Professional Documents
Culture Documents
Lee Maltings,
Cork, Ireland
Email: paul.mccloskey@tyndall.ie
Abstract— This work examines the impact of packaging para- parallel wires is given in (2) for l > d, where d is the
sitics on the efficiency of a synchronous DC-DC buck converter. separation distance and l is the length.
An anaytical model of the losses in the converter is developed
and this is compared to practical results at switching frequencies
in the range of 1-2 MHz. The effect that the packaging parasitic µ0 l 2l w+t
inductance has on efficiency is highlighted by predicting the
Lself = ln + 0.5 + 0.22 (1)
2π w+t l
expected losses from a converter with optimised packaging
parasitics. µ0 l 2l d
Lmutual = ln − 1 + (2)
2π d l
I. I NTRODUCTION
It follows from (1), that to minimise the parasitic inductance
The steady decrease in IC system voltages along with the value, the length through which the current passes must be
sharp rise in power requirements result in significant current minimised and the cross sectional area through which current
being delivered from the power supply [1]. This trend coupled flows maximised.
with the increase in switching speeds of power semiconductor Simulations were carried out in order to determine whether
devices, due to the technology transfer from bipolar to MOS a strategy of placing wire-bonds in parallel was more effective
based devices and the reduction in Rds(on) means that the at reducing the parasitic inductance value as opposed to using
effect of packaging parasitics on power converter performance a block of copper occupying the same total cross sectional area
is increasingly significant. As switching speeds increase, the of the wire-bonds. It was found that while placing wire-bonds
limiting factor in power device performance is shifting from in parallel reduces the overall self inductance, the effect of
the silicon characteristics to the path inductance. This paper mutual inductance between the wires results in a higher overall
uses an analytical approach to model converter losses and inductance. The formula for calculating the overall inductance
efficiency. The effect of packaging inductance is included in for two wire-bonds in parallel with current flowing in the same
the model by incorporating inductance values extracted from direction is
the packaging geometry using Ansoft Q3D. The analytical
Lself + Lmutual
model of a discrete component converter, in the frequency Ltotal = . (3)
range of 1-2 MHz, is verified with practical efficiency results. 2
The model is then applied to predict the efficiency of a 3 MHz, In summary, packaging inductance is minimised by min-
1V, 20A converter using three different packaging techniques. imising current path length, maximising current path cross-
One technique is to use discrete devices on PCB, the next sectional area, and, where possible using a solid path, as
technique is to use an integrated power-train incorporating opposed to parallel paths. Such considerations have led to
wire-bonds and the final technique is to use an innovative innovative packaging techniques in power MOSFET design,
wire-bond-free power train. such as the DirectFET from International Rectifier [3].
III. MOSFET S WITCHING E QUATIONS
II. PACKAGING I NDUCTANCE
The circuit diagram of a synchronous buck converter with
The self inductance of a wire with rectangular cross section the main power loop parasitics included is shown in Fig.1. It is
can be derived using electromagnetic field theory and ‘geom- important to note that the loop includes the input decoupling
etry mean distance’ as in [2]. The equation for self inductance capacitor and its associated parasitic inductance. The parasitic
is given in (1), where l is the length of the wires, w and t inductances shown are those which contribute to the switching
are the width and thickness of the rectangular cross section, losses of the converter. In recent integrated converter power
respectively. The equation for mutual inductance between two trains [4], the inductances LS1 and LS2 have been effectively
VGH
LD
Fig. 3. Current and voltage waveforms during MOSFET turn-on
CGD
time interval ends when the gate to source voltage equals the
RG + V threshold voltage.
CDS D
-
−t
CGS RG (CGD +CGS )
VGS (t) = VGH × 1 − e (6)
VGH
Each switching sequence, either from the off to the on state and
or vice versa is divided into a number of separate intervals, VB2
VGS (t) = VB1 −
for which different conditions and constraints apply [5] [6]. T 2 − T3
The non-linear characteristics of the internal MOSFET capac-
−(t−t1 ) −(t−t1 )
4
and
2A
T3 = √ . (15) Current
B − B 2 − 4A &
IDS
Voltage
VGH is the applied gate voltage and gf s is the forward
transconductance of the MOSFET. During turn-on
Vpeak
VB1 = VGH (16) VDS
and
VGS
VB2 = VGH − Vth , (17)
IDS (t) = gf s (VGS (t) − Vth ) (20) 4) Time interval 4: In this time interval the gate to source
voltage completes its charge to the level of applied drive
dIDS (t) voltage VGH .
VDS (t) = VD − (LD + LS ) (21)
dt VGS (t) = (VGH − VGS (t3 ))
3) Time interval 3: In this time interval either VDS (t)
−(t−t3 )
RG (CGD +CGS )
completes its fall or IDS (t) completes its rise. Consider first × 1−e + VGS (t3 ) (26)
the drain voltage completing its fall, IDS (t) having risen to
I0 . Since the drain current is constant, VGS (t) must also be B. Upper MOSFET Turn Off Waveforms
constant:
A similar analysis may be performed during the turn-off
I0 transition of the upper MOSFET, using the waveforms shown
VGS (t) = Vth + . (22) in Fig. 4.
gf s
1) Time interval 1: In time interval 1, the gate source
The drain to source voltage in this time period is given by: voltage, VGS (t) falls at a rate determined by the time constant
RG (CGD + CGS ). There is no change to the drain current
VGH − (Vth + gIf0s )
!
VDS (t) = VDS (t2 ) − (t − t2 ) (23) or drain to source voltage until the value of VGS (t) falls to
RG CGD VGS(th) + I0 /gf s . This is the gate voltage needed to sustain
drain current I0 . The gate to source voltage during this period
where VDS (t2 ) is the drain to source voltage at the start of is given by:
this time period, and t2 is the time at which IDS rises to full
−t
load current. The time period ends at time t3 when VDS (t) VGS (t) = VGH e RG (CGS +CGD ) . (27)
completes its fall to I0 RDSon .
Consider now the situation where the current completes its rise This interval ends at time t1 when VGS (t) falls to a value of
during the third time interval,VDS (t) having already completed VGS(th) + gIf0s .
its fall. IDS (t) and VGS (t) are given by: 2) Time Interval 2: In this time period the drain to source
voltage rises to VD , the applied dc input voltage. The drain
VD current remains constant at I0 and the gate to source voltage
IDS (t) = IDS (t2 ) + (t − t2 ) (24)
LD + LS stays constant at VGS(th) + gIf0s . The drain to source voltage
where VD is the applied dc input voltage and IDS (t2 ) is the during this time period rises according to the following equa-
drain to source current at the start of this time period, and t2 tion:
gf s VGS(th) + I0
in this case is the time at which the drain voltage drops to
VDS (t) = (t − t1 ). (28)
I0 RDSon . (1 + gf s RG )CGD + CDS
5
This time period comes to an end at time t2 when VDS (t) IV. S OURCES OF P OWER L OSS
rises to VD .
3) Time Interval 3: As with the second time interval during A. Crossover Switching Loss
turn-on, both the drain current and drain voltage change. A The turn-on switching loss can be calculated using the turn-
change in the drain current produces a change in the voltage on switching waveforms derived in Section III
across the parasitic inductances LS and LD . A current flow
through the capacitance CGD is produced. This current flow Z t3
restrains the rate of decrease of the gate voltage, which in Pon(loss) = FSW VDS (t) · IDS (t)dt (37)
turn restrains the original rate of change of drain current. The t1
gate to source voltage during this period is given by (29) or
where FSW is the switching frequency of the converter.
(30). During this time interval IDS (t) falls from I0 to zero
Similarly, the turn-off switching losses are calculated from
according to (20) and VDS (t) changes in accordance with (21).
This time interval comes to an end at time t3 when VGS (t) Z t3
falls to the threshold voltage VGS(th) . Pof f (loss) = FSW VDS (t) · IDS (t)dt. (38)
t1
−(t−t2 )
VGS (t) = VB1 − VB2 e T1 B. Conduction Loss
sin ω1 (t − t2 )
× cos ω1 (t − t2 ) + if 4A − B 2 ≥ 0 The upper MOSFET conduction loss is given by:
ω1 T 1
(29)
∆I02
2
Pcond−upper = I0 + DRDS(on−upper) (39)
12
VB2
VGS (t) = VB1 −
T2 − T3 where ∆I0 is the ripple of the load current I0 , D is the duty
−(t−t2 ) −(t−t2 ) cycle and RDS(on−upper) is the is the on-state resistance of
× T2 e T2
− T3 e T3
if 4A − B 2 < 0 (30)
the top switch.
The lower MOSFET conduction loss is given by:
T1 , T2 , T3 and ω1 are as given previously for turn-on interval
2. Also
∆I02
VB1 = 0 (31) 2
Pcond−lower = I0 + (1 − D)RDS(on−lower) . (40)
12
and
C. Gate Drive Loss
VB2 = −(I0 /gf s + VGS(th) ). (32)
Most of the switch losses associated with charging and
4) Time interval 4: At the end of time interval 3, the drain discharging the MOSFET gate are dissipated in the driver IC
current has fallen to zero, but the drain voltage VDS (t3 ) is since the source and sink resistances of the driver IC are much
greater than the circuit voltage VIN . The drain capacitance greater than the MOSFET’s internal gate resistance. The gate
CDS “rings” with the stray circuit inductance. The stray circuit drive loss of the upper MOSFET is given, as in [9], by:
resistance Rl damps the oscillation. The drain voltage is given
by: PG−upper = Qg VGH F sw. (41)
−(t−t3 )
VDS (t) = VIN + (VDS (t3 ) − VIN )e T4
cos(ω4 (t − t3 )) A similar equation holds for the gate drive of the lower
(33) MOSFET.
where
2LD D. Reverse Recovery and Ringing Turn On
T4 = (34)
Rl
The reverse recovery and ringing power loss is calculated
and as in [7], via
p
2 R2
4LD CDS − CDS
ω4 = l
. (35) 1
2LD CDS PRRR(on) = FSW VD QRR(lower) + Qoss(lower) VD
2
(42)
The gate voltage decays to zero with time constant RG (CGD +
where QRR(lower) is the reverse recovery charge for the lower
CGS ). The gate to source voltage is given by:
MOSFET, which is dependant on the loop inductance [7], and
−(t−t3 ) Qoss(lower) is the charge stored in CGD + CDS of the lower
VGS (t) = VGS (t3 )e RG (CGD +CGS ) . (36) MOSFET.
6
v"
2
#
∆ISW
u
(pp)
u
IIN (cap)RMS = t (I − IIN (avg) )2 + 2
· D + IIN
SW (pk)
12 (avg) · (1 − D) (46)
E. Reverse Recovery and Ringing Energy Turn Off 4.0 534 kHz
3.5 1.5 MHz
The reverse recovery ringing power loss during MOSFET 1.9 MHz
3.0
r
In ive per
e- tion ff
de gin urn s
ng ion ss
r
e - ve ss
ss
ire s
ur n
Iu Ca we
Ca ito
to
D Rin g T Los
or ff
W Los
on
Co g T O
G duc n O
P
Ri uct Lo
G Dri Lo
Lo
ct Po
ci
D Up
ut pa c
upper MOSFET when the voltage reaches its steady state
pa
pu L
an on tion
value, VD .
C uc
du
r
t
in
d
d
In
tp
co MO on
n
at
at
C
F. Diode Conduction Loss
S
e we OS
io
Lo r M
ry
Re r
ve
dy
e
The average power loss in the synchronous diode is given
pp
Bo
U
by:
rs
ve
Pdiode = Vf r I0−v Td1 FSW + Vf r I0−p Td2 FSW (44) Re
Fig. 5. Theoretical breakdown of power-converter losses at three different
where Vf r is the forward voltage drop, Td1 and Td2 are the frequencies
dead-times when the diode is conducting, I0−v is the valley
value of the load current I0 and I0−p is the peak value of the
load current I0 . V. P RACTICAL D C - DC C ONVERTER
A practical DC-DC converter as shown in Fig. 8 was built in
G. Other Losses
order to verify the analytical power loss equations. The output
Losses in the input and output capacitors as well as the voltage is 1V, the input voltage is 12V and the inductor value
power inductor must also be considered to accurately model is 300 nH. The parasitic inductances were extracted from the
the overall converter loss. The input capacitor power loss can layout diagram, shown in Fig. 9, using the software package
be calculated from Ansoft Q3D. The extracted inductances are LD =6.03 nH and
2 LS =1.65 nH. Oscilliscope plots of VGS and VDS during the
PIN (cap) = IIN (cap)RMS Resr−IN (cap) (45)
MOSFET turn-on and turn-off transitions with a 20 A output
where the rms capacitor current, IIN (cap)RMS , is calculated
current are shown in Figs. 6 and 7 respectively.
from (46) above and
Graphs of the efficiency versus load current for three
Vout Iout different switching frequencies are shown in Fig. 10. These
IIN (avg) = . (47)
ηVIN results show good correlation between the analytical model
ISW and η are the top-switch current and converter power- that has been developed (theoretical values) and the measured
train efficiency respectively. The ac component of the load practical values.
current generates a power loss in the output capacitors. This
A. Effect of Parasitic Inductance on a 3 MHz converter
is given by
2 Having validated the analytical model in a discrete-
POUT (cap) = ∆I0(RMS) Resr−OUT (cap) (48) component converter, it is possible to utilise the model for
The power inductor losses comprise of hysteresis and eddy- predicting the converter efficiency at higher switching frequen-
current losses in the core and winding resistive losses. Total cies, and to examine the effect of using alternative packaging
losses are calculated using a vendor-specified procedure [10] technologies at these frequencies. A similar power converter
for the inductor used in the design. is modelled at a switching frequency of 3 MHz, with packag-
ing parasitic inductances corresponding to (a) discrete power
Fig. 5 shows the theoretical loss breakdown of the designed devices, (b) currently available wire-bonded power trains, and
converter operating at three different frequencies. The most (c) an innovative wire-bond-free packaging technique using
notable difference between the loss breakdowns as the fre- copper as the interconnect medium. A comparison between the
quency is increased is the change in the switching loss of the switching losses of the three converters is shown in Fig. 11. As
converter, and in particular, the upper MOSFET turn-off power is evident from Fig. 11, a higher parasitic inductance slightly
loss, Pof f . reduces the turn-on switching losses (with LS = 0), but
7
Fig. 6. MOSFET turn on voltage waveforms
VI. C ONCLUSION
This paper has presented an analytical model for a buck
converter which has been verified experimentally. The effect of
8
85
80
75 10
65
6
60
55
4
50 2 Discrete Power
Theoretical
Wire-bonded Devices
45
Practical 0 Power Train
40
P off Wire-bond-fre
0
P on e Packaging
0 2 4 6 8 10 12 14 16 18 20 22 24
Io (A)
Fig. 11. The effect of parasitic inductance on switching losses at 3MHz with
(a) FSW =534 kHz Io = 20 A
85
80
80
75
75
70
Efficiency (%)
65 70
60
65
Efficiency (%)
55
50 60
Theoretical
45
Practical 55
40
0
0 2 4 6 8 10 12 14 16 18 20 22 24 50
Io (A) Discrete Power Devices
45
Wire-bonded Power Train
(b) FSW =1.5 MHz Wire-bond-free Packaging
85
40
0
80 10 12 14 16 18 20 22 24 26 28 30
75
Io (A)
70
Efficiency (%)
65
Fig. 12. Efficiency comparison at 3 MHz for three packaging techniques
60
55
50
circuit simulation,” in Proc. Custom Int. Circuits Conf., May 2000, pp.
Theoretical
45
Practical
487–490.
40 [3] A. Sawle, M. Standing, T. Sammon, and A. Woodworth. Directfet -
0 a proprietary new source mounted power package for board mounted
0 2 4 6 8 10 12 14 16 18 20 22 24 power. International Rectifier. Surrey, England. [Online]. Available:
Io (A) http://www.irf.com/technical-info/whitepaper/directfet.pdf
[4] Philips PIP212-12M datasheet. [Online]. Available: http://www.nxp.
(c) FSW =1.9MHz com/acrobat/datasheets/PIP212-12M 4.pdf
[5] Y. Xiao, H. Shah, T. Chow, and R. Gutmann, “Analytical modeling
and experimental evaluation of interconnect parasitic inductance on
Fig. 10. Efficiency vs. load current MOSFET switching characteristics,” 2004, pp. 516–521.
[6] “Hexfet power MOSFET designer’s manual,” International Rectifier, ch.
11.
[7] Y. Rena, M. Xu, J. Zhou, and F. C. Lee, “Analytical loss model of power
R EFERENCES MOSFET,” IEEE Trans. Power Electron., vol. 21, no. 2, pp. 310–319,
Mar. 2006.
[8] N. Mohan, T. M. Undeland, and W. P. Robbins, Power Electronics
[1] D. Staffiere and M. Mankikar, “Power technology roadmap for IT power Converters, Applications and Design. John Wiley and Sons, ch. 22.
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