Protocolo Pruebas Fabrica - ACSR Bluejay

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Client: HMV

Conductor Type : ACSR-Bluejay

Contract NO. : PO09135-0

Date : May 28,2021

Jiangsu Zhongtian Technology Co., Ltd (ZTT)


Test Report

Name of Sample Aluminum Conductor Steel Reinforced(ACSR)

Specification ACSR-Bluejay

Kind of Test Factory test

Manufacturer Jiangsu Zhongtian Technology Co., Ltd P.C.: 226009

Address No. 5 Zhongtian RD, E & T Zone, Nantong Tel: 86-513-83599671

Drum No. 1

Test Standard ASTM B230/ B498 / B232

Date of Test May 28,2021

Tester: Checker:

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Factory Test Report Witness List

NO. Test Item Test standard Test Result


1 Aluminum wire tests
1.1 Diameter test ASTM B230 PASS
1.2 Breaking strength test ASTM B230 PASS
1.3 Wrapping test ASTM B230 PASS

1.4 Min elongation at 250mm test ASTM B230 PASS

1.5 Resistivity test ASTM B230 PASS

2 Steel wire tests


2.1 Diameter test ASTM B498 PASS

2.2 Tensile strength test ASTM B498 PASS

2.3 Min. elongation at 250mm test ASTM B498 PASS

2.4 Wrapping test ASTM B498 PASS

2.5 Mass of coating ASTM B498 PASS

3 Conductor tests
3.1 Surface condition ASTM B232 PASS

3.2 Number and type of wires ASTM B232 PASS

3.3 Diameter test ASTM B232 PASS

3.4 Cross section test ASTM B232 PASS

3.5 Lay ratio ASTM B232 PASS

3.6 Direction of lay ASTM B232 PASS

3.7 Conductor weight ASTM B232 PASS

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Test Item and Record

Sample type ACSR Bluejay Drum No. 1

No. Test Item Requirements Test result Judge

1 Aluminum Wire Tests

3.97,3.97
1.1 Diameter 3.995mm±0.04mm 3.97,3.97 PASS
3.97

190,193
≥157MPa
1.2 Breaking strength test 194,192 PASS
(165MPa×95%)
191

Eight turns shall be wrapped


on own wire diameter, six
turns shall then be
1.3 Wrapping test unwrapped and again closely OK PASS
wrapped, the wire shall not
break.

2.2%,2.0%
Min elongation at 250
1.4 ≥2.0% 2.2%,2.0% PASS
mm
2.0%

0.027721
0.027715
Resistivity for Single
1.5 ≤0.028172Ω.mm2/m 0.027715 PASS
Wire at 20℃
0.027733
0.027545

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No. Test Item Requirements Test result Judge

2 Steel Wires Tests

2.1 Diameter 2.664mm±0.051mm 2.67,2.67 PASS

2.2 Breaking strength test ≥1340MPa (1410MPa×95%) 1592,1595 PASS

Tensile stress at 1% of
2.3 ≥1280MPa 1393 PASS
extension for steel
The steel wire shall be wrapped
round a mandrel of diameter equal
2.4 Wrapping test to two times the wire diameter to OK PASS
form a close helix of eight turns. The
wire shall not break.

2.5 Min elongation at 250 mm ≥3.5% 3.6%,3.6% PASS

2.6 Mass of coating ≥244g/m2 278,266 PASS

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No. Test Item Requirements Test result Judge

3 Conductor Tests

The surface of the


conductor shall be free from
all imperfections visible to
3.1 Surface condition the unaided eye, such as OK PASS
nicks, indentations, etc., not
consistent with good
commercial practice.

3.2 Number of wires Al 45,St 7 Al 45,St 7 PASS

3.3 Diameter 31.98mm±0.32mm 31.95 PASS

3.4 Cross section 603.09mm2±12.06mm2 597.32 PASS

21 wires layer 10-13 10.8

Al wires layer 15 wires layer 10-16 13.4


Lay
3.5 PASS
ratio
9 wires layer 10-17 14.8

St wires layer 6 wires layer 18-30 19.8

Direction of lay
3.6 Right-hand Right-hand PASS
(outer layer)

3.7 Conductor weight 1866kg/km±37.32kg/km 1848.0 PASS

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