54 FT Diameter Bin: Models

54 Ft Diameter Bin
Models:
40-SERIES 2.66 IN. CORRUGATION BINS
30000 LB. PEAK LOAD ROOF
Construction Manual
PNEG-4054
Version 4.0
Date: 02-09-18
PNEG-4054
All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
2 PNEG-4054 54 Ft Diameter Z-Tek Bin

Contents
Chapter 1 Safety Precautions ....................................................................................................................7
Safety Guidelines for Bins ............................................................................................................8
Cautionary Symbol Definitions......................................................................................................9
Safety Cautions.........................................................................................................................10
Safety Decals ...........................................................................................................................15
Safety Sign-off Sheet.................................................................................................................17
Chapter 2 General Overview ....................................................................................................................19
General Information...................................................................................................................19
Anchor Bolt Charts ....................................................................................................................19
Tools Required for Construction..................................................................................................22
Guidelines for Proper Storage of Grain Bin Materials Prior to Construction.....................................22
Overview for a Typical Bin Installation .........................................................................................23
Guidelines for Construction Procedures and Lifting Jack Usage....................................................24
Guidelines for Placement of the Decal Sidewall Sheet..................................................................25
Sample Gauge Sheet ................................................................................................................26
Chapter 3 Hardware Requirements..........................................................................................................29
Bolt and Nut Pairings .................................................................................................................29
Hardware for 2–Post Sidewall Sheets on Bins 18 to 60 Ft in Diameter ...........................................30
Hardware for 3–Post Sidewall Sheets on bins that are 18 to 90 Ft in Diameter and 105 Ft Bins
that are 27 Rings and Shorter.........................................................................................31
Bolt Torque Specifications..........................................................................................................32
Identifying Bolt Grades ..............................................................................................................32
Color Chart for Bin Hardware Bucket Lids ...................................................................................33
Bolt Identification.......................................................................................................................34
Bolt S-10260.............................................................................................................................34
Bolt S-7483...............................................................................................................................34
Bolt S-7485...............................................................................................................................35
Bolt S-7487...............................................................................................................................35
Bolt S-7486...............................................................................................................................36
Bolt S-7488...............................................................................................................................36
Bolt S-10250.............................................................................................................................37
Bolt S-10261.............................................................................................................................37
Nut S-10274 .............................................................................................................................37
Bolt S-10381.............................................................................................................................38
Chapter 4 Assembling Sidewall Sheets ...................................................................................................39
Color Codes for Sidewall Gauge Identification .............................................................................39
Orientation Detail for Top Sidewall Sheets ...................................................................................40
Caulking Detail for Standard (Non-Laminated) Sheets..................................................................41
Caulking Detail for Laminated Quad Pattern Sheets.....................................................................43
Chapter 5 Base Angle Installation ...........................................................................................................45
Installing the Base Angle............................................................................................................45
Anchor Bolt Detail .....................................................................................................................47
Installing the Base Angle Shims .................................................................................................48
Anchor Bolt Washer Installation ..................................................................................................49
Chapter 6 Stiffeners.................................................................................................................................51
Stiffener Part Number Description ..............................................................................................53
Color Codes for Stiffener Gauge Identification .............................................................................53
Standard Stiffeners....................................................................................................................54
Top Stiffeners............................................................................................................................55
Stiffeners Splice ........................................................................................................................56
Base Stiffeners .........................................................................................................................57
Base Boots ...............................................................................................................................58
PNEG-4054 54 Ft Diameter Z-Tek Bin 3

Close-Punch Connection for a One-Ring Top Stiffener (15 – 16 Ga) and a Two-Ring Stiffener
(15 – 16 Ga) .................................................................................................................59
Close-Punch Connection for a One-Ring Top Stiffener (10 – 14 Ga) and a Two-Ring Stiffener (8
– 14 Ga) .......................................................................................................................59
Close-Punch Connection for a One-Ring Top Stiffener (10 – 14 Ga) and a Two-Ring Stiffener
(15 – 16 Ga) .................................................................................................................60
Two-Ring Top Stiffener (15 – 16 Ga) to a Two-Ring Stiffener (15 – 16 Ga) Connection....................60
Two-Ring Top Stiffener (8 – 14 Ga) to a Two-Ring Stiffener (15 – 16 Ga) Connection......................61
Two-Ring Top Stiffener (8 – 14 Ga) to a Two-Ring Stiffener (8 – 14 Ga) Connection .......................61
Close-Punch Connection for a Two-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (16
Ga) ..............................................................................................................................62
Close-Punch Connection for a Two-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (8 – 14
Ga) ..............................................................................................................................62
Two-Ring Stiffener (15 – 16 Ga) to a Two-Ring Stiffener (15 – 16 Ga) Connection ..........................63
Close-Punch Connection for a Two-Ring Stiffener (16 Ga) to a Two-Ring Stiffener (16 Ga) .............63
Two-Ring Stiffener (8 – 14 Ga) to a Two-Ring Stiffener (8 – 14 Ga) Connection..............................64
Close-Punch Connection for a Two-Ring Stiffener (8 – 14 Ga) to a Two-Ring Stiffener (8 – 14
Ga) ..............................................................................................................................64
Close-Punch Connection for a Two-Ring Stiffener (2 – 6 Ga) to a Two-Ring Stiffener (2 – 6
Ga) ..............................................................................................................................65
Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Base Stiffener (8 Ga) Connection........................65
Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Base Stiffener (8 Ga) Connection........................66
Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Base Stiffener (2 – 6 Ga) Connection ..................66
Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Base Stiffener (2 – 6 Ga) Connection ..................67
Close-Punch Connection for a Two-Ring Stiffener (8 – 14 Ga) to a Base Stiffener (8 Ga) ................67
Close-Punch Connection for a Two-Ring Stiffener (8 – 14 Ga) to a Base Stiffener (8 Ga) ................68
Close-Punch Connection for a Two-Ring Stiffener (2 – 6 Ga) to a Base Stiffener (2 – 6 Ga).............68
Close-Punch Connection for a Two-Ring Stiffener (2 – 6 Ga) to a Base Stiffener (2 – 6 Ga).............69
Two-Ring Stiffener (8 – 14 Ga) to a Base Stiffener (10 – 14 Ga) Connection ..................................69
Two-Ring Stiffener (8 – 14 Ga) to a Base Stiffener (10 – 14 Ga) Connection ..................................70
Two-Ring Stiffener (15 – 16 Ga) to a Base Stiffener (10 – 14 Ga) Connection ................................70
Close-Punch Connection for a Two-Ring Stiffener (15 – 16 Ga) to a Base Stiffener (10 – 14
Ga) ..............................................................................................................................71
Close-Punch Two-Ring Stiffener (2 – 6 Ga) to a Laminated Stiffener (2 Ga) with an Insert (10 –
12 Ga) ..........................................................................................................................71
Close-Punch Two-Ring Stiffener (2 – 6 Ga) to a Laminated Stiffener (2 Ga) with an Insert (10 –
12 Ga) ..........................................................................................................................72
Close-Punch Laminated Stiffeners (2 Ga) with Inserts (10 – 12 Ga)...............................................72
Close-Punch Laminated Stiffener (2 Ga) with an Insert (10 – 12 Ga) to a Laminated Base Stiff-
ener (2 Ga) with a Base Insert (10 – 12 Ga).....................................................................73
Base Stiffener (10 – 14 Ga) to a Base Boot Connection................................................................73
Close-Punch Connection for a Base Stiffener (10 – 14 Ga) to a Base Boot ....................................74
Close-Punch Connection for a Base Stiffener (8 Ga) to a Base Boot..............................................74
Close-Punch Connection for a Base Stiffener (2 – 6 Ga) to a Base Boot ........................................75
Close-Punch Laminated Base Stiffener (2 Ga) with Insert (10 – 12 Ga) to a Base Boot ...................76
Close-Punch Standard Stiffener to a 12–Bolt Pattern Laminated Stiffener with Insert......................77
12–Bolt Pattern Close-Punch Laminated Stiffeners with Insert ......................................................77
Close-Punch 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts to
a Base Boot ..................................................................................................................78
Close-Punch 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts to
a Base Boot ..................................................................................................................79
Chapter 7 Roof Assembly........................................................................................................................81
Attaching the Inside Stiffener to the Top Outside Stiffener .............................................................82
Attaching the Eave Bracket to the Inside Stiffener ........................................................................84
Attaching the Eave Angle to the Sidewall Sheet ...........................................................................85

Connecting the Tension Member to the Eave Bracket...................................................................87
Attaching the Center Collar Rafter Clips to the Rafter ...................................................................88
About Temperature Cable Brackets and A-Frame Assemblies ......................................................89
Assembling the Temperature Cable Bracket ................................................................................92
Attachment Locations of Purlins to Rafters ..................................................................................94
Assembling a Laminated Purlin ..................................................................................................95
Assembling Purlin Number 3 ......................................................................................................96
Assembling Purlin Number 2 ......................................................................................................98
Assembling Purlin Number 1 .................................................................................................... 100
Assembling the Outer Center Collar.......................................................................................... 102
Assembling the Lower Stand-off Bracket to the Outer Center Collar ............................................ 103
Center Collar Placement .......................................................................................................... 104
Guidelines for Assembling and Lifting the A-Frame Rafter Sections............................................. 105
Attaching the A-Frames to the Center Collar.............................................................................. 107
Attaching the A-Frame to the Eave Bracket ............................................................................... 108
Assembling the Roof Panel Clips.............................................................................................. 109
Installing the Intermediate Purlins ............................................................................................. 110
Attaching the Roof Panels........................................................................................................ 111
Installing the Roof Flashing ...................................................................................................... 115
Assembling the Center Collar Brackets to the Inner Center Collar ............................................... 117
Installing the Inner Center Collar to the Outer Center Collar ........................................................ 118
Installing the Top Panels .......................................................................................................... 120
Installing the Upper Stand-off Support Brackets and Stand-off Plates .......................................... 124
Installing the Center Cap Plate ................................................................................................. 126
Installing the Flashing Lock ...................................................................................................... 128
Chapter 8 Accessories .......................................................................................................................... 129
Installing Roof Ladder Steps .................................................................................................... 130
Roof Ring Placement (Optional) ............................................................................................... 132
Installing a Roof Ring............................................................................................................... 133
Installation of Peak–To– Exhauster Ladder Kit ........................................................................... 135
Preparation for Roof Exhauster Installation................................................................................ 137
Assembly of Roof Exhauster .................................................................................................... 139
Installing Roof Exhauster Assembly.......................................................................................... 140
Installing the Manway Cover .................................................................................................... 143
Ladder Section Assembly ........................................................................................................ 145
Inside Ladder Placement ......................................................................................................... 146
Installing Inside Ladder Bottom Bracket .................................................................................... 149
Guidelines for Installing a Sidedraw System .............................................................................. 150
Installing the Sidedraw Baffle Chute (Two Post Stiffener)............................................................ 153
Installing the Sidedraw Baffle Chute (Three Post Stiffener) ......................................................... 155
Installing the Sidedraw Discharge Chute ................................................................................... 157
Installing Wind Rings ............................................................................................................... 163
Assembling Weather Cover for Roller Valve .............................................................................. 165
GSI Group, LLC Limited Warranty ......................................................................................... 167

NOTES

1 Safety Precautions
Topics Covered in this Chapter
▪ Safety Guidelines for Bins
▪ Cautionary Symbol Definitions
▪ Safety Cautions
▪ Safety Decals
▪ Safety Sign-off Sheet

Chapter 1: Safety Precautions
Safety Guidelines for Bins

Safety guidelines must be followed at all times. This manual is written to help you understand safe operat-
ing procedures and problems that can be encountered by the operator and other personnel when using
this equipment. Save these safety guidelines for future reference.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all
times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable regula-
tions, which should be carefully followed in all cases. Authorities having jurisdiction must be consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall bun-
dles is by laying them horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored
on edge must be secured so that they cannot fall over and cause injury. Use care when handling and
moving sidewall bundles.
This product has sharp edges, which may cause serious injury. To avoid injury,
handle sharp edges with caution and always use proper protective clothing and
CAUTION equipment.
ST-0035

Cautionary Symbol Definitions

Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
Table 1-1 Description of the different cautionary symbols
Symbol Description
This symbol indicates an imminently hazardous situation which, if

not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not

avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not

avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to personal

injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005–2

Safety Cautions
Use Personal Protective Equipment
• Use appropriate personal protective equipment:
Eye Respiratory Foot

Protection Protection Protection
Hearing Head Fall

Protection Protection Protection
Hand
Protection
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.

ST-0004–1
Follow Safety Instructions
• Carefully read all safety messages in this manual and safety

signs on your machine. Keep signs in good condition.
Replace missing or damaged safety signs. Be sure new
equipment components and repair parts include the current
safety signs. Replacement safety signs are available from
the manufacturer.
• Learn how to operate the machine and how to use controls

properly. Do not let anyone operate without instruction.
• If you do not understand any part of this manual or need

assistance, contact your dealer.
ST-0002–1

Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep

area clean and dry.
• Never service equipment while it is operating. Keep hands,

feet, and clothing away from moving parts.
• Keep your equipment in proper working condition. Replace

worn or broken parts immediately.
ST-0003–1
Do Not Enter Bin
• Rotating flighting will kill or dismember.
• Flowing material will trap and suffocate.
• Crusted material will collapse and suffocate.
— If you must enter the bin:
1. Shut off and lock out all power sources.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
ST-0061–1

Unload the Bin Correctly
• Use CENTER FLOOR OUTLET ONLY until NO grain

remains above this outlet.
• Side floor outlets to be used ONLY when above condition

is satisfied.
• Lock all side floor outlets to avoid accidental premature

use.
• See manufacturers instructions for proper use of factory

supplied sidedraw (wall) discharge systems.
ST-0060–1
Prevent Roof Damage Due to Vacuum Pressure
• Roof damage can result from excessive vacuum or internal

pressure from fans or other air moving systems. The manu-
facturer does not warrant this type of roof damage.
• Adequate ventilation or “makeup air” devices must be pro-

vided for all powered air handling systems.
• The manufacturer does not recommend the use of down-

ward flow systems (suction).
• Severe roof damage can result from any blockage of air

passages.
• Operating fans during high humidity or cold weather condi-

tions can cause air exhaust or intake ports to freeze.
ST-0028–2
Sharp Edge Hazard
• This product has sharp edges, which can cause serious

injury.
• To avoid injury, handle sharp edges with caution and always

use proper protective clothing and equipment.
ST-0036–2

Rotating Auger Hazard
• Keep clear of rotating augers and

moving parts.
• Do not remove or modify guards or

covers.
• Lock-out power source before making

adjustments, cleaning, or maintaining
equipment.
• Failure to follow these precautions will

result in serious injury or death.
ST-0037–1
Stay Clear of Hoisted Equipment
• Always use proper lifting or hoisting equipment when assem-

bling or disassembling equipment
• Do not walk or stand under hoisted equipment.
• Always use sturdy and stable supports when needed for

installation. Not following these safety precautions creates
the risk of falling equipment, which can crush personnel and
cause serious injury or death.
ST-0047–1
Do Not Overfill the Bin
• Do not overfill bin. Stored grain must be no higher than the

roof eaves at the outer edge.
• Filling the bin above this point creates excessive internal

pressure and can cause swelling and eventual roof failure.
The over filling of a bin can also cause the blockage of roof
vents and eaves, which will lead to a build-up of air pres-
sure causing roof damage.
ST-0050–1
Install and Operate Equipment Properly
• This product is intended for the use of grain storage only.

Any other use is a misuse of the product.
ST-0057–1

Store Bin Sheets Properly
• Sidewall bundles or sheets must be stored in a safe manner.

The safest method of storing sidewall bundles is by laying
them horizontally with the arch of the sheet upward, like a
dome.
• Sidewall sheets stored on edge must be secured so that they

cannot fall over and cause injury.
• Use care when handling and moving sidewall bundles.

ST-0058–1

Safety Decals
The safety decals on your equipment are safety indicators which must be carefully read and understood
by all personnel involved in the installation, operation, service and maintenance of the equipment.
To replace a damaged of missing decal, contact us to receive a free replacement.
GSI Decals
1004 E. Illinois Street
Assumption, IL 62510
Phone: 1–217–226–4421
Location Decal No. Decal Description
Located next to
aeration system. DC-995 Caution Vacuum Pressure

Location Decal No. Decal Description
On bin door Danger Keep Clear of

DC-GBC-1A
covers Augers
On bin door Warning Unload Instructions

DC-GBC-2A
covers

Safety Sign-off Sheet

Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007

NOTES

2 General Overview
▪ General Information
▪ Anchor Bolt Charts
▪ Tools Required for Construction
▪ Guidelines for Proper Storage of Grain Bin Materials Prior to Construction
▪ Overview for a Typical Bin Installation
▪ Guidelines for Construction Procedures and Lifting Jack Usage
▪ Guidelines for Placement of the Decal Sidewall Sheet
▪ Sample Gauge Sheet
General Information
General information, overview and instructions needed before performing work.
Read this manual carefully. This manual will provide instructions on building the sidewall and stiffeners.
You will also need to consult other instructions in building the bin.
These include, but may not be limited to:
• A stiffener and sidewall gauge layout chart. If such a chart is not included with this manual, contact
GSI.
• Roof instructions must be followed. Roof instructions are included in this manual.
• Ladders, roof stairs, roof handrails and other products are covered by separate instruction manuals.
Consult the appropriate accessory manual. Inside ladder instructions are included in this manual.
• Aeration systems and transitions are to be installed according to the instructions provided with the
system or transition.
• It is critical that the anchor bolts are installed and spaced correctly.
Anchor Bolt Charts

Prior to setting any anchor bolts, you must be sure to have the correct anchor bolt placement. This is very
critical for stiffener alignment during bin erection.
NOTE: Refer to the proper chart to find the anchor chord dimensions that correspond to the bin that is
being built.
Start with one anchor bolt and work from it to the left to locate one quarter of the anchor bolts then to the
right to locate another quarter of the bolts. Working off of the last anchor bolts in each quarter, locate the
remaining anchor bolts in the last two quarters.

Chapter 2: General Overview
Figure 2-1 Anchor bolt chords for 54 diameter 2–post bin
Bolt Radius (B)

Anchor Quantity
ft and in m
27 – 3 8.306 36
Length Length
Chord (A) Chord (A)
ft and in m ft and in m
1 4 – 9-1/16 1.449 6 27 – 3-1/8 8.309
2 9 – 5-5/8 2.886 7 31 – 3-1/4 9.531
3 14 – 1-5/16 4.301 8 35 – 1/2 10.681
4 18 – 7-3/4 5.683 9 38 – 6-9/16 11.749
5 23 – 1/2 7.023

Figure 2-2 Anchor bolt chords for 54 diameter 3–post bin
Bolt Radius (B)

Anchor Quantity
ft and in m
27 – 3 8.306 54
Length Length
Chord (A) Chord (A)
ft and in m ft and in m
1 3 – 2-1/16 0.967 8 24 – 5-5/8 7.458
2 6–4 1.930 9 27 – 3-1/8 8.309
3 9 – 5-5/8 2.886 10 29 – 11-1/2 9.131
4 12 – 6-7/8 3.832 11 32 – 6-11/16 9.923
5 15 – 7-5/8 4.776 12 35 – 1/2 10.681
6 18 – 7-3/4 5.683 13 37 – 4-15/16 11.403
7 21 – 7-1/8 6.582

Tools Required for Construction

General tools needed to perform this construction:
• Combination wrench set 7/16 in. to 1 in.
• Alignment punches 12 in. long
• 1/2 in. Drive socket set and ratchet
• Nail aprons or tool pouches to hold supplies
• Gloves for hand protection
• Tape measure
• 1/2 in. Drive electric or pneumatic torque gun with variable impact capabilities
• 1/2 in. Drive impact socket set
• Lifting jacks
• Center pole roof support
• Step ladders
• Large C-clamp or welding V-grip for clamping
NOTE: Quantities required will depend on the number of workers and size of the bin.
Guidelines for Proper Storage of Grain Bin Materials Prior to

Construction
Storage of the build materials prior to construction is important. Do not to allow moisture to remain
between sheets or panels.
Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as side-
wall and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture.
If moisture is present, it must not be allowed to remain between the sheets. Separate the sheets or
panels immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored
in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so
that they are raised above the ground and vegetation. Any stacking and spacing materials should not be
corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the bun-
dles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of mois-
ture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing mois-
ture during storage. Sidewall bundles can also be stored on edge but must be secured so that they do not
fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize
the adverse effect upon the galvanized coating.

Overview for a Typical Bin Installation

These are the typical steps one would perform when constructing a grain bin. Procedures may vary
depending on the different site requirements.
Pre-Assembly Activities
• Sorting and grouping parts
• Assemble A-frames
• Assemble center collar
• Assemble cap plate
• Install vent to roof panels
• Install wind ring bracket to the stiffeners
Assembly
• Build two rings of sidewall sheets for even ringed bins or one ring or three rings for odd ringed bins,
making sure to caulk all seams.
• Add top outside stiffeners and inside stiffeners at the same time to the two rings of sidewall sheets
(Note: These top stiffeners are the lightest gauge stiffeners and will get heavier as the bin is raised.
Therefore, the heaviest stiffeners are located at the bottom of the bin and are installed last.
• Install the wind ring to help support the rings
• Install the center collar tower support in the center of the bin
• Install the eave brackets to the inside stiffeners
• Install the eave angles or eave clips to the sidewall sheets (Note how these are aligned)
• Install the eave angles to the sidewall sheets (Note how these are aligned.)
• Install the tension member or tension channels to the eave brackets
• Lift the pre-assembled A-frames, installing them in “opposite pairs” (across from one another) to bal-
ance out the load as you install
• Install the lower roof panels
• Install the upper roof panels
• Cut roof exhauster holes evenly spaced in upper panels
• Install the upper flashing
• Install the roof exhauster
• Install the flat top

Guidelines for Construction Procedures and Lifting Jack Usage

The following procedure is a guideline when using a lifting jack. Follow this general guideline when lifting
the bin as sidewall sheets are being installed.
NOTE: The roof and the top ring for odd ringed bins or the roof and two rings for even ringed bins, will be
installed prior to the beginning of bin lifting procedures. Refer to all other procedures on sidewall
and stiffener installation prior to the start of construction.
IMPORTANT: Begin building with the bin oriented for doors and material handling equipment to be in the
correct position when bin construction is complete.
1. Consider the starting location of the bin, relative to the location of the doors and other accessories.
Proper placement of lifting jacks in relationship to anchor bolts could make a difference in final loca-
tions. Note that the sidewall sheets will be staggered.
2. The bin is lifted by the use of lifting jacks. Lifting jacks are used to slowly and evenly lift the bin
during construction. Lifting jacks must be properly sized and designed to carry all loads and job site
conditions associated with the construction of the bin.
The number of lifting jacks required is best determined by personal experience and expertise. Fac-
tors such as bin size, jack design, construction conditions, support surface, etc., are all to be consid-
ered when deciding how many to use. If in doubt, use one jack on every sheet. The lifting jack must
be adequate to carry all loads. Heavy duty jacks, generally hydraulic or electric powered in the case
of large bins, should be used for commercial installation. All jacks should be secured with braces or
otherwise maintained in a stable condition.
Lifting of the bins should not be done under windy conditions.
Follow the jack manufacturers recommendations on capacity and operations.
3. Lifting brackets should be attached through the stiffener bolt holes. Normally you will need to attach
to at least four (4) bolts per stiffener.
4. Raise the bin just high enough to assemble the next ring. When lifting the bin, all jacks must lift at
an equal rate. Monitor the lift to ensure even lifting is occurring.
5. To the inside of the first ring, bolt the next ring. Be sure to stagger the sheets and select the proper
gauge material.
6. Lower the bin onto the foundation after assembling and tightening bolts on the new ring or rings.
7. Attach stiffeners to the body sheets every two (2) tiers (on the external surface of the bin). You may
want to leave sheets loose to make the attachment of the stiffeners easier.
8. Now re-bolt the lifting brackets to the lowest ring in place thus far. Continue ring additions by repeat-
ing Step 5 and Step 6.
9. Add inside and outside ladders as you continue to raise the bin. (Refer to the manual supplied with
the ladders and platforms.)
10.Add platforms as you raise the bin. (Refer to the manual supplied with the ladders and platforms.)
11.Lower the tank and secure to the foundation before leaving the job site.
12.At the completion of the tank, set stiffeners over the anchor bolts and measure the tank to ensure it
is in a round condition. Consult with GSI for questions on tolerances.
NOTE: For 2 ring doors or vehicle traffic doors, special placement issues may apply. Consult the special
instructions provided with two ring doors or vehicle traffic doors for these options.

Guidelines for Placement of the Decal Sidewall Sheet

Use the following as a general guideline for the proper placement of the decal sheet.
NOTE: Refer to the stiffener to sidewall attachment detail and specific gauge sheet for the bin. The decal
sheets are located in the third ring from the top. They are to be spaced evenly around the diame-
ter of the bin.
Figure 2-3 2-Post Bin with two columns of stiffeners used on each sidewall sheet
NOTE: Stiffener locations are represented with thick lines.

Figure 2-4 3-Post Bin with three columns of stiffeners used on each sidewall sheet
NOTE: Stiffener locations are represented with thick lines.

Sample Gauge Sheet

A gauge sheet should be supplied with every bin and contains important information specific to your bin.
The gauge sheet contains the specific details that are unique to your bin. You must reference this sheet to
know the correct order to install the sidewall sheets and stiffeners. The gauge of the sidewall and stiff-
eners are marked with colors for identification.
It is important to use the correct hardware for each type of connection. The gauge sheet will identify what
hardware should be used in a vertical seam, horizontal seam, and an overlapping seam for each gauge.
The gauge sheet will also identify the sidewall rings where the wind rings must be installed.
Doors are to be installed in the ring or rings denoted with (D).

Figure 2-5 Sample Gauge Sheet for a 2-Post 54 Diameter Bin

Figure 2-6 Sample Gauge Sheet for a 3-Post 54 Diameter Bin

3 Hardware Requirements
▪ Bolt and Nut Pairings
▪ Hardware for 2–Post Sidewall Sheets on Bins 18 to 60 Ft in Diameter
▪ Hardware for 3–Post Sidewall Sheets on bins that are 18 to 90 Ft in Diameter and 105 Ft Bins
that are 27 Rings and Shorter
▪ Bolt Torque Specifications
▪ Identifying Bolt Grades
▪ Color Chart for Bin Hardware Bucket Lids
▪ Bolt Identification
Bolt and Nut Pairings

This chart lists the correct nut to use with each size of bolt.
Hex or Flanged
Nut Part Number Nut Size Type Bolt Size Bolt Part Number
(Nut)
5/16 x 1-1/4 S-7483
S-396 5/16 YDP Hex
5/16 x 1 S-10260
5/16 x 1-1/4 S-7483
S-3611 5/16 YDP Flanged
5/16 x 1 S-10260
3/8 x 1 S-7487
S-456 3/8 YDP Hex
3/8 x 1-1/2 S-7488
3/8 x 1 S-7485
S-9426 3/8 JS Flanged 3/8 x 1-1/2 S-7488
3/8 x 1 S-7487
3/8 x 1-1/2 S-7488
S-10274 3/8 YDP Recessed
3/8 x 2 S-10165
S-9281 7/16 JS Hex 7/16 x 3-1/4 S-10261
S-10251 7/16 YDP Flanged 7/16 x 1-1/4 S-10250

Chapter 3: Hardware Requirements
Hardware for 2–Post Sidewall Sheets on Bins 18 to 60 Ft in

Diameter
Reference the chart for hardware requirements for 2–post sidewall sheet connections on bins 18 to 60 ft.
in diameter.
Table 3-1 Hardware for 2–Post Sidewall Sheets on Bins 18 to 60 ft in Diameter
Horizontal Seam Vertical Seam Bolt Stiffener to Sidewall Overlap Seam Bolt
Gauge
Bolt Size (Quantity) Size (Quantity) Bolt Size (Quantity) Size (Quantity)
20 3/8 x 1 (10) 3/8 x 1 (24) 3/8 x 1 (24) 3/8 x 1 (2)
19 3/8 x 1 (10) 3/8 x 1 (24) 3/8 x 1 (24) 3/8 x 1 (2)
18 3/8 x 1 (10) 3/8 x 1 (24) 3/8 x 1 (24) 3/8 x 1 (2)
17 3/8 x 1 (10) 3/8 x 1 (36) 3/8 x 1 (24) 3/8 x 1 (2)
16 3/8 x 1 (10) 3/8 x 1 (36) 3/8 x 1 (24) 3/8 x 1 (2)
15 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1 (24) 3/8 x 1 (2)
14 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1 (24) 3/8 x 1 (2)
13 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1 (24) 3/8 x 1 (2)
12 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1 (24) 3/8 x 1 (2)
11 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1 (24) 3/8 x 1 (2)
10 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1 (24) 3/8 x 1 (2)
9 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1.5 (24) 3/8 x 1.5 (2)
8 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1.5 (24) 3/8 x 1.5 (2)
6 3/8 x 1 (22) 3/8 x 1.5 (48)* 3/8 x 1.5 (24) 3/8 x 1.5 (2)
5 3/8 x 1 (22) 3/8 x 1.5 (48)* 3/8 x 1.5 (24) 3/8 x 1.5 (2)
11L 3/8 x 1.5 (22) 3/8 x 2 (48)* 3/8 x 1.5 (24) 3/8 x 1.5 (2)
10L 3/8 x 1.5 (22) 3/8 x 2 (48)* 3/8 x 1.5 (24) 3/8 x 1.5 (2)
9L 3/8 x 1.5 (24) 7/16 x 1.5 (48) 3/8 x 1.5 (24) 3/8 x 2 (6)
8L 3/8 x 1.5 (24) 7/16 x 1.5 (48) 3/8 x 1.5 (24) 3/8 x 2 (6)
* Use the 3/8 in. recessed nut (S-10274) in this location.

Hardware for 3–Post Sidewall Sheets on bins that are 18 to 90 Ft in

Diameter and 105 Ft Bins that are 27 Rings and Shorter
Reference this chart for the hardware requirements for 3–post sidewall sheet connections on bins 18 to
90 ft. in diameter. Reference this chart for the hardware requirements for 3–post sidewall sheet connec-
tions on bins 105 ft. in diameter that are 27 rings and shorter.
Table 3-2 Hardware for 3-Post Sidewall Sheets on 18 to 90 ft. bins and 105 ft Diameter Bins that are 27 Rings and
shorter
Horizontal Seam Vertical Seam Bolt Stiffener to Sidewall Overlap Seam Bolt
Gauge
Bolt Size (Quantity) Size (Quantity) Bolt Size (Quantity) Size (Quantity)
20 3/8 x 1 (10) 3/8 x 1 (24) 3/8 x 1 (12) 3/8 x 1 (2)
19 3/8 x 1 (10) 3/8 x 1 (24) 3/8 x 1 (12) 3/8 x 1 (2)
18 3/8 x 1 (10) 3/8 x 1 (24) 3/8 x 1 (12) 3/8 x 1 (2)
17 3/8 x 1 (10) 3/8 x 1 (36) 3/8 x 1 (12) 3/8 x 1 (2)
16 3/8 x 1 (10) 3/8 x 1 (36) 3/8 x 1 (12) 3/8 x 1 (2)
15 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1 (12) 3/8 x 1 (2)
14 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1 (12) 3/8 x 1 (2)
13 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1 (12) 3/8 x 1 (2)
12 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1 (12) 3/8 x 1 (2)
11 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1 (12) 3/8 x 1 (2)
10 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1 (12) 3/8 x 1 (2)
9 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1.5 (12) 3/8 x 1.5 (2)
8 3/8 x 1 (22) 3/8 x 1 (48) 3/8 x 1.5 (12) 3/8 x 1.5 (2)
6 3/8 x 1 (22) 3/8 x 1.5 (48)* 3/8 x 1.5 (12) 3/8 x 1.5 (2)
5 3/8 x 1 (22) 3/8 x 1.5 (48)* 3/8 x 1.5 (12) 3/8 x 1.5 (2)
11L 3/8 x 1.5 (22) 3/8 x 2 (48)* 3/8 x 1.5 (12) 3/8 x 1.5 (2)
10L 3/8 x 1.5 (22) 3/8 x 2 (48)* 3/8 x 1.5 (12) 3/8 x 1.5 (2)
9L 3/8 x 1.5 (24) 7/16 x 1.5 (48) 3/8 x 1.5 (24) 3/8 x 2 (6)
8L 3/8 x 1.5 (24) 7/16 x 1.5 (48) 3/8 x 1.5 (24) 3/8 x 2 (6)
* Use the 3/8 in. recessed nut (S-10274) in this location.

Bolt Torque Specifications

The specification torque table below will help the installer determine how tight a specific bolt must be. A
bolt that has been over tightened can be just as dangerous as one that hasn't been tightened enough.
IMPORTANT: Bolts should not be tightened in excess of the torque specifications chart listed below.
Bolt Minimum Torque Maximum Torque
Structural Joints Structural Joints
Sealing Joints Sealing Joints
(joints without (joints without
(joints with seal- (joints with seal-
any sealing any sealing
ing washers) ing washers)
washers) washers)
ft-lb N-m ft-lb N-m ft-lb N-m ft-lb N-m
5/16-18 JS Gr 8 with seal 20 27 — — 25 34 — —
3/8 -16 JS Gr 8 with seal 30 41 — — 35 47 — —
7/16-14 JS Gr 8 with seal 50 68 — — 60 81 — —
3/8–16 YDP Gr 8 flanged — — 40 54 — — 45 61
7/16–14 YDP Gr 8 flanged — — 65 88 — — 72 97
1/2-13 YDP Gr 8 flanged — — 100 135 — — 110 149
Identifying Bolt Grades

Bolts are identified by grade (or hardness), the grade can be identified by the markings on the head of the
bolt. These markings will be in the form of slash marks and patterns. Use the following as a guide to deter-
mine the correct bolt grade.
Under no condition shall any other bolts be substituted for those supplied by GSI.
CAUTION
Grade 2 Bolts
Grade 2 bolts are designated with a plain head and are not used in GSI grain bins.
Grade 5 Bolts
Grade 5 bolts are designated by three slash marks on the head and are not used in GSI
grain bins.
Grade 8 Bolts
Grade 8 bolts are designated by six slash marks evenly spaced out around the head of the
bolt. All 3/8, 5/16, 7/16, and 1/2 inch diameter bolts are to be grade 8 or grade 8.2.
Grade 8.2 Bolts
Grade 8.2 bolts are designated by six slash marks on the head in a sunrise pattern. All 3/8,
5/16, 7/16, and 1/2 inch diameter bolts are to be grade 8 or grade 8.2.

Color Chart for Bin Hardware Bucket Lids

For ease of identification, hardware is separated and identified by buckets with color coded lids. Use the
following chart to help identify the correct hardware.
JS Part YDP Part Bucket Lid

Color Description
# # Count Color
S-10260 NA Lime Green 1250 5/16 x 1 in. bolt pre-assembled with sealing washer
S-7483 NA Black 1000 5/16 x 1-1/4 in. bolt pre-assembled with sealing
washer
NA S-396 Red 5000 5/16 in. hex nut
S-10268 S-3611 Gold NA 5/16 in. flange nut
S-7487 NA Grey 850 3/8 x 1 in. bolt pre-assembled with sealing washer
S-7485 NA Light Green 1000 3/8 x 1 in. flange bolt without sealing washer
S-7488 NA Orange 650 3/8 x 1-1/2 in. bolt pre-assembled with sealing washer
S-7486 NA Dark Brown 700 3/8 x 1-1/2 in. flange bolt without sealing washer
NA S-456 Yellow 4000 3/8 in. hex nut
S-9426 NA Dark Purple 2500 3/8 in. hex flanged nut
NA S-10250 Pink 500 7/16 x 1-1/4 in. flanged bolt
S-10261 NA Natural (Clear) 200 7/16 x 3-1/4 in. flange bolt pre-assembled with sealing
washer
S-9281 NA Fire Orange 1500 7/16 in. hex nut
NA S-10251 Pink 1250 7/16 in. un-serrated flange nut
NA S-10274 Grey 1500 3/8 in. recessed nut
NA S-3728 - - - 1/2 X 1-1/2 in. hex bolt without sealing washer

Bolt Identification
Use the following information to identify the bolts and where each must be used during installation.
Bolt S-10260
An S-10260 is a 5/16 x 1 in. JS bolt that is pre-assembled with a sealing washer.
Bolt (S-10260) is used in the following locations:

• Use to connect roof panels together where they overlap.
• Uses in accessories
• Use to connect roof panel to eave angle, eave clips, and inter-
mediate angle.
• Use when connecting eave angle to sidewall sheet.
• The color of the bucket lid is lime green.
• Use to connect eave clip to sidewall sheet on bins that are 48 ft
diameter and smaller.
• Use to attach roof panels to flashing on bins that are 48 ft diame-
ter and smaller.
A 1.300 in. (3.30 cm ) C Grade 8

B 1.000 in. (2.54 cm) D Grade 8.2
Bolt S-7483
An S-7483 is a 5/16 x 1 1/4 in. JS bolt pre-assembled with a sealing washer.
• Use in accessories.
• The color of the bucket lid is black.
A 1.437 in. (3.64 cm ) C Grade 8

B 1.250 in (3.17 cm) D Grade 8.2

Bolt S-7485
An S-7485 is a 3/8 x 1 in. JS hex bolt with flanged head and without a sealing washer.
• Use to splice the stiffeners together on the flanges. (A flange nut

is used on the nut side of the connection.)
• The color of bucket lid is light green.
A 1.350 in. (3.43 cm) C Grade 8

B 1.000 in. (2.54 cm) D Grade 8.2
Bolt S-7487
An S-7487 is a 3/8 x 1 in. JS bolt that is pre-assembled with a sealing washer.

• Use in all sidewall connections for 20 gauge through 10 gauge
sidewall to sidewall sheets.
• Use for horizontal and vertical seam connections for 9 gauge
through 8 gauge sidewall sheets.
• Use in horizontal seam connections for 6 gauge and 5 gauge
sidewall sheets.
• Use when attaching base angle to sidewall sheet on flat bottom
bins.
• Use to connect the center collar bracket to the center collar
flashing plate.
• Use to connect the flashing lock to the center collar flashing
plate.
• Color of bucket lid is grey.
NOTE: Do not use to splice the stiffeners together on the flanges

where they connect to each other or the splice plates.
A 1.350 in. (3.43 cm) C Grade 8

B 1.000 in. (2.54 cm) D Grade 8.2

Bolt S-7486
An S–7486 is a 3/8 x 1-1/2 in. JS hex bolt with a flanged head without a sealing washer.
• Use in special seismic tanks.

• The color of the bucket lid is dark brown.
A 1.850 in. (4.70 cm) C Grade 8

B 1.500 in. (3.81 cm) D Grade 8.2
Bolt S-7488
An S-7488 is a 3/8 x 1-1/2 in. JS bolt that is pre-assembled with a sealing washer.

• Use in all stiffener to sidewall and overlap connections where
the sidewall is 9 gauge to 10 gauge laminated.
• Use in vertical seams on sidewall that is 5 gauge to 6 gauge.
• Use in horizontal seams on sidewall that are 11 gauge laminated
to 8 gauge laminated.
• Use to connect the lower stand-off bracket to the outer center
collar.
• Use to connect the upper stand-off bracket and center collar
flashing with the lower stand-off bracket.
• Use to attach the stand-off plate to the center collar flashing.
• The color of the bucket lid is orange.
NOTE: Do not use in flanges where the splice plate bolts to the stiff-
eners. Sealing washers should not be used for these
connections.
A 1.850 in. (4.70 cm) C Grade 8

B 1.500 in. (3.81 cm) D Grade 8.2

Bolt S-10250
An S–10250 is a 7/16 x 1-1/4 in. JS bolt.
• Use in bins 36 to 60 ft in diameter.
• Use in eave bracket to inside stiffener connection.
• Use in tension plate to eave bracket connection.
• Use in rafter clip to rafter connection.
• Use in laminated purlins.
• Use in purlin clip to rafter and purlin clip to purlin connections.
• Use in diagonal brace to rafter connection.
• Use in rafter to center collar and rafter to eave bracket
connections.
• The color of the bucket lid is pink.
A 1.542 in. (3.92 cm) C Grade 8

B 1.250 in. (3.18 cm) D Grade 8.2
Bolt S-10261
An S-10261 is a 7/16 x 3-1/4 in. JS bolt that is pre-assembled with a sealing washer.

• Use in wind ring splice and over pipe connections.
• Lid color of bucket is natural (clear).
A 3.645 in. (9.26 cm) C Grade 8

B 3.250 in. (8.26 cm) D Grade 8.2
Nut S-10274
An S-10274 is a 3/8 in. YDP recessed nut.
Nut (S-10274) is used in the following locations:
• Use in vertical seams with 3/8 in. x 2 in. bolts for 10 gauge and
11 gauge laminated sidewall sheets.
• Use in vertical seams with 3/8 in. x 1-1/2 in. bolts for 5 gauge
and 6 gauge sidewall sheets.
A 0.5785 in. (1.469 cm ) C Grade 5

B 0.250 in. (0.635 cm)

Bolt S-10381
An S-10381 is a 7/16 x 2 in. JS hex bolt with flanged head and without a sealing washer.
• Use to connect the outer center collar end plate.
A 2.400 in. (6.09 cm) C Grade 8

B 2.000 in. (5.08 cm) D Grade 8.2

4 Assembling Sidewall Sheets
▪ Color Codes for Sidewall Gauge Identification
▪ Orientation Detail for Top Sidewall Sheets
▪ Caulking Detail for Standard (Non-Laminated) Sheets
▪ Caulking Detail for Laminated Quad Pattern Sheets
Color Codes for Sidewall Gauge Identification

Use this chart to interpret the color code painted on the corners of the sidewall sheets.
Table 4-1 Color codes for sidewall gauges
Sidewall Color Code Sidewall Gauge Color Code
Gauge
20 Red 12 Black
19 Black and Yellow 11 Pink
18 Orange 10 Light Blue
17 Light Blue and Pink 9 Dark Blue and Orange
16 Blue 8 Yellow
15 Red and Brown 6 White
14 Green 5 Fluorescent Green
13 Dark Blue and Yellow
Table 4-2 Stripe Colors for Special Sidewall Characteristics
Extra Stripe Colors
Type of Sidewall Stripe Color
BFT Blue
Laminated Gold
Hex Pattern Ochre
Special Galvanized 115 Fluorescent Red and Orange
Special Galvanized 140 Florescent Pink
Special Galvanized 165 Florescent Red, Orange and Fluorescent Pink
NOTE: Stripe colors are located in the middle of each side of the bundle.

Chapter 4: Assembling Sidewall Sheets
Orientation Detail for Top Sidewall Sheets

To avoid the misalignment of the holes, it is necessary to use the correct orientation of the sidewall sheet
during installation.
NOTE: Always assemble the top sidewall sheets with the orientation shown.
Figure 4-1 2–Post top sidewall sheet orientation
A Top of the top sidewall sheet B Bottom of the top sidewall sheet
Figure 4-2 3–Post top sidewall sheet orientation
A Top of the top sidewall sheet B Bottom of the top sidewall sheet

Caulking Detail for Standard (Non-Laminated) Sheets

To keep out moisture from overlapping the sheets, apply caulk to each sidewall sheet prior to installation.
NOTE: Always assemble the sidewall sheets with the overlap in the same direction.
• Apply strip caulk near the outside edge of the outer sheet and between the outer two rows of bolts
(A), then apply strip caulk 10 in. (25.4 cm) long along the horizontal seams (B), as shown.
Figure 4-3 Standard and quad punched sidewall sheets as viewed from the outside
A Vertical strip of caulk B 10 in. (25.4 cm) Horizontal strip of caulk
• Before bolting the next ring into place, apply one 10 in. strip of caulk (C) on the front of the under-
lapped sheet at each joint.
• Also, place a 10 in. (25.4 cm) strip of caulk (D) along the lower horizontal edge of the lapping sheet
at every vertical seam. This will fill the space that occurs between the holes caused by the overlap-
ping sheets.

C 10 in. (25.4 cm) Strip of caulk D 10 in. (25.4 cm) Strip of caulk
• Use the supplied tube caulk to fill the larger gaps that occur with heavier gauges and laminated
gauges. See Caulking Detail for Laminated Quad Pattern Sheets, page 43 for details about caulk
laminated sidewall sheets.

Caulking Detail for Laminated Quad Pattern Sheets

To keep out moisture from overlapping the sheets, it is necessary to apply caulk to each sheet prior to
installing.
Caulking and Assembling the Individual Sidewall Sheets

Each sidewall sheet must be layered and caulked prior to assembling sidewall sheet seams together.
Figure 4-4 Laminated quad punched sidewall panel view from outside of the bin
A Strip of caulking B 12 in. (30.4 cm) horizontal strip of caulking

• When assembling two assembled laminated sheets to each other, apply a strip of caulk (A) near the
outside edge of the outer sheet, between the outer two (2) rows of bolts and outside the last row of
bolts.
• Place a strip of caulk (B) 12 in. (30.4 cm) long to each the horizontal seams.
NOTE: Before bolting the next ring into place, apply a strip of caulk 12 in. (30.4 cm) long on the front
of the under lapped sheet at each joint.
• Also, a 12 in. (30.4 cm) strip of caulk is to be placed along the lower horizontal edge of the lapping
sheet at the vertical seam. This will fill the space that occurs between the holes caused by the over-
lapping sheets.
When assembling two sheets to make a laminated sheet assembly (C), apply a row of caulk all around
the vertical seam.
Use the supplied tube caulk to fill the larger gaps that occur with heavier gauges and laminated sheets.
Figure 4-5 Caulking detail for assembled laminated sidewall sheets
B 12 in. (30.4 cm) horizontal strip of caulk C Laminated sheet detail (caulk not shown)

5 Base Angle Installation
▪ Installing the Base Angle
▪ Anchor Bolt Detail
▪ Installing the Base Angle Shims
▪ Anchor Bolt Washer Installation
Installing the Base Angle

Installing the base angle ring will help reinforce and seal the final ring.
What You Should Know
The base angle overlap should be offset two holes from the stiffener. Do not place the overlap in line with
the stiffener.
1. Place a section of the base angle (B) to the bottom portion of the final ring (A).
NOTE: The sidewall sheet will sit on top of the base angle with the vertical portion of the base angle
on the inside of the bin and each end of the base angle will overlap and connect to the next
base angle section.
2. Install bolts (C) and nuts (D) as shown, leave the end holes of each section unfilled until the next
section is installed.
3. Attach the next base angle section overlapping the end holes (E) and install bolts (C) and nuts (D).
4. Repeat this procedure for the remaining base angle sections over lapping the previously installed
base angle section.
5. Before the bolts are tightened, push the base angle tight against the bottom edge of each sheet.
6. Tighten the hardware to the recommended torque specifications, see Bolt Torque Specifications,
page 32.
7. Before lowering the bin, apply the optional mastic sealer strip (F) to the entire underneath side of the
base angle.
NOTE: If optional mastic sealer strip is not used, it is recommended that some other method should
be utilized to seal the base ring to the concrete.
8. Lower the bin onto the foundation and check for an adequate seal.

Chapter 5: Base Angle Installation
Figure 5-1 Base angle overlap with 2 hole offset from the stiffeners
A Final ring assembly D 3/8 in. nut (S-9426)

B Base angle (B-7025) E Base angle offset example
C 3/8 x 1 in. bolt (S-7487) F Optional mastic sealer (or equivalent)

Anchor Bolt Detail

The following is the minimum requirement for anchoring a standard bin. Refer to sidedraw instructions for
special anchoring details.
• 3/4 in. diameter anchor bolt (A) is the minimum allowed, 1 in. diameter anchor bolt (A) is the mini-
mum with side draw flume system.
• Exposed anchor bolt thread height (B) is 5 in.
• Overall anchor bolt length (C) for 3/4 in. and 1 in. diameter anchor bolts is 18 in. (45.72 cm).
Figure 5-2 Anchor bolt example (3/4 in. diameter anchor bolt shown)
A Anchor bolt C Anchor bolt length

B Anchor bolt thread height

Installing the Base Angle Shims

A section of the base boot plate will rest on top of the base angle, therefore causing the base boot to rest
unevenly on the foundation. To offset this, base angle shims are required to ensure the base boot sets
evenly on the foundation.
1. Place the required base angle shim around the anchor bolt next to the base angle.
2. Place the base stiffener over the anchor bolt onto the required shim.
3. If needed, add standard shims under the required base angle shim.
NOTE: If more than one additional shim is required, then the shims must be welded together to the
base plate or the base plate must be grouted to provide the proper elevation.
Figure 5-3 Base Angle Shims
6 x 9 Base plate (CTS-2121XX or CTS- B-7028 (Required base angle shim for 8 x 10 base
A E
2110XX) plate)
B-7027 (Required base angle shim for 6
B F SS-7212 (Standard shim for 8 x 10 base plate)
x 9 base plate)
SS-6953 (Standard shim for 6 x 9 base
C G Base angle (B-7025XX or B-7026XX)
plate)
8 x 10 Base plate (CTS-2109XX or CTS-
D
2131XX)

Anchor Bolt Washer Installation

Anchor bolt washers help to cover the oversized hole in the base plate.
Before You Begin
Anchor bolts are secured, and base plates installed.
1. Place a square plate washer (B) onto the anchor bolt (A).
NOTE: A square plate washer (provided) must be installed between the base boot (C) and washer
(D).
2. Install a washer (D), and secure with a nut (E).
3. Tighten to the recommended torque specification, see Bolt Torque Specifications, page 32.
Figure 5-4 Base stiffener assembly
A 3/4 in. bolt assembly package (B-7035) D 3/4 in. washer (S-866)
Square anchor plate washer (3/4 in. HT-635) ,
B E 3/4 in. nut (S-234)
(1 in. B-6756)
C Base boot

NOTES

6 Stiffeners
▪ Stiffener Part Number Description
▪ Color Codes for Stiffener Gauge Identification
▪ Standard Stiffeners
▪ Top Stiffeners
▪ Stiffeners Splice
▪ Base Stiffeners
▪ Base Boots
▪ Close-Punch Connection for a One-Ring Top Stiffener (15 – 16 Ga) and a Two-Ring Stiffener
(15 – 16 Ga)
(8 – 14 Ga)
(15 – 16 Ga)
▪ Two-Ring Top Stiffener (15 – 16 Ga) to a Two-Ring Stiffener (15 – 16 Ga) Connection
▪ Close-Punch Connection for a Two-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (16
Ga)
▪ Close-Punch Connection for a Two-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (8 – 14
Ga)
▪ Two-Ring Stiffener (15 – 16 Ga) to a Two-Ring Stiffener (15 – 16 Ga) Connection
▪ Close-Punch Connection for a Two-Ring Stiffener (16 Ga) to a Two-Ring Stiffener (16 Ga)
▪ Two-Ring Stiffener (8 – 14 Ga) to a Two-Ring Stiffener (8 – 14 Ga) Connection
▪ Close-Punch Connection for a Two-Ring Stiffener (8 – 14 Ga) to a Two-Ring Stiffener (8 – 14
Ga)
▪ Close-Punch Connection for a Two-Ring Stiffener (2 – 6 Ga) to a Two-Ring Stiffener (2 – 6
Ga)
▪ Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Base Stiffener (8 Ga) Connection
▪ Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Base Stiffener (8 Ga) Connection
▪ Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Base Stiffener (2 – 6 Ga) Connection
▪ Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Base Stiffener (2 – 6 Ga) Connection
▪ Close-Punch Connection for a Two-Ring Stiffener (8 – 14 Ga) to a Base Stiffener (8 Ga)
▪ Close-Punch Connection for a Two-Ring Stiffener (8 – 14 Ga) to a Base Stiffener (8 Ga)
▪ Close-Punch Connection for a Two-Ring Stiffener (2 – 6 Ga) to a Base Stiffener (2 – 6 Ga)
▪ Close-Punch Connection for a Two-Ring Stiffener (2 – 6 Ga) to a Base Stiffener (2 – 6 Ga)
▪ Two-Ring Stiffener (8 – 14 Ga) to a Base Stiffener (10 – 14 Ga) Connection
▪ Close-Punch Connection for a Two-Ring Stiffener (15 – 16 Ga) to a Base Stiffener (10 – 14
Ga)

Chapter 6: Stiffeners
▪ Close-Punch Two-Ring Stiffener (2 – 6 Ga) to a Laminated Stiffener (2 Ga) with an Insert (10
– 12 Ga)
▪ Close-Punch Two-Ring Stiffener (2 – 6 Ga) to a Laminated Stiffener (2 Ga) with an Insert (10
– 12 Ga)
▪ Close-Punch Laminated Stiffeners (2 Ga) with Inserts (10 – 12 Ga)
▪ Close-Punch Laminated Stiffener (2 Ga) with an Insert (10 – 12 Ga) to a Laminated Base
Stiffener (2 Ga) with a Base Insert (10 – 12 Ga)
▪ Base Stiffener (10 – 14 Ga) to a Base Boot Connection
▪ Close-Punch Connection for a Base Stiffener (10 – 14 Ga) to a Base Boot
▪ Close-Punch Connection for a Base Stiffener (8 Ga) to a Base Boot
▪ Close-Punch Connection for a Base Stiffener (2 – 6 Ga) to a Base Boot
▪ Close-Punch Laminated Base Stiffener (2 Ga) with Insert (10 – 12 Ga) to a Base Boot
▪ Close-Punch Standard Stiffener to a 12–Bolt Pattern Laminated Stiffener with Insert
▪ 12–Bolt Pattern Close-Punch Laminated Stiffeners with Insert
▪ Close-Punch 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts
to a Base Boot
▪ Close-Punch 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts
to a Base Boot

Stiffener Part Number Description

Part numbers are printed on the end of each stiffener with the last two numbers designating the gauge of
the material.
Example: CTS-216514 will be printed on a 14 gauge, standard two-ring stiffener. If the stiffener was 8
gauge, it would change the part number to CTS-216508.
The part numbers in the following tables use an “XX” at the end of the number to represent the gauge of
the material.
Color Codes for Stiffener Gauge Identification

Use these charts to interpret the color code painted on the ends of the stiffeners.
Table 6-1 Color codes for stiffener gauges Table 6-2 Stripe color codes for stiffener gauges
Stiffener Gauge Color Code Stiffener Type Stripe Color

0 No Color (Zinc) Base Stiffener Red
2 Ochre Back (Laminated) Dark Green
5 Fluorescent Green Insert (Laminated) Gold
6 White Close Punched Light Blue
8 Yellow Special Galvanized 115 Fluorescent Red and
9 Dark Blue and Orange Orange
10 Light Blue Special Galvanized 140 Fluorescent Pink
11 Pink Special Galvanized 165 Fluorescent Pink and
12 Black Fluorescent Red /
Orange
13 Dark Blue and Yellow
12–Bolt Pattern Brown
14 Dark Green Stiffener
15 Red and Brown NOTE: Extra colored stripes will be centered on
16 Dark Blue the gauge color. If more than one color of stripe is
17 Light Blue and Pink needed, they will be painted next to each other
and centered on the gauge color.
18 Orange

Standard Stiffeners
Use the following information to determine the differences between the types of standard two-ring
stiffeners.
Figure 6-1 Standard stiffeners
Call Out Part Number Description Length Available Gauges

A CTS-2165XX Two-ring stiffener 63.969 in. (162.5 cm) 8 – 14
B CTS-2161XX Two-ring stiffener 63.969 in. (162.5 cm) 15 – 16
C CTS-2162XX Two-ring stiffener (close- 63.969 in. (162.5 cm) 2–6
punch)
D CTS-2166XX Two-ring stiffener (close- 63.969 in. (162.5 cm) 8 – 14
punch)
E CTS-2163XX Two-ring stiffener (close- 63.969 in. (162.5 cm) 16
punch)
F CTS-2228XX Two-ring laminated stiff- 63.980 in. (162.5 cm) 2
ener (close-punch)
G CTS-2229XX Two-ring insert (close- 63.956 in. (162.4 cm) 10 – 12
punch)
H CTS-2183XX Two-ring laminated stiff- 63.969 in. (162.5 cm) 2
ener (close-punch)
I CTS-2184XX Two-ring insert (close- 63.969 in. (162.5 cm) 2 – 12
punch)

Top Stiffeners
Use the following information to determine the differences between the types of top stiffeners.
Figure 6-2 Images of the top stiffeners
Call Part Number Description Length Available

Out Gauges
A CTS-2069XX Inside stiffener (for roof) 23.938 in. (61 cm) 2 – 14
B CTS-2185XX One-ring top stiffener (close 21.953 in. (56 cm) 15 – 16
punch)
C CTS-2174XX One-ring top inside stiffener 22.703 in. (57 cm) 15 – 16
(close punch)
D CTS-2202XX One-ring top stiffener (close 21.953 in. (56 cm) 10 – 14
punch)
E CTS-2169XX Two-ring top stiffener 53.954 in. (137 cm) 15 – 16
F CTS-2182XX Two-ring top stiffener (close 53.954 in. (137 cm) 16
punch)
G CTS-2173XX Two-ring top inside stiffener 54.704 in. (139 cm) 8, 13
(close punch)
H CTS-2193XX Two-ring top stiffener 53.954 in. (137 cm) 8 – 14

Stiffeners Splice
Use the following information to determine the gauge of the stiffener splice needed to connect the
stiffeners.
Figure 6-3 Stiffener splice

A CTS-2177XX Stiffener long 15.906 in. (40.4 10
splice cm)
B CTS-2164XX Stiffener splice 9.906 in. (25.2 cm) 12, 14
(Close punch)
Use the following chart to determine the gauge of the splice, which is determined by the gauge of the stiff-
eners that are being connected. If connecting a heavier gauge to a lighter gauge stiffener, always use the
heavier gauge splice for the 13 to 12, 8 to 6, and 2 to 0 gauge connections.
For example: If connecting a 13 gauge stiffener to a 12 gauge stiffener, use the 12 gauge splice. If con-
necting an 8 gauge stiffener to a 6 gauge stiffener, use the 10 gauge splice.
Table 6-3 Splice Usage

Splice Gauge
Stiffener Gauge
10 Gauge 12 Gauge 14 Gauge
18 X
17 X
16 X
15 X
14 X
13 X
12 X
11 X
10 X
9 X
8 X
6 X
5 X
2 X

Base Stiffeners
Use the following information to determine the differences between the base stiffeners.
Figure 6-4 Images of the base stiffeners

A CTS-2189XX Base stiffener 72.110 in. (183 cm) 2–6
B CTS-2207XX Base stiffener 72.110 in. (183 cm) 8
C CTS-2200XX Base stiffener 72.479 in. (184 cm) 10 – 14
D CTS-2188XX Base stiffener 72.479 in. (184 cm) 10 – 14
E CTS-2210XX Laminated base stiffener 72.099 in. (183 cm) 2
F CTS-2211XX Base insert 69.449 in. (176 cm) 10 – 12
G CTS-2194XX Base insert 72.103 in. (183 cm) 2
H CTS-2195XX Base insert 71.791 in. (182 cm) 10 – 12
I CTS-2196XX Laminated base stiffener 71.353 in. (181 cm) 2
J CTS-2197XX Base insert 71.790 in. (182 cm) 2–8
K CTS-2219XX Base stiffener 71.360 in. (182 cm) 2–6
L CTS-2220XX Base stiffener 71.360 in. (182 cm) 8

Base Boots
Use the following information to determine the differences between the base boots.
Figure 6-5 Images of the base boots
Call Out Part Number Description Height Base Plate Size

A CTS-2121XX Base boot weldment for 16 11.391 in. 6 x 9 x 3/8 in.
through 9 Ga. base stiffeners (29 cm) (15 x 23 x 0.95
cm)
B CTS-2110XX Base boot weldment for 8 through 11.391 in. 6 x 9 x 3/4 in.
a laminated 2 Ga. with an 11 Ga. (29 cm) (15 x 23 x 1.90
insert cm)
C CTS-2109XX Base boot for 2 Ga. laminated 11.391 in. 8 x 10 x 3/4 in.
base stiffeners with inserts from (29 cm) (20 x 25 x 1.90
10 through 2 gauges. cm)
D CTS-2131XX Base boot weldment for 2+8 to 2 11.391 in. 8 x 10 x 1–1/2 in.
+2 base stiffeners. (29 cm) (20 x 25 x 3.81
cm)

Close-Punch Connection for a One-Ring Top Stiffener (15 – 16 Ga)

and a Two-Ring Stiffener (15 – 16 Ga)
Reference the following information for a close-punch connection of a one-ring top stiffener (CTS-
2185XX) to a two-ring stiffener (CTS-2163XX).
Figure 6-6 One-Ring Top Stiffener (15 – 16 Ga) and a Two-Ring Stiffener (15 – 16 Ga) Close-Punch Connection
A One-ring top stiffener (CTS-2185XX)

B Two-ring stiffener (CTS-2163XX)
C Splice (CTS-2164 XX)
D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)
F Completed assembly
NOTE: Two-post stiffeners shown. The bolt pattern will

vary for three-post. Only place bolts where
holes in the stiffeners align with holes in the
sidewall sheet.


D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.



D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.
Two-Ring Top Stiffener (15 – 16 Ga) to a Two-Ring Stiffener (15 – 16

Ga) Connection
Reference the following information when connecting a two-ring top stiffener (CTS-2169XX) to a two-ring
stiffener (CTS-2161XX).
Figure 6-9 Two-Ring Top Stiffener (15 – 16 Ga) to a Two-Ring Stiffener (15 – 16 Ga) Connection
A Two-ring top stiffener (CTS-2169XX)

C Splice (CTS-2164XX)
D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.


Ga) Connection

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.

Ga) Connection

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.

Close-Punch Connection for a Two-Ring Top Stiffener (16 Ga) to a

Two-Ring Stiffener (16 Ga)
Reference the following information for a close-punch connection of a two-ring top stiffener (CTS-
Figure 6-12 Two-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (16 Ga) Close-Punch Connection

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.
Close-Punch Connection for a Two-Ring Top Stiffener (16 Ga) to a

Two-Ring Stiffener (8 – 14 Ga)
Reference the following information for a close-punch connection of a two-ring top stiffener (CTS-
Figure 6-13 Two-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (8 – 14 Ga) Close-Punch Connection

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.

Two-Ring Stiffener (15 – 16 Ga) to a Two-Ring Stiffener (15 – 16 Ga)

Connection
Reference the following information when connecting a two-ring stiffener (CTS-2161XX) to a two-ring stiff-
ener (CTS-2161XX).
Figure 6-14 Two-Ring Stiffener (15 – 16 Ga) to a Two-Ring Stiffener (15 –16 Ga) Connection
A Two-ring stiffener (CTS-2161XX)

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.
Close-Punch Connection for a Two-Ring Stiffener (16 Ga) to a

Two-Ring Stiffener (16 Ga)
Reference the following information for a close-punch connection of a two-ring stiffener (CTS-2163XX) to
a two-ring stiffener (CTS-2163XX).
Figure 6-15 Two-Ring Stiffener (16 Ga) to a Two-Ring Stiffener (16 Ga) Close-Punch Connection

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.

Two-Ring Stiffener (8 – 14 Ga) to a Two-Ring Stiffener (8 – 14 Ga)

Connection
Reference the following information when connecting a two-ring stiffener (CTS-2165XX) to a two-ring stiff-
ener (CTS-2165XX).
Figure 6-16 Two-Ring Stiffener (8 – 14 Ga) to a Two-Ring Stiffener (8 – 14 Ga) Connection

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.
Close-Punch Connection for a Two-Ring Stiffener (8 – 14 Ga) to a

Figure 6-17 Two-Ring Stiffener (8 – 14 Ga) to a Two-Ring Stiffener (8 – 14 Ga) Close-Punch Connection

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.


Figure 6-18 Two-Ring Stiffener (2 – 6 Ga) to a Two-Ring Stiffener (2 – 6 Ga) Close-Punch Connection

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.
Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Base Stiffener

(8 Ga) Connection
Reference the following information when connecting a two-ring stiffener (CTS-2165XX) to a close-punch
two-ring stiffener (CTS-2207XX).
Figure 6-19 Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Two-Ring Stiffener (8 Ga) Connection

B Close-punch two-ring stiffener (CTS-2207XX)
D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.


(8 Ga) Connection
Figure 6-20 Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Two-Ring Stiffener (8 Ga) Connection

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.

(2 – 6 Ga) Connection
Figure 6-21 Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Two-Ring Stiffener (2 – 6 Ga) Connection

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.


(2 – 6 Ga) Connection
Figure 6-22 Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Two-Ring Stiffener (2 – 6 Ga) Connection

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.

Base Stiffener (8 Ga)
Reference the following information when connecting a two-ring stiffener (CTS-2166XX) to a base stiff-
ener (CTS-2207XX).
Figure 6-23 Two-Ring Stiffener (8 – 14 Ga) to a Two-Ring Base Stiffener (8 Ga) Close-Punch Connection
A Close-punch two-ring stiffener (CTS-2166XX)
B Close-punch base stiffener (CTS-2207XX)

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.


Base Stiffener (8 Ga)
ener (CTS-2220XX).

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.

Base Stiffener (2 – 6 Ga)
ener (CTS-2189XX).
Figure 6-25 Two-Ring Stiffener (2 – 6 Ga) to a Two-Ring Base Stiffener (2 – 6 Ga) Close-Punch Connection

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.


ener (CTS-2219XX).

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.
Two-Ring Stiffener (8 – 14 Ga) to a Base Stiffener (10 – 14 Ga)

Connection
ener (CTS-2200XX).
Figure 6-27 Two-Ring Stiffener (8 – 14 Ga) to a Base Stiffener (10 – 14 Ga) Connection

B Base stiffener (CTS-2200XX)
D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.


Connection
a base stiffener (CTS-2188XX).
Figure 6-28 Two-Ring Stiffener (8 – 14 Ga) to a Base Stiffener (10 – 14 Ga) Close-Punch Connection

D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.

Connection
ener (CTS-2200XX).
Figure 6-29 Two-Ring Stiffener (15 – 16 Ga) to a Base Stiffener (10 – 14 Ga) Connection

B Base stiffener (CTS-2200XX)
D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.


a base stiffener (CTS-2188XX).
Figure 6-30 Two-Ring Stiffener (15 – 16 Ga) to a Base Stiffener (10 – 14 Ga) Close-Punch Connection
A Close-punch two-ring stiffener

(CTS-2163XX)
D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.
Close-Punch Two-Ring Stiffener (2 – 6 Ga) to a Laminated Stiffener

(2 Ga) with an Insert (10 – 12 Ga)
Reference the following information for a close-punch connection with a two-ring stiffener (CTS-2162XX)
to a laminated stiffener (CTS-2210XX) and insert (CTS-2211XX).
Figure 6-31 Close-Punch Two-Ring Stiffener to a Laminated Stiffener with an Insert

B Close-punch laminated stiffener
(CTS-2210XX)
C Insert (CTS-2211XX)
D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.

Close-Punch Two-Ring Stiffener (2 – 6 Ga) to a Laminated Stiffener

(2 Ga) with an Insert (10 – 12 Ga)
Reference the following information for a close-punch connection with a two-ring stiffener (CTS-2162XX)
to a laminated stiffener (CTS-2229XX) and insert (CTS-2228XX).
Figure 6-32 Close-Punch Two-Ring Stiffener to a Laminated Stiffener with an Insert

B Close-punch laminated stiffener
(CTS-2228XX)
C Insert (CTS-2229XX)
D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sidewall sheet.
Close-Punch Laminated Stiffeners (2 Ga) with Inserts (10 – 12 Ga)

Reference the following information for a close-punch connection of a laminated stiffener (CTS-2228XX)
to a laminated stiffener (CTS-2229XX).
Figure 6-33 Close-Punch Laminated Stiffeners with Inserts
A Close-punch laminated stiffener

(CTS-2228XX)
B Close-punch insert (CTS-2229XX)
C 3/8 x 1 Bolt (S-7485)
D 3/8 Nut (S-9426)
E Completed assembly

sidewall sheet.

Close-Punch Laminated Stiffener (2 Ga) with an Insert (10 – 12 Ga)

to a Laminated Base Stiffener (2 Ga) with a Base Insert (10 – 12 Ga)
Reference the following information for a close-punch connection of a two-ring stiffener (CTS-2228XX
and CTS-2229XX) to a laminated base stiffener and insert (CTS-2210XX and CTS-2211XX).
Figure 6-34 Close-Punch Laminated Stiffener with an Insert to a Laminated Base Stiffener with a Base Insert
A Close-punch laminated stiffener (CTS-2228XX)

B Close-punch insert (CTS-2229XX)
C Close-punch laminated base stiffener (CTS-
2210XX)
D Close-punch base insert (CTS-2211XX)
E 3/8 x 1 Bolt (S-7485)
F 3/8 Nut (S-9426)
G Completed assembly

vary for three-post. Only place bolts where holes
in the stiffeners align with holes in the sidewall
sheet.
Base Stiffener (10 – 14 Ga) to a Base Boot Connection

Reference the following information when connecting a base stiffener (CTS-2200XX) to a base boot
(CTS-2121XX).
Figure 6-35 Base Stiffener (10 – 14 Ga) to a Base Boot Connection
A Base stiffener (CTS-2200XX)

B Base boot (CTS-2121XX)
C 3/8 x 1 Bolt (S-7485)
D 3/8 Nut (S-9426)

sidewall sheet.

Close-Punch Connection for a Base Stiffener (10 – 14 Ga) to a Base

Boot
Reference the following information for a close-punch connection for a base stiffener (CTS-2188XX) to a
base boot (CTS-2121XX).
Figure 6-36 Base Stiffener (10 – 14 Ga) to a Base Boot Close-Punch Connection
A Close-punch base stiffener (CTS-2188XX)

B Close-punch base boot (CTS-2121XX)
C 3/8 x 1 Bolt (S-7485)
D 3/8 Nut (S-9426)

sidewall sheet.
Close-Punch Connection for a Base Stiffener (8 Ga) to a Base Boot

Figure 6-37 Base Stiffener (8 Ga) to a Base Boot Close-Punch Connection

B Close-punch base Boot (CTS-2110XX)
C 3/8 x 1 Bolt (S-7485)
D 3/8 Nut (S-9426)

sidewall sheet.

Close-Punch Connection for a Base Stiffener (2 – 6 Ga) to a Base

Boot
Figure 6-38 Base Stiffener (2 – 6 Ga) to a Base Boot Close-Punch Connection

C 3/8 x 1 Bolt (S-7485)
D 3/8 Nut (S-9426)

sidewall sheet.


C 3/8 x 1 Bolt (S-7485)
D 3/8 Nut (S-9426)

sidewall sheet.


base boot (CTS-2131X).

C 3/8 x 1 Bolt (S-7485)
D 3/8 Nut (S-9426)

sidewall sheet.
Close-Punch Laminated Base Stiffener (2 Ga) with Insert (10 – 12

Ga) to a Base Boot
Reference the following information when connecting a close-punch laminated base stiffener (CTS-
2210XX) with insert (10 – 12 Ga) to a base boot (CTS-2109XX or CTS-2110XX).
Figure 6-41 Close-Punch Laminated Base Stiffener to a Base Boot
A Close-punch laminated base stiffener (CTS-

2210XX)
B Close-punch base Insert (CTS-2211XX)
C Close-punch base boot (CTS-2109XX or CTS-
2110XX)
D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sheet.

Close-Punch Standard Stiffener to a 12–Bolt Pattern Laminated

Stiffener with Insert
Reference the following information for a close-punch connection of a standard stiffener (CTS-2162) to a
12–bolt pattern laminated stiffener (CTS-2183XX) with insert (CTS-2184XX).
Figure 6-42 Close-Punch Standard Stiffener to a 12–Bolt Pattern Laminated Stiffener with Insert
A Close punch standard stiffener (CTS-2162XX)

B Close-punch laminated stiffener (CTS-2183XX)
C Close-punch insert (CTS-2184XX)
D 3/8 x 1 Bolt (S-7485)
E 3/8 Nut (S-9426)

sheet.
12–Bolt Pattern Close-Punch Laminated Stiffeners with Insert

Reference the following information for a close-punch connection of two 12–bolt pattern laminated stiff-
eners (CTS-2183XX) with an inserts (CTS-2184XX).
Figure 6-43 Close-Punch 12–Bolt Pattern Laminated Stiffeners with Insert
A Close-punch laminated stiffener (CTS-2183XX)

B Close-punch Insert (CTS-2184XX)
C 3/8 x 1 Bolt (S-7485)
D 3/8 Nut (S-9426)

sidewall sheet.

Close-Punch 12–Bolt Pattern Laminated Stiffener to Laminated

Base Stiffener with an Inserts to a Base Boot
Reference the following information for a close-punch connection of a 12–bolt pattern laminated stiffener
(CTS-2183) to a laminated base stiffener (CTS-2196XX) with a inserts (CTS-2184XX and CTS-2196XX)
to a base boot (CTS-2131XX).
Figure 6-44 Laminated Stiffener to Laminated Base Stiffener with an Inserts to a Base Boot
A Close-punch laminated stiffener (CTS-2183XX) E Base boot (CTS-2131XX)

B Close-punch base Insert (CTS-2184XX) F 3/8 x 1 Bolt (S-7485)
C Close-punch laminated base stiffener (CTS-2196XX) G 3/8 Nut (S-9426)
D Close-punch base Insert (CTS-2197XX) H Completed assembly
NOTE: Two-post stiffeners shown. The bolt pattern will vary for three-post. Only place bolts where holes in
the stiffeners align with holes in the sidewall sheet.

Close-Punch 12–Bolt Pattern Laminated Stiffener to Laminated

Base Stiffener with an Inserts to a Base Boot
Reference the following information for a close-punch connection of a 12–bolt pattern laminated stiffener
(CTS-2183) to a laminated base stiffener (CTS-2194XX) with a inserts (CTS-2184XX and CTS-2195XX)
to a base boot (CTS-2109XX or CTS-2110XX).
Figure 6-45 Laminated Stiffener to Laminated Base Stiffener with an Inserts to a Base Boot
A Close-punch laminated stiffener (CTS-2183) E Base boot (CTS-2109XX or 2110XX)

B Close-punch base Insert (CTS-2184XX) F 3/8 x 1 Bolt (S-7485)
C Close-punch laminated base stiffener (CTS- G 3/8 Nut (S-9426)
2194XX)
D Close-punch base Insert (CTS-2195XX) H Completed assembly
NOTE: Two-post stiffeners shown. The bolt pattern will vary for three-post. Only place bolts where holes in
the stiffeners align with holes in the sidewall sheet.

NOTES

7 Roof Assembly
▪ Attaching the Inside Stiffener to the Top Outside Stiffener
▪ Attaching the Eave Bracket to the Inside Stiffener
▪ Attaching the Eave Angle to the Sidewall Sheet
▪ Connecting the Tension Member to the Eave Bracket
▪ Attaching the Center Collar Rafter Clips to the Rafter
▪ About Temperature Cable Brackets and A-Frame Assemblies
▪ Assembling the Temperature Cable Bracket
▪ Attachment Locations of Purlins to Rafters
▪ Assembling a Laminated Purlin
▪ Assembling Purlin Number 3
▪ Assembling the Outer Center Collar
▪ Assembling the Lower Stand-off Bracket to the Outer Center Collar
▪ Center Collar Placement
▪ Guidelines for Assembling and Lifting the A-Frame Rafter Sections
▪ Attaching the A-Frames to the Center Collar
▪ Attaching the A-Frame to the Eave Bracket
▪ Assembling the Roof Panel Clips
▪ Installing the Intermediate Purlins
▪ Attaching the Roof Panels
▪ Installing the Roof Flashing
▪ Assembling the Center Collar Brackets to the Inner Center Collar
▪ Installing the Inner Center Collar to the Outer Center Collar
▪ Installing the Top Panels
▪ Installing the Upper Stand-off Support Brackets and Stand-off Plates
▪ Installing the Center Cap Plate
▪ Installing the Flashing Lock

Chapter 7: Roof Assembly
Attaching the Inside Stiffener to the Top Outside Stiffener

The inside stiffener supports the eave bracket. It is installed to the inside perimeter of the sidewall sheet
at the same time as the top outside stiffener. The inside stiffeners are only located at the eave bracket
locations in the sidewall sheet.
NOTE: Do not tighten the nuts (C) until all hardware has been installed attaching the inside stiffener
(CTS-2069XX) to the sidewall and the outside stiffener. Bins with an odd number of rings will use
the one-ring outside stiffener (CTS-2185XX), and bins with an even number of rings will use the
two-ring outside stiffener (CTS-2169XX or CTS-2182XX).
1. From the inside perimeter of the sidewall, place the bolt (B) through the hole located approximately
4 in. down from the top of the sidewall sheet (A).
NOTE: Install the bolts from the inside to the outside of the bin, passing through the inside stiffener,
corrugation spacer, sealing washer, sidewall sheet, and outside stiffener and flange nut.
2. On the inside perimeter, install a sealing washer (F), corrugation spacer (E), and inside stiffener (D).
3. Install a flange nut (C) to the bolt (B) and repeat this process with the remaining hardware. Tighten
hardware to the recommended torque specifications, see Bolt Torque Specifications, page 32.
Figure 7-1 Inside stiffener to the one-ring top stiffener for bins with an odd number of rings
A Sidewall E Corrugation spacer (S-7041)

B 3/8 x 1-1/2 in. flange bolt (S-7488) F Sealing washer (S-3558)
C 3/8 in. flange nut (S-9426) G One-ring top stiffener (CTS-2185XX)
D Inside stiffener (CTS-2069XX) H Assembled view

Figure 7-2 Inside stiffener to the two-ring top stiffener for bins with an even number of rings
A Sidewall E Corrugation spacer (S-7041)

B 3/8 x 1-1/2 in. flange bolt (S-7488) F Sealing washer (S-3558)
Two-ring top stiffener (CTS-2169XX or
C 3/8 in. flange nut (S-9426) G
CTS-2182XX)
D Inside stiffener (CTS-2069XX) H Assembled view
After You Finish

Repeat this process for the remaining inside stiffeners.

Attaching the Eave Bracket to the Inside Stiffener

Eave brackets secure the roof rafter to the sidewall.
Before You Begin
Install the inside stiffeners to the sidewalls before proceeding.
1. Attach the eave bracket (A) to the inside stiffener (C) and install flange bolts (D).
2. Install flange nuts (B) to the eave bracket (A) and tighten to the recommended torque specifications.
See Bolt Torque Specifications, page 32.
Figure 7-3 View from inside of the sidewall of a bin
A Eave bracket (CTR-0498) C Inside stiffener (CTS-2069XX)

B 3/8 in. flange nut (S-9426) D 3/8 x 1 in. flange bolt (S-7485)
After You Finish

Repeat this process for the remaining eave brackets.

Attaching the Eave Angle to the Sidewall Sheet

The eave angle secures the bottom of the roof panels to the bin eave.
Eave angles are bolted to the inside surface of the sidewall and will overlap each section.
1. Locate the top inside stiffener (B) and align the holes of the first eave angle (A) to the sidewall sheet
with the holes of the top inside stiffener (B).
IMPORTANT: Make sure to align the center of the eave angle tab (C) a distance of 9.375 in. from
the center of the top inside stiffener when assembling to the sidewall sheet. This is
very important to ensure the roof panels align properly with the rafters.
Figure 7-4 Eave angle alignment
A First Eave angle (CTR-0720) C Eave angle tab

B Top inside stiffener
2. Install flange bolts (D) and flange nuts (B), leaving the end holes open.
NOTE: The quantity of flange bolts (D) and flange nuts (B) may vary, depending on the sidewall
punch pattern.
3. Install the second eave angle (C) overlapping the first eave angle (A).
4. Install the flange bolts (D) and flange nuts (B), leaving the last hole open for the next eave angle to
be installed.
NOTE: The quantity of flange bolts (D) and flange nuts (B) may vary, depending on the sidewall
punch pattern.
5. Bend the eave angle tabs (G) upward to conform with each roof panel rib.

6. Install the optional tab seal (F) to the tabs (G) of the eave angle (A).
7. Tighten all hardware to the recommended torque specification. See Bolt Torque Specifications,
page 32.
Figure 7-5 Exploded view of eave angle
A First eave angle (CTR-0720) E 5/16 in. flange nut (S-3611)

B One-ring top stiffener F Second eave angle (CTR-0720)
C Eave angle tab G Optional tab seal (CRP-4802)
5/16 x 1 in. flange bolt with sealing
D H Top sidewall sheet
washer (S-10260)
After You Finish

Continue this procedure for the remaining eave angles.

Connecting the Tension Member to the Eave Bracket

Tension members connect to the eave brackets and are installed around the inside of the bin eave.
Before You Begin
Ensure all eave angles, inside stiffeners and eave brackets are installed before proceeding.
IMPORTANT: Install bolts as shown, from the backside of the eave bracket.
1. Lift and support two tension members (D and F), and install to each side of the eave bracket (B).
2. Install flange bolts (A) and flange nuts (C) to each end of the tension members (D and F).
3. Tighten to the recommended torque specifications. See Bolt Torque Specifications, page 32.
Figure 7-6 View of the tension plate mounting to the bin eave bracket
A 7/16 x 1-1/4 in. flange bolt (S-10250) D Tension member (CTR-0407)

B Eave bracket (CTR-0498) E Eave angle (CTR-0720)
C 7/16 in. flange nut (S-10251) F Tension member (CTR-0407)
G Tension member bolt holes
After You Finish

Repeat this process for the remaining tension members.

Attaching the Center Collar Rafter Clips to the Rafter

Center collar rafter clips secure the A-frame rafter sections to the center collar.
Each assembled roof rafter receives two center collar rafter clips, identified as the left center collar rafter
clip (D) and the right center collar rafter clip (E).
1. Determine the correct orientation of each rafter (A) by identifying the roof panel holes (B) located
near the end of each rafter.
2. Install the left center collar rafter clip (D) and right center collar rafter clip (E) to each side of the roof
rafter (A).
3. Use flange bolts (F) and flange nuts (C) to secure the center collar rafter clips (D and E) to the rafter
(A). Tighten to the recommended torque specification. See Bolt Torque Specifications, page 32.
Figure 7-7 Exploded view of center collar rafter clips
A Roof rafter D Left center collar rafter clip (CTR-0491)

B Roof panel hole E Right center collar rafter clip (CTR-0492)
C 7/16 in. flange nut (S-10251) F 7/16 x 1-1/4 in. flange bolt (S-10250)
After You Finish

Repeat this process for the remaining roof rafters.

About Temperature Cable Brackets and A-Frame Assemblies

Temperature cable bracket installation locations must be considered prior to assembling the A-frames.
Installation Locations for Temperature Cable Brackets

Before assembling the A-frames, you must know the installation locations of the temperature cable brack-
ets within the A-frame assemblies. Temperature cable brackets are installed at the same time as the pur-
lins are installed.
This information is provided solely for the purpose of facilitating proper support bracket placement. It is
fully the responsibility of the dealer, customer, contractor, or said agent of such parties to confirm the
details of the system to be used. GSI is not responsible for the effectiveness or performance of any tem-
perature cable monitoring system or layout.
IMPORTANT: Temperature cable brackets must be installed at the specified locations as shown below.
Any variation from this pattern or cable quantity shown must be reviewed by GSI engineer-
ing. This must be reviewed well in advance of the bin order.
Lifting Sequence for the A-Frame Assemblies

The layout of the roof structure consists of standard A-frame assemblies and A-frame assemblies with X-
bracing that are installed in a specific sequence to evenly distribute the weight as they are being installed.
The A-frames with X-bracing are strategically spaced around the diameter of the bin and are the first A-
frames to be installed. The A-frame assemblies can be installed in the order as shown in the figure below.
A-frames are installed across from each other to keep the weight distributed evenly during installation.
Tip
Label each A-frame assembly according to the order it is to be installed as it is assembled.

Figure 7-8 A-frame installation sequence and temperature cable locations for 54 ft diameter bin
A 3 ft radius location (center collar) B 15.5 ft radius location

Table 7-1 A-frame installation sequence and temperature cable locations for 54 ft diameter bin
A-frame number Rafter Number Temp Cable Number Radius Location

R1 — —
A1
R2 T3 15.5 ft
R9 — —
A2
R10 — —
R13 — —
A3
R14 T7 15.5 ft
R5 T4 15.5 ft
A4
R6 — —
R3 — —
A5
R4 — —
R11 T6 15.5 ft
A6
R12 — —
R15 — —
A7
R16 — —
R7 — —
A8
R8 T5 15.5 ft
R17 T2 15.5 ft
A9
R18 — —
NA Attach to center collar T1 3 ft
NOTE: A-frames labeled “A1” through “A4” have X-bracing and are installed first. A-frames labeled “A5”
through “A9” are standard A-frames. The empty spaces that are not labeled must have purlins
installed between the rafters after all the A-frames are secured. The numbers reflect the recom-
mended installation sequence of the A-frame assemblies.
Table 7-2 Starting lengths for temperature cables for 54 ft diameter bins
Length from the center collar 223.7 in. (568.20 cm)

Length from 15.5 ft diameter location 130.8 in. (332.23 cm)
The temperature cable lengths in the chart above are the distances from where the temperature cable
attaches to the rafter or the center collar to the top ring. To calculate the correct temperature cable length,
add 32 inches for each bin ring to the starting length. Temperature cables must terminate above any
unload equipment and be secured in place with twine. DO NOT allow cables to become tangled in unload
equipment.

Assembling the Temperature Cable Bracket

The temperature cable brackets are installed to the roof rafters and support the temperature cables.
Before You Begin
Determine the correct location of the temperature cable brackets within the structure of the A-frame
Assembly. See About Temperature Cable Brackets and A-Frame Assemblies, page 89.
The A-frame assembly consists of two roof rafters, purlin clips, purlins and possibly X-bracing. The tem-
perature cable brackets should be installed when the A-frames are assembled.
NOTE: The temperature cable bracket must be installed at specific locations, see About Temperature
Cable Brackets and A-Frame Assemblies, page 89.
1. Attach a right purlin clip (C), a left purlin clip (D) and a temperature cable bracket (B) to the roof
rafter (A) and install two flange bolts (E) and two flange nuts (F).
NOTE: If no X-bracing is installed, install three flange bolts (E) and three flange nuts (F).
2. After all purlins and X-bracing are installed in the A-frame, tighten all hardware to the recommended
torque specifications. See Bolt Torque Specifications, page 32.
Figure 7-9 Installing a temperature cable bracket
A Roof rafter D Left purlin clip (CTR-0489)

B 8 in. temperature cable bracket (CTR-0172) E 7/16 x 2 in. flange bolt (S-10381)
C Right purlin clip (CTR-0490) F 7/16 in. flange nut (S-10251)

3. Install a quick link (C) to each cable bracket to support the temperature cables.
IMPORTANT: Do not attach weights to the temperature cables; secure the bottom of cables to the
floor with light twine. No roof rafter shall support more than one cable.
Figure 7-10 Supplier quick link
A Purlin C Supplier quick link

B Temperature cable bracket
4. Locate the center collar temperature cable hole (D), and install a supplier quick link (C), allowing for
the installation of a temperature cable at this location.
Figure 7-11 Supplier quick link on the center collar (view from bottom side of center collar)
C Supplier quick link D Outer center collar

Attachment Locations of Purlins to Rafters

Purlins are horizontal members between the rafters that give support to the roof structure. The length of
the purlin determines its location on the A-frame assembly.
The following reference depicts a completely assembled A-frame roof rafter section with X-bracing
installed. For more information, see the following sections: Assembling Purlin Number 1, page 100,
Assembling Purlin Number 2, page 98, and Assembling Purlin Number 3, page 96.
Figure 7-12 Location of purlins for a 54 ft (16.46 m) diameter bin
A Purlin number 1 (CTR-1052) C Purlin number 3 (CTR-1054)

Purlin number 2 (Laminated)
B
(CTR-0871 and CTR-0872)

Assembling a Laminated Purlin

Laminated purlins nest together to give additional strength and should be assembled before constructing
the A-frames.
Refer to Attachment Locations of Purlins to Rafters , page 94 for laminated purlin installation locations in
the A-frame.
NOTE: The purlin insert will have a red paint stripe marked on it for identification purposes.
1. Place the purlin (A) against the mating surface of the purlin insert (B), and install flange bolts (C) and
flange nuts (D).
NOTE: The purlin insert is positioned underneath the flange of the purlin.
2. Tighten all the hardware to the recommended torque specification. See Bolt Torque Specifications,
page 32.
Figure 7-13 Laminated purlin
A Purlin (CTR-0871) C 7/16 x 1-1/4 in. flange bolt (S-10250)

B Purlin insert (CTR-0872) D 7/16 in. flange nut (S-10251)
After You Finish

Repeat this process for the remaining laminated purlins.

Assembling Purlin Number 3

Purlin number 3 is located third purlin from the eave.
Before You Begin
Place two roof rafters on the ground with roof panel holes facing up. Several A-frame assemblies will
have X-bracing installed and be placed periodically throughout the perimeter of the roof. Determine if X-
bracing is being installed and note those steps in this procedure.
NOTE: Temperature cables may also be installed at this location, to determine if temperature cable brack-
ets will be needed, see About Temperature Cable Brackets and A-Frame Assemblies, page 89.
The A-frame assembly consists of two roof rafters identified as the left-hand roof rafter (A) and the right-
hand roof rafter (C). The purlin configuration may not be the same on all A-frames at this location,
(number 3), depending if X-bracing is being installed or not.
There are also two different purlin clips, a left purlin clip (E) and a right purlin clip (D). The left purlin clip
has seven holes, compared to the right, which has six holes along the purlin and purlin clip mating
surface.
NOTE: The seventh hole located in the center of the left purlin clip (E) is for identification purposes only.
No hardware is used in this location.
1. Attach a right purlin clip (D) and a left purlin clip (E) to the right-hand roof rafter (C), and install two
flange bolts (L) and two flange nuts (I) into the two top holes.
NOTE: If no X-bracing is being installed, install three flange bolts (L) and three flange nuts (I) in this
step.
2. Attach a right purlin clip (D) and a left purlin clip (E) to the left-hand roof rafter (A), and install two
flange bolts (L) and two flange nuts (I) into the two bottom holes.
step.
3. Install the purlin (H) to the right purlin clip (D) and the left purlin clip (E) located between each roof
rafter. Install twelve flange bolts (B) and twelve flange nuts (G), securing the purlin to the purlin clips.
NOTE: Ensure that the orientation of the purlin is correct, the roof panel holes are facing up, and the
notch in the purlin is facing the right-hand roof rafter (C).
NOTE: If no X-bracing is being installed, proceed to step 8.
4. Attach the bottom X-brace (K) to the right-hand roof rafter (C), and install a flange bolt (F) and a
flange nut (I) into the bottom hole.
IMPORTANT: For adjustment purposes, DO NOT tighten the X-brace flange bolts until all X-braces
have been installed.
5. Attach the top X-brace (J) to the left-hand roof rafter (A), and install a flange bolt (F) and one flange
nut (I) into the top hole.
6. Secure the bottom portion of each X-brace (J and K) with a flange bolt (L) and one flange nut (I).
7. Install a flange bolt (L) and one flange nut (M) securing the X-braces together where they cross.
8. After all purlins are installed in the A-frame, tighten hardware to the recommended torque specifica-
tions. See Bolt Torque Specifications, page 32.

Figure 7-14 Purlin location 3
A Left-hand roof rafter (CTR-0868) H Purlin (CTR-1054)

B 7/16 x 1-1/4 in. flange bolt (S-10250) I 7/16 in. flange nut (S-10251)
C Right-hand roof rafter (CTR-0868) J Top X-brace (CTR-0414)
D Right purlin clip (CTR-0490) K Bottom X-brace (CTR-0414)
E Left purlin clip (CTR-0489) L 7/16 x 1-1/4 in. flange bolt (S-10250)
F 7/16 x 1-1/4 in. flange bolt (S-10250) M 7/16 in. flange nut (S-10251)
G 7/16 in. flange nut (S-10251)


Purlin number 2 is located second from the eave.
Before You Begin
hand roof rafter (C). The purlin configuration may not be the same on all A-frames at this location
surface.
step.
2. Attach a right purlin clip (D), and a left purlin clip (E) to the left-hand roof rafter (A), and install two
flange bolts (F) and two flange nuts (I) into the two bottom holes.
NOTE: If no X-bracing is being installed, install flange three bolts (F) and three flange nuts (I) in this
step.
rafter. Install twelve flange bolts (B) and twelve flange nuts (G), securing the purlin to the purlin clips.
4. Attach the bottom X-brace (K) to the right-hand roof rafter (C), and install a flange bolt (F) and flange
nut (I) into the bottom hole.
5. Attach the top X-brace (J) to the left-hand roof rafter (A), and install a flange bolt (F) and a flange nut
(I) into the top hole.
6. Secure the bottom portion of each X-brace (J and K) with a flange bolt (L) and a flange nut (I).
7. Install a flange bolt (L) and a flange nut (M) securing the X-braces (J and K) together.
8. After all purlins are installed, tighten the hardware to the recommended torque specifications. See
Bolt Torque Specifications, page 32.

A Left-hand roof rafter (CTR-0868) H Laminated purlin

(CTR-0871 and CTR-0872)


Purlin number 1 is located closest to the eave.
Before You Begin
hand roof rafter (C). The purlin configuration may not be the same on all A-frames at this location
surface.
step.
2. Attach a right purlin clip (D) and a left purlin clip (E) to the left-hand roof rafter (A), and install two
flange bolts (L) and two flange nuts (I) into the two bottom holes.
step.
rafter. Install twelve flange bolts (B) and twelve flange nuts (G) securing the purlin to the purlin clips.
4. Attach the bottom X-brace (K) to the right-hand roof rafter (C), and install a flange bolt (F) and a
flange nut (I) into the bottom hole.
5. Attach the top X-brace (J) to the left-hand roof rafter (A), and install a flange bolt (F) and a flange nut
(I) into the top hole.
6. Secure the bottom portion of each X-brace (J and K) with a flange bolt (L) and a flange nut (I).
7. Install a flange bolt (L) and a flange nut (M), securing the X-braces (J and K) together.
8. After all purlins are installed, tighten all hardware to the recommended torque specifications. See
Bolt Torque Specifications, page 32.

A Left-hand roof rafter (CTR-0868) H Purlin (CTR-1052)


Assembling the Outer Center Collar

The outer center collar assembles each A-frame roof rafter section together at the top. The outer center
collar assembly is a two piece design and will need to be assembled together before installing the lower
stand-off support brackets.
1. Locate each half of the outer center collar (A) and place them opposite to each other.
2. Install the flange bolts (B) and the flange nuts (D) with sealing washer (C) to secure the two pieces
of the outer center collar.
3. Repeat the same procedure for assembling the opposite side of the outer center collar.
4. Tighten all the hardware to the recommended specifications to complete the assembly. See Bolt
Torque Specifications, page 32.
Figure 7-17 Outer center collar assembly
A Outer center collar (CTR-1539) C Flat washer (S-7548)

B 7/16 x 2 in. flange bolt (S-10381) D 7/16 in. flange nut (S-10251)

Assembling the Lower Stand-off Bracket to the Outer Center Collar

There are eight lower stand-off support brackets that need to be assembled to the outer center collar
before it is lifted onto the roof with the center pole.
Before You Begin
For this procedure, the outer center collar needs to sit securely on stands or suitable blocks.
1. Locate a set of four holes on the top of the outer center collar (A) and place the lower stand-off sup-
port bracket (B).
2. Install the flange bolts (C) and flange nuts (D) to secure the lower stand-off support bracket (B) with
the outer center collar (A).
3. Repeat the procedure to continue installing all the remaining lower stand-off brackets (B) to the
outer center collar (A).
4. Tighten all the hardware to the recommended specifications. See Bolt Torque Specifications, page
32.
A Outer center collar (CTR-1539) C 3/8 x 1-1/2 in. bolt (S-7488)

B Lower stand-off support bracket (CTR-1559) D 3/8 in. flange nut (S-9426)

Center Collar Placement

The following figure gives the approximate height needed to install the center collar.
With two sidewall rings in place, position the center collar at the height specified, measuring from the
bottom of the center collar to the foundation as shown. If additional rings are required for construction pur-
poses, add 32 in. for each additional ring.
NOTE: It is better to set the center collar a little too high. Do not set the center collar too low.
Figure 7-18 Center collar placement
A 225 in. (18 ft – 9 in.) (571.50 cm) from foundation to bottom of center collar on 54 ft diameter bin

Guidelines for Assembling and Lifting the A-Frame Rafter Sections

The roof is assembled in sections and referred to as A-frame rafter sections. Each A-frame rafter section
is assembled on the ground and lifted into place.
IMPORTANT: Do not drill additional holes in purlins. Install the flange bolts and nuts as dictated by the
number of holes in the purlin.
NOTE: Use purlin clips as lifting points, as shown.
Figure 7-19 Recommended lifting points for A-frame sections
A Purlin clip
The A-frame rafter section has two configurations: with X-bracing and without. The number of A-frame
rafter sections with X-bracing depends on which size bin is being constructed.
All lifting should be performed by a certified crane operator with prior bin
construction experience. Never lift during windy conditions.
DANGER
General Guidelines:
• Construct the A-frame sections on flat ground or blocking.
• Install the temperature cable brackets at the same time you assemble the A-frame sections.
• Always be aware of the orientation of each part prior to assembling.
• Use the correct hardware for the part being assembled. Never substitute hardware.
• Always ensure hardware is tightened prior to lifting.

• Always practice safety when assembling rafter sections. Be aware of others around you when
moving long A-frame sections.
• Use evenly distributed connection points of support when lifting.
• Before attempting a lift, adjust each lifting cable to achieve the appropriate angle needed (approxi-
mately 30 degrees).
• Assemble the A-frames with X-bracing last, so that they can be easily accessed to be lifted into
place first.
Table 7-3 For standard roof
Bin Diameter Peak Capacity Ground Snow Load Approximate A-Frame Weight
54 ft. (16.46 m) 30 K 40 PSF 338 lb (153 kg)
The part variance multiplier is 4%.

Attaching the A-Frames to the Center Collar

The A-frame rafters must be installed to support the center collar and main roof structure.
Before You Begin
The outer center collar should be secured to the support pole, and the A-frame rafters should be
assembled. Determine the correct location of each A-frame. For more information, see Center Collar
Placement , page 104. Read and understand the safe and proper lifting procedures needed to install the
A-frames. For more information, see Guidelines for Assembling and Lifting the A-Frame Rafter Sections,
page 105.
1. Carefully lift the A-frame assembly (A) into position, and align with the proper holes on the outer
center collar (B).
2. Install flange bolts (C) and flange nuts (D) as shown.
3. Before continuing with the remaining A-frame rafters, secure the A-frame rafter to the eave bracket.
See Attaching the A-Frame to the Eave Bracket , page 108.
Figure 7-20 Exploded view of A-frame to center collar
A A-frame rafter assembly C 7/16 x 1-1/4 in. flange bolt (S-10250)

B Outer center collar (CTR-1539) D 7/16 in. flange nut (S-10251)

Attaching the A-Frame to the Eave Bracket

Assemble the lower portion of the A-frame rafters to the sidewalls.
1. Lower the A-frame rafter assembly (A) along the side of the eave bracket (C), and align with the
proper holes.
NOTE: Use the alignment hole (E) in the rafter to help align the holes with a punch tool.
2. Install flange bolts (B) and flange nuts (D), securing one side on the A-frame assembly.
3. Repeat this procedure for the other side of the A-frame.
4. Tighten to the recommended torque specifications. See Bolt Torque Specifications, page 32.
Figure 7-21 Attaching the rafter to the eave bracket
A A-frame rafter assembly D 7/16 in. flange nut (S-10251)

B 7/16 x 1-1/4 in. flange bolt (S-10250) E Hole for alignment tool
C Eave bracket (CTR-0498)
After You Finish

Continue to the next A-frame installation until all of the A-frame rafter assemblies are installed. See About
Temperature Cable Brackets and A-Frame Assemblies, page 89.

Assembling the Roof Panel Clips

The roof panel clips are located at the top of the roof rafters nearest to the center collar rafter clips.
Before You Begin
The A-frame rafters should be fully assembled and installed to the outer center collar and the eave
brackets.
hand roof rafter (C). The roof panel clip is installed between each rafter after the A-frame assemblies are
installed.
1. Attach the two roof panel clips (B) to the left-hand roof rafter (A), and install two flange bolts (D) and
two flange nuts (E) securing the roof panel clips to the left-hand roof rafter.
2. Attach the third roof panel clip (B) to the right-hand roof rafter (A), and install two flange bolts (D)
and two flange nuts (E) securing the roof panel clips to the right-hand roof rafter.
NOTE: Ensure that the orientation of the roof panel clip is correct, roof panel holes facing the roof
and the notch in the roof panel clip is facing the right-hand roof rafter.
3. Tighten all hardware to the recommended torque specifications only after the roof panels are
installed. See Bolt Torque Specifications, page 32.
Figure 7-22 Roof panel clip
A Left-hand roof rafter (CTR-0868) D 7/16 x 1-1/4 in. flange bolt (S-10250)
B Roof panel clip (CTR-0410) E 7/16 in. flange nut (S-10251)
C Right-hand roof rafter (CTR-0868)
After You Finish

Repeat this procedure for the remaining roof panel clips.

Installing the Intermediate Purlins

Intermediate purlins must be installed to connect each A-frame roof rafter assembly together. The inter-
mediate purlins connecting each A-frame roof rafter assembly have six holes on each side to secure
them with the purlin clips.
Before You Begin
All A-frame roof rafter assemblies must be installed and secured to both the center collar and the eave
brackets.
IMPORTANT: The A-frames may have X-braces attached to the purlins. Before installing intermediate
purlins, make sure to loosen and remove the flange bolt and the flange nut securing the X-
braces with lower purlin clips and the rafters in the adjacent A-frames (if available).
1. Install the intermediate purlin (A) to the purlin clips (B and D) located outside of each A-frame roof
rafter assembly (E).
2. Install six flange bolts (C) and six flange nuts (F) to each end of the purlin (A) securing the intermedi-
ate purlin to the purlin clips.
3. Tighten the hardware to the recommended torque specifications. See Bolt Torque Specifications,
page 32.
Figure 7-23 Exploded view of intermediate purlin
A Purlin D Right Purlin clip (CTR-0490)

B Left Purlin clip (CTR-0489) E A-frame roof assembly
C 7/16 x 1-1/4 in. flange bolt (S-10250) F 7/16 in. flange nut (S-10251)
NOTE: Purlin part numbers will vary with location.

After You Finish
Repeat this procedure for all the remaining intermediate purlins of the roof assembly.

Attaching the Roof Panels

Roof panels overlap the previous roof panel, giving protection from outside elements.
Before You Begin
Ensure all A-frame roof rafter assemblies are installed, and ensure all intermediate purlins are installed
and properly tightened. Predetermine the manway access location.
For adjustment purposes, roof panels will be installed to each rafter first, causing exposed gaps between
each roof panel group (see figure below). After all roof panels are installed, ensure that all installed hard-
ware (flange bolts with sealing washers and flange nuts) are tightened to secure the roof panels.
Figure 7-24 Roof panel overview
A Roof panel (CTR-0391) B Exposed gap
1. With assistance, position a roof panel (A) onto the A-frame roof rafter (C), and install a flange bolt
(D) and flange nut (E) securing the upper portion of the roof panel (A).
2. Install five flange bolts with sealing washers (D) and flange nuts (E), into the lower portion of the roof
panel (A), securing the panel to the eave angle.
3. Working in a clockwise direction, continue installing roof panels (A) to each A-frame roof rafter (C),
leaving an exposed gap (B) between each installed roof panel.

Figure 7-25 Exploded views of the upper and lower portions of the roof panel
5/16 x 1 in. flange bolt with sealing washer (S-

A Roof panel (CTR-0391) D
10260)
B Exposed gap E 5/16 in. flange nut (S-3611)
C A-frame roof rafter assembly
4. When the initial roof panels (A) are installed, fill in the exposed gaps (B). Working in a counter-
clockwise direction, install two additional roof panels (as shown), overlapping each roof panel on
the left. Adjust the roof panels as needed.
NOTE: You will need to tuck one roof panel per gap under the previously installed roof panel, by
slightly lifting the upper rib (F) of the previously installed panel and allowing the lower rib (G)
of the new roof panel to be tucked under.

Figure 7-26 Installing roof panels into exposed gaps

A Roof panel (CTR-0391) D
10260)
B Exposed gap E 5/16 in. flange nut (S-3611)
F Upper rib G Lower rib
5. When all roof panels within a group are in place, install the remaining flange bolts and flange nut
along the ribs of each roof panel, and tighten all hardware to the recommended torque specification.
See Bolt Torque Specifications, page 32.
6. Field drill holes (B) into the roof panels (A) through holes in the top flange of the purlins (D). Fasten
the panels and the purlins securely using 5/16 in. bolts.
NOTE: Ensure that holes are drilled from inside of the bin.
7. Field drill holes (C) into the roof panels (A) through holes in the top flange of the rafters (E). Fasten
the panels and the rafters securely using 5/16 in. bolts.
NOTE: Ensure that holes are drilled from inside of the bin.
IMPORTANT: Failure to properly secure the roof panel to the purlin and the rafter will constitute a
modification to the product not specifically delineated in this manual and will void the
limited warranty.

Figure 7-27 Field drill holes
A Roof panel (CTR-0391) D Purlin

B Roof panel holes (drilled through purlin) E Roof rafter
C Roof panel holes (drilled through rafter)

Installing the Roof Flashing

The roof flashing will seal the area between the center collar and the roof panels.
Each roof flashing section overlaps and bolts together with the previously installed roof flashing section.
1. Install the first roof flashing section (A) onto the roof panel, and align the holes on the roof flashing
with the roof panel.
NOTE: Flashing is not supposed to be attached to the center collar.
2. Install flange bolts (B) and flange nuts (C), securing the first roof flashing section (A) to the roof
panel ribs.
NOTE: Only the first roof flashing section is installed using only four of the required flange bolts and
nuts. Any remaining unfilled holes will be filled when the last roof flashing section is installed.
Figure 7-28 Installation of the first roof flashing section
A Roof flashing (CTR-1589) C 5/16 in. flange nut (S-3611)

5/16 x 1 flange bolt with sealing washer (S-
B D Outer center collar (CTR-1539)
10260)
3. Place a strip of rope caulk (E) along the edge of the installed roof flashing (A) where the next roof
flashing will overlap.
4. Align the holes along the edge of the next roof flashing (A) with the previously installed roof flashing
holes.
5. Install flange bolts (B) and flange nuts (C), securing the two roof flashing sections (A) together.

6. Install flange bolts (B) and flange nuts (C), securing the roof flashing section (A) to the roof panel
ribs.
7. Continue installing the remaining flashing until the gap between the center collar (D) and roof panels
is covered.
NOTE: Remember to place caulk between the overlap of the last two panels.
Figure 7-29 Installation of remaining roof flashing sections
A Roof flashing (CTR-1589) C 5/16 in. flange nut (S-3611)

5/16 x 1 flange bolt with sealing washer (S-
B E Rope caulk
10260)
After You Finish

NOTE: If roof exhausters will be installed, see roof accessories, Preparation for Roof Exhauster Installa-
tion, page 137.

Assembling the Center Collar Brackets to the Inner Center Collar

The inner center collar is a one piece design which connects to the outer center collar with eight center
collar channel brackets. Four center collar channel brackets must be assembled onto the inner center
collar before it is lifted to the roof.
1. Locate the four columns of three holes (A) at equal distances on the outside radius of the inner
center collar (B) and install the four center collar channel brackets (C).
2. Install the flange bolts (D) and flange nuts (E) to secure the center collar channel brackets to the
inner center collar.
NOTE: Tighten the flange bolts (D) and flange nuts (E) loosely to allow the center collar channel
brackets (B) to adjust for aligning properly with the outer center collar.
Figure 7-30 Assembling the center collar brackets to the inner center collar
A Holes for channel bracket D 7/16 x 1-1/4 in. flange bolt (S-10250)
B Inner center collar (CTR-1562) E 7/16 in. flange nut (S-10251)
C Center collar channel bracket (CTR-1558)

Installing the Inner Center Collar to the Outer Center Collar

1. Ensure all holes in the center collar channel bracket (D) are aligned with the holes in the weldments
on the outer center collar (E), and install the flange bolts (B) and flange nuts (C).
NOTE: Do not tighten the flange bolts and flange nuts until all the center collar channel brackets are
installed.
Figure 7-31 Installing the inner center collar to the outer center collar
A Inner center collar (CTR-1562) D Center collar channel bracket (CTR-1558)

B 7/16 x 1-1/4 in. flange bolt (S-10250) E Outer center collar (CTR-1539)
C 7/16 in. flange nut (S-10251)

2. Install the remaining four center collar channel brackets (D) between the inner center collar (A) and
outer center collar (E) using the flange bolts (B) and flange nuts (C).
Figure 7-32 Installing the remaining inner center collar brackets
A Inner center collar (CTR-1562) D Center collar channel bracket (CTR-1558)

B 7/16 x 1-1/4 in. flange bolt (S-10250) E Outer center collar (CTR-1539)
32.

Installing the Top Panels

This following procedure is for installing the top panels onto the center collars.
1. Place a continuous strip of caulk (A) on the mating surfaces of the roof flashing (B).
Figure 7-33 Placing strip of caulk on the roof flashing
A 3/8 x 1 in. caulk (S-10319) B Roof flashing (CTR-1589)

2. Align the holes on the first top panel to the holes in the center collar channel brackets (C) and the
inner center collar channel (D).
3. Install the flange bolts (F) and flange nuts (G) only to the inner holes to secure the first top panel (E)
with the center collar channel bracket (C).
Figure 7-34 Installing the first top panel

C Center collar channel bracket (CTR-1558) F
7487)
D Inner center collar (CTR-1562) G 3/8 in. flange nut (S-9426)
E Top panel (CTR-1566)

4. Place two strips of rope caulk (H) along the edge of the top panel (E) (adjacent to the holes) where
the next top panel will overlap.
Figure 7-35 Placing strip of rope caulk on the first top panel
H Rope caulk (S-4458) F Top panel (CTR-1566)

5. Align the holes along the edge of the next top panel (E) with the holes of the previously installed top
panel.
6. Install the flange bolts (F) and flange nuts (G) to the inner holes to secure the top panel (E) with the
center collar channel bracket (C).
NOTE: Make sure to check the threads on the weld nuts.
Figure 7-36 Installing the adjacent center collar flashing

C Center collar channel brackets (CTR–1558) F
7487)
D Inner center collar (CTR-1562) G 3/8 in. flange nut (S-9426)
E Top panel (CTR-1566)
7. Continue installing the remaining center collar flashing until the gap between the outer and inner
center collars is covered.
NOTE: Remember to place rope caulk between the overlap of the last two panels.
32.

Installing the Upper Stand-off Support Brackets and Stand-off

Plates
Four upper stand-off support brackets are attached to the top panels and allow support for a conveyor or
catwalk system.
1. Locate the four sets of four holes in the top panels (B), align the gaskets (A) with the set of four
holes on the top panels (B) where the upper stand-off support brackets (C) will be installed.
2. Position the four upper stand-off support brackets (C) against the gaskets (A) and align the holes.
3. Install flange bolts (D) and flange nuts (E) to secure the upper stand-off support brackets (C) and
lower stand-off support brackets (F) together with the top panels (B).
NOTE: Make sure the end lines in the stand-off brackets are vertical.
Figure 7-37 Installing the upper stand-off support brackets
3/8 x 1-1/2 in. flange bolt with sealing washer

A Gasket (S-10378) D
(S-7488)
B Top panel (CTR-1566) E 3/8 in flange nut (S-9426)
Upper stand-off support bracket (CTR-
C F Lower stand-off support bracket (CTR-1559)
1559)
32.
5. Locate the remaining four sets of four holes in the center collar flashings (B), place the gasket (A)
around the set of four holes where the stand-off plates (F) will be installed.
6. Position the four stand-off plates (F) against the center collar flashings (B) and align the holes.

7. Install flange bolts (D) and secure with flange nuts (E).
Figure 7-38 Installing the stand-off support plates
A Gasket (S-10378) E 3/8 in flange nut (S-9426)

B Center collar flashing (CTR-1566) F Stand-off plate (CTR-1561)
D 3/8 x 1-1/2 in. flange bolt with sealing
washer (S-7488)
32.

Installing the Center Cap Plate

Center cap plate will need to be installed on top of the inner center collar and the center collar flashings.
1. Place a continuous strip of caulk (A) on the mating surface (inside edge of the holes) of the top
panels (B).
2. Place a continuous strip of rope caulk (C) on the mating surface (outside of the holes) of the top
panels (B).
Figure 7-39 Placing the strip of caulks on the top panels
A 3/8 x 1 in. caulk (S-10319) C Rope caulk (S-4458)

B Top panel (CTR-1566)
3. Attach the appropriate lifting chain (H) to the hook in the center cap plate (D).
4. Attach appropriate lifting device (E) to the lifting chain (C).
5. Use the qualified personnel to hoist the center cap plate (D) into place.
6. Align the holes in the center cap plate (D) with the holes in the inner center collar and the top panels
(B) and fasten them together using flange bolts (G).
NOTE: Make sure the flange nuts are welded to the bottom of the inner center collar top flange.

Figure 7-40 Lifting and installing the center cap plate
B Top panel (CTR-1566) F Inner center collar (CTR-1562)

3/8 x 1-1/2 in. flange bolt with sealing washer
D Center cap plate (CTR-1572) G
(S-7488)
E Lifting device H Lifting chains
32.

Installing the Flashing Lock

The flashing lock will need to be installed to secure the roof flashing and the top panel.
1. Position the flashing lock (A) under the roof flashing (B) aligning with the holes in the top panel (C)
from the underside of the roof.
NOTE: Ensure the roof flashing (B) is inserted between the top panel (C) and the flashing lock (A).
2. Install the flange nuts (D) and flange nuts (E) to secure the top panel (C) with the flashing lock (A).
3. Repeat the procedure to install the remaining flashing locks.
32.
Figure 7-41 Installing the flashing lock

A Flashing lock (CTR-1569) D
7487)
B Roof flashing (CTR-1589) E 3/8 in. flange nut (S-9426)
C Top panel (CTR-1566)

8 Accessories
▪ Installing Roof Ladder Steps
▪ Roof Ring Placement (Optional)
▪ Installing a Roof Ring
▪ Installation of Peak–To– Exhauster Ladder Kit
▪ Preparation for Roof Exhauster Installation
▪ Assembly of Roof Exhauster
▪ Installing Roof Exhauster Assembly
▪ Installing the Manway Cover
▪ Ladder Section Assembly
▪ Inside Ladder Placement
▪ Installing Inside Ladder Bottom Bracket
▪ Guidelines for Installing a Sidedraw System
▪ Installing the Sidedraw Baffle Chute (Two Post Stiffener)
▪ Installing the Sidedraw Baffle Chute (Three Post Stiffener)
▪ Installing the Sidedraw Discharge Chute
▪ Installing Wind Rings
▪ Assembling Weather Cover for Roller Valve

Chapter 8: Accessories
Installing Roof Ladder Steps

Roof ladder steps will allow access to roof and manway access.
Each eave-to-peak ladder step differs with the diameter of each bin. When installing the ladder steps,
always start from the eave and work up toward the peak, installing the longest step first and the shortest
step last.
NOTE: Use the table at the end of this procedure for part listings and the correct placement of each
ladder step configuration for various bin sizes. See Table 8-1, page 131.
1. Place the first roof ladder step (B) onto the corresponding roof panel, next to the manway access
(G).
NOTE: If roof rings will be installed, roof ladder steps (B and F) will not be installed. Proceed to next
available ladder step.
2. Install flange bolts (A) and install sealing washers (D) between the ladder step (B) and the roof
panel rib. Secure the roof ladder step to the roof panel with two flange nuts (C). Tighten to the rec-
ommended torque specifications. See Bolt Torque Specifications, page 32.
3. Repeat this procedure for the remaining ladder steps in the eave-to-peak ladder step.
Figure 8-1 Exploded view of a roof ladder step

A D Sealing washer (S-1463)
washer (S-10260)
B Roof ladder step (LS-260-X)1 G Manway access
1. (-X) denotes the ladder step number.

Use the following table as a guide to the location of each ladder step (rung).
Table 8-1 Ladder Rung Placement Chart
Bin Diameter
Location 36 ft. 42 ft. 48 ft. 54 ft. 60 ft. 66 ft.
17
↑
16 LS-260-3 LS-260-4
Bin Peak
15 LS-260-2 LS-260-4 LS-260-5
14 LS-260-1 LS-260-3 LS-260-5 LS-260-6
13 LS-260-3 LS-260-5 LS-260-6 LS-260-7
12 LS-260-2 LS-260-4 LS-260-6 LS-260-7 LS-260-8
11 LS-260-3 LS-260-5 LS-260-7 LS-260-8 LS-260-9
Roof Rib 10 LS-260-3 LS-260-5 LS-260-7 LS-260-8 LS-260-9 LS-260-10
Hole 9 LS-260-5 LS-260-7 LS-260-8 LS-260-10 LS-260-10 LS-260-11
Number
From Bin 8 LS-260-6 LS-260-8 LS-260-10 LS-260-11 LS-260-12 LS-260-12
Eave 7 LS-260-8 LS-260-10 LS-260-11 LS-260-12 LS-260-13 LS-260-13
6 LS-260-10 LS-260-12 LS-260-13 LS-260-13 LS-260-14 LS-260-14
5 LS-260-12 LS-260-13 LS-260-14 LS-260-15 LS-260-15 LS-260-15
4 LS-260-14 LS-260-15 LS-260-15 LS-260-16 LS-260-16 LS-260-16
3 LS-260-16 LS-260-16 LS-260-17 LS-260-17 LS-260-17 LS-260-17
↓ 2 LS-260-18 LS-260-18 LS-260-18 LS-260-18 LS-260-18 LS-260-18
Bin Eave 1 LS-260-20 LS-260-20 LS-260-20 LS-260-20 LS-260-20 LS-260-19
NOTE: The table above shows the correct ladder step and part number to be installed in the correspond-
ing hole in the roof rib. Shaded areas also show the correct roof exhauster ladder step and part
number with the corresponding hole in the roof rib.

Roof Ring Placement (Optional)

The roof ring is a tubular ring bolted to the exterior of the roof.
The placement location and quantity of roof ring kits vary with the size of each bin. The roof support ring
(A) on the 54 ft bin will be installed in the ninth (9th) roof panel rib hole from the eave. The eave roof ring
(B) will be installed in the last roof panel rib hole located at the eave end of the bin.
NOTE: If ladder steps have been installed, and not already omitted, remove the ladder step that is
installed in the same roof panel rib hole in which the roof ring will be installed.
Figure 8-2 Roof ring location on bin
A Roof ring kit (CRP-5847) B Eave roof ring kit (CRP-5496-54)

Installing a Roof Ring

Quantity and part numbers of roof ring kits vary with the location placement and with the size of each bin.
The following procedure will be similar for each kit.
The roof ring and threaded stud may become dislocated from each other during high winds or when the
inside pressure of the bin is too great. If a threaded stud is dislocated, the entire roof ring will become dis-
jointed. To prevent this, drill holes through the roof ring and the threaded stud (after the rings have been
installed and expanded to the correct size) and insert a cotter pin or bolt through each hole. See Figure 8-
4, page 134.
1. Determine the quantity of roof ring clips (C) needed for the roof ring section (B) being installed.
NOTE: Each roof panel rib must have a roof ring clip installed.
2. Install a flange bolt (A) to the roof ring clip (C), and install a sealing washer (E) to the underside of
the roof ring clip (C).
3. Slide each assembled roof ring clip (C) onto a roof ring section (B), and position each roof ring clip
(C) over each roof panel rib.
4. Install a flange nut (D) to each roof ring clip (C).
NOTE: Do not tighten hardware until all roof ring sections have been installed.
Figure 8-3 Roof ring shown

A D 5/16 in. flange nut (S-3611)
washer (S-10260)
B Roof ring section E Sealing washer (S-10303)
C Roof ring clip (R-997)
Roof Ring (B)

Diameter Eave Roof Ring
Exhauster / Support Roof Ring Section
Section
54 ft CRP-4753 CRP-5497-54

5. Locate a threaded stud (F) and install stud nuts (G) evenly and to the center of the threaded stud
(F).
6. Install the threaded stud (F) with stud nuts (G) to the end of the roof ring section (B).
NOTE: Install the threaded stud (F) to the side where the next roof ring section will be installed.
7. Repeat this process, installing each new roof ring section end onto the preceding threaded stud just
installed.
8. When all roof ring sections are installed, tighten each roof ring clip (B) to the recommended torque
specifications. See Bolt Torque Specifications, page 32.
9. Adjust each stud nut (G) outward, expanding each roof ring section. Continue this procedure evenly
until the roof ring raises the roof, showing a slight crown.
Figure 8-4 Exploded view of threaded stud
B Ring section G Stud nut (S-8926)

F Threaded stud (S-8765)

Installation of Peak–To– Exhauster Ladder Kit

Before installing the roof exhauster, the peak-to-exhauster ladder kit may be installed onto the roof to
have access to the roof exhauster.
Before You Begin
Determine the location of the roof exhauster.
This procedure is to install the peak to exhauster ladder kit onto the roof . When the correct location of the
roof exhauster has been determined, the peak-to-exhauster ladder kit (A) will be installed next to the roof
exhauster on the next available roof rib.
IMPORTANT: The peak-to-exhauster ladder kit is an option and it does not come with the standard roof
exhauster.
1. Place the appropriate peak-to-exhauster ladder step (B) against the corresponding roof rib hole,
using the table listed at the end of this section.
NOTE: The contents of each peak-to-exhauster ladder kit (A) differ with bin diameters.
2. Install flange bolts (C) and sealing washers (D) between the peak-to-exhauster ladder step (B), and
the roof panel rib. Secure the peak-to-exhauster ladder step to the roof panel with flange nuts (E).
Figure 8-5 Exploded view of peak-to-exhauster ladder kit
A Peak-to-exhauster ladder kit (PLS-42497-XX)2 D Sealing washer (S-1463)

B Peak-to-exhauster ladder step (LS-260–X)3 E 5/16 in. flange nut (S-3611)
C 5/16 x 1 in. flange bolt with sealing washer (S-10260)
2. (-XX) denotes the bin diameter.

3. (-X) denotes the peak-to-exhauster ladder step number.

Table 8-2 Peak-to-Exhauster Ladder Rung Kit
Bin Diameter
Location 36 ft 42 ft 48 ft 54 ft 60 ft 66 ft
17
↑ 16 LS-260–3 LS-260-4
Bin Peak 15 LS-260-2 LS-260-4 LS-260-5
14 LS-260-1 LS-260-3 LS-260-5 LS-260-6
13 LS-260-3 LS-260-5 LS-260-6 LS-260-7
12 LS-260-2 LS-260-4 LS-260-6 LS-260-7 LS-260-8
11 LS-260-3 LS-260-5 LS-260-7
Bolt Hole
Count 10 LS-260-3 LS-260-5 LS-260-7 LS-260-8
Located on 9 LS-260-5 LS-260-7 LS-260-8
the Roof Rib
8 LS-260-6 LS-260-8 LS-260-10
7 LS-260-8 LS-260-10
6 LS-260-10
5 LS-260-12
Bin Eave 1
↓ 1
NOTE: The table above shows the correct ladder step and part number to be installed in the correspond-
ing hole in the roof rib. Shaded areas show the correct roof exhauster ladder step and part
number with the corresponding hole in the roof rib.

Preparation for Roof Exhauster Installation

Before installing the roof exhauster, some preparation is required, utilizing the roof exhauster mounting
plate and the roof panels that span the roof exhauster mounting plate.
Before You Begin
Determine the location of the roof exhauster and set aside the roof panels that the roof exhauster mount-
ing plate will span.
This procedure is to cut the exhauster airflow hole. Use the roof exhauster mounting plate as a template
to determine the correct location for field drilling and cutting the roof exhauster hole.
1. Position the roof panels (K) spanned by the roof exhauster mounting plate on the ground. Align the
roof panel holes as if they are installed on the bin.
2. Temporarily install the roof exhauster mounting plate (F) to the roof panels (K) using bolts (G) and
nuts (E), ensuring all holes are aligned and the teeth of the roof exhauster mounting plate (F) are
nestled in between two roof ribs. Also field drill all required holes (H) on the roof panels (K).
3. Using the roof exhauster mounting plate (F), mark or scribe the hole (I) to be cut.
Tip
If tabs are already bent, flip the mounting plate upside down to scribe the hole location.
Figure 8-6 Using the roof exhauster flashing and mounting plate as a template
E 5/16 in. flange nut (S-3611) K Roof panel

F Exhauster mounting plate I Marked or scribed hole to be cut
5/16 x 1 in. flange bolt with sealing Field bent inside tab on roof exhauster mounting
G J
washer (S-10260) plate
H Holes to be field drilled

4. Bend the tabs (J) downward approximately 90 degrees on the roof exhauster mounting plate (F) to
conform with the roof panel.
NOTE: Bend the tabs on the ground and adjust as necessary once on the roof.
5. Remove the roof exhauster mounting plate (F), to make the necessary cut along the mark or scribe
(I).
Figure 8-7 Using the roof exhauster flashing and mounting plate as a template
I Marked or scribed hole to be cut
6. After the roof panels are cut appropriately, install the roof panels onto the roof in the desired
location.

Assembly of Roof Exhauster

Assembly of the roof exhauster is done prior to installing onto the roof.
1. Apply a strip of tube caulk (C) along the mating surface of the roof exhauster hood (B) and the
exhauster mounting plate (E).
2. Install the roof exhauster hood (B) to the exhauster mounting plate (E), and align all the holes.
3. Install hex head bolts (A) and flange nuts (D), securing the roof exhauster hood (B) to the exhauster
mounting plate (E).
Figure 8-8 Roof exhauster assembly
A 5/16 x 1 in. flange bolt with sealing D 5/16 in. flange nut (S-3611)
washer (S-10260)
B Roof exhauster hood E Exhauster mounting plate (CTR-1292)
C Tube Caulk

Installing Roof Exhauster Assembly

The roof exhauster assembly replaces one of the roof flashing panels and allows for the roof exhauster to
be installed.
Before You Begin
IMPORTANT: Determine the location of the roof exhauster and remove the existing roof flashing panel at
this location. Install the peak-to-exhauster ladder kit next to the roof exhauster on the next
available rib. The location of the roof exhauster can vary. It should be installed in a location
that is free of obstructions, where it does not interfere with any other accessories on the
roof.
NOTE: The roof exhauster kit is shipped with additional parts. The following part numbers will not be
used on 40-series bins:
MIS-6703, MIS-6706, MIS-6707, MIS-6805, MIS-6810, MIS-6811, CRP-4793 and CRP-5262.
1. Before lifting the roof exhauster into place, apply strips of sealing caulk (F) along the ribs of each
roof panel and on each roof flashing as shown.
2. Use an appropriate lifting device and qualified personnel to hoist the roof exhauster assembly (D)
into place.
3. Install flange bolts (G) and flange nuts (E), securing the roof exhauster assembly (D) to the roof
panel.
NOTE: Do not tighten flange bolts until all components have been installed.
4. Apply a strip of sealing caulk (C) along the mating surface of the roof exhauster assembly (D) and
roof exhauster flashing (A).
NOTE: Roof exhauster flashing (A) must be bolted on the top surface of the exhauster mounting
plate.
5. Install flange bolts (B) and nuts (E), securing the roof exhauster flashing (A) to the roof exhauster
assembly (D).
6. Tighten all hardware to the recommended torque specification. See Bolt Torque Specifications,
page 32.

Figure 8-9 Installing roof exhauster
A Roof exhauster flashing (CTR-1291) E 5/16 flange nut (S-3611)

5/16 x 1 in. flange bolt with sealing washer Sealing caulk
B F
(S-10260)
Sealing caulk 5/16 x 1 in. flange bolt with sealing washer
C G
(S-10260)
D Roof exhauster assembly
7. When the roof exhauster assembly (D) is installed, apply sealing caulk (H) as shown by arrows,
sealing the roof exhauster assembly (D) to the roof.

Figure 8-10 Sealing caulk location
D Roof exhauster assembly H Sealing caulk

Installing the Manway Cover

Installation of a manway cover is necessary if a manway hole is present.
Round manway cover details for bins 60 ft. and smaller.
1. Apply caulking to the underside of the moisture diverter (N), and install to the manway roof panel
(L).
2. Install the hinge base (A) to the moisture diverter (N), and install three hex bolts (K) and nuts (H).
3. Install the handle gasket (F) and the handle (E) to the cover (G), and secure with two #10 long bolts
(D) and lock nuts (J).
4. Install the latch (I) to the handle (E) using a hex bolt (C) and nut (H).
5. Install the hinge leaf (B) to the manway cover (G) and secure all four bolts (C) and nuts (H). Install
the manway assembly to the hinge base (A), and secure with two bolts (K) and nuts (H).
NOTE: When securing the hinge leaf (B) to the hinge base (A), double nut each hex bolt (H).
6. Tighten hardware to the recommended torque specifications. See Bolt Torque Specifications, page
32.
7. Affix suffocation/flighting decals (not shown) to the underside of the manway cover.
NOTE: Suffocation/flighting decals replacement part numbers: English, DC-GBC-1A, and Spanish,
DC-GBC-1S.
8. Snap the manway seal strip (M) onto the lip of the manway hole.
9. Make the necessary adjustments to the handle (E) and latch (I), creating a tight seal.

Figure 8-11 Manway cover
A Hinge base (ACD-4506) H 5/16 in. nut (S-3611)

B Hinge leaf (ACD-4505) I Latch (ACD-4514)
C J #10–24 lock nut (S-2010)
washer (S-10260)
D #10–24 x 5/8 in. long bolt (S-2009) K
10260)
E Handle (ACD-4513) L Manway roof panel
F Handle gasket (CRP-5003) M Manway seal strip (CRP-4998)
G Manway cover N Moisture diverter (CRP-4999)

Ladder Section Assembly

The inside ladder package consists of the ladder, starter brackets, standoff brackets, reinforcement
straps, and ending bracket. The ladder should to be assembled before installing it to the bin structure.
When assembling ladder sections, ensure all slip resistant ladder rungs are oriented in the same
direction.
NOTE: A portion of the last ladder section may need to be cut to fit the proper length to the ground or to
the intermediate platform.
1. Place two ladder sections (A) together as shown.
2. Install a splice plate (C) to each outside channel, connecting the ladder sections (A).
3. Install flange bolts (D) to each inside channel as shown, connecting the ladder sections (A).
4. Install flange nuts (B) to each outside channel as shown, securing the ladder sections (A). Tighten to
the recommended torque specifications. See Bolt Torque Specifications, page 32.
Figure 8-12 Assembling the inside ladder sections
A Ladder section C Splice plate (LDR-4317)

B 5/16 in. flange nut (S-3611) D 5/16 x 1 in. flange bolt with sealing washer (S-
10260)

Inside Ladder Placement

The inside ladder provides manway access from inside the bin.
Begin by temporarily positioning the ladder (B) directly under the manway roof panel (A) for the correct
placement location. Mark or scribe this location where each side of the ladder’s vertical channels meet
the sidewall.
Figure 8-13 Positioning the ladder
A Manway access B Ladder assembly
1. Install the right-hand starter bracket (C) to the top hole in the first sidewall ring, located closest to the
eave. Install a flange bolt (D), and secure with a flange nut (G).
2. Measure approximately 18-3/4 inches (E) to the left of the RH starter bracket (C), and install the LH
starter bracket (K) to the top hole in the first sidewall ring, located closest to the eave. Install a flange
bolt (D), and secure with a flange nut (G).
3. Temporarily position the ladder back into place, ensuring that the mating surface of each starter
brackets (C and K) are aligned with the inside mating surface of each vertical channel of the ladder
(B).
4. Field drill a second 3/8 in. hole (F) using the bottom hole in the starter brackets (C and K) as guides.
Install a flange bolt (D), and secure with a flange nut (G). Tighten hardware to the recommended

5. Working down from the starter brackets (C and K), and in alignment, install a ladder standoff bracket
(H) at every horizontal seam or 32 in. from the previous installed bracket. Install a flange bolt (D)
and a flange nut (G), securing each ladder standoff bracket (H) to the sidewall.
NOTE: Installing a plumb line to the starter bracket will help keep each bracket aligned evenly.
6. Install a ladder reinforcing strap (I) to the ladder standoff brackets (H), and install two hex bolts (J)
and nuts (G).
NOTE: For optimal reinforcement, install the ladder reinforcing straps (I) in a diagonal fashion as
shown.
32.
8. Install the ladder (B) to the starter brackets (C and K), and install hex bolts (M) and nuts (N), but do
not tighten at this time.
9. Install a carriage bolt (Q) to a standoff wedge (O), and insert into the outside channel of the ladder
assembly (B).
10.Connect the standoff wedge (O) to the standoff bracket (H), and install a flange nut (P), but do not
tighten allowing, for adjustment.

Figure 8-14 Installing ladder brackets
B Ladder assembly J 5/16 x 1 in. flange bolt with sealing washer (S-
10260)
C Starter bracket (RH LDR-4347) K Starter bracket (LH LDR-4346)
D See sidewall hardware chart. L 3/8 in. field drilled hole location
E Approximately 18-3/4 in. (47.62 mm) M 5/16 x 1 in. flange bolt with sealing washer (S-
10260)
F 3/8 in. field drilled hole location N 5/16 in. flange nut (S-3611)
G 5/16 in. hex nut (S-396) O Standoff wedge (LDR-4198)
H Standoff bracket (LDR-4314) P 5/16 in. flange nut (S-3611)
I Ladder reinforcing strap (LDR-5132) Q 5/16 x 1 in. carriage bolt (S-3550)
Repeat this process for the remaining standoff brackets.

11.Field drill a 3/8 in. hole (L), and install hex bolts (M) and nuts (N), securing the ladder to the starter
brackets (C and K).
12.Tighten all hardware to the recommended torque specifications. See Bolt Torque Specifications,
page 32.

Installing Inside Ladder Bottom Bracket

The ladder bottom bracket keeps the lower portion of the ladder secure.
The lower portion of the ladder may need to be cut to fit properly. Field drilling will be required to complete
installation.
1. Ensure the bottom of the ladder (A) is raised 12 in. (38.5 cm) from the floor.
NOTE: If the ladder is not 12 in. (38.5 cm) from the floor, cut to specification.
2. Attach the two ladder bottom brackets (B) to the inside portion of the ladder assembly (A).
3. Align the holes in the sidewall with the ladder bottom bracket (B), and install flange bolts (E) and
nuts (C).
4. Field drill two 3/8 in. holes (D) as shown, and install the remaining flange bolts (E) and nuts (C),
securing the ladder bottom bracket (B) to the sidewall.
5. Field drill six 3/8 in. holes (F) as shown, and install flange bolts (G) and nuts (H).
6. Repeat this procedure for the second ladder bottom bracket (B).
32.
Figure 8-15 Bottom ladder bracket
A Ladder assembly
B Ladder bottom bracket (LDR–5133)
D 3/8 in. field drilled hole location
E 5/16 x 1 in. flange bolt with sealing washer
(S-10260)
F 3/8 in. field drilled hole location
G 5/16 x 1 in. flange bolt with sealing washer
(S-10260)
H 5/16 in. flange nut (S-3611)

Guidelines for Installing a Sidedraw System

A sidedraw system will allow content unloading using gravity, and is done from the side of the bin.
General Guidelines to Follow Before Installing A Sidedraw System:
NOTE: If a sidedraw system is installed, the standard 3/4 in. anchor bolts must be replaced with 1 in.
anchor bolts.
• Side discharge is only permitted in GSI commercial bins when a GSI manufactured sidedraw flume
system has been installed. No corrugated steel bin must be unloaded through the side wall without
installation of such a system and permission of the manufacturer.
• A sidedraw should not be the only discharge system available. A standard center discharge and
conveyor must be installed.
• Installation of multiple systems may require additional wind rings and must be placed a minimum of
90 degrees apart. Installation of multiple systems requires approval of GSI.
• Sidedraw systems are intended for use with dry, flowable grain. Sidedraws are not to be used for
poorly flowing products. This is not unique to GSI bins and flume systems, but is a general rule for
such systems.
• In multiple system installations, only one sidedraw may be used at any one time.
• Filling must not be occurring at the same time as grain is being withdrawn through the sidedraw
flume system.
• Prolonged storage of grain in the sloped condition produced by sidedraw discharge may accelerate
differential settlement and result in deformations of the bin. After using the sidedraw system, the
sloped grain must be returned to a near level condition by use of the center discharge. Leveling of
the grain should also allow more even consolidation of foundation and fill soils and produce more
even settlement of the bin.
• If past experience or geotechnical investigations indicate significant foundation level soil variations
or a site propensity toward differential settlement, sidedraw usage may be prohibited or severely
restricted. In this situation the use of a flume system should be reviewed with geotechnical consul-
tants or the foundation engineer.
• Before installing, determine if bin design is a two post stiffener (D) or a three post stiffener (E) config-
uration. See the following figures.
• Only install baffle chutes and discharge chute between the post stiffeners (D and E).
• Do not install a discharge chute on a vertical seam.
• A discharge chute should be installed at the standard height (F).

Figure 8-16 Two and three post stiffener examples
A Typical 24-ring bin D Two post stiffener

B Typical 29-ring bin E Three post stiffener
C Sidewall sheet F Standard height of discharge chute 16 ft. 4 in. (5 m)
NOTE: Use the following tables as a guide or reference for the proper placement of the sidedraw system.

Table 8-3 Sidewall Instructions (Two Post Stiffener)
Number of Rings on the Bin Chute Location Horizontal Starting Location

Locate 1st chute in 2nd ring from top.
All
Top bolt holes in chute to be located on 2nd corrugation of body sheet.
11, 12, 15, 17, 19, 21, and 23 Center chute over vertical seam.
10, 12, 14, 16, 18, 20, 22, and 24 Center chute 56-1/4 in. from the 1st horizontal seam bolt in the 2nd ring.
Table 8-4 Sidewall Instructions (Three Post Stiffener)
Number of Rings on the Bin Chute Location Horizontal Starting Location

Locate 1st chute in 2nd ring from top.
All Top bolt holes in chute to be located on 2nd corrugation of body
sheet.
11, 14, 17, 20, 23, 26, 29, 32, 35 and 38 Center chute 75 in. (left to right) from 1st hole in 2nd body sheet.
Center chute 37-1/2 in. (left to right) from 1st hole in 2nd body
10, 13, 16, 19, 22, 25, 28, 31, 34, 37 and 40
sheet.
12, 15, 18, 21, 24, 27, 30, 33, 36 and 39 Center chute over vertical seam.

Installing the Sidedraw Baffle Chute (Two Post Stiffener)

The sidedraw baffle chute helps direct the bin contents to the discharge chute.
1. Determine the sidedraw system location, and ensure the installation of baffle chutes (C) will not
interfere with stiffeners (A).
2. Starting at the top of the bin, locate the second ring (B), and measure 56-3/4 in. (D) from the edge of
sidewall sheet (E), for the proper centering placement of the baffle chute.
3. Locate the horizontal seam connecting the first and second ring, and measure approximately 2-21/
32 in. (J) from the center hole in the horizontal seam to the first center hole on the baffle chute. Mark
or scribe the hole location.
4. Align the first baffle chute hole with the mark, and ensure the baffle chute is level. Place another
mark or scribe at the opposite hole on the baffle chute (C).
5. Field drill a 7/16 in. hole and install flange bolts (H) and flange nuts (I).
6. Repeat the field drilling process for the remaining six holes.
7. Repeat this procedure for the remaining baffle chutes.
NOTE: A typical installation has equal spacing (K).

Figure 8-17 First Chute Locations (Two Post Stiffener Only) and Spacing of each baffle chute
A Stiffener’s center line G Field drilled hole location (7/16 in. diameter hole)
B Second ring from top of bin H 3/8 x 1-1/2 in. flange bolt (S-7488)
C Suitable baffle chute locations I 3/8 in. hex nut (S-456)
Measurement from edge of sidewall sheet
Measurement, approximately 2-21/32 in. (6.77
D to center line of baffle chute, 56-3/4 in. J
cm)
(142.9 cm)
E Edge of sidewall sheet K Typical spacing, approximately 8 in. (20.32 cm)
F Inside of bin
32.

Installing the Sidedraw Baffle Chute (Three Post Stiffener)

The Sidedraw baffle chute helps direct the bin contents to the discharge chute.
1. Determine the sidedraw system location, and ensure the installation of baffle chutes (C) will not
interfere with stiffeners (A).
2. Starting at the top of the bin, locate the second ring (B), and measure from the edge of sidewall
sheet (D or E), for the proper centering placement of the baffle chute.
NOTE: Depending on the location of the baffle chute (C), the measurement from the sidewall edge
will vary (D or E).
3. Locate the horizontal seam connecting the first and second ring, and measure approximately 2-21/
32 in. (J) from the center hole in the horizontal seam, to the first center hole on the baffle chute,
mark or scribe the hole location.
4. Align and the first baffle chute hole with the mark or scribe, and ensure the baffle chute is level.
Place another mark or scribe at the opposite hole on the baffle chute (C).
5. Field drill a 7/16 in. hole and install flange bolts (H) and flange nuts (I).
6. Repeat the field drilling process for the remaining six holes.
7. Repeat this procedure for the remaining baffle chutes.
NOTE: A typical installation has equal spacing (K).

Figure 8-18 First chute locations (three post stiffener only), and spacing of each baffle chute
A Stiffener’s center line G Field drilled hole location (7/16 in. diameter hole)
B Second ring from top of bin H 3/8 x 1-1/2 in. flange bolt (S-7488)
C Suitable baffle chute locations I 3/8 in. hex nut (S-456)
Measurement, approximately 2-21/32 in. (6.77
D to center line of baffle chute, 37-1/2 in. J
cm.)
(95.25 cm.)
E to center line of baffle chute, 75 in. (190.5 K Typical spacing, approximately 8 in. (20.32 cm)
cm)
F Inside of bin
32.

Installing the Sidedraw Discharge Chute

The following instructions discribe the installation of the sidedraw discharge chute.
Field cutting is required to create the opening for the discharge chute. Cutting the opening will require two
sidewall panels to be modified.
1. Find the column of bolt holes (A) located on either side of the last baffle chute (B). Measure approxi-
mately 11 in. (27.94 cm) (C) inward on the last baffle chute (B), and place a mark or scribe.
2. Repeat this procedure from the opposite column of bolt holes (A), creating the center line (D) on the
baffle chute (B), and transfer this center line (D) onto the sidewall panel.
Figure 8-19 Vertical line location of discharge chute
A Column of bolt holes C Measurement, approximately 11 in. (27.94 cm)

B Baffle chute D Vertical center line

3. Measure approximately 4 in. (16.16 cm) upward from the sidewall horizontal seam (E), and place a
mark or scribe, creating a horizontal center line (G).
4. Place another mark or scribe where the vertical center line (D) and the horizontal center line (G)
meet, creating the center of the discharge chute location (F).
5. Remove the baffle chute from the sidewall panel.
Figure 8-20 Horizontal line location of discharge chute
D Vertical center line F Center of discharge chute location

E Sidewall horizontal seam G Horizontal center line
6. Measure approximately 7 in. (17.78 cm) on each side of the vertical center line (D), and place a
mark or scribe.

7. Measure approximately 8-1/2 in. (21.59 cm) on each side of the horizontal center line (G), and place
a mark or scribe.
8. Using these marks, create an outline of the discharge chute hole to be cut.
9. Field cut the discharge chute hole making a 1-1/2 radius at each corner.
Figure 8-21 Discharge Chute Hole Outline
D Vertical center line G Horizontal center line
10.Separate the upper sidewall panel (I) from the lower sidewall panel (J).
11.Apply two beads of caulk to seal the discharge chute assembly to the sidewall panels, and insert
the discharge chute assembly (H) between the upper sidewall panel (I) and the lower sidewall panel
(J).

NOTE: To ensure proper watershed, the discharge chute assembly (H) is installed behind the upper
sidewall panel (I) and in front of the lower sidewall panel (J).
Figure 8-22 Discharge chute assembly (view form inside the bin)
H Discharge chute assembly J Lower sidewall panel

I Upper sidewall panel
12.Using the discharge chute assembly (H) as a guide or template, field drill all necessary holes to
secure the discharge chute assembly (H) to the upper sidewall panel (I) and the lower sidewall
panel (J).
NOTE: When using the discharge chute assembly (H) as a guide or template, field drilling the upper
sidewall panel (I) will be done from inside the bin structure, and field drilling the lower side-
wall panel (J) will be done from outside the bin structure.
13.Install flange bolts (K) and flange nuts (L), securing the discharge chute assembly (H) to the upper
sidewall panel (I) and the lower sidewall panel (J).

Figure 8-23 Field drilling discharge chute assembly (view from inside the bin)
H Discharge chute assembly K 3/8 x 1-1/2 in. flange bolt (S-7488)

I Upper sidewall panel L 3/8 in. hex nut (S-456)
J Lower sidewall panel
14.Place the baffle chute (B) into place and field drill necessary holes, securing with flange bolts and
flange nuts.

Figure 8-24 Reinstall baffle chute (view from inside the bin)
B Baffle chute M Field drilled hole location
15.Tighten hardware to the recommended torque specifications. See Bolt Torque Specifications, page
32.

Installing Wind Rings

Installation of wind rings is similar for a two and a three post bin design, although hardware quantities
may vary.
Before installing, determine the bin size, sidewall gauge thickness, and height. Use the hardware chart to
match the correct bolt length with the correct sidewall gauge thickness when installing the wind ring brack-
ets to the stiffeners (Refer to hardware requirements chapter). To determine the location of the wind rings
or if additional wind rings will be needed for sidedraw systems, see gauge sheet for the locations and
quantities.
1. Install a wind ring bracket (B) to each stiffener (C) using flange bolts (A) and flange nuts (D).
Figure 8-25 Wind ring bracket
NOTE: When installing the wind ring bracket to a

2.66 in. close punched stiffener, use the
bolt holes marked A (first), B (second), B
(fourth), and A (fifth) from the top as
shown. When installing the wind ring
bracket to a 2.66 in. far punched stiffener,
use the bolt holes marked A (first) and A
(fifth) only. Hole marked C (third) will not
be used on all 2.66" bins. Flange bolt
hardware length may vary with sidewall
gauge thickness.
32.
3. Place a wind ring section (E) into the channel of the wind ring bracket (B), and install a C-clamp (I),
securing with flange bolts (H) and flange nuts (J). Do not tighten until all wind ring sections are
installed.
4. Repeat this procedure, inserting each wind ring section (E), over the previously installed wind ring
section, securing the wind ring sections together with flange bolts (F) and hex nuts (G).
5. Before installing the last wind ring section (E), slide a wind ring coupling collar (K) over the wind ring
section (E).
6. Install the last wind ring section (E) and cut the wind ring section to the proper length.
NOTE: The cut needs to be made in a location that allows minimal space between the pipes.

7. Slide the wind ring coupling collar (K), aligning the three pre-drilled holes, and install flange bolts (F)
and hex nuts (G). Field drill the remaining three holes (L) using the wind ring coupling collar (K) as a
guide or template.
8. Install the remaining flange bolts (F) and hex nuts (G), and tighten all hardware to the recommended
Figure 8-26 Exploded view of wind ring installed at upper portion of stiffener
Flange bolt with sealing washer (part

A G 7/16 in. hex nut (S-9281)
number will vary)
B Wind ring bracket (CTS-1005) H 3/8 x 1 in. flange bolt (S-7485)
C Stiffener (part number will vary) I C-clamp (SS-7248)
D Flange nut (part number will vary) J 3/8 in flange nut (S-9426)
Wind ring section (CTS-1004-XX or CTS-
E K Wind ring coupling collar (CTS-1006)
1002–XX)4
7/16 x 3-1/4 in. flange bolt with sealing
F L Field drilled hole location
washer (S-10261)
Figure 8-27 Dimensions for OSHA Compliant Ladder Rung Placement
NOTE: Ensure the wind rings are installed in rela-

tion to the ladder rungs as shown to meet
O.S.H.A. specifications.
4. (-XX) denotes the bin diameter.

Assembling Weather Cover for Roller Valve

The following instructions are for assembling the weather cover for the roller valve.
1. Install the weather cover kit after the gate has been installed.
2. Use bead caulking at all seams where the weather cover attaches to the gate.
3. Use hex bolts (C) and flange nuts (D) to plug all holes not in use.
4. Use 1/4 in. self-drilling screw (B) to seal gate end plate corners.
Figure 8-28 Weather Cover Assembly
Universal weather cover plate (CHT-

A D 5/16 in. flange nut (S-3611)
1351)
B 1/4 in. self-drilling screw (S-6497) E Universal weather cover plate (CHT-1351)
C F Chain wheel (typical)
washer (S-10260)

NOTES

GSI Group, LLC Limited Warranty

The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship
under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14
months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to
repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or
workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty
Group shall be the sole responsibility of the end-user.
Warranty Extensions: The Limited Warranty period is extended for the following products:
Product Warranty Period

* Warranty prorated from list price:
Performer Series Direct Drive Fan Motor 3 Years
0 to 3 years - no cost to end-user
AP Fans and Flooring All Fiberglass Housings Lifetime 3 to 5 years - end-user pays 25%
All Fiberglass Propellers Lifetime 5 to 7 years - end-user pays 50%
AP/Cumberland Flex-Flo/Pan Feeding System Motors 2 Years 7 to 10 years - end-user pays 75%
Feeder System Pan Assemblies 5 Years ** ** Warranty prorated from list price:
Cumberland Feed Tubes (1-3/4" and 2.00") 10 Years * 0 to 3 years - no cost to end-user
Feeding/Watering
Systems Centerless Augers 10 Years * 3 to 5 years - end-user pays 50%
Watering Nipples 10 Years * † Motors, burner components and
Grain Systems Grain Bin Structural Design 5 Years moving parts not included.
Grain Systems Portable and Tower Dryers 2 Years Portable dryer screens included.
Farm Fans Portable and Tower Dryer Frames and Tower dryer screens not included.
Zimmerman 5 Years
Internal Infrastructure †
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components,
shall be free from defects in materials for a period of time beginning on the twelfth (12th) month from the date of purchase
and continuing until the sixtieth (60th) month from the date of purchase (extended warranty period). During the extended
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of
use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended
warranty.
Conditions and Limitations:

THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH
ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING,
WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR
USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION,
RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR EMPLOYEE OF GSI
REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR
PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of
anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed
the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI
shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent
or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products
which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at
initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, altera-
tion, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products
manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the
location and installation of products manufactured or sold by GSI.
9101239_1_CR_rev8.xml (revised January 2014)

This equipment shall be installed in accordance with
the current installation codes and applicable
regulations which should be carefully followed in all
cases. Authorities having jurisdiction should be
consulted before installations are made.
1004 E. Illinois St.

Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
www.gsiag.com
GSI is a worldwide brand of AGCO Corporation.
Copyright © 2018 by GSI Group

Printed in the USA CN #333023

54 FT Diameter Bin: Models

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54 FT Diameter Bin: Models

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54 Ft Diameter Bin

2 PNEG-4054 54 Ft Diameter Z-Tek Bin

PNEG-4054 54 Ft Diameter Z-Tek Bin 3

4 PNEG-4054 54 Ft Diameter Z-Tek Bin

PNEG-4054 54 Ft Diameter Z-Tek Bin 5

6 PNEG-4054 54 Ft Diameter Z-Tek Bin

PNEG-4054 54 Ft Diameter Z-Tek Bin 7

Safety Guidelines for Bins

8 PNEG-4054 54 Ft Diameter Z-Tek Bin

Cautionary Symbol Definitions

This symbol indicates an imminently hazardous situation which, if

This symbol indicates a potentially hazardous situation which, if not

This symbol indicates a potentially hazardous situation which, if not

This symbol is used to address practices not related to personal

This symbol indicates a general hazard.

This symbol indicates a prohibited activity.

This symbol indicates a mandatory action.

PNEG-4054 54 Ft Diameter Z-Tek Bin 9

• Use appropriate personal protective equipment:

Eye Respiratory Foot

Hearing Head Fall

• Wear clothing appropriate to the job.

• Remove all jewelry.

• Tie long hair up and back.

Follow Safety Instructions

• Carefully read all safety messages in this manual and safety

• Learn how to operate the machine and how to use controls

• If you do not understand any part of this manual or need

10 PNEG-4054 54 Ft Diameter Z-Tek Bin

Maintain Equipment and Work Area

• Understand service procedures before doing work. Keep

• Never service equipment while it is operating. Keep hands,

• Keep your equipment in proper working condition. Replace

Do Not Enter Bin

• Rotating flighting will kill or dismember.

• Flowing material will trap and suffocate.

• Crusted material will collapse and suffocate.

— If you must enter the bin:

1. Shut off and lock out all power sources.

2. Use a safety harness and safety line.

3. Station another person outside the bin.

4. Avoid the center of the bin.

5. Wear proper breathing equipment or respirator.

PNEG-4054 54 Ft Diameter Z-Tek Bin 11

Unload the Bin Correctly

• Use CENTER FLOOR OUTLET ONLY until NO grain

• Side floor outlets to be used ONLY when above condition

• Lock all side floor outlets to avoid accidental premature

• See manufacturers instructions for proper use of factory

Prevent Roof Damage Due to Vacuum Pressure

• Roof damage can result from excessive vacuum or internal

• Adequate ventilation or “makeup air” devices must be pro-

• The manufacturer does not recommend the use of down-

• Severe roof damage can result from any blockage of air

• Operating fans during high humidity or cold weather condi-

Sharp Edge Hazard

• This product has sharp edges, which can cause serious

• To avoid injury, handle sharp edges with caution and always

12 PNEG-4054 54 Ft Diameter Z-Tek Bin

Rotating Auger Hazard

• Keep clear of rotating augers and

• Do not remove or modify guards or

• Lock-out power source before making