CIP Cleaning in place

• The circulation of non foaming cleaners without

dismantling the equipment.

• An automatic and systematic cleaning of the inner

surfaces of tanks, heat exchangers, pumps, valves
and pipes.

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 CIP properties

• Strong and hot solutions can be used. The heat, the

chemistry and the mechanics can be sustained
long.

• The solutions can be reused.

• Can be automated and reproducibility is good.

• Investment in equipment is high.

• The mechanics are not always sufficient

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JohnsonDiversey
Flow Rate vs. Flow Velocity

volume per second 1

second

inside diameter

4.
Q
v
3600.d 2 .
Where,
v = flow velocity meters per second
Q = flow rate m3 per hour
 = pi (3.1415,…) dimensionless
d = inside pipe diameter meters

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Velocity vs flow

1.5 m/s velocity 2.0 m/s velocity

Pipe size ID mm
Litres / sec Litres / sec

DN 50 47 2.6 3.5

DN 80 77 6.9 9.3

DN 100 97 11.1 14.8

DN150 147 25.5 33.9

JohnsonDiversey
 Vertical vessel flow requirements - sprayballs

 Vertical vessels
 For most vessels, the sprayball delivers a uniform
quantity of solution to the upper circumference of
the vessel
 Based on soil level, deliver a given quantity of
solution to a unit length of circumference - called
liquid loading:

 Don’t forget about flow OUT of vessels

JohnsonDiversey
Sprayball Placement

 180 -  
Depth
of Sprayball  Dome Height  D  tan
 
 2 
Depth of Sprayball Dome Height
Where,
140º  = angle of coverage, degrees
D = diameter of vessel, meters
Dome height meters
Sprayball Dome Weld
NOTE: This is valid for simple
vessels without obstructions.
Additional sprayballs may be
required.

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example

100 gpm

15’

6” dia.

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 Sprayball pressure

 Sprayball pressure is critical

 Generally in the range (1.0) 1.5 - 2.5 (3.0) bar

 Too little pressure and the vessel walls are not reached
 Too much and the spray atomises reducing
mechanical action
 Larger sprayballs with larger hole diameters can
operate at higher pressures without atomising.

 All sprayballs have specified flow / pressure curves

JohnsonDiversey
 Diversey Sprayballs DN50 Flowrates Diversey Sprayballs DNSC

7ype Sprayban Spray Pattern SQtayDtemelefmm Flowrate m’/h Pressure bar

GC-7735 4.000 22 1.5

CCSS-7737 6.000 30 2,0

GCS-7738 10.000 48 3.0

GCSZ-7758 J0.000 48 3.0

BC-7745 4.000 22 1,5 BC

BCS-7747 180“ G.000 30 2,0

AC•7715 4.500 30 1,5 2,5

2,0

360° 10 2,0

ACSZ-7727 330° 6.000 38 2,0

pp
Vertical vessel flow requirements - sprayballs

 Flow as a function of diameter and soil

Q  D    F
R T S

 QR = required flow rate liters per minute

 DT = vessel diameter meters

 p = pi (3.1415,…) dimensionless

 FS = soil factor liters/(meter-minute)

 FS = 27 for light soil conditions

 FS = 30 for medium soil conditions
 FS = 32 for heavy soil conditions
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JohnsonDiversey
 TOFTEJORG
Tank Cleaning Equipment

Type TZ-74
The TZ 74 rotary jet head uses less water, chemicals
anal time than conventiona1 cleaning methods. It is fully
auto- matic and driven by the cleaning fluid.
Applications
Processing, storage and transportation tanks and vessels
between 50 and 500 m’. Used in breweries, food
and dairy processing, chemical and many other
industries.
Operation
The flow ol the cleaning fluid makes the nozzles
perform a geared rotation around the vertical and
horizontal axis. In the first cycle, the nozzles lay out a
coarse pattern on the tank surface. The following
cycles make the pattern gradually more dense until a
full pattern is reached after R cycles.

Specifications
Full Pattern
Materials AISI 3I6L. AISI 3l5. PI FE PVDF, Carbon. Tefzel
Weight 6.5 kgs 114.3 lbs)
Configurations •
L\lh‹irant Self lubr icating with the cleaninglluid
A ch0ice of nozzle diameters optimizes throw length and
flow rate. The impeller/guide configuration determines Workii›g l›ressure 2-12 bar 130-1/4
the speed of rotation. ps‹) Recommended prc’•stne 3 -8 bar {44-T 16
psi) Max. wurk‹ng temp 95°C (203° F)
Mounting
Max. ambiant temo l40°C (284° F)
The TZ 74 is designed for fixed installation in the
tank. Available connections: 1 kr” BSP or I ñ” NPT Max. throw length 7-24 m (23- 79 ft.)
thread. Upti0nal sanitary welding adaptor is Ellettivc lhrow tenet “, 3—13 m {10—43 tt )
available.
Ordering Information
Standard thread
Min. tank ot›eii int'
I fiz” BSP or NPT, Inmate
8185 mm (7. 78“)
'sey
JohnsonDiversey When ordering. please specify lypc uf machine,
diameter of nozzles, type of impeller/guide, and tyPe of
”) In›\far.I m ‹’m I+'r cf |et 250 mm water ulumn (50 Ihs/sij ft I

cori necton
 High pressure rotary sprayheads

 Add impingement to the mechanical action

 Generally consume a little less water

 Have specific times to wet surfaces and impinge on them

dependent on pressure and gearing

 Not very effective on larger vessels under 5 bar pressure

 Use similar data to specify as sprayballs

 Use manufacturers recommendations

 Toftejorg have a computer

simulation program called TRAX -
use it

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 CIP Optimizing

 CIP optimizing is the process of minimizing the cost inputs of

CIP cleaning

 water
 effluent
 energy
 chemical
 electrical
 heat
 CO2
 production time

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 Optimizing drivers

 CIP system design

 clean circuits - no dead legs, no flow splits
 accurate and non competing instrumentation -
conductivity monitoring
 no leaks

 CIP program
 correct CIP program philosophy
 CIP preparation sequence - correct conductivity starting point
 tidy CIP fluids interface management - always in lines never
in tanks
 correct valve sequencing on monitor signals
 defined terminators each CIP step

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 CIP optimizing - circuit volume

 To predict CIP losses and costs we must know the CIP circuit volume.

 This has nothing to do with the size of the CIP tanks.

 It is the amount of liquid held up in the CIP headers and the vessel or line
being cleaned.

 To calculate the circuit volume for a line clean we need to know the diameters
of the lines and the length of each line size.

 To calculate the circuit volume of a vessel clean we need to know the

line information and the dimensions of the vessel being cleaned.

 JIohfntshoneDriveersiesy other processing plant in the CIP circuit, we need to know

it’s volume too.
 Vessel Hold-up Volume

 Assume a 2 millimeter film

thickness (0.002 m)

Dome
 Assume a completely wetted
surface

 Determine internal surface area

 Dome
Cylinder
 Cylinder
 Cone

Cone

JohnsonDiversey
Vessel Hold-up Volume

 Area of Dome:

2
AreaDome   r
 Area of
Cylinder:

Area   D h2
Cylinder
D  Area of 1
Cone
h2
 D

1
2
h 2

Area  2
h1 Cone D
4

NOTE : 1
r D
2
JohnsonDiversey
 CIP optimizing - chemical loss management

 Liquid loss for an efficient vessel CIP system is about 10% of circuit volume.

 Line cleans can be run more efficiently than vessel cleans - as low as 5% loss.

 Effective loss management depends on:

 Effective Flow meter or conductivity interface detection.
 Managing liquid interfaces into pipes not vessels.

 When managing liquid changes in vessels the program must be stepped.

 New liquid to sprayball chasing old liquid into vessel.
 Over scavenge old liquid from vessel into return line.
 New liquid into vessel chasing old along return line to
interface detector.
JohnsonFDiirvesrsteystep should be volumetric and set for each vessel.
CIP optimizing - chemical loss management

 measured as % of concentrate detergent lost compared to the

concentrate detergent in the CIP circuit volume

 concentrate detergent lost is calculated by CIP tank, volume

and concentration, before and after CIP

 concentrate detergent in circuit volume calculated as the volume of

solution held in the CIP circuit excluding the CIP tank at the starting
concentration

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The CIP flow is best circulated bypassing the CIP tanks with the
heating and chemical dosing in line

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