IKARUS Vessel

Machineries
Maintenance
 ▪ Explanation
Maintenance & service schedules Maintenance intervals (operating hours)
E1 Daily check Daily Daily
E2 Periodic maintenance 100 Weekly
E3 Periodic maintenance 250 Monthly
E4 Periodic maintenance 500
E5 Periodic maintenance 1000 2 years
E6 Periodic maintenance 2000
E7 Periodic maintenance 6000 4 years
E8 Periodic maintenance 12000
E9 Periodic maintenance 24000 6 years

Definition of activities in the maintenance schedule

Adjust Adjust
Drain Drain condensed water for example
Renew Renew parts, assembly groups and liquids
Check Check according to the criteria
Clean Cleaning by …….
Visual inspection Visual
Overhaul Check assembly groups, Rework, Recondition or Renew parts
Maintain Maintain according to ……
 IKARUS Vessel Machineries
Daily Checks
MAIN ENGINES – MWM TBD 234
No Maintenance Job Action Notes
1 Quantity of fuel Check
2 Quantity of lubricating oil – notch dipstick Check
3 Quantity of cooling water Check
4 Cooling water temperatures Check
5 Lubricating oil pressure Check
6 Sea water discharge port Visual inspection
7 Oil leakage Visual inspection
8 Speed - RPM Check
9 Exhaust gas temperature Check
10 Batteries voltage Check
AUXIALARY ENGINES(Generators) - PERKINS
11 Quantity of lubricating oil – notch dipstick Check
12 Quantity of cooling water Check
13 Cooling water temperatures Check
14 Lubricating oil pressure Check
15 Sea water discharge port Visual inspection
16 Oil leakage Visual inspection
17 Speed - RPM Check
18 Exhaust gas temperature Check
 PROPULSION SYSTEM (AQUAMASTER AZIMUTH)
No Maintenance Job Action Notes
19 Oil level Check
20 Conditions & oil leaks of components and piping Visual inspection
21 Cooling water temperature in & out of the gear oil cooler Check
22 Boost pressure Check
23 Clutch pressure Check
RAMPS HYDRAULIC SYSTEM
24 Hydraulic pressures Check
25 Oil level Check
26 Amperage on the main pump motor Check
27 Temperature of the main pump motor Check
28 Oil Leakage of Hydraulic hoses, tubing and fittings Visual inspection
others
29 Speed of the vessel Check /record
 IKARUS Vessel Main Engines
MWM DEUTZ TBD 234 V 8
Maintenance Schedule
Monthly
Weekly

2 years

4 years

6 years
Construction Group
E8 – 12000 hrs

E9– 24000 hrs

E6 – 2000 hrs

E7 – 6000 hrs
E5 – 1000 hrs
E2 – 100 hrs

E3 – 250 hrs

E4 – 500 hrs

No Periodic Maintenance Job Action Tools Notes

1 X Air filter Clean
2 X Sea water suction strainer Clean
3 X Engine outer surface Clean
4 X Lubricating oil Renew
Inspect the old oil filter
5 X Lubricating oil filter cartridge Renew for metal particles

6 X Zinc protective elements Check/ Renew

Belt tension
7 X V – belt drives (F.W, S.W Pumps & Alternator) Check/ Adjust tester Renew if defected
Handgun
8 X Freshwater pump bearing lubricate grease
Handgun
9 X Seawater pump bearing lubricate grease

10 X Compression pressure Check

11 X Fresh water cooler Clean
12 X Crankcase breather Check/Clean
 Monthly
Weekly

2 years

4 years

6 years
Construction Group
E8 – 12000 hrs

E9– 24000 hrs

E6 – 2000 hrs

E7 – 6000 hrs
E5 – 1000 hrs
E2 – 100 hrs

E3 – 250 hrs

E4 – 500 hrs

No Periodic Maintenance Job Action Tools Notes

13 X Valves clearances Check/Adjust
14 X Anti-corrosion liquid in cooling water Check
15 X Fuel filter element Renew
16 X Fuel/water separator element renew
17 X Monitoring and engine stopping device Check
18 X Charge air cooler Clean
19 X Bearing of alternator Lubricate
20 X Bearing of starter motor Lubricate
21 X Injection nozzles Check
22 X Turbocharger bearing clearance and cleanliness Check
23 X Main bearings – run out Check
24 X Flywheel - run out Check
Draw a sample for
X Lubricating oil
25 analyzing
Performing a
X Cooling circuit pressure Check
26 pressure test
27 X Cylinder heads Overhaul
28 X Cylinder liners Check
 Monthly
Weekly

2 years

4 years

6 years
Construction Group
E8 – 12000 hrs

E9– 24000 hrs

E6 – 2000 hrs

E7 – 6000 hrs
E5 – 1000 hrs
E2 – 100 hrs

E3 – 250 hrs

E4 – 500 hrs

No Periodic Maintenance Job Action Tools Notes

29 X Injection pipes Renew
30 X Exhaust gas pipes (water end for corrosion) Check / Clean
31 X Crankshaft seals Renew
32 X Air filter Renew
33 X Bearing of mass-balancing device Renew
34 X Connecting rod and main bearing Renew
35 X Crankshaft Check
36 X Gear drive Check
37 X Pistons Check
38 X Camshaft Check
39 X Camshaft bearings Check
40 X Lubricating oil pump Renew
41 X Lubricating oil cooler Clean
Injection pump, injection pump drive and
X
42 coupling Overhaul
43 X Crankcase breather Renew
44 X Vibration damper Replace
45 X Water pump Replace
49
48
47
46
No
E2 – 100 hrs Weekly

E3 – 250 hrs
Monthly
E4 – 500 hrs

E5 – 1000 hrs
2 years
E6 – 2000 hrs

E7 – 6000 hrs
4 years
E8 – 12000 hrs

X
X
X
X
E9– 24000 hrs 6 years
Construction Group
Thermostats
Turbocharger
Cooling system
Hose connection
Periodic Maintenance Job
Clean
Action

Renew
Renew
Renew
Tools
Notes
 IKARUS Auxiliary Engines (Generators)
PERKINS Range 4 series TW 6.3544 Model 135
Maintenance Schedule

Monthly
Weekly

2 years

4 years
Annual

E8 – 12000 hrs
E5 – 1000 hrs

E6 – 2000 hrs

E7 – 6000 hrs
E2 – 100 hrs

E3 – 250 hrs

E4 – 500 hrs

Periodic maintenance
No job Action Tools Notes
1 X Air filter Clean
Sea water suction
X
2 strainer Clean
3 X Engine outer surface Clean
4 X Lubricating oil Renew
Lubricating oil filter
X
5 cartridge Renew
6 X Fuel filter element Renew
Engine breather vent
X
7 valve Check/clean
V – belt drives (S.W
X
8 Pumps & Alternator) Check/ Adjust Renew if defected
9 X Fuel pre-filter Check/ drain
10 X Compression pressure Check
11 X Lift pump gauze strainer Clean
12 X Valves clearances Check/Adjust
 Monthly
Weekly

2 years

4 years
Annual

E8 – 12000 hours
E5 – 1000 hours

E6 – 2000 hours

E7 – 6000 hours
E2 – 100 hours

E3 – 250 hours

E4 – 500 hours

No Action Tools Notes

Fuel atomizers or
X
13 injectors Check
Clean air gauge or
X
14 silencer element
15 X Sea water pump impeller Check
Anti-corrosion liquid in
X
16 cooling water Check
17 X Starter motor Check
18 X Alternator Check
Monitoring and engine
X
19 stopping device Check
20 X Cylinder heads Overhaul
21 X Cylinder liners Check
22 X Injection pipes Renew
Exhaust gas pipes (water
X
23 end for corrosion) Clean/Check
24 X Lubricating oil cooler Clean
25 X Cooling system Clean
26 X Crankshaft seals Replace
 Monthly
Weekly

2 years

4 years
Annual

E8 – 12000 hours
E5 – 1000 hours

E6 – 2000 hours

E7 – 6000 hours
E2 – 100 hours

E3 – 250 hours

E4 – 500 hours

Periodic maintenance
No job Action Tools Notes
Connecting rod and main
X
27 bearing Renew
28 X Crankshaft Check
29 X Gear drive Check
30 X Pistons Check
31 X Camshaft Check
32 X Camshaft bearings Check
33 X Lubricating oil pump Replace
Injection pump, injection
X
34 pump drive Overhaul
35 X Crankcase breather Renew
36 X Vibration damper Replace
37 X Water pump Replace
38 X Cooling system Clean
39 X Hose connection Renew
40 X Thermostats Renew
 IKARUS Vessel Propulsion System
(AQUAMASTER AZIMUTH)
Maintenance Schedule

Annually
Monthly
Weekly

2 years

E10 – 24000 hrs

E8 – 12000 hrs
E7 – 6000 hrs
E6 – 2000 hrs
E2 – 100 hrs

E3 – 250 hrs

No Periodic maintenance job Action Tools Notes

1 X Clean outer surface Clean
2 X Signal light of clutch Check
3 X Alarm of clogged filter Check
4 X Oil level alarm Check
5 X Oil level switch Check
6 X By-pass function Check
7 X Oil cooler Clean
8 X Lubricating gear oil Analyze/Renew
9 X Oil filter elements Renew
10 X The cardan shaft (universal shaft) Lubricate Grease gun Greasing
11 X The tooth belt of the AQP and in the sensor box Check v-belt tester
12 X Fastenings of the components (e.g, pumps, valves…) Check
13 X Filling plug/breathers Renew
Seals of the propeller shaft of the steering tube and of
X
14 the drive shaft Check
 Annually
Monthly
Weekly

2 years

E10 – 24000 hrs

E8 – 12000 hrs
E7 – 6000 hrs
E6 – 2000 hrs
E2 – 100 hrs

E3 – 250 hrs

No Periodic maintenance job Action Tools Notes

The condition of the gear wheels through inspection
X
15 hatches Check
16 X flexible element of clutch Renew
Paint the underwater parts according to the surface
17 X
treatment instructions Clean / Paint