Professional Documents
Culture Documents
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206074 2 SPHERICAL BRG,2 BOLT X X
2 206075 3 SPACER,SPHERICAL BRG X X
3 202599 1 RING,SNAP X X
7-79
CYLINDER, SUSPENSION STRUT
14 8
19
20
18
21
18
16
23
8
22
24
15
17
28 3
25 3
11 17
12
4 26
1 27
2
27
13
5
230357 - A
230358 - A
10 TD0003241 - B
7-80
CYLINDER, SUSPENSION STRUT
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
A 230357 1 CYLINDER,SUSP.STRUT,LHS,ASSY X X
A 230358 1 CYLINDER,SUSP.STRUT,RHS,ASSY X X
1 210696 1 CAP,VALVE CYL SUSPSTRUT X X
2 210695 1 VALVE,CYL SUSPSTRUT X X
3 208042 2 GUIDE,TAPE,PISTON PTFE,STRUT X X
4 207676 1 PLUG,MAGNETIC X X
5 207340 1 DECAL,SUSPENSION CYLINDER X X
6 206287 1 BELLOW,RUBBER X X
7 206286 1 CLAMP,HOSE X X
8 206074 2 SPHERICAL BRG,2 BOLT X X
9 200085 1 CLAMP,HOSE X X
10 190742 1 PLUG,HEX X X
11 186336 1 CARRIER,MAGNET,STRUT X X
12 184065 1 ASSY,PISTON,SUSP.STRUT X X
13 184060 1 ASSY,BARREL,SUSP.STRUT X X
14 184059 1 ASSY,ROD,SUSP.STRUT X X
15 174554 1 GUARD,SUSP.STRUT VALVE X X
16 160839 1 NECKBUSH,SUSP.STRUT X X
17 140706 2 W/BAND,PISTON X X
18 140696 2 W/BAND,ROD X X
19 140498 1 SEAL,WIPER POLYU X X
20 140443 1 SEAL,ROD,COMPACT X X
21 140442 1 SEAL,ROD,OMEGAT X X
22 140411 1 RING,BACK UP X X
23 140397 1 O-RING X X
24 140169 1 O-RING X X
25 101087 1 NUT,HEX X X
26 101080 6 WASHER,HARDENED X X
27 101079 8 CAPSCREW,SOCD X X
28 100209 2 SCREW,HEXHD X X
7-81
HYDRAULIC TANK MISC. PARTS
65
56
61
13 56
36 35
61 33 60
56 56
41 56 65
38
44
29
17 16
32 56
27 24
54
18
37
22
34 21
60
58
39
63
57
48
23
62
58
59 57 57
55 TD0003678 B
E14832504 SH 3-3 C
7-82
HYDRAULIC TANK MISC. PARTS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
13 220010 1 ELEMENT:FILTER 29MICRON GUD X X
16 210862 1 ASSY,FILTER,FINN,5MICRON X X
17 210497 1 STRAINER,125 MICRON,350L/MIN X X
18 210105 1 LEVEL,INDICATOR X X
21 208068 1 SLING,HOSE X X
22 207988 1 SPRING,ARTIC HOSE X X
23 207967 1 BOOT, RUBBER, DRAIN VALVE X X
24 207795 1 SPRING,ARTIC HOSES X X
27 206787 1 CAP,FILLER,HYDRAULIC X X
29 206373 1 GASKET,HYD TANK X X
32 201412 1 MAGNET:ULTRA-T TANK-CERAMIC X X
33 183333 1 LID,IN-TANK,FILTER X X
34 182624 1 TANK,HYD,FUEL X X
35 176609 1 MTG,GUARD,LOWER X X
36 176608 1 GUARD,WINDOW,LOWER X X
37 176600 1 BKT,HYD MISC X X
38 174494 1 GUARD,HYD,TANK X X
39 173954 1 PLT,LOCK BULKHEAD X X
41 187957 1 LID,HYD TANK X X
44 140466 1 O RING X X
48 122136 1 VALVE,DRAIN X X
54 100731 26 SCREW X X
55 100653 4 NUT,STOVER X X
56 100548 48 WASHER,HARDENED X X
57 100532 10 WASHER,HARDENED X X
58 100370 8 WASHER,HARDENED X X
59 100364 2 SCREW,HEXHD X X
60 100314 8 NUT,NYLOC X X
61 100196 8 BOLT,HEXHD X X
62 100158 4 BOLT X X
63 100144 2 SCREW,HEXHD X X
65 100089 8 SCREW,HEXH X X
7-83
HYDRAULIC TANK FILTER ASSEMBLY
1 5
P010528 A
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 210862 1 ASSY,FILTER,FINN,5MICRON X X
2 222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON X X
3 220738 1 FUNNEL,FILTER X X
4 140744 1 KIT,SEAL X X
5 226531 1 SPRING X X
6 226532 1 HOLDER,FILTER ASSEMBLY X X
7 226530 1 WASHER,WITH CAP SCREW X X
8 100197 1 CAPSCREW,SOCHD X X
21
17
15 1
16
5
9
4
19
20
10
3
12
2
13
18
8 12
18 14
11
11
18
7
12
18
6
12
TD0003696 B
E9836200 SH1-2 D
7-86
ARTIC JOINT BEARING ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 261891 2 PIN ASSY,ARTIC LOCK X X
2 187885 1 PIN ASSY,FLOAT ARTIC X X
3 187011 4 BUSH,PIN RETAINING X X
4 173275 2 SHIM,FIXED ARTIC X X
5 172976 1 LOCK,ARTICULATED X X
6 162347 1 PIN,FIXED,TOP ARTIC X X
7 162346 2 PLT:COVER-FLOAT ARTIC X X
8 162345 2 PLT:COVER-FIXED ARTIC X X
9 161685 1 MTG PLT:FIXED ARTIC X X
10 160706 1 SLEEVE,FIXED ARTIC X X
11 150137 2 ASSY,BEARING,ARTIC HITCH X X
12 140720 4 O RING,NEOPRENE X X
13 140602 2 SEAL,OIL,DOUBLE LIP X X
14 140303 2 SEAL,OIL X X
15 100888 4 CAPSCREW,SOCHD X X
16 100461 8 CAPSCREW X X
17 100370 1 WASHER,HARDENED X X
18 100225 32 CAPSCREW X X
19 100212 4 SCREW,HEXHD X X
20 100148 4 WASHER,FLAT X X
21 100089 1 SCREW,HEXHD X X
7-87
REAR CHASSIS KIT
36 36 36
1
37
37 37
10 7
8
6 6
6
34
29
28
32
21
5
26 4
37
3 11 37
13 30 14
37
25
31
19 2
16 20 36
31 22
23
17 35
15
24
18 11
12
27
33 37
36
TD0003697 - B
E9836110 - V
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208771 1 GROMMET X X
2 203923 1 GROMMET X X
3 202686 1 GRIP,PTC 25MM PIPE X X
4 186940 1 PLT,ARTIC,PROTECT X X
5 186919 1 PLT,MTG,B/HEAT CV X X
6 186706 3 ASSY,COVER,BOTTOM X X
7 186705 1 ASSY,COVER,RHS X X
8 186704 1 ASSY,COVER,LHS X X
9 186703 2 RUBBER,UPPER SUSP.CAVITY X X
10 186699 1 COVER,TOP,F/OSCIL X X
11 186698 2 COVER,BACK,REAR,F/OSCIL X X
12 186697 1 COVER,REAR,RHS,F/OSCIL X X
13 186696 1 COVER,REAR,LHS,F/OSCIL X X
14 186695 2 STRAP,F/OSCILL,CROSS PLT X X
15 186693 2 RUBBER,SUSP,CAVITY,LHS X X
16 186692 1 ASSY,BIN POLE X X
17 186691 2 SHIM,BIN SUPPORT POLE X X
18 184100 1 CHASSIS,REAR X X
19 178141 4 SHIM,BIN SUPPORT POLE X X
20 176490 3 SHIM,BIN SUPPORT POLE MTG X X
21 174700 1 REMOVABLE B/HEATING PROT X X
22 170489 2 SAW CYL.WASHER X X
23 162242 1 PIN,PIVOT,BIN STAY X X
24 130049 4 HOSE,CLEAR X X
25 105013 1 SCREW,HEXHD X X
26 100569 8 SCREW,HEXHD X X
27 100536 8 WASHER,HARDENED X X
28 100424 2 WASHER,HARDENED X X
29 100370 4 WASHER,HARDENED X X
30 100312 8 NUT,NYLOC X X
31 100288 2 NUT,HEXAGON X X
32 100210 2 SCREW,HEXHD X X
33 100128 8 SCREW,HEXHD X X
34 100091 4 SCREW,HEXHD X X
35 100085 2 SCREW,HEXHD X X
36 100082 10 SCREW,HEXHD X X
37 100062 26 WASHER,FLAT X X
10
12 2
2
15
13 5
11 7
14 12 3
11 6
14
11
11
8 12
9
4
1 17
13
13
16 9 TD0003700 A
E9836111 SH1-2 K
E10814111 SH1-2 K
7-90
REAR SUSPENSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216482 4 SANDWICH BLOCK,AXLE MTG X X
2 206073 8 LINK,DRAG,B30D X
2 206364 8 LINK,DRAG,B25D X
3 201556 4 CONICAL BEARING,RUBBER X X
4 216562 4 CHAIN,TIE,AXLE X X
5 262778 2 ASSY,W/BEAM,WEIGHING SYS X X
6 183003 2 TAPER PLUG, WALKING BEAM X X
7 178169 AR SHIM,AXLE SPACING,DOMEX X X
8 187674 4 PLATE,SPACER,AXLE X X
9 170548 8 PLT,LOCK,AXLE,ADT X X
10 161016 8 BOSS X X
11 100532 54 WASHER,HARDENED X X
12 100887 38 CAPSCREW,SOCHD X X
13 100424 48 WASHER,HARDENED X X
14 100322 24 NUT,HEX X X
15 100316 16 NUT,NYLOC X X
16 100119 16 BOLT,HEXHD X X
17 100111 16 SCREW,HEXHD X X
7-91
BIN, RIBLESS, MISCELLANEOUS PARTS
32 35
14 24
6 27
7
25
24 14
35
30
20
40 38
18
38 44
23 35 43
31
46 36
13 19 2 32 35 42
28 35 41 4
9 1 29
3
33 12 8
11 26 26 17
11 15 16
10 34 39 22
46 46
33 21
37
34
13 46 5
39
45
TD0005025
E14812112
E14832112
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 218858 2 MAT,SHOCK,REAR,BIN X X
2 206628 2 DECAL,CONSPICUITY SHEETING X X
3 206249 2 DECAL,REFLECTOR,RED X X
4 206079 2 MUDFLAP,BIN MOUNTED X X
5 206071 2 SHOCK MAT X X
6 203990 2 FITTING,LUBRICATION X X
7 201499 2 CIRCLIP:INTERNAL X X
8 200038 2 NIPPLE,GREASE X X
9 187869 2 GUARD,LGHT,OUT,BIN X X
10 187868 1 GUARD,LGHT,MID,BIN X X
11 187867 2 SPACER,LIGHT,BIN X X
12 187866 1 MTG,LIGHT,MID,BIN X X
13 187865 4 MTG,LIGHT,OUT,BIN X X
14 187223 4 PLT,LOCK,T/CYL X X
15 187184 4 SHIM,6MM,B/GUIDE X X
16 187183 6 SHIM,1.6MM,B/GUIDE X X
17 187182 2 PLT,GUIDE,BIN X X
18 187181 2 PLT,M/FLAP MTG X X
19 186372 4 SHIM,PAD,REAR X X
20 184230 1 BIN,RIBLESS,B25D X
20 182943 1 BIN,RIBLESS,B30D X
21 172806 2 SHIM,5MM BIN HEIGHT X X
22 172805 6 SHIM,1.6MM BIN HEIGHT X X
23 166345 4 BOSS X X
24 162396 4 SPACER,TIP CYL X X
25 162395 2 PIN,TIP CYL X X
26 161025 4 BUSH,BIN PIVOT X X
27 150226 2 BEARING,SPHERICAL X X
28 101228 2 WASHER,PROFILED X X
29 100985 2 SCREW,HEXHD X X
30 100927 2 BOLT,HEXHD X X
31 100868 4 WASHER X X
32 100654 6 NUT,STOVER X X
33 100619 6 SCREW,HEXHD X X
34 100618 6 NUT,NYLOC X X
35 100536 14 WASHER X X
36 100532 2 WASHER,HARDENED X X
37 100506 8 CAPSCREW,SOCHD X X
38 100424 24 WASHER,HARDENED X X
39 100370 16 WASHER,HARDENED X X
40 100316 12 NUT,NYLOC X X
41 100293 2 NUT,HEXAGON X X
42 100258 2 SCREW,HEXHD X X
43 100139 4 BOLT,HEXHD X X
44 100114 12 SCREW,HEXHD X X
45 100086 8 SCREW,HEXHD X X
46 100061 12 WASHER,FLAT X X
4
2
5
1
6
7
TD0003705 B
E9836116 SH1-2 E
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 184327 1 PIN ASSY,BIN PIVOT X X
2 184326 1 PIN ASSY,PIVOT ROD SENSOR X X
4 140169 4 O-RING X X
5 187011 2 BUSH,PIN RETAINING X X
6 100148 2 WASHER,FLAT X X
7 100211 2 BOLT X X
7
12
11
12 5
4
12
11
6
13
8
3
9
2 10
TD0005022
264500
7-96
LINER KIT, BIN, RIBLESS : B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264500 1 KIT,LINERS,BIN,RIBLESS,B25D X
1 NSI 2 LINER,TAIL X
2 NSI 2 LINER,TAIL DUCT X
3 NSI 2 LINER,SIDE,REAR X
4 NSI 2 LINER,SIDE,MID X
5 NSI 2 LINER,SIDE,FRONT X
6 NSI 1 LINER,HEADBOARD,BOTTOM X
7 NSI 2 LINER,HEADBOARD,TOP X
8 NSI 1 LINER,INLET BOX,TOP X
9 NSI 1 LINER,INLET BOX,BOTTOM X
10 NSI 2 LINER,BASE,REAR X
11 NSI 4 LINER,BASE DUCT X
12 NSI 6 LINER,TOP BEAM X
13 NSI 2 LINER,TOP,REAR X
7-97
LINER KIT, BIN, RIBLESS : B30D
12 7
11
12 5
4
12
11
6
13
8
9
3
2 10
TD0005023
264501
7-98
LINER KIT, BIN, RIBLESS : B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264501 1 KIT,LINERS,BIN,RIBLESS,B30D X
1 NSI 2 LINER,TAIL X
2 NSI 2 LINER,TAIL DUCT X
3 NSI 2 LINER,SIDE,REAR X
4 NSI 2 LINER,SIDE,MID X
5 NSI 2 LINER,SIDE,FRONT X
6 NSI 1 LINER,HEADBOARD,BOTTOM X
7 NSI 2 LINER,HEADBOARD,TOP X
8 NSI 1 LINER,INLET BOX,TOP X
9 NSI 1 LINER,INLET BOX,BOTTOM X
10 NSI 2 LINER,BASE,REAR X
11 NSI 4 LINER,BASE DUCT X
12 NSI 6 LINER,TOP BEAM X
13 NSI 2 LINER,TOP,REAR X
7-99
TAILGATE, B25D
A
13
32 31
6
16 31 41
19
39
28
21 36
11
29
26
28 17 18
20
14
1
23
15
34 14
31 32
8
22 40 31
12 31
10
25
33 40
42 2 31
15 9
31
3 14
27
34 24 4
31 7 31
8 34
29 23
1 8
14 31
18 22 32
25
20
28
38
33 21
5
42 29
28
26
35
17
28
37
29
30 264557
TD0005018
I B B Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M D D To:
A 264557 1 KIT,TAILGATE,BIN,RIBLESS X
1 221668 4 CIRCLIP X
2 206251 2 DECAL,GREASE POINT X
3 203990 2 FITTING,LUBRICATION X
4 201499 2 CIRCLIP X
5 184448 2 PLT,CLAMP X
6 184267 2 BACK PLT X
7 184266 2 CAP,PIVOT X
8 184265 8 WASHER X
9 184264 2 SAFETY LEAF X
10 184263 2 LEAF,TAILGATE X
11 184262 1 TAILGATE X
12 184261 1 ARM,RH X
13 184260 1 ARM,LH X
14 184259 8 SPACER,PIN X
15 184256 4 MTG,LEAF X
16 184255 2 STOP,SIDE X
17 184254 2 STRAP,OUTRIGGER X
18 184253 2 OUTRIGGER X
19 182954 2 MTG,TAILGATE X
20 166345 20 BOSS X
21 162585 14 BOSS X
22 162578 4 PIN,TAG X
23 150205 4 BEARING,SPHERICAL PLN X
24 150097 2 BEARING,SPHERICAL X
25 101354 4 CAPSCREW,SOCHD X
26 100654 16 NUT,STOVER X
27 100653 6 NUT,STOVER X
28 100536 40 WASHER X
29 100532 26 WASHER,HARDENED X
30 100463 6 CAPSCREW,SOCHD X
31 100424 36 WASHER,HARDENED X
32 100316 12 NUT,NYLOC X
33 100312 4 NUT,NYLOC X
34 100210 8 SCREW,HEXHD X
35 100159 6 BOLT,HEXHD X
36 100158 8 BOLT,HEXHD X
37 100139 12 BOLT,HEXHD X
38 100134 8 BOLT,HEXHD X
39 100133 4 BOLT,HEXHD X
40 100119 8 BOLT,HEXHD X
41 100116 4 BOLT,HEXHD X
42 100062 4 WASHER,FLAT X
A 32 31
6
18
13 31 41
19
39
28 21 36
29
16
26
28
20
9
1
23
12
34 9
31 32
8
22 40 31
17 31
11
25
33 32
42 31
2 12 10
31
9
3
24
27 4 7 31
34
31 34 23
8 1 8
29 9 31
40
15 22
25
20
28
38
33 21
42 29
5
28
26 35
14
28
37 29 264556 A
30 TD0005019
I B B Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M D D To:
A 264556 1 KIT,TAILGATE,BIN,RIBLESS X
1 221668 4 CIRCLIP X
2 206251 2 DECAL,GREASE POINT X
3 203990 2 FITTING,LUBRICATION X
4 201499 2 CIRCLIP X
5 184448 2 PLT,CLAMP X
6 184267 2 BACK PLT X
7 184266 2 CAP,PIVOT X
8 184265 8 WASHER X
9 184259 8 SPACER,PIN X
10 184258 2 SAFETY LEAF X
11 184257 2 LEAF,TAILGATE X
12 184256 4 MTG,LEAF X
13 184255 2 STOP,SIDE X
14 184254 2 STRAP,OUTRIGGER X
15 184253 2 OUTRIGGER X
16 184252 1 TAILGATE X
17 184251 1 ARM,RH X
18 184250 1 ARM,LH X
19 182954 2 MTG,TAILGATE X
20 166345 20 BOSS X
21 162585 14 BOSS X
22 162578 4 PIN,TAG X
23 150205 4 BEARING,SPHERICAL PLN X
24 150097 2 BEARING,SPHERICAL X
25 101354 4 CAPSCREW,SOCHD X
26 100654 16 NUT,STOVER X
27 100653 6 NUT,STOVER X
28 100536 40 WASHER X
29 100532 26 WASHER,HARDENED X
30 100463 6 CAPSCREW,SOCHD X
31 100424 36 WASHER,HARDENED X
32 100316 12 NUT,NYLOC X
33 100312 4 NUT,NYLOC X
34 100210 8 SCREW,HEXHD X
35 100159 6 BOLT,HEXHD X
36 100158 8 BOLT,HEXHD X
37 100139 12 BOLT,HEXHD X
38 100134 8 BOLT,HEXHD X
39 100133 4 BOLT,HEXHD X
40 100119 8 BOLT,HEXHD X
41 100116 4 BOLT,HEXHD X
42 100062 4 WASHER,FLAT X
IMPORTANT 24 DANGER
REMOVE AND CLEAN AIRCON WARNING Start only from
FILTER DAILY WHEN OPERATING NO ETHER seat in park or
IN A DUSTY ENVIRONMENT.
Fire / Explosion neutral.
(FILTER LOCATED BEHIND Hazard.
Starting in gear
OPERATOR'S SEAT.) 6 Open Flame in
kills.
218033
Air Intake.
207306
13 207408
19
9 WARNING
WARNING
22 WARNING AVOID INJURY
Keep clear
of rotating
fan blades
8 207331
208046
DANGER
14 207192
Serious injury or
3
death can result IMPORTANT WARNING
from contact with HIGH PRESSURE
electric lines. HYDRAULICS
Never move any Always See manual for correct
part of unit or load maintenance procedure.
closer than: engage Typical working
pressure: 8000 kPa
3m[10FT] plus twice
the line insulator
Park (1160 PSI).
207329
length to an Brake
27 electric line.
before
leaving 17
IMPORTANT 18
operator’s
seat.
WARNING
217827
CAUTION CAUTION
AVOID DEATH OR SERIOUS IN JURY
*READ AND UNDERSTAND OPERATOR’S MANUAL BEFORE OPERATING
WARNING
4
THIS MACHINE.
*OPERATE ONLY FROM THE OPERATOR’S SEAT.
*BEFORE LEAVING SEAT: LOWER BODY TO FRAME REST.
PLACE TRANSMISSION IN NEUTRAL.
21 LOWER
APPLY PARK BRAKE. 207897
STOP ENGINE (TURN KEY SWITCH TO OFF).
20 7339
*DO NOT PERMIT RIDERS.
*AVOID CONTACT WITH OVERHEAD OBSTACLES WHEN OPERATING OR
HAULING THE TRUCK.
*USE EXTRA CARE TO AVOID TIP-OVER WHEN DUMPER BODY IS RAISED.
23 15
207307
207349
1
FACTORY END-OF-LINE
26 PRE-DELIVERY INSPECTION 7
MACHINE SERIAL NO. : ________________
201886
MACHINE
216424 28
25 CAB
60 Amp -
*Ignition IMPORTANT
ENGINE WARNING CAB TILT PROCEDURE
TARE kg V kg
GA1 (FR) kg A1 kg
GA2 (MID) kg A2 kg
12V PURGING UNIT
FUEL FILTER GA3 (REAR) kg A3 kg
COOLANT LEVEL GCM kg D/T kg
SWITCH 207205
207382
216065
176114
2186 49
TD0003711 - B
7-104
DECALS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 176114 1 PLATE,SERIAL NUMBER X X
2 216065 1 DECAL,CB'S&IGN SOL X X
3 207340 2 DECAL,SUSPENSION CYLINDER X X
4 207339 1 DECAL,PASSENGER SEAT X X
5 207290 1 DECAL,DEERE,LIFT/TIEDOWN PNT X X
6 207306 1 DECAL,WARNING EATHER,START X X
7 207349 2 DECAL,COMPRESSED AIR X X
8 207346 2 DECAL,B&W,B30D X
9 207345 2 DECAL,B&W,B25D X
10 207312 1 DECAL,B&W BELL LOGO,FR BONNET X X
11 207330 1 DECAL,PROPSHAFT GUARDS X X
12 207331 1 DECAL,RADIATOR FAN WARNING X X
13 207408 1 DECAL,STARTER MOTOR X X
14 208046 1 DECAL,CAB SUPPORT X X
15 207897 1 DECAL,CAB,L/PUMP LEVER X X
16 207382 1 DECAL,CAB TILT X X
17 207329 1 DECAL,HYDRAULIC PRESSURE X X
18 207191 1 DECAL,DEERE,OVERHEAD POWERLINE X X
19 207192 1 DECAL,DEERE,SEATBELT,WARNING X X
20 207277 1 DECAL,PARK BRAKE,APPLICATION X X
21 207307 1 DECAL,WARNING READ OMM X X
22 207311 2 DECAL,BELL LOGO,CAB DOOR X X
23 201886 1 DECAL,PDI/QUALITY X X
24 218033 1 DECAL,AIRCON,FILTER,CLEAN X X
25 207900 1 DECAL,SOUND PRESSURE X X
26 216424 1 DECAL,SOUND POWER LEVEL X X
27 217827 1 DECAL,WARNING,OVERSPEEDING X X
28 207205 1 DECAL,TORQUE BINPROP BOLT X X
7-105
DECALS
50
WARNING R134a
INFORMATION
HYDRAULIC TEST WARNING
WARNING
STAY CLEAR Refrigerant POINTS
Any alteration, modification,
PAG MP1
49
repair, structural damage or
OPERATOR Lubricant an overturn reduces this
Crushing injury may result in
hinge area if machine is turned.
structure’s protective
MAY capabilities and invalidates
Make sure people are clear of
machine before starting engine
REVERSE 207381 this certification. Consult
the manufacturer to
or moving steering wheel.
29
Attach locking bar before
THE determine this structure’s
limitations.
performing service near center
MACHINE. of machine or transporting on
a truck.
207337
MP2
35 34 ROLLOVER (ROPS) AND
FALLING OBJECT (FOPS)
207336
47
PROTECTIVE STRUC TURE
39 CERTIFICATION
55 25 TON
ADT
21%
15%
3
4
20.9 km/h 13
29.5 km/h 18.4 Mph
Mph
31
10% 50.5 km/h 31.4 Mph
BEFORE WELDIN G ON THIS UNIT: 21 6
BEF ORE W ELDING ON THIS UN IT:
To avo id co n tro l circu it d am ag e:
To avoid co nt rol circu it d am age :
1. Tu rn t he e lectrica l disco n nect
6 This decal appl ies to 2 5 Ton A DT’s with a fully laden gross vehicle ma ss of
1. Tu rn th e elect rical d isco n nect sw it ch t o “ O FF ” .
67
40 300 Kg. [8884 6 lb], with the exhaust brake & EVB fully functional, the transmission
41
sw it ch to “OF F ”. 2. M a ke su re th e veh icle gro un d straps
2. M ake su re t he v ehic le gro u nd stra ps retarder set to maximum, and with the transmission locked in the specified gear.
9
PRESSURE -
-
B O DY L OW ER ED
T R ANS M IS SIO N I N NEU TR AL W ITH PA RK B RA KE EN GA G E D
INFORMATION INFORMATION -
-
T U RN B ATT ERY DIS C O NN E CT SW IT CH T O “ O F F” PO SIT IO N
I NSTA LL A RT IC UL ATIO N LO CK BA R
43
TRIANGLE T B516 23.5R25 54 375 69 475 69 475
DUNLOP PG6S E3 23.5R25 36 250 44 300 44 300
DUNLOP PG6S E3 23.5 -25 40 275 54 375 54208289
375
2 1 6 94 1
2 1 6 94 2
37 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
51 48 45
36
35
32 34
33
GREASE
GREASE POINTS 32
POINTS
IMPORTANT 31
30
29 28 27 26 25 24 23 22 21 20 19 18 17
GREASE
EVERY INTERVAL ITEM
HOURS No.
ITEM
MAINTENANCE
POINT
DESCRIPTION
APPROVED
MATERIAL
500HRS AS REQ 2 AIR CLE AN ER SE C OND ARY FILTER 1 RE PLA CE EVERY TH IRD P RIM ARY F ILTE R CH ANG E - M INIMU M ON CE A YE AR BE L L FILT ER S
AS REQ 13 TYR ES 6 CHEC K TY RE PRES SURE
AS REQ 29 P RIM ARY F UE L FILT E R / WATER SE PE RATO R 2 CHEC K CO LD, D RAIN W ATER BE F ORE S TAR TING
207385 208073 AS REQ 37 E NG INE CRA NK CA SE BR E AT HER 1 CHEC K AND C LE AN EL EM E N T
AS REQ 34 TR ANS MIS SION CO OL ER 1 CHEC K, CL EA N IF R EQ UIR ED
AS REQ 32 RAD IAT OR , A IRCO N CO NDE NS E R CHEC K, CL EA N IF R EQ UIR ED
AS REQ 36 CHA RG E AIR CO OL E R 1 CHEC K, CL EA N IF R EQ UIR ED
AS REQ 3 P RE CL EA NER AS SE M BLY CHEC K, CL EA N IF R EQ UIR ED
GREASE
AS REQ 28 RAD IAT OR EXT ENDE D L IFE CO OL ANT 1 CHA NG E T HE CO O LANT ( C )
AS REQ 38 HING ES (BO NN ET AND B EL LY P L AT E) G REAS E
10 1 AIR CLE AN ER PR IMARY FILTER 1 CHEC K INDIC AT OR, R E PL ACE IF RE QU IRED - M IN IMUM O NCE A YEA R BE L L FILT ER S
EVERY 10
10
4
5
O PE R AT OR C ON TRO LS AND INSTRU M ENTS
WA RNING L IGHT S , WAR NING BUZ ZER
CHEC K
CHEC K E VERY S TART- UP
500HRS
10 15 E XTERNA L LIG HT S, REV ER SE B UZZ E R CHEC K
10 20 HYDR AULIC OIL LEV E L 1 CHEC K CO LD
10 22 TR ANS FER CASE OIL LE V EL 1 CHEC K THE O IL L E VEL
10 25 TR ANS MIS SION OIL LEV EL 1 CHEC K CO LD O R W ARM W HIL E E NGIN E IDLES
10 28 RAD IAT OR CO OL ANT LE VEL 1 CHEC K CO LD
207291 10 27 BRA KE ACCU MULATO R 1 TE ST FUNC TIO N
10 33 E NG INE OI L LE VE L 1 CHEC K
GREASE 500
500
500
14,6 AXL E B REAT HE RS
7
8
S US PE NSION ST RUT
AIRC ON FILTE R
3
2
4
CHEC K, CL EA N IF R EQ UIR ED
CHEC K HE IG HTS , L EA KS, RUBB E R BO OT S
CHEC K AND C LE AN O R RE PL ACE (D )
POINTS 500
500
12 S ERVICE BRAK E
17 PA RK BR AKE
8
1
CHEC K BRA KE PAD W E AR
CHEC K BRA KE PAD W E AR
DANGER
500 18 O SC ILL AT ION THR U DRIV E BEAR INGS 2 G REAS E UNT IL IT E S CA PE S AT JO INT ( B) S EE LUBR ICANT S
500 19 O SC ILL AT ION JOIN T 2 G REAS E UNT IL IT E S CA PE S AT JO INTS S EE LUBR ICANT S
500 19 ART ICUL ATIO N JO INT 2 G REASE UNT IL IT E SCA PE S AT JO INTS S EE LUBR ICANT S
500 21 TR ANS FER CASE OIL BREATHE R 1 CHEC K AND C LE AN
500 24 TR ANS MIS SION BRE ATHER 1 CHEC K AND C LE AN
500 30 BATT E RIE S 2 CL EAN AND T IG HTE N T ERMINAL S
To avoid injury or 54
500 33 E NG INE OI L AND O IL F ILTER 2 DRA IN WA RM AND R EPL ACE S EE LUBR ICANT S
42
500 35 E LE CT RICA L CO NNE CT ION S H ARNES S CHEC K CO NDIT ION OF HARN ESS , L OO M S
500 16 DUM P BO DY P IVOT S 2 G REASE UNT IL IT E SCA PE S AT JO INTS S EE LUBR ICANT S
BE L L FILT ER S
maintenance in 2000
2000
23
26
TR ANS MIS SION OIL
P NE UM ATIC SY ST EM AIR DRYE R FILT ER
1
1
CHA NG E T HE O IL (A )
RE PLA CE
S EE LUBR ICANT S
BE L L FILT ER S
this area
2000 28 RAD IAT OR EX T ENDE D L IFE CO OL ANT 1 CHEC K THE C OO L ANT CO NDIT ION ( C )
4000 9 HYDR AULIC S YST EM RE TUR N FILT ER 1 RE PLA CE BE L L FILT ER S
4000 20 HYDR AULIC TANK 1 DRA IN AND R EFILL S EE LUBR ICANT S
207351
HYDRAULIC OIL
- O I L S T O M EE T A TF AT F
C O M P L Y IN G W IT H VI C K E R S M -2 9 5 0- S
S P E C IF IC A T I O N S AE 1 0 W
S AE 3 0
P R E FE R R E D : - C A L T E X T EX A M AT IC T YP E - G
GREASE
- PR E F ER R E D : - C A L T E X M U L T I FA K E P N G L I N 0 . 2
- C A L T E X U LT R A D U TY G R E A S E N G L I N 0 . 2
EVERY S PE C I F I C T I O N
P R EF F E R E D : - C A L T EX O I L Z F ( 8 0W - 9 0 )
500HRS 216513
207410
TD0003712 - B
7-106
DECALS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
27 207350 1 DECAL,SPRING PRESSURE X X
28 207338 2 DECAL,PARK BRAKE WARNING X X
29 207337 3 DECAL,VISIBILITY WARNING X X
30 216497 1 DECAL,SPEED DOWN SLOPE X
31 216498 1 DECAL,SPEED DOWN SLOPE X
32 207385 1 DECAL,SHIFT INHIB./PARK BRAKE X X
33 217845 1 DECAL,CB'S,FUSES,RELAYS X X
34 207409 1 DECAL,BIN TIP X X
35 207411 1 DECAL,EMERGENCY EXIT X X
36 207412 1 DECAL,PARK BRAKE X X
37 216531 1 DECAL,ROPS/FOPS,SML X X
38 207350 1 DECAL,SPRING PRESSURE X X
39 207310 2 DECAL,LIFTING EYE X X
40 216942 1 DECAL,TYRE PRESSURE,30TON X
41 216941 1 DECAL,TYRE PRESSURE,25TON X
42 207410 1 DECAL,GREASE,500HRS,ARTIC X X
43 216513 1 DECAL,RSG,SML X X
44 207995 1 DECAL,HYDRAULIC TEST POINTS X X
45 208073 1 DECAL,GREASE,500HRS,STR,CYL X X
46 207304 4 DECAL,TIE DOWN POINT X X
47 206249 2 DECAL,REFLECTOR,RED X X
48 207338 2 DECAL,PARK BRAKE WARNING X X
49 207381 1 DECAL,REFRIGERANT X X
50 207336 2 DECAL,ARTICULATION CRUSH X X
51 207291 1 DECAL,GREASE,OSCIL/R-BRG 500HD X X
52 207823 2 DECAL,BELL LOGO,BIN X X
53 207380 2 DECAL,GREASE,500HRS,BIN PIVOT X X
54 207351 2 DECAL,BIN SUPPORT X X
55 216679 1 DECAL,IGNITION SWITCH X X
7-107
872182 - B30D & B25D 6X6 ADT - Sept. 2007
7-108
SECTION 8 SERVICE KITS
LE
B
A
IL
A
V
A
T
O
N
S
N
IO
T
A
R
T
S
LU
IL
S
IT
K
E
IC
V
R
E
S
8-2
SERVICE KITS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
361624 1 KIT,SERVICE 100HR SMALL ADT X X
207694 1 ELEMENT,FILTER,10MICRON X X
222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON X X
226019 1 FILTER,AIR ASSY(AIR CON) X X
8-3
SERVICE KITS (CONTINUED)
LE
B
A
IL
A
V
A
T
O
N
S
N
IO
T
A
R
T
S
LU
IL
S
IT
K
E
IC
V
R
E
S
8-4
SERVICE KITS (CONTINUED)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
361630 1 KIT,SER 3000HR SMALL ADT,DRY X X
DC221578 1 ELEMENT,OIL FILTER OM906LA X X
DC221529 1 GASKET,TAPPET COVER X X
220725 1 ELEMENT,OUTER,AIR CLEANER X X
207694 1 ELEMENT,FILTER,10MICRON X X
DC221899 1 KIT,ELEMENT,FUEL FILTER X X
222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON X X
220010 1 ELEMENT,FILTER,29MICRON X X
210497 1 STRAINER,125 MICRON,350L/MIN X X
226019 1 FILTER,AIR ASSY(AIR CON) X X
8-5
872182 - B30D & B25D 6X6 ADT - Sept. 2007
8-6
SECTION 9
RECOMMENDED LUBRICANTS,
ADHESIVES AND PAINTS
A . C H A NG E I N T E R V AL S M A Y B E E X T E N D E D B Y O IL S A M P L I NG
B . C H A N G E I N T E R V A L S T O E V E R Y 2 5 0 H R S I F O P E R A T E D I N E X T R E M E LY W E T C O N D I T I O N S
C . R E F E R T O B U L L E T O N 2 0 00 /0 3 3 R E G A R D IN G WA T E R A N D CO O L A NT S P E C IF ICA T IO N
D . I N S E V E R E A P P L I C A T I O N S C H E C K W E E K L Y O R D A I LY
ENGINE - M-BENZ
- OIL S T O MEET ‘ M-BENZ 2 28.5
SPECIFI CATIONS
TRANSMISSION - ZF 6HP592
- USE ONLY CASTROL
TRANSMAX Z OR S/TRANSYND
HYDRAULIC OIL
- OIL S T O MEET ATF
COMPLYING WITH VICKERS M-2 952- S
SPECIFI CATION
PREFERRED: - CAL TEX TEXAM ATIC T YPE-G
GREASE
- PREFERRED: - CALTEX MULT IFAK EP NGLI N0 . 2
- CALT EX ULTRA DUTY GREASE NGLI N0. 2
TRANSFER CASE
- USE ONLY CASTROL
TRANSMAX Z O R S/TRANSYND
20 74 35
A M B I E N T T E M P E R AT U R E R A N G E D U R I N G F I L L P E R I O D
RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122
C - 40 - 30 -20 -10 0 10 20 30 40 50
ENGINE - M-BENZ
- O ILS TO MEET ‘M -BENZ 228.5
SPECIFICATIONS S AE 1 5W -4 0
SAE 10W-40
PREFERRED: - CASTRO L DYNAMAX 10W-40
- CALTEX XLD 10W-40
TRANSMISSION - ZF 6HP592
- USE ONLY CASTRO L CASTROL TRANSMAX Z OR S (SAE 70W-80W)
TRANSMAX Z OR S/TRANSYND
HYDRAULIC OIL
- O ILS TO MEET ATF ATF
COM PLYING WITH VICKERS M-2952-S
SPECIFICATION SAE 10W
SAE 30
PREFERRED: - CALTEX TEXAM ATIC TYPE-G
GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NG LI N0. 2
TRANSFER CASE
- USE ONLY CASTRO L
TRANSMAX Z OR S/TRANSYND
P008330
9-2
ADHESIVES
RECOMMENDED ADHESIVES
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
280016 LOCTITE: 2 FORM-A-GASKET X X
280039 LOCTITE: 277 THREADLOCKER,RED HS X X
280085 LOCTITE:243 THREADLOCKER,BLUE X X
280089 LOCTITE: 272 THREADLOCKER,RED X X
280107 LOCTITE: 518 ANAEROBIC GASKET X X
280111 LOCTITE: 599 GASKET,(HIGH TEMP) X X
280450 LOCTITE: 767 ANTI-SEIZE X X
SIKA PRIMER 210 T CLEANING X X (USED ON D-SERIES CABS)
SIKA FLEX ACTIVATOR X X (USED ON D-SERIES CABS)
SIKA FLEX 225 FC USED FOR WINDOW ADHESION X X (USED ON D-SERIES CABS)
9-3
PAINTS AND PROCEDURES
2. Priming
Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),
3. Top Coat
Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC
ã CAUTION
Do not use Lacquer Thinners
9-4
SECTION 10 SPECIAL TOOLS
10-2
ENGINE - OM906LA SERVICE TOOLS, KIT 262126
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281322 1 TOOL,ENG,DC,DIAL GAUGE X X
2 281340 1 TOOL,ENG,DC,HOLDER,DIAL GAUGE X X
3 DC280155 1 TOOL,COMPRESSION-RECORDER MERC X X
4 281394 1 TOOL,ENG,DC,DIAGRAM SHEETS X X
5 281383 1 TOOL,ENG,DC,CONNECTOR,INJECTOR X X
6 281390 1 TOOL,ENG,DC,CRANKING DEVICE X X
7 DC280127 1 TOOL,TUBE WRENCH INJ.LINES X X
8 DC280018 1 BUSH,TAPER F'SEAL FITTING X X
9 281328 1 TOOL,ENG,DC,HOSE,HIGH PRESSURE X X
10 281365 1 TOOL,ENG,DC,ADAPTION PARTS X X
11 281368 1 TOOL,ENG,DC,TESTER X X
12 DC280046 1 TOOL,DELIVERY PUMP TESTER X X
13 281329 1 TOOL,ENG,DC,TESTER X X
14 DC280178 1 TESTER,CHARGE AIR PRESSURE X X
15 281391 1 TOOL,ENG,DC,TEST FLANGE X X
16 DC280171 1 PULLER X X
17 DC280162 1 TESTER,COOLING SYSTEM X X
18 281300 1 TOOL,ENG,DC,TORX BIT SET X X
10-3
ENGINE - OM906LA SERVICE TOOLS, KIT 262126
10-4
ENGINE - OM906LA SERVICE TOOLS, KIT 262126
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
19 281330 1 TOOL,ENG,DC,PIN,MAGNETIC X X
20 DC280096 1 TOOL,GAUGE CYL.PROTRUSION X X
21 DC280134 1 TOOL,PLIERS PISTON RING X X
22 281349 1 TOOL,ENG,DC,WRENCH SOCKET X X
23 DC280180 1 HANDLE,SPRING RETAINER X X
24 281384 1 TOOL,ENG,DC,LIFTING DEVICE X X
25 281377 1 TOOL,ENG,DC,SCREWDRIVER BIT X X
26 281379 1 TOOL,ENG,DC,PULLER X X
27 281381 1 TOOL,ENG,DC,SCREWDRIVER BIT X X
28 281386 1 TOOL,ENG,DC,DRIFT X X
29 281387 1 TOOL,ENG,DC,CENTERING DRIFT X X
30 281388 1 TOOL,ENG,DC,DRIFT X X
31 281336 1 TOOL,ENG,DC,SLEEVE X X
32 DC280033 1 TOOL,IMPACT PULLER INJ/NOZZLES X X
33 281380 1 TOOL,ENG,DC,THREADED INSERT X X
34 DC280167 1 OIL CONTAINER,PRIMING LUB.SYST X X
10-5
ENGINE - OM906LA REPAIR TOOLS, KIT 262127
10-6
ENGINE - OM906LA REPAIR TOOLS, KIT 262127
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281376 1 TOOL,ENG,DC,SLOTTED NUT WRENCH X X
2 281398 1 TOOL,ENG,DC,DRIFT X X
3 DC280160 1 TESTER,HARDNESS "SKLEROGRAPH" X X
4 DC280057 1 TOOL,INTERNAL PULLER X X
5 DC280056 1 TOOL,BRACING X X
6 DC280075 1 TOOL,PISTON RING PLIERS X X
7 DC280071 1 TOOL,PISTON RING CLAMPING X X
8 281366 1 TOOL,PISTON RING CLAMPING X X
9 281398 1 TOOL,ENG,DC,DRIFT X X
10 DC280062 1 TOOL,REAMER (D=8,99) X X
11 DC280064 1 TOOL,VALVE GUIDE HOLE X X
12 281306 1 TOOL,ENG,DC,REAMER X X
10-7
ENGINE - OM906LA REPAIR TOOLS, KIT 262127
10-8
ENGINE - OM906LA REPAIR TOOLS, KIT 262127
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
13 281325 1 TOOL,ENG,DC,DRIFT X X
14 281326 1 TOOL,ENG,DC,STEPPED,DRIFT X X
15 DC280147 1 TOOL,VALVE-LIFTER MERC X X
16 281378 1 TOOL,ENG,DC,ADITIONAL PIECE X X
17 281382 1 TOOL,ENG,DC,INSERTION DRIFT X X
18 281385 1 TOOL,ENG,DC,GUIDE SLEEVE X X
19 281392 1 TOOL,ENG,DC,SLEEVE X X
20 281389 1 TOOL,ENG,DC,BLOCKING DEVICE X X
21 281318 1 TOOL,ENG,DC,PULLER X X
22 281333 1 TOOL,ENG,DC,THRUST PIECE X X
23 281337 1 TOOL,ENG,DC,PUNCH X X
10-9
ENGINE - OM906LA REPAIR TOOLS, KIT 262128
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281400 1 TOOL,ENG,DC,CASE,SPECIAL TOOLS X X
2 281401 1 TOOL,ENG,DC,ADAPTER SET X X
3 281335 1 TOOL,ENG,DC,BOX,SUPERCOOLING X X
4 281309 1 TOOL,ENG,DC,PULLER,28-37MM X X
5 281310 1 TOOL,ENG,DC,INTERNAL EXTRACTOR X X
6 281312 1 TOOL,ENG,DC,COUNTER SUPPORT X X
7 DC280170 1 VALVE,SEATRING TURNING CUTTER X X
8 281395 1 TOOL,ENG,DC,VALVE SEAT CUTTER X X
9 281396 1 TOOL,ENG,DC,VALVE SEAT CUTTER X X
1 13
7
2 14
8
3 15
9
4 16
10
5 17
11
6 18
12
10-12
GEAR RATIO 13100 TRANSFER CASE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281000 1 FIXTURE,LOCKING X X
2 281001 1 FIXTURE,TIGHTENING X X
3 281002 1 SHIELD,PUNCH X X
4 281003 1 PLUG,HEATING X X
5 281004 1 SEAL,PUNCH X X
6 281005 1 PRESS,TOOL BEARING X X
7 281006 1 PIN,INSERTING TOOL X X
8 281007 1 SPEC.2 PIN SPANNER X X
9 281008 1 TOOL,PRESS X X
10 281009 1 PLT,CLAMPING X X
11 281013 1 PLUG,HEATING X X
12 281016 1 GUIDE PIN,M12 X X
13 281017 1 GUIDE PIN,M10 X X
14 281018 1 FIXTURE,PRESS X X
15 281019 1 TOOL,PRESS X X
16 281020 1 FIXTURE,SUPPORT X X
17 281021 1 FIXTURE,PRESS X X
18 281024 1 SUPPORT FIXTURE X X
10-13
GEAR RATIO 13100 TRANSFER CASE
19
20
21
22
23
10-14
GEAR RATIO 13100 TRANSFER CASE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
19 281008 1 TOOL,PRESS X X
20 281026 1 PRESS FIXTURE X X
21 281027 1 PROTECTION FIXTURE X X
22 280532 1 TOOL,7C/8,5C POINTER SET X X
23 280533 1 PULLER,BEARING,T/CASE 9100 X X
10-15
ZF 6HP 592 C TRANSMISSION
10
11
12
6
P008651
10-16
ZF 6HP 592 C TRANSMISSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281675 1 HOOK,LIFTING X X
2 281676 1 PULLER X X
3 281677 1 PULLER X X
4 281678 1 PULLER,TWO LEG X X
5 281679 1 TOOL,BASIC X X
6 281680 1 PULLER X X
7 281681 1 PLT,EXTRACT X X
8 281682 1 DEVICE,LIFTING X X
9 281683 1 DRIFTER X X
10 281684 1 BLOWER,HOT AIR X X
11 281685 1 BKT,ADAPTER LHS X X
12 281686 1 BKT,ADAPTER RHS X X
10-17
ZF 6HP 592 C TRANSMISSION
18
13
19
20
14
21
15
22
16
23
17
P008652
10-18
ZF 6HP 592 C TRANSMISSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
13 281687 1 DRIFTER X X
14 281688 1 EYE,LIFTING X X
15 281689 1 INSERT,GRIPPING X X
16 281690 1 EXTRACTOR X X
17 281691 1 DEVICE,ADJUSTING X X
18 281692 1 FIXTURE,HOLDING X X
19 281693 1 DRIFTER X X
20 281694 1 GUIDE,SCREW X X
21 281695 1 DRIFTER X X
22 281696 1 DEVICE,LIFTING X X
23 281697 1 MOUNTING X X
10-19
ZF 6HP 592 C TRANSMISSION
24
30
31
25
32
26
33
27
28
29
34
P008653
10-20
ZF 6HP 592 C TRANSMISSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
24 281698 1 MOUNTING X X
25 281699 1 PRESSURE PIECE X X
26 281700 1 PRESSURE PIECE X X
27 281701 1 DRIFT ASSY X X
28 281702 1 TOOL X X
29 281703 1 MOUNTING X X
30 281704 1 BRACKET X X
31 281705 1 DEVICE,CLAMPING X X
32 281706 1 TOOL,TEST X X
32 281707 1 KIT,PRESSURE TESTER X X
33 281708 1 SUPPORT X X
34 281709 1 DEVICE,HOLDING X X
10-21
ZF 6HP 592 C TRANSMISSION
35
40
36
41
37
38 42
39
43
P008654
10-22
ZF 6HP 592 C TRANSMISSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
35 281709 1 DEVICE,HOLDING X X
36 281710 1 DEVICE,LIFTING X X
37 281711 1 INSERT,HEXAGON X X
38 281712 1 EXTRACTOR X X
39 281713 1 STAND X X
40 281714 1 PUNCH X X
41 281715 1 PUNCH X X
42 281716 1 BRACKET X X
43 281717 1 PIN,CONTROL THREADED X X
10-23
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL
10-24
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 280149 1 TOOL,BEARING RESISTANCE X X
2 280010 1 SPANNER,BEARING ADJ-HUB NUT X X
3 280272 1 TOOL,CASSETTE SEAL X X
10-25
ZF HK 3.18 LS DIFFERENTIAL
P008657
10-26
ZF HK 3.18 LS DIFFERENTIAL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281268 1 SHAFT,MEASURING X X
2 281269 1 PISTON,MEASURING X X
3 281267 1 SLEEVE,GRAB X X
4 281140 1 BASIC SET X X
5 281266 1 FIXTURE,ADJUSTABLE X X
6 281272 1 DRIVER,SEAL X X
7 281271 1 SLEEVE,GRAB X X
8 281140 1 BASIC SET X X
9 281270 1 SLEEVE,GRAB X X
10 281144 1 INDICATOR,DIAL X X
11 281143 1 STAND,MAGNETIC X X
12 281218 1 PLIERS,LIFTING X X
13 281234 1 SHAFT,MEASURING X X
14 281236 1 SHIMS,120 X X
10-27
SUSPENSION : REPAIR/OVERHAUL
10-28
SUSPENSION : REPAIR/OVERHAUL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 121463 1 CONNECTOR,SUSPSTRUT X X
2 280257 1 TOOL KIT,CHARGING NITROGEN X X
10-29
HYDRAULICS : REPAIR/OVERHAUL
6
1
10-30
HYDRAULICS : REPAIR/OVERHAUL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 201873 1 POINT,TEST,HYD X X
2 206082 1 GAUGE,QUAD,PRESS X X
3 240498 1 HOSE ASSY,TEST,MINIMESS,2.5M X X
4 240499 1 HOSE ASSY,TEST,MINIMESS,1.0M X X
5 280261 1 TOOL,ADJUSTABLE C SPANNER X X
6 280470 1 WRENCH,NECKBUSH NUT X X
7 120926 1 FTG,HOSE ADPT,1/4"BSP,TYRE TOW X X
10-31
FRAME & OSCILLATION TOOLS
10-32
FRAME & OSCILLATION TOOLS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 280082 1 CHAIN WRENCH-ADT OSC LOCK NUT X X
2 280547 1 NUT,TORQUE,MULTIPLIER OSCILL X X
10-33
DIAGNOSTIC TOOLS (DRIVELINE)
1 2
TD0004663
10-34
DIAGNOSTIC TOOLS (DRIVELINE)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216281 1 HARNESS,DIAGNOSTIC,MK4 X X
2 280479 1 MERC,MINIDIAG2 X X
10-35
TYRE INFLATION KIT - (OPTIONAL)
P009452 A
10-36
TYRE INFLATION KIT - (OPTIONAL)
I BB Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
1 262867 1 KIT,TYRE INFLATION-ALL D# X X
2 280071 1 GUAGE,INFLATOR,COMBI X X
3 120053 2 ADAPTOR,MALE NPTF,PUSHLOCK X X
4 200033 2 CLAMP,HOSE X X
5 120926 1 FTG,HOSE ADPT,1/4” BSP X X
6 130020 10m HOSE,PUSHLOCK 1/4” X X
10-37
872182 - B30D & B25D 6X6 ADT - Sept. 2007
10-38
SECTION 11 NUMERICAL INDEX