components subject to
Rm 640 N/mm2 3.2 ÖBB, TÜV-A, high temperatures in the construction of boilers, apparatus and tube
EN ISO 3580-A: A5 22 % 4.0 ABS, DNV, GL, steels, as well as in the petroleum industry, e.g. in cracking plants.
E CrMo2 B 4 2 H5 Av 180 J 5.0 VUZ, SEPROZ, Preferred for 10CrMo9-10.
CE
E9018-B3H4R
CM 2-IG GMAW Re 440 N/mm2 0.8 TÜV-D, TÜV-A, Solid wire, copper-coated, for welding in the construction of boilers,
Rm 580 N/mm2 1.0 DB, SEPROZ, vessels plates and tube steels, as well as in the petroleum processing
EN ISO 21952-A: A5 23 % 1.2 CE industry, e.g. in cracking plants. Preferred for 10CrMo9-10.
G CrMo2Si Av 170 J
Approved for long-term use at operating temperatures to +600 °C.
AWS A5.28-05:
ER90S-G
ER90S-B3 (mod.)
CM 2-IG GTAW Re 470 N/mm2 1.6 TÜV-D, TÜV-A, GTAW welding rod, copper-coated, for welding in the construction
Rm 600 N/mm2 2.0 SEPROZ, CE of boiler, vessels and tube steels, as well as in the petroleum processing
EN ISO 21952-A: A5 23 % 2.4 industry, e.g. in cracking plants. Preferred for 10CrMo9-10.
W CrMo2Si Av 190 J 3.0
AWS A5.28-05:
ER90S-G
ER90S-B3 (mod.)
CM 2 Ti-FD FCAW Re 600 N/mm2 1.2 – Böhler DCMS Ti-FD filler metal is a low-alloy, slag-forming flux cored
Rm 700 N/mm2 wire with rutile filling for welding in the construction of boilers, vessels
EN ISO 17634-A: A5 19 % and tube steels, preferably for creep resistant steels with 2.25% chrome-
T ZCrMo2 P M 1 Av ≥70 J and 1% molybdenum-alloy (e.g. 10CrMo9 10).
AWS A5.29-10: Due to the fast-freezing slag, the flux cored wire is especially suitable for
E91T1-B3M positional welding.
Wire: CM 2-UP SAW Re ≥470 N/mm² 2.5 Wire: This filler metal is suitable for identical and similar steels in the
Rm ≥ 550 N/mm² 3.0 TÜV-D, KTA construction of steam boilers, pressure tanks and tube steels;
EN ISO 24598-A: A5 ≥22 % 4.0 1408.1, TÜV-A, particularly for cracking plants in the petroleum industry.
SCrMo2 Av ≥47 J SEPROZ, CE
AWS A5.23-07: TÜV-D

EB3
Flux: BB 24
EN 760:
SA FB 1 65 DC H5
FOX C 9 MV SMAW Re ≥550 N/mm2 2.5 TÜV-D, SEPROZ, Basic covered electrode, core wire alloyed, for creep-resistant, quenched
Rm ≥680 N/mm2 3.2 CE and tempered 9-12% chrome steels, especially T91 and P91 steels in
EN ISO 3580-A: A5 ≥17 % 4.0 turbine and boiler fabrication as well as in the chemical industry.
E CrMo91 B 4 2 H5 Av ≥47 J 5.0
AWS A5.5-06:
E9015-B9
C 9 MV-IG GMAW Re 660 N/mm2 1.0 – Solid wire electrode and GTAW welding rod for creep-resistant,
Rm 760 N/mm2 1.2 quenched and tempered 9-12% chrome steels, especially T91 and P91
EN ISO 21952-A: A5 18 % steels in turbine and boiler fabrication as well as in the chemical industry.
G CrMo91 Av 55 J
AWS A5.28-05:
ER90S-B9


process mechanical
Standard
EN properties mm
AWS
C 9 MV-IG GTAW Re 660 N/mm2 2.0 TÜV-D, CE –

Rm 760 N/mm2 2.4
EN ISO 21952-A: A5 18 % 3.0
W CrMo91 Av 90 J
AWS A5.28-05:
ER90S-B9
C 9 MV Ti-FD FCAW Re 580 N/mm2 1.2 – Böhler C 9 MV Ti-FD is a slag-forming, flux cored wire with rutile-basic
Rm 720 N/mm2 filling for welding creep-resistant, quenched and tempered 9-12% chrome
EN ISO 17634-A: A5 17 % steels, especially T91 and P91 steels in turbine, boiler and tube steels as
T ZCrMo9VNb P M 1 Av 35 J well as in foundry engineering.
AWS A5.29-10: Due to a fast-freezing slag, also suitable for positional welding.
E91T1-B9M
C 9 MV-MC GMAW Re 650 N/mm2 1.2 – Metal cored wire for creep-resistant, quenched and tempered
Rm 760 N/mm2 9-12% chrome steels, especially T91 and P91 steels in turbine and boiler
EN ISO 17634-B: A5 18 % construction as well as in the chemical industry.
TS 69T15-1G-9C1MV Av 55 J
AWS A5.28-05:
E90C-B9
Wire: C 9 MV-UP SAW Re 610 N/mm2 2.5 TÜV-D, The wire/flux combination is suitable for joint welding and cladding
Rm 740 N/mm2 3.0 SEPROZ, CE of creep-resistant 9% chrome steels, especially P 91 in accordance
EN ISO 24598-A: A5 20 % with ASTM A335.
S CrMo91 Av ≥47 J
AWS A5.23-07:
EB9
Flux: BB 910
EN 760:
SA FB 2 55 DC H5
FOX P 92 SMAW Re 690 N/mm2 3.2 TÜV-D, BÖHLER FOX P 92 is basic covered Cr-Mo-Ni-V-W-Nb stick electrode
Rm 810 N/mm2 4.0 SEPROZ, CE specially developed for the welding of the creep resistant steel 9%Cr-
EN ISO 3580-A: A5 19 % 1.5%W-Mo-Nb-V-N (NF 616, P 92).
E ZCrMoWVNb 9 0.5 2 B 4 2 H5 Av 55 J
AWS A5.5-06:
E9015-B9 (mod.)
E9015-G
P 92-IG GTAW Re 710 N/mm2 2.0 TÜV-D, CE GTAW welding rod for creep-resistant, 9% chrome steels, especially P 92
Rm 820 N/mm2 2.4 in accordance with ASTM A 335.
EN ISO 21952-A: A5 19 %
W ZCrMoWVNb9 0.5 1.5 Av 77 J Approved for long-term use at operating temperatures to +650 °C.
AWS A5.28-05:
ER90S-B9 (mod.)
P 92 Ti-FD FCAW Re 620 N/mm² 1.2 – Böhler P 92 Ti-FD is a slag-forming, flux cored wire with rutile-basic filling
Rm 750 N/mm² for welding creep-resistant, quenched and tempered 9-12% chrome steels,
EN ISO 17634-A: A5 17 % especially T92/P92 steels in turbine, boiler and pipeline construction as
T ZcrWMo9VNb P M 1 Av 30 J well as in foundry engineering.
AWS A5.29-10:
E91T1-GM
Wire: P 92-UP SAW Re 660 N/mm2 3.0 TÜV-D, CE The wire/flux combination is suitable for joint welding and cladding of
Rm 780 N/mm2 creep resistant, 9% chrome steels, especially P 92 (NF616) in accordance
EN ISO 24598-A: A5 20 % with ASTM A335.
S ZCrMoWVNb9 0.5 1.5 Av 60 J
AWS A5.23-07:
EB9 (mod.)
Flux: BB 910
EN 760:
SA FB 2 55 DC H5
16
Stainless steels

process mechanical
Standard
EN properties mm
AWS
FOX EAS 2-A SMAW Re 430 N/mm2 1.5 TÜV-D, DB, Low carbon, core wire alloyed, austenitic, rutile covered electrode.
Rm 560 N/mm2 2.0 ÖBB, TÜV-A, Application in all industry branches where identical steel types are
EN 1600: A5 40 % 2.5 ABS, GL, Statoil, welded, including higher-carbon varieties, as well as ferritic
E 19 9 L R 3 2 Av 70 J 3.2 VUZ, SEPROZ, 13% chrome steels.
4.0 CE
AWS A5.4-06: 5.0 The electrode offers particularly excellent welding characteristics.
E308L-17 The very good positional weldability and the self-releasing slag are
economically significant arguments that favour this electrode. Intergranular
corrosion resistant up to +350 °C.
EAS 2-IG GTAW Re 450 N/mm2 1.6 TÜV-D, DB, Application in all industry branches where identical steel types are
Rm 620 N/mm2 2.0 ÖBB, TÜV-A, welded, including higher-carbon varieties, as well as ferritic 13% chrome
EN ISO 14343-A: A5 38 % 2.4 DNV, GL, steels, e.g. in the construction of chemical apparatus and storage tanks, in
W 19 9 L Av 150 J 3.0 SEPROZ, CE the chemical, pharmaceutical and cellulose industries, among many others.
75 J…-269 °C
AWS A5.9-06: Suitable for cryogenic applications down to -269 °C.
ER308L
EAS 2-IG (Si) GMAW Re 420 N/mm2 0.8 TÜV-D, DB, Solid wire for application in all industry branches where identical steel
Rm 630 N/mm2 1.0 ÖBB, TÜV-A, types are welded, as well as ferritic 13% chrome steels, e.g. in the
EN ISO 14343-A: A5 40 % 1.2 DNV, GL, construction of chemical apparatus and storage tanks, in textile and
G 19 9 L Si Av 70 J SEPROZ, CE cellulose manufacturing, dyework factories, among many others.
Good wetting and feeding characteristics.
AWS A5.9-06:
ER308LSi CVN toughness down to -196 °C.
EAS 2-FD FCAW Re 380 N/mm2 0.9 TÜV-D, DB, Strip-alloyed, flux cored wire with rutile-containing filling for welding of
Rm 560 N/mm2 1.2 ÖBB, TÜV-A, austenitic CrNi steels, primarily in flat and horizontal welding positions.
EN ISO 17633-A: A5 40 % 1.6 CWB, GL, The ease of handling and high deposition rate of BÖHLER EAS 2-FD
T 19 9 L R M (C) 3 Av 60 J SEPROZ, CE, means greater productivity with excellent welding characteristics, self-
EN ISO 17633-A: 35 J…-196 °C NAKS (ø 1.2 mm) releasing slag, low spatter formation and seam oxidation, smooth seam
T 19 9 L P M (C) 1 finish with good bead wetting and uniformly reliable penetration.
(for ø 0.9 mm)
The weld metal is suitable for temperatures down to -196 °C and
AWS A5.22-10: intergranular corrosion resistant up to +350 °C.
E308LT0-4
E308LT0-1
AWS A5.22-10:
E308LT1-4/-1
(for ø 0.9 mm)
EAS 2 PW-FD FCAW Re 380 N/mm2 1.2 TÜV-D, DB, BÖHLER EAS 2 PW-FD was optimised especially for positional welding.
Rm 560 N/mm2 1.6 ÖBB, CWB, GL, The fast-freezing slag supports the weld pool and enables particularly
EN ISO 17633-A: A5 40 % SEPROZ, CE economical welding in all positions. The chemical and mechanical
T 19 9 L P M 1 Av 70 J properties correspond to those of EAS 2-FD.
T 19 9 L P C 1
AWS A5.22-10:
E308LT1-4
E308LT1-1
Wire: EAS 2-UP SAW Re ≥350 N/mm2 3.0 Wire: Wire/flux combination for single- and multi-pass welds on austenitic
Rm ≥550 N/mm2 TÜV-D, CrNi steels. This combination features a smooth seam finish, easy slag
EN ISO 14343-A: A5 ≥35 % KTA 1408.1, DB, removability and excellent welding characteristics.
S 19 9 L Av ≥80 J TÜV-A, CE,
≥35 J…-196 °C SEPROZ Can be used for operating temperatures from -196 °C up to +350 °C.
AWS A5.9-06:
ER308L TÜV-D
Flux: BB 202
EN 760:
SA FB 2 DC

Stainless steels

process mechanical
Standard
EN properties mm
AWS
FOX EAS 4 M-A SMAW Re 460 N/mm2 1.5 TÜV-D, DB, ÖBB, Low carbon, core wire alloyed, austenitic, rutile covered electrode.
Rm 600 N/mm2 2.0 TÜV-A, ABS, Application in all industry branches where identical steel types are
EN 1600: A5 36 % 2.5 DNV, GL, LR, welded, including higher-carbon varieties, as well as ferritic 13% chrome
E 19 12 3 L R 3 2 Av 70 J 3.2 Statoil, VUZ, steels.
4.0 SEPROZ, CE
AWS A5.4-06: 5.0 The electrode offers particularly excellent welding characteristics.
E316L-17 The very good positional weldability and the self-releasing slag are
economically significant arguments that favour this electrode. Intergranular
EAS 4 M-IG GTAW Re 470 N/mm2 1.6 TÜV-D, DB, Application in all industry branches where identical steel types are
Rm 650 N/mm2 2.0 ÖBB, TÜV-A, welded, including higher-carbon varieties, as well as ferritic 13% chrome
EN ISO 14343-A: A5 38 % 2.4 DNV, GL, steels, e.g. in the construction of chemical apparatus and storage tanks, in
W 19 12 3 L Av 140 J 3.0 SEPROZ, CE the chemical and pharmaceutical industries, for the manufacturing of
cellulose, artificial silk and textiles, among many other branches.
AWS A5.9-06:
ER316L Low temperature service down to -196 °C.
EAS 4 M-IG (Si) GMAW Re 450 N/mm2 0.8 TÜV-D, DB, Solid wire electrode for application in all industry branches where
Rm 630 N/mm2 1.0 ÖBB, TÜV-A, identical steel types are welded, as well as ferritic 13% chrome steels,
EN ISO 14343-A: A5 38 % 1.2 DNV, GL, Statoil, e.g. in the construction of chemical apparatus and storage tanks, in textile
G 19 12 3 L Si Av 120 J SEPROZ, CE and cellulose manufacturing, dyework factories, beverage production,
≥80 J…-196 °C synthetic resin plants, among many others. Due to Mo additives, also
AWS A5.9-06: suitable for chloride-containing media.
ER316LSi
Low temperature service down to -196 °C.
EAS 4 M-FD FCAW Re 400 N/mm2 0.9 TÜV-D, DB, Strip-alloyed, flux cored wire electrode with rutile-containing filling for
Rm 560 N/mm2 1.2 ÖBB, TÜV-A, welding of austenitic CrNiMo steels, primarily in flat and horizontal
EN ISO 17633-A: A5 38 % 1.6 CWB, GL, welding positions. The ease of handling and high deposition rate of
T 19 12 3 L R M (C) 3 Av 55 J LR, SEPROZ, BÖHLER EAS 4 M-FD means greater productivity with excellent welding
EN ISO 17633-A: 35 J…-120 °C CE, DNV characteristics, self-releasing slag, low spatter formation and seam
T 19 12 3 L P M (C) 1 oxidation, smooth seam finish with good bead wetting and uniformly
(for ø 0.9 mm) reliable penetration.
AWS A5.22-10: The weld metal is suitable for temperatures down to -120 °C and
E316LT0-4 intergranular corrosion resistant down resistant to +400 °C.
E316LT0-1
AWS A5.22-10:
E316LT1-4/-1
(for ø 0.9 mm)
EAS 4 PW-FD FCAW Re 400 N/mm2 1.2 TÜV-D, DB, BÖHLER EAS 4 PW-FD was optimised especially for positional welding.
Rm 560 N/mm2 1.6 ÖBB, CWB, The fast-freezing slag supports the weld pool and enables particularly
EN ISO 17633-A: A5 38 % LR, GL, economical welding in all positions. The chemical and mechanical
T 19 12 3 L P M 1 Av 65 J SEPROZ, properties correspond to those of EAS 4 M-FD.
T 19 12 3 L P C 1 CE, DNV
Intergranular corrosion resistant down to +400 °C.
AWS A5.22-10:
E316LT1-4
E316LT1-1
Wire: EAS 4 M-UP SAW Re ≥350 N/mm2 3.0 TÜV-D Wire/flux combination for single- and multi-pass welds on austenitic
Rm ≥560 N/mm2 CrNiMo steels. This combination features a smooth seam finish, easy slag
EN ISO 14343-A: A5 ≥35 % Wire: TÜV-D, removability as well as good welding characteristics.
S 19 12 3 L Av ≥80 J KTA 1408.1, DB,
≥32 J…-120 °C ÖBB, TÜV-A, Can be used for operating temperatures from -120 °C up to +400 °C.
ER316L
Flux: BB 202
EN 760:
SA FB 2 DC
18

process mechanical
Standard
EN properties mm
AWS
FOX SAS 2-A SMAW Re 470 N/mm2 2.0 TÜV-D, DB, Stabilised, core wire alloyed, austenitic, rutile covered electrode.
EN 1600: A5 35 % 3.2 ABS, GL, LTSS, welded, as well as ferritic 13% chrome steels.
E 19 9 Nb R 3 2 Av 70 J 4.0 VUZ, SEPROZ, The electrode offers particularly excellent welding characteristics.
5.0 CE, NAKS The very good positional weldability and the self-releasing slag are
AWS A5.4-06: economically significant arguments that favour this electrode.
E347-17
Intergranular corrosion resistant up to +400 °C.
SAS 2-IG GTAW Re 490 N/mm2 1.6 TÜV-D, TÜV-A, Application in all industry branches where identical steel types are
Rm 660 N/mm2 2.0 GL, LTSS, welded, as well as ferritic 13% chrome steels, e.g. in the construction of
EN ISO 14343-A: A5 35 % 2.4 SEPROZ, chemical apparatus and storage tanks, in textile and cellulose
W 19 9 Nb Av 140 J 3.0 CE, NAKS manufacturing, dyework factories, among many others.
≥32 J…-196 °C
AWS A5.9-06: Low temperature service down to -196 °C and intergranular corrosion
ER347 resistant up to +400 °C.
SAS 2-IG (Si) GMAW Re 460 N/mm2 0.8 TÜV-D, TÜV-A, Application in all industry branches where identical steel types are
Rm 630 N/mm2 1.0 GL, LTSS, welded, including higher-carbon varieties, as well as ferritic 13% chrome
EN ISO 14343-A: A5 33 % 1.2 SEPROZ, steels, e.g. in the construction of chemical apparatus and storage tanks, in
G 19 9 Nb Si Av 110 J CE, NAKS the chemical, pharmaceutical and cellulose industries, among many others.
≥32 J…-196 °C Excellent gliding ability and feed characteristics.
AWS A5.9-06:
ER347Si Low temperature service down to -196 °C and intergranular corrosion
resistant up to +400 °C.
SAS 2-FD FCAW Re 420 N/mm2 1.2 TÜV-D, Strip alloyed, flux cored wire electrode with rutile-containing filling for
Rm 600 N/mm2 1.6 SEPROZ, CE welding of stabilised, austenitic CrNi steels. Application in all industry
EN ISO 17633-A: A5 35 % branches where identical steel types are welded, as well as ferritic 13%
T 19 9 Nb R M 3 Av 75 J chrome steels. Typical areas of application are in the construction of
T 19 9 Nb R C 3 ≥32 J…-196 °C chemical apparatus and storage tanks, textile and cellulose manufacturing,
dyework factories, among many others.
AWS A5.22-10:
E347T0-4 Suitable for service temperatures down to to -196 °C and intergranular
E347T0-1 corrosion resistant up to +400 °C.
SAS 2 PW-FD FCAW Re 420 N/mm2 1.2 TÜV-D, BÖHLER SAS 2 PW-FD was optimised especially for positional welding.
Rm 600 N/mm2 SEPROZ, CE The supporting effect of the fast-freezing slag enables positional welding
EN ISO 17633-A: A5 35 % with high amperage at high welding speeds. The areas of application,
T 19 9 Nb P M 1 Av 75 J as well as the chemical and mechanical properties, correspond to those
T 19 9 Nb P C 1 of SAS 2-FD.
AWS A5.22-10: For service temperatures down to -120 °C and intergranular corrosion
E347T1-4 resistant up to +400 °C.
E347T1-1
Wire: SAS 2-UP SAW Re ≥420 N/mm2 3.0 TÜV-D, TÜV-A Wire/flux combination for single- and multi-pass welds on stabilised,
Rm ≥600 N/mm2 austenitic CrNi steels. This combination features a smooth seam finish,
EN ISO 14343-A: A5 ≥30 % Wire: TÜV-D, easy slag removability without adhering slag as well as good welding
S 19 9 Nb Av ≥80 J KTA 1408.1, DB, characteristics, even for fillet welds.
≥35 J…-196 °C ÖBB, TÜV-A, Lower hydrogen content of HD ≤ 5 ml/100 g in the weld metal.
ER347 Can be used for operating temperatures from -196 °C up to +400 °C.
Flux: BB 202
EN 760:
SA FB 2 DC

Stainless steels

process mechanical
Standard
EN properties mm
AWS
FOX SAS 4-A SMAW Re 490 N/mm2 2.0 TÜV-D, DB, Stabilised, core wire alloyed, austenitic, rutile covered electrode.
EN 1600: A5 32 % 3.2 LTSS, VUZ, welded, as well as ferritic 13% chrome steels.
E 19 12 3 Nb R 3 2 Av 60 J 4.0 SEPROZ, CE, The electrode offers particularly excellent welding characteristics.
5.0 NAKS The very good positional weldability and the self-releasing slag are
AWS A5.4-06: economically significant arguments that favour this electrode.
E318-17
SAS 4-IG GTAW Re 520 N/mm2 1.0* TÜV-D, Application in all industry branches where identical steel types are
Rm 700 N/mm2 1.2* KTA 1408.1, welded, as well as ferritic 13% chrome steels.
EN ISO 14343-A: A5 35 % 1.6 DB, ÖBB,
W 19 12 3 Nb Av 120 J 2.0 TÜV-A, GL, Also used in the construction of chemical apparatus and storage tanks,
2.4 SEPROZ, CE textile and cellulose manufacturing, dyework factories, food and beverage
AWS A5.9-06: 3.0 production, synthetic resin plants, among many others.
ER318
SAS 4-IG (Si) GMAW Re 490 N/mm2 0.8 TÜV-D, Solid wire for use in all industry branches where identical steel types are
Rm 670 N/mm2 1.0 TÜV-A, DB, welded, including higher-carbon varieties, as well as ferritic 13% chrome
EN ISO 14343-A: A5 33 % 1.2 ÖBB, SEPROZ, steels.
G 19 12 3 Nb Si Av 100 J CE, NAKS
Areas of application: Construction of chemical apparatus and storage
AWS A5.9-06: tanks, textile and cellulose manufacturing, dyework factories, food and
ER318 (mod.) beverage production, synthetic resin plants, among many others.
SAS 4-FD FCAW Re 430 N/mm2 1.2 – Strip alloyed, flux cored wire with rutile-containing filling for welding
Rm 570 N/mm2 1.6 of Ti- or Nb-stabilised, austenitic CrNiMo steels, primarily in level and
EN ISO 17633-A: A5 35 % horizontal welding positions.
T 19 12 3 Nb R M 3 Av 65 J
T 19 12 3 Nb R C 3 35 J…-120 °C Suitable for service temperatures down to -120 °C and intergranular
SAS 4 PW-FD FCAW Re 430 N/mm2 1.2 – The BÖHLER SAS 4 PW-FD was optimised especially for positional
Rm 570 N/mm2 welding. The supporting effect of the fast-freezing slag enables positional
EN ISO 17633-A: A5 35 % welding with high amperage at high welding speeds. The areas of
T 19 12 3 Nb P M 1 Av 65 J application, as well as the chemical and mechanical properties, correspond
T 19 12 3 Nb P C 1 to those of SAS 4-FD.
Intergranular corrosion resistant up to +400 °C.
Wire: SAS 4-UP SAW Re ≥430 N/mm2 3.0 TÜV-D, TÜV-A, Wire/flux combination for single- and multi-pass welds on stabilised,
Rm ≥600 N/mm2 austenitic CrNiMo steels. This combination features a smooth seam finish,
EN ISO 14343-A: A5 ≥30 % Wire: TÜV-D, easy slag removability as well as good welding characteristics.
S 19 12 3 Nb Av ≥80 J KTA 1408.1, DB,
≥32 J…-120 °C ÖBB, TÜV-A, Can be used at operating temperatures from -120 °C up to +400 °C.
ER318
Flux: BB 202
EN 760:
SA FB 2 DC
20

process mechanical
Standard
EN properties mm
AWS
FOX CN 13/4 SMAW Re 890 N/mm2 2.5 TÜV-D, LTSS, Basic covered electrode for corrosion-resistant, martensitic and
Rm 1090 N/mm2 3.2 SEPROZ, CE martensitic-ferritic rolled, forged and cast steels of identical type.
EN 1600: A5 12 % 4.0 Application in the construction of hydro turbines, compressors and steam
E 13 4 B 6 2 Av 32 J 5.0 power stations. Resistant to water vapour, steam and sea water
atmospheres.
AWS A5.4-06:
E410NiMo-15 Low hydrogen content of HD ≤ 5 ml/100 g in the weld metal.
CN 13/4-IG GMAW Re 950 N/mm2 1.2 TÜV-D, Solid wire for corrosion-resistant, martensitic and martensitic-ferritic
Rm 1210 N/mm2 SEPROZ, CE rolled, forged and cast steels of identical type.
EN ISO 14343-A: A5 12 %
G 13 4 Av 36 J Application in the construction of hydro turbines, compressors and steam
power stations. Resistant to water vapour, steam and sea water
AWS A5.9-06: atmospheres.
ER410NiMo (mod.)
Wire: CN 13/4-UP SAW Re ≥600 N/mm2 3.0 SEPROZ, CE Wire/flux combination for corrosion-resistant, martensitic and
Rm ≥800 N/mm2 martensitic-ferritic rolled, forged and cast steels of identical type.
EN ISO 14343-A: A5 ≥15 % Wire: SEPROZ Application in the construction of hydro turbines, compressors and steam
S 13 4 Av ≥50 J power stations. Resistant to water vapour, steam and sea
water atmospheres.
AWS A5.9-06:
ER410NiMo (mod.) Low hydrogen content of HD ≤ 5 ml/100 g in the weld metal.
Flux: BB 203
EN 760:
SA FB 2 DC
CN 13/4-MC GMAW Re 800 N/mm2 1.2 SEPROZ Metal cored wire for corrosion-resistant, soft martensitic and martensitic-
Rm 990 N/mm2 1.6 ferritic rolled, forged and cast steels of identical type. Application in the
EN ISO 17633-A: A5 12 % construction of hydro turbines and compressors.
T 13 4 MM 2 Av 40 J BÖHLER CN 13/4-MC exhibits very good toughness properties of the
heat-treated weld metal, as well as a very low hydrogen content in the
AWS A5.9-06: weld metal (under AWS conditions HD max. 4 ml/100 g) and excellent
EC410NiMo (mod.) feeding characteristics.
FOX CN 20/25 M SMAW Re 440 N/mm2 2.5 TÜV-D, Core wire alloyed, rutile-containing basic covered electrode of type 904 L
Rm 650 N/mm2 3.2 TÜV-A, Statoil, with higher Mo content and a very high pitting index (PREN³45) of the
EN 1600: A5 ≥35 % 4.0 SEPROZ, CE weld metal for the corrosion potential (acc. to %Cr+3.3x%Mo+30x%N).
E 20 25 5 Cu N L B 2 2 Av ≥75 J Special application in the production of sulphuric and phosphoric acid in
the cellulose industry, in desulphurisation plants as well as in the fertilizer
AWS A5.4-06: and petrochemical industries, in fatty acid processing, acetic and formic
E385-15 (mod.) acid production, sea water desalination, as well as heat exchangers
operated with sea water or brackish water.
Also availabe as GTAW welding rod and solid wire.

Stainless steels

process mechanical
Standard
EN properties mm
AWS
FOX CN 22/9 N SMAW Re 650 N/mm2 2.5 TÜV-D, TÜV-A, Core wire alloyed, rutile covered electrode for welding of ferritic-
Rm 820 N/mm2 3.2 ABS, DNV, GL, austenitic duplex steels, e.g. 1.4462, UNS 31803. Areas of application
EN 1600: A5 25 % 4.0 LR, RINA, Statoil, primarily in offshore technology and the chemical industry.
E 22 9 3 N L R 3 2 Av 55 J 5.0 SEPROZ, CE
In addition to increased strength and toughness, the high proportion
AWS A5.4-06: of ferrite in the weld metal also makes it highly resistant to stress
E2209-17 corrosion cracking.
CN 22/9 N-IG GTAW Re 600 N/mm2 1.6 TÜV-D, TÜV-A, GTAW welding rod for welding ferritic-austenitic duplex steels. In
Rm 800 N/mm2 2.0 ABS, DNV, GL, addition to improved strength and toughness characteristics, a purposeful
EN ISO 14343-A: A5 33 % 2.4 LR, Statoil, CE adjustment of the composition also gives the weld metal excellent
W 22 9 3 N L Av 150 J 3.2 resistance to stress corrosion cracking and pitting.
AWS A5.9-06: ER2209
CN 22/9 N-IG GMAW Re 660 N/mm² 1.0 TÜV-D, TÜV-A, Solid wire for welding ferritic-austenitic duplex steels. In addition to
Rm 830 N/mm² 1.2 DB, DNV, GL, improved strength and toughness characteristics, a purposeful adjustment
EN ISO 14343-A: A5 28 % Statoil, SEPROZ, of the composition also gives the weld metal excellent resistance to stress
G 2 9 3 NL Av 85 J CE corrosion cracking and pitting.
≥32 J…-40 °C
AWS A5.9-06:
ER2209
CN 22/9 N-FD FCAW Re 600 N/mm2 1.2 TÜV-D, ABS, BÖHLER CN 22/9 N-FD is a strip alloyed, flux cored wire with a rutile-
Rm 800 N/mm2 CWB, DNV, containing filling for welding duplex steel, primarily in flat and horizontal
EN ISO 17633-A: A5 27 % GL, LR, RINA, welding positions.
T 22 9 3 NL R M 3 Av 60 J SEPROZ, CE,
T 22 9 3 NL R C 3 DB Easy handling and a high deposition rate with little refinishing required
leads to a very economical result.
AWS A5.22-10:
E2209T0-4
E2209T0-1
CN 22/9 PW-FD FCAW Re 600 N/mm2 1.2 TÜV-D, ABS, BÖHLER CN 22/9 PW-FD is a strip alloyed, flux cored wire electrode
Rm 800 N/mm2 CWB, DNV, with a rutile-containing filling for positional welding on duplex steels
EN ISO 17633-A: A5 27 % GL, LR, RINA, for chemical apparatus and plant construction, in the chemical industry,
T 22 9 3 NL P M 1 Av 80 J SEPROZ, CE for storage tanks as well as for tanker ships for transporting chemicals
T 22 9 3 NL P C 1 and in the offshore industry.
AWS A5.22-10: Positional welding for this duplex quality also yields excellent deposition
E2209T1-4 rates. The supporting effect of the slag enables positional welding with
E2209T1-1 high amperage at high welding speeds.
Wire: CN 22/9 N-UP SAW Re ≥550 N/mm2 3.0 TÜV-D, TÜV-A, Wire/flux combination for single- and multi-pass welds of duplex steels
Rm ≥750 N/mm2 ABS, DNV, GL, (1.4462 / UNS S31803).
EN ISO 14343-A: A5 ≥27 % LR, CE
S 22 9 3 N L Av ≥100 J This combination features a smooth seam finish, easy slag removability
as well as good welding characteristics.
AWS A5.9-06: Areas of application include chemical apparatus construction, the pulp
ER2209 and paper industry, power station construction as well as on- and
offshore industry uses.
Flux: BB 202
EN 760:
SA FB 2 DC
22
Special high-alloy applications

process mechanical
Standard
EN properties mm
AWS
FOX A 7 SMAW Re 460 N/mm2 2.5 TÜV-D, DNV, GL, Core wire alloyed, basic covered electrode for welding of dissimilar joints
Rm 660 N/mm2 3.2 LTSS, VUZ, PRS, or difficult-to-weld steels and 14%-Mn steels. Tough intermediate layers
EN 1600: A5 38 % 4.0 SEPROZ, CE for hard claddings. Universally applicable filler metal.
E 18 8 Mn B 2 2 Av 90 J 5.0
6.0
AWS A5.4-06:
E307-15 (mod.)
A 7-IG GMAW Re 430 N/mm2 0.8 TÜV-D, DB, Special solid wire for welding of dissimilar joints or difficult-to-weld steels
Rm 640 N/mm2 1.0 ÖBB, SEPROZ, and 14%-Mn steels.
EN ISO 14343-A: A5 36 % 1.2 CE, NAKS All-purpose filler metal with many uses.
G 18 8 Mn Av 110 J 1.6 (ø 0.8; 1.0 mm) Characteristics of weld metal: Cold-work hardening ability, very good
≥32 J…-110 °C resistance to cavity formation, crack resistant, thermal shock resistant,
AWS A5.9-06: scaling resistant up to 850 °C, impervious to sigma-phase embrittlement
ER307 (mod.) above +500 °C. Service temperatures down -110 °C.
A 7 CN-IG GTAW Re 460 N/mm2 1.6 TÜV-D, DNV, GTAW welding rod for welding of dissimilar joints or difficult-to-weld
Rm 660 N/mm2 2.0 GL, DB, CE, steels and 14%-Mn steels.
EN ISO 14343-A: A5 38 % 2.4 NAKS
W 18 8 Mn Av 120 J 3.0 Characteristics of weld metal:
≥32 J…-110 °C Cold-work hardening ability, very good resistance to cavity formation,
AWS A5.9-06: crack resistant, thermal shock resistant, scaling resistant up to 850 °C,
ER307 (mod.) impervious to sigma-phase embrittlement above +500 °C. Service
temperatures down to -110 °C.
A 7-MC GMAW Re 400 N/mm2 1.2 TÜV-D, DB, CE The ease of handling and high deposition rate of BÖHLER A 7-MC means
Rm 600 N/mm2 1.6 greater productivity with excellent welding characteristics, low spatter
ENISO 17633-A: A5 42 % formation, smooth seam finish, good bead wetting and uniformly reliable
T 18 8 Mn MM1 Av 70 J penetration.
AWS A5.9-06: These properties and the wide offering of parameters enable a broad
EC307 (mod.) range of applications from the thinnest sheets to armour-cased plates.
A 7-FD FCAW Re 420 N/mm2 1.2 TÜV-D, CE Flux cored wire with rutile-containing filling for primarily flat and
Rm 630 N/mm2 1.6 horizontal welding positions. Very universally applicable flux cored wire.
EN ISO 17633-A: A5 39 % Characteristics of weld metal: Cold-work hardening ability, very good
T 18 8 Mn R M 3 Av 60 J resistance to cavity formation, crack resistant, thermal shock resistant,
T 18 8 Mn R C 3 ≥32 J…-100 °C scaling resistant up to 850 °C, impervious to sigma-phase embrittlement
above 500 °C, service temperature down to -100 °C.
AWS A5.22-10:
E307T0-G
A 7 PW-FD FCAW Re 420 N/mm2 1.2 TÜV-D, CE, BÖHLER A 7 PW-FD is a strip alloyed, flux cored wire with rutile slag
Rm 630 N/mm2 NAKS characteristics and consequently good positional welding characteristics.
EN ISO 17633-A: A5 39 % The supporting effect of the fast-freezing slag enables positional welding.
T 18 8 Mn P M 2 Av 65 J
T 18 8 Mn P C 2 The characteristics of the weld metal are the same as those of A7-FD.
AWS A5.22-10:
E307T1-G
Wire: A 7 CN-UP SAW Re ≥390 N/mm2 3.0 Wire: TÜV-D, CE For joint welds between CrNi steels and unalloyed steels, cladding of
Rm ≥620 N/mm2 surfaces on mountings and cladding on cogging, billet and profiled rolls.
EN ISO 14343-A: A5 ≥36 %
S 18 8 Mn Av ≥95 J Characteristics of weld metal: Cold-work hardening ability, very good
≥40 J…-100 °C resistance to cavity formation, crack resistant, thermal shock resistant,
AWS A5.9-06: scaling resistant to +850 °C, impervious to sigma-phase embrittlement
ER307 (mod.) above +500 °C. Service temperature down to -100 °C.
Flux: BB203
EN 760:
SA FB 2 DC

Special high-alloy applications

process mechanical
Standard
EN properties mm
AWS
FOX CN 23/12-A SMAW Re 440 N/mm2 2.5 TÜV-D, DB, Core wire alloyed, low carbon, austenitic, rutile covered electrode.
Rm 570 N/mm2 3.2 ÖBB, TÜV-A, Increased ferrite content (FN~17) in the weld deposit for safe and crack
EN 1600: A5 40 % 4.0 ABS, BV, DNV, resistant dissimilar joints.
E 23 12 L R 3 2 Av 60 J 5.0 GL, LR, VUZ,
≥32 J…-60 °C SEPROZ, CE Suitable for service temperatures from -60 °C up to +300 °C.
AWS A5.4-06:
E309L-17
CN 23/12-IG GMAW Re 420 N/mm2 0.8 TÜV-D, DB, Solid wire with increased ferrite content (FN~16) in the weld metal. High
Rm 570 N/mm2 1.0 ÖBB, TÜV-A, cracking resistance for difficult-to-weld materials, as well as for welding of
EN ISO 14343-A: A5 32 % 1.2 DNV, GL, dissimilar joints.
G 23 12 L Av 130 J SEPROZ, CE
≥32 J…-80 °C Suitable for service temperatures from -80 °C up to +300 °C.
AWS A5.9-06:
ER309L
CN 23/12-IG GTAW Re 440 N/mm2 1.6 TÜV-D, TÜV-A, GTAW weilding rod with increased ferrite content (FN~16) in the weld
Rm 590 N/mm2 2.0 GL, SEPROZ, metal. High cracking resistance for difficult-to-weld materials, as well as
EN ISO 14343-A: A5 34 % 2.4 DB, CE for welding of dissimilar joints.
W 23 12 L Av 150 J
≥32 J…-120 °C Suitable for service temperatures from -120 °C up to +300 °C.
AWS A5.9-06:
ER309L
CN 23/12-MC GMAW Re 400 N/mm2 1.2 – Metal cored wire for welding of dissimilar joints between high-alloy
Rm 540 N/mm2 1.6 Cr and CrNi(Mo) steels and unalloyed or low-alloy steels.
EN ISO 17633-A: A5 32 %
T 23 12 L MM1 Av 90 J BÖHLER CN 23/12-MC features very good welding, wetting and
70 J…-120 °C wire-feed characteristics, as well as high metallurgical reliability after
AWS A5.9-06: mixing of different materials.
EC309L
Suitable for service temperatures from -120 °C up to +300 °C.
Wire: CN 23/12-UP SAW Re ≥350 N/mm2 3.0 DNV This wire/flux combination for single- and multi-pass welds features
Rm ≥600 N/mm2 a smooth seam finish, easy slag removability as well as good welding
EN ISO 14343-A: A5 ≥35 % Wire: TÜV-D, characteristics for fillet welds.
S 23 12 L Av ≥100 J CE High cracking resistance for difficult-to-weld materials, as well as for
welding of dissimilar steels.
AWS A5.9-06:
ER309L Suitable for service temperatures up to +300 °C.
Flux: BB 202
EN 760:
SA FB 2 DC
CN 23/12-FD FCAW Re 400 N/mm2 0.9 TÜV-D, DB, Strip alloyed, flux cored wire with rutile-containing filling for welding
Rm 540 N/mm2 1.2 ÖBB, TÜV-A, of dissimilar joints between high-alloy Cr and CrNi(Mo) steels with
EN ISO 17633-A: A5 35 % 1.6 CWB, GL, LR, unalloyed or low-alloy steels as well as for weld claddings in primarily
T 23 12 L R M (C) 3 Av 60 J SEPROZ, CE, flat and horizontal welding positions.
EN ISO 17633-A: 45 J…-60 °C RINA, DNV
T 23 12 L P M (C) 1 Suitable for service temperatures from -60 °C up to +300 °C.
(for ø 0.9 mm)
AWS A5.22-10:
E309LT0-4(1)
AWS A5.22-10:
E309LT1-4/-1
(for ø 0.9 mm)
CN 23/12 PW-FD FCAW Re 400 N/mm2 1.2 TÜV-D, DB, BÖHLER CN 23/12 PW-FD is a strip alloyed, flux cored wire with rutile
Rm 540 N/mm2 1.6 ABS, LR, GL, slag characteristics for positional welding of dissimilar joints between
EN ISO 17633-A: A5 35 % CWB, SEPROZ, high-alloy Cr and CrNi(Mo) steels and unalloyed or low-alloy steels.
T 23 12 L P M 1 Av 65 J ÖBB, CE, DNV, The supporting effect of the fast-freezing slag enables excellent positional
T 23 12 L P C 1 RINA welding characteristics.
AWS A5.22-10: Suitable for service temperatures from -60 °C up to +300 °C.
E309LT1-4
E309LT1-1
24

process mechanical
Standard
EN properties mm
AWS
FOX CN 21/33 Mn SMAW Re ≥410 N/mm2 2.5 TÜV-D, CE Basic covered electrode for joint welding and cladding of identical or
Rm ≥600 N/mm2 3.2 similar type heat-resistant steels and steel casting grades.
EN 1600: A5 25 % 4.0
E Z21 33 B 4 2 Av 70 J Typical alloy for the welding of pyrolysis furnance tubes in the
petrochemical industry.
–
CN 21/33 Mn-IG GMAW Re ≥400 N/mm2 1,0 – Solid wire for joint welding and cladding of identical or similar type heat-
Rm ≥600 N/mm2 1,2 resistant steels and steel casting grades.
EN ISO 14343-A: A5 ≥17 %
G Z21 33 MnNb Av ≥50 J Typical alloys for the welding of pyrolysis furnance tubes in the
–
CN 21/33 Mn-IG GTAW Re ≥400 N/mm2 2.0 TÜV-D, CE GTAW welding rod for joint welding and cladding of identical or similar
Rm ≥600 N/mm2 2.4 type heat-resistant steels and steel casting grades.
EN ISO 14343-A: A5 ≥17 % 3.2
W Z21 33 MnNb Av ≥50 J Typical alloys for the welding of pyrolysis furnance tubes in the
FOX FF SMAW Re 440 N/mm² 2.5 TÜV-D, TÜV-A, Core wire alloyed, basic covered electrode for heat-resistant rolled,
Rm 600 N/mm² 3.2 SEPROZ, CE forged and cast steels of identical type as well as for heat-resistant ferritic
EN 1600: A5 35 % 4.0 CrSiAl steels.
E 22 12 B 2 2 Av 80 J
Scaling resistant up to +1000 °C.
AWS A5.4-06:
E309-15
FOX FF-A SMAW Re 460 N/mm² 2.5 TÜV-D, TÜV-A, Core wire alloyed, rutile covered electrode for heat-resistant rolled,
Rm 610 N/mm² 3.2 SEPROZ, CE forged and cast steels of identical type as well as for heat-resistant ferritic
EN 1600: A5 37 % 4.0 CrSiAl steels, e.g. in annealing and hardening shops, in steam boiler
E 22 12 R 3 2 Av 60 J construction, in the petroleum and ceramic industries.
AWS A5.4-06: Scaling resistant up to +1000 °C.

E309-17
FF-IG GMAW Re 480 N/mm2 1.0 TÜV-A, SEPROZ Solid wire for heat-resistant rolled, forged and cast steels of identical type
Rm 620 N/mm2 1.2 as well as for heat-resistant ferritic CrSiAl steels, e.g. in annealing and
EN ISO 14343-A: A5 34 % hardening shops, in steam boiler construction, in the petroleum and
G 22 12 H Av 110 J ceramic industries.
AWS A5.9-06: Scaling resistant up to +1000 °C.

ER309 (mod.)
FF-IG GTAW Re 500 N/mm2 1.6 TÜV-A, SEPROZ GTAW welding rod for heat-resistant rolled, forged and cast steels
Rm 630 N/mm2 2.0 of identical type as well as for heat-resistant ferritic CrSiAl steels,
EN ISO 14343-A: A5 32 % 2.4 e.g. in annealing and hardening shops, in steam boiler construction,
W 22 12 H Av 115 J in the petroleum and ceramic industries. Austenitic weld metal with
about 8% ferrite content.
AWS A5.9-06:
ER309 (mod.) Scaling resistant up to +1000 °C.
FOX FFB SMAW Re 420 N/mm2 2.5 TÜV-D, Statoil, Core wire alloyed, basic covered electrode for heat-resistant rolled,
Rm 600 N/mm2 3.2 SEPROZ, CE forged and cast steels of identical type, e.g. in annealing and hardening
EN 1600: A5 36 % 4.0 shops, in steam boiler construction, in the petroleum and ceramic
E 25 20 B 2 2 Av 100 J 5.0 industries.
Joint welds on heat-resistant CrSiAl steels subject to sulphurous gases
AWS A5.4-06: must be welded with FOX FA as the final pass.
E310-15 (mod.)


process mechanical
Standard
EN properties mm
AWS
FOX FFB-A SMAW Re 430 N/mm2 2.0 Statoil, VUZ, Core wire alloyed, rutile covered electrode for heat-resistant rolled steels
Rm 620 N/mm2 2.5 SEPROZ of identical type, e.g. in annealing and hardening shops, in steam boiler
EN 1600: A5 35 % 3.2 construction, in the petroleum and ceramic industries.
E 25 20 R 3 2 Av 75 J 4.0
AWS A5.4-06:
E310-16
FFB-IG GTAW Re 420 N/mm2 1.6 SEPROZ GTAW welding rod for heat-resistant rolled, forged and cast steels
Rm 630 N/mm2 2.0 of identical type, e.g. in annealing and hardening shops, in steam boiler
EN ISO 14343-A: A5 33 % 2.4 construction, in the petroleum and ceramic industries. Fully austenitic
W 25 20 Mn Av 85 J weld metal. Preferred in the case of aggressive oxidizing, nitrogen-
containing or low-oxygen gases.
AWS A5.9-06:
FFB-IG GMAW Re 400 N/mm2 0.8 SEPROZ Solid wire for heat-resistant rolled, forged and cast steels of identical type,
Rm 620 N/mm2 1.0 e.g. in annealing and hardening shops, in steam boiler construction, in the
EN ISO 14343-A: A5 38 % 1.2 petroleum and ceramic industries. Fully austenitic weld metal.
G 25 20 Mn Av 95 J Preferred in the case of aggressive oxidizing, nitrogen-containing or
low-oxygen gases.
AWS A5.9-06:
26
Nickel-base alloys

process mechanical
Standard
EN properties mm
AWS
FOX NIBAS 70/20 SMAW Re 420 N/mm2 2.5 TÜV-D, TÜV-A, Core wire alloyed special stick electrode with special basic covering, for
DE: FOX NiCr 70 Nb Rm 680N/mm2 3.2 Statoil, LTSS, high-quality welding of nickel-based alloys, high temperature and creep-
A5 40 % 4.0 VUZ, SEPROZ, resistant steels, heat- and cold-resistant materials, as well as low-alloy
EN ISO 14172: Av 120 J 5.0 CE, NAKS, difficult-to-weld steels and dissimilar joints.
E Ni 6082 80 J…-196 °C KTA 1408.1 Also for ferrite-austenite connections at operating temperatures ≥ 300 °C
(NiCr20Mn3Nb) or where post weld heat treatments are required.
AWS A5.11-05: Suitable in pressure tank construction for -196 °C up to +650 °C,
ENiCrFe-3 (mod.) otherwise scaling resistant up to +1200 °C (sulphur-free atmospheres).
NIBAS 70/20-IG GTAW Re 440 N/mm2 1.6 TÜV-D, TÜV-A, GTAW welding rod for high-quality joint welding of nickel-based alloys,
DE: NiCr 70 Nb-IG Rm 680N/mm2 2.0 Statoil, NAKS, high temperature and creep-resistant materials, heat- and cold-resistant
A5 42 % 2.4 SEPROZ, CE materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints.
EN ISO 18274: Av 190 J Also for ferrite-austenite connections at operating temperatures
S Ni 6082 100 J…-196 °C ≥ +300 °C or where post weld heat treatments are required.
(NiCr20Mn3Nb)
Suitable in pressure tank construction for -196 °C up to +550 °C,
AWS A5.14-05: otherwise scaling resistant up to +1200 °C (sulphur-free atmospheres).
ERNiCr-3
NIBAS 70/20-IG GMAW Re 420 N/mm2 0.8 TÜV-D, TÜV-A, GMAW wire for high-quality welding of nickel-based alloys, high
DE: NiCr 70 Nb-IG Rm 680 N/mm2 1.0 Statoil, NAKS, temperature and creep-resistant materials, heat- and cold-resistant
A5 40 % 1.2 SEPROZ, CE materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints.
EN ISO 18274: Av 160 J Also for ferrite-austenite connections at operating temperatures
(NiCr20Mn3Nb)
AWS A5.14-05: otherwise scaling resistant up to +1200 °C (sulphur-free atmospheres).
ERNiCr-3
NIBAS 70/20-FD FCAW Re 400 N/mm2 1.2 TÜV-D, CE Flux cored wire containing a filling with rutile and basic content for
Rm 650 N/mm2 1.6 primarily flat and horizontal welding positions. The ease of handling and
EN ISO 14172: A5 39 % high deposition rate means greater productivity with excellent welding
Type: Ni 6082 Av 135 J characteristics, self-releasing slag, low spatter formation and seam
(NiCr20Mn3Nb) 110 J…-196 °C oxidation, smooth seam finish with good wetting and safe penetration.
Suitable for high-quality joint welding of nickel-based alloys, high
AWS A5.34-07: temperature and creep-resistant materials, heat- and cold-resistant
ENiCr3T0-4 materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints.
Also for ferrite-austenite connections at operating temperatures
≥ +300 °C or where post weld heat treatments are required.
otherwise scaling resistant up to +1200 °C (sulphur-free atmospheres).
NIBAS 70/20 Mn-FD FCAW Re 380 N/mm² 1.2 – Flux cored wire containing a filling with rutile and basic content for
Rm 640 N/mm² primarily flat and horizontal welding positions.
EN ISO 14172: A5 41 % The low-carbon Ni-Cr-Mn-Nb alloy has excellent resistance to heat
Type: Ni 6082 Av 130 J cracking. Suitable for joint welding and cladding of nickel-based materials
(NiCr20Mn3Nb) 115 J…-196 °C of identical type as well as for dissimilar joints of carbon with CrNi steels
and for claddings on unalloyed and low-alloy steels.
AWS A5.34-07: The wire is also suitable for welding cold-resistant nickel-steels. The weld
ENiCr3T0-4 (mod.) metal is suitable for temperatures from -196 °C up to +650 °C; scaling
resistant up to +1200 °C.
Wire: SAW Re >380 N/mm2 2.4 TÜV-D, CE Suitable for high-quality joint welding of nickel-based alloys, high
NIBAS 70/20-UP Rm >580 N/mm2 temperature and creep-resistant materials, heat- and cold-resistant
A5 >35 % materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints.
EN ISO 18274: Av >80 J Also for ferrite-austenite connections at operating temperatures
(NiCr20Mn3Nb)
AWS A5.14-05: otherwise scaling resistant up to 1200 °C (sulphur-free atmospheres).
ERNiCr-3
BB 444 is an agglomerated, fluoride-basic welding flux with high basic slag
characteristic.
Flux: BB 444
EN 760:
SA-FB 2 AC

Nickel-base alloys

process mechanical
Standard
EN properties mm
AWS
FOX NIBAS 625 SMAW Re 530 N/mm2 2.5 TÜV-D, TÜV-A, Core wire alloyed, special stick electrode with special basic covering for
DE: FOX NiCr 625 Rm 800 N/mm2 3.2 Statoil, NAKS, high-quality joint welds of high Mo-alloyed, nickel-based alloys (e.g. alloy
A5 40 % 4.0 LTSS, SEPROZ, 625 and alloy 825) as well as CrNiMo steels with a high Mo content
EN ISO 14172: Av 80 J CE (e.g. 6% Mo steels). In addition, this type is also suitable for high
E Ni 6625 45 J…-196 °C temperature and creep-resistant steels, heat- and cold-resistant materials,
(NiCr22Mo9Nb) dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressure
tank construction for -196 °C up to +550 °C, otherwise scaling resistant
AWS A5.11-05: up to +1200 °C (sulphur-free atmospheres).
ENiCrMo-3
NIBAS 625-IG GTAW Re 540 N/mm2 1.6 TÜV-D, TÜV-A, GTAW welding rod for high-quality joint welds of high Mo-alloy, nickel-
DE: NiCr 625IG-A Rm 800 N/mm2 2.0 Statoil, SEPROZ, based alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with
A5 38 % 2.4 CE a high Mo content (e.g. 6% Mo steels). In addition, this type is also suitable
EN ISO 18274: Av 100 J for high temperature and creep-resistant steels, heat- and cold-resistant
S Ni 6625 130 J…-196 °C materials, dissimilar joints and low-alloy, difficult-to-weld steels.
(NiCr22Mo9Nb) Suitable in pressure tank construction for -196 °C up to +550 °C,
otherwise scaling resistant up to +1200 °C (sulphur-free atmosphere).
AWS A5.14-05:
ERNiCrMo-3
NIBAS 625-IG GMAW Re 510 N/mm2 1.0 TÜV-D, TÜV-A, GMAW wire for high-quality joint welds of high Mo-alloy, nickel-based
DE: NiCr 625IG-A Rm 780 N/mm2 1.2 Statoil, SEPROZ, alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a high
A5 40 % CE Mo content (e.g. 6% Mo steels). In addition, this type is also suitable for
EN ISO 18274: Av 130 J high temperature and creep-resistant steels, heat- and cold-resistant
S Ni 6625 80 J…-196 °C materials, dissimilar joints and low-alloy, difficult-to-weld steels.
(NiCr22Mo9Nb) Suitable in pressure tank construction for -196 °C up to +550 °C,
otherwise scaling resistant up to +1200 °C (sulphur-free atmosphere).
AWS A5.14-05:
ERNiCrMo-3
NIBAS 625 PW-FD FCAW Re 500 N/mm2 1.2 TÜV-D, CE Flux cored wire for high-quality joint welds of high Mo-alloy, nickel-based
Rm 740 N/mm2 alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a high
EN ISO 14172: A5 40 % Mo content (e.g. 6% Mo steels). In addition, this type is also suitable for
Type: Ni 6625 Av 90 J high temperature and creep-resistant steels, heat- and cold-resistant
(NiCr22Mo9Nb) 80 J…-196 °C materials, dissimilar joints and low-alloy, difficult-to-weld steels.
AWS A5.34-07: otherwise scaling resistant up to +1200 °C (sulphur-free atmosphere).
ENiCrMo3T1-4
Wire: NIBAS 625-UP SAW Re ≥420 N/mm2 2.4 TÜV-D, CE Wire/flux combination suitable for high-quality joint welds of 6% Mo-alloy
Rm ≥700 N/mm2 super-austenitic steels such as S31254, N08926, N08367 and nickel-based
EN ISO 18274: A5 ≥40 % alloys (e.g. alloy 625 and alloy 825).
S Ni 6625 Av ≥80 J
(NiCr22Mo9Nb) BB 444 is an agglomerated, fluoride-basic welding flux with high basic slag
characteristics.
AWS A5.14-05:
ERNiCrMo-3
Flux: BB 444
EN 760:
SA-FB 2 AC
FOX NIBAS 617 SMAW Re ≥450 N/mm2 2.5 TÜV-D, CE Basic covered electrode for joint welding on ultra heat-resistant
Rm ≥700 N/mm2 3.2 and similar-type nickel-based alloys, creep-resistant austenite steels
EN ISO 14172: A5 ≥35 % 4.0 and cast alloys.
E Ni 6117 Av ≥100 J
(NiCr22Co12Mo) Also available as GTAW welding rod, solid wire and wire/flux
combination.
AWS A5.11-05:
ENiCrCoMo-1 (mod.)
28

process mechanical
Standard
EN properties mm
AWS
NIBAS 617-IG GTAW Re ≥450 N/mm² 2.0 TÜV-D, CE GTAW rod primarily for joint welding on ultra heat-resistant and similar-
Rm ≥700 N/mm² 2.4 type nickel-based alloys, creep-resistant austenite steels and cast alloys.
EN ISO 18274: A5 ≥30 % The weld metal resists heat cracking and can be used at operating
S Ni 6617 Av ≥60 J temperatures up to +1000 °C.
(NiCr22Co12Mo9)
Scaling resistant up to +1100 °C in oxidizing or carbon-diffusing
AWS A5.14-09: atmospheres, e.g. gas turbines.
ERNiCrCoMo-1
NIBAS 617-IG GMAW Re ≥400 N/mm² 1.0 TÜV-D, CE Solid wire electrode primarily for joint welding on ultra heat-resistant and
Rm ≥700 N/mm² 1.2 similar-type nickel-based alloys, creep-resistant austenite steels and cast
EN ISO 18274: A5 ≥40 % alloys. The weld metal resists heat cracking and can be used at operating
S Ni 6617 Av ≥100 J temperatures up to +1000 °C.
(NiCr22Co12Mo9)
Scaling resistant up to +1100 °C in oxidizing or carbon-diffusing
AWS A5.14-09: atmospheres, e.g. gas turbines.
ERNiCrCoMo-1
NIBAS 617-UP SAW Re ≥420 N/mm² 2.0 – Wire/flux combination for similar-type nickel-based alloys, creep-resistant
Rm ≥700 N/mm² austenite steels and cast alloys such as alloy 617, N06007, 2.4663.
EN ISO 18274: A5 ≥35 %
S Ni 6617 Av ≥80 J Scaling resistant up to 1100 °C in oxidizing or carbon-diffusing
(NiCr22Co12Mo9) atmospheres e.g. gas turbines.
AWS A5.14-09:
ERNiCrCoMo-1
Flux: BB 444
EN 760:
SA FB 2 AC
Sub-arc welding flux
BÖHLER Welding Approvals Characteristics and applications

process
Standard
EN
AWS
BB 305 SAW TÜV-D: Agglomerated flux for joint welding of low alloyed and creep resistant
P 24-UP steels. It is suited for direct and alternating current. The flux is suited for
EN 760: butt welding in two-run technique and for sheet thickness up to 10 mm
SA AR 1 76 AC H5 for fillet welding. It is especially suited for welding tube walls.
Suited sub-arc wires: BÖHLER EMS 2, EMS 2 Mo, EMS 2 CrMo,
Wire: P 24-UP CM 2-UP, P 23-UP und P 24-UP. Outstanding good slag detachability.
BB 306 SAW TÜV-D: Agglomerated flux designed for joining applications on structural- and
EMS 2, pipe steels. It is suited for direct and alternating current. It can be used
EN 760: EMS 2 Mo for single- and multi-wire welding with high welding speed using the
SA AR 1 77 AC H5 two-run technique as well as for fillet welding.
Very good slag removability.
Wire: EMS 2, EMS 2 Mo
BB 400 SAW TÜV-D: Agglomerated flux designed for joining and surfacing applications with
EMS 2, EMS2 Mo, general-purpose structural steels, fine grained structural steels, boiler
EN 760: DB (51.014.03/03) and pipe steels. The flux is characterized by its low silicon and moderate
SA AB 1 67 AC H5 manganese pickup. It can be used on DC and AC. Its good welding
characteristics and the technological properties of the weld metal
Wire: EMS 2, produced with different wires permit universal use.
EMS 2 Mo, EMS 3

References
Kaplan bulb nose for a hydropower plant Shipbuilding & repairs, BÖHLER Ti 52-FD,
© BSGA
© BSGA
BÖHLER Ti 52-FD BÖHLER FOX HL 180 Ti, BÖHLER FOX 7018
Styrian pipeline “Südschiene” Cooling tower complex, Deir Ali Gas Plant Project,
© BSGA
© BSGA
BÖHLER FOX CEL, BÖHLER FOX CEL 80-P BÖHLER FOX EV 50
Additional brochures
WELDING CONSUMABLES WELDING CONSUMABLES WELDING CONSUMABLES WELDING CONSUMABLES

FOR HYDRO POWER STATIONS FOR THERMAL POWER STATIONS FOR THE CHEMICAL AND PETROCHEMICAL PROCESS INDUSTRY FOR PIPELINE CONSTRUCTION
FLUX CORED WELDING WIRES BÖHLER DRY SYSTEM – WELDING CONSUMABLES WELDING CONSUMABLES
FOR STAINLESS STEELS GUARANTEED DRY ELECTRODES FOR THE OFFSHORE INDUSTRY FOR STEEL CONSTRUCTION
Additional brochures on welding consumables

made by BÖHLER WELDING for selected industries
are available in several language versions.
Further information can be obtained from

BÖHLER WELDING sales partners or at
BÖHLER WELDING
BESTSELLER
THE DANGERS POSED BY HYDROGEN
IN WELDING UN- AND LOW ALLOYED STEELS www.boehler-welding.com/english/brochures.htm
The specifications in regard to the type and application of our products are only
for the user’s information. The data specified for the mechanical properties always
refer to the weld metal alone under observance of the applicable standards. In the
weld joint, the weld metal properties are influenced, among other factors, by the
parent metal, the welding position and the welding parameters. A guarantee of
suitability for a certain type of application requires an explicit written agreement
in each individual case.
Subject to modifications.
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Welding consumables of BÖHLER WELDING are available

For high demanding industries

Chemical and petrochemical processing industry

Steel construction and special designs

Base metals SMAW FCAW GTAW (gas) GMAW Submerged arc

High strength steels

Creep resistant steels

Heat resistant steels

Sub-arc welding flux BB 305, 306, 400 29

Selection guide for pipelines

Electrodes Wire FCAW

X42 - X52 FOX CEL 8 FOX EV PIPE 9 SG 3-P 9

X56 - X60 FOX CEL 8

EN L210 FOX CEL 8 FOX EV PIPE 9

L290MB-L360MB FOX CEL 8 FOX EV PIPE 9 SG 3-P 9

L385M-L415MB FOX CEL 8

High strength pipe steels

API X65 FOX CEL 8 FOX EV 60 PIPE 9 SG 3-P 9 Ti 70 PIPE-FD 9

X70 FOX CEL 8 FOX EV 70 PIPE 9 SG 8-P 9 Ti 70 PIPE-FD 9

X80 FOX CEL FOX EV 70 PIPE 9 NiMo 1-IG 9

EN L450MB FOX CEL 8 FOX EV 60 PIPE 9 SG 3-P 9

L485MB FOX CEL 8 FOX EV 70 PIPE 9 SG 8-P 9

L555MB FOX CEL 8 FOX EV 70 PIPE 9 NiMo 1-IG 9

BÖHLER WELDING Bestseller 5

BÖHLER Welding Typical Ø Approvals Characteristics and applications

BÖHLER Welding Typical Ø Approvals Characteristics and applications

BÖHLER WELDING Bestseller 7

BÖHLER Welding Typical Ø Approvals Characteristics and applications

BÖHLER Welding Typical Ø Approvals Characteristics and applications

BÖHLER WELDING Bestseller 9

High strength steels

BÖHLER Welding Typical Ø Approvals Characteristics and applications

BÖHLER Welding Typical Ø Approvals Characteristics and applications

BÖHLER WELDING Bestseller 11

High strength steels

BÖHLER Welding Typical Ø Approvals Characteristics and applications

Creep resistant steels

BÖHLER Welding Typical Ø Approvals Characteristics and applications

BÖHLER WELDING Bestseller 13

Creep resistant steels

BÖHLER Welding Typical Ø Approvals Characteristics and applications

BÖHLER Welding Typical Ø Approvals Characteristics and applications

AWS A5.23-07: TÜV-D

BÖHLER WELDING Bestseller 15

Creep resistant steels

BÖHLER Welding Typical Ø Approvals Characteristics and applications

C 9 MV-IG GTAW Re 660 N/mm2 2.0 TÜV-D, CE –

BÖHLER Welding Typical Ø Approvals Characteristics and applications

BÖHLER WELDING Bestseller 17

BÖHLER Welding Typical Ø Approvals Characteristics and applications

BÖHLER Welding Typical Ø Approvals Characteristics and applications

BÖHLER WELDING Bestseller 19

BÖHLER Welding Typical Ø Approvals Characteristics and applications

BÖHLER Welding Typical Ø Approvals Characteristics and applications

Also availabe as GTAW welding rod and solid wire.

BÖHLER WELDING Bestseller 21

BÖHLER Welding Typical Ø Approvals Characteristics and applications

AWS A5.9-06: ER2209

Special high-alloy applications

BÖHLER Welding Typical Ø Approvals Characteristics and applications

BÖHLER WELDING Bestseller 23

Special high-alloy applications