Heat Transfer Fluid / Hot Water Pump

HPK-L
Product Generation B

Supplementary Booklet
Legal information/Copyright
Supplementary Booklet HPK-L

Original operating manual

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or
processed for any other purpose, nor otherwise transmitted, published or made available to a third party without
the manufacturer's express written consent.

Subject to technical modification without prior notice.

© KSB Aktiengesellschaft, Frankenthal 18.07.2014

Contents

Contents

1 Centrifugal Pumps with Shaft Seal ......................................................4

1.1 General .............................................................................................................. 4
1.2 Main applications ............................................................................................. 4
1.3 Design ................................................................................................................ 4
1.4 Detailed designation ........................................................................................ 4
1.5 Operating data ................................................................................................. 5
1.6 Design details .................................................................................................. 12
1.7 Materials .........................................................................................................21
1.8 Coating and preservation ..............................................................................21
1.9 Acceptance tests/Guarantees ......................................................................... 22
1.10 Technical data ................................................................................................. 22
1.11 Dimensions and connections ......................................................................... 23
1.12 Spare parts ...................................................................................................... 26
1.13 General assembly drawing with list of components .................................... 29

Index ....................................................................................................32

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1 Centrifugal Pumps with Shaft Seal

1.1 General
The supplementary booklet complements the information provided in the type series
booklet with a view to the standard pump programme and any approved variants.
Orders for the standard pump programme are processed on the basis of the type
series booklet and the pump price list, whereas orders for approved variants are
handled on the basis of KM 2002 or KSB EasySelect.

1.2 Main applications

Pump for handling hot water and organic or synthetic heat transfer fluids in piping
or tank systems.
▪ Heating systems
▪ Forced-circulation boiler
▪ District heating
▪ Heat transfer systems

1.3 Design
▪ Volute casing pump
▪ Horizontal installation
▪ Back pull-out design
▪ Single-stage
▪ Meets the technical requirements to ISO 5199
▪ Dimensions and ratings to ISO 2858
complemented by pumps of nominal diameters DN 25, DN 200 and above

1.4 Detailed designation

Table 1: Product code example
Position
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
H P K L 0 5 0 - 0 3 2 - 2 5 0 1 E G B S X W W 0 0 7 5 4 B
See name plate and data sheet See data sheet

Table 2: Key to the designation

Position Code Description
1-4 Pump type
HPK-L Type series
5-16 Size
050 Nominal suction nozzle diameter [mm]
032 Nominal discharge nozzle diameter [mm]
2501 Nominal impeller diameter [mm]
17 Material of pump casing and casing cover
S Pump casing: GP240GH+N/ A216 Gr WCB
Casing cover: EN-GJS-400-18-18-LT
E Pump casing: GP240GH+N/ A216 Gr WCB
Casing cover: P250GH/1.7335/P355NL1 (Europe)
or
Casing cover: GP240GH+N/ A216 Gr WCB (Asia)
Z Pump casing: 1.7706
Casing cover: EN-GJS-400-18-18-LT
Y Pump casing: 1.7706
Casing cover: P250GH / 1.7335/P355NL1
18 Impeller material
G Grey cast iron EN-GJL-250 / grey cast iron A 48 CL 35B

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Position Code Description

C Stainless steel 1.4408 / A743 GR CF8M
E Steel GP240GH+N / A216 Gr WCB
19-21 Seal variants
BS Single mechanical seal, dead-end arrangement, air-cooled
TL Tandem mechanical seals, dead-end arrangement, air-
cooled
22 Special design
X Special design
- Standard
23 Fluid handled
W Hot water
O Heat transfer fluids
24 Blank
25 Bearing bracket design
W Bearing bracket for heat transfer applications
26-29 Motor rating
1320 132 kW
0075 7.5 KW
0007 0.75 KW
30 Number of poles
2 2 poles
4 4 poles
6 6 poles
31-32 Product generation
B Product generation HPK-L 2013 Global Pump
A Product generation HPK-L 2001

1.5 Operating data

Table 3: Operating properties
Characteristic Value
50 Hz 60 Hz
Flow rate Q [m3/h] ≤ 1160 ≤ 1400
Head H [m] ≤ 162 ≤ 233
Operating temperature T [°C] Version S/Z:
-40 to +350
Version E/Y:
-40 to +400
Operating pressure p [bar] Version E/S:
≤ 25 bar
Version Y/Z:
≤ 40 bar

1.5.1 Temperature limits by material

Table 4: Temperature limits by material
Part No. Description Material T [°C]
Europe

Asia

min max

102 Volute casing 1.7706 -40 400 ✘ -

GP240GH+N/ A216 GR WCB -40 400 ✘ ✘
161 Casing cover P250GH -40 400 ✘ -
1.7335 -40 400 ✘ -
P355NL1 -40 400 ✘ -
EN-GJS-400-18-LT -40 350 ✘ -
GP240GH+N/ A216 GR WCB -40 400 - ✘
210 Shaft 1.4021 + QT 800 -40 400 ✘ -
A276 TYPE 410 COND H -40 400 - ✘
230 Impeller 1.4408/ A743 GR CF8M -40 400 ✘ -

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Part No. Description Material T [°C]

Europe

Asia
min max

EN-GJL-250/ A48CL35B -10 350 ✘ ✘

GP240GH+N/ A216 GR WCB -40 400 - ✘
330 Bearing bracket EN-GJS-400-18-LT -40 400 ✘ -
GP240GH+N/ A216 GR WCB -40 400 - ✘
411 Joint ring CrNi graphite 1G -40 400 ✘ ✘
502 Casing wear rings JL/ Lamellar graphite cast iron -30 400 ✘ ✘
CrNiMoSt -40 400 - ✘
VG434 -40 400 ✘ -
Chrome hard 400 -40 400 - ✘
902 Studs 1.7709+QT/ A193 GR B7 -10 400 ✘ ✘
Monix 1.6772 -40 400 ✘ -
922 Impeller nut A4/ AISI 316 -40 400 ✘ ✘

1.5.2 Selection charts

1.5.2.1 HPK-L, n = 2900 rpm

5 US.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000 3000

4 5 IM.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000

200

500

80-315
400
50-315
40-315 65-315
100-315
100
300

50-250 65-250 80-250

32-250 40-250
32-250.1 100-250
200

50 50-200 65-200
25-200 32-200 80-200 100-200
32-200.1 40-200
40
125-200

30 50-160 100

25-160 32-160.1 100-160

32-160 40-160 65-160
80-160
ft
20
32-125
32-125.1
65-125
H 50
40-125
[m] 50-125

40

10
30

6 20
1 Q[m³/h] 2 3 4 5 10 20 30 40 50 100 200 300 400 500 700

0.3 0.4 0.5 l/s 1 2 3 4 5 10 20 30 40 50 100

Size 65-125 not available in Asia

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1.5.2.2 HPK-L, n = 1450 rpm

5 US.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000 3000 4000 5000

4 5 IM.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000 3000 4000 5000
100
300

150-500
200-500
200

50
80-400 125-400
40 150-400
100-400
200-400
30 100
40-315 50-315
65-315 80-315 125-315
100-315
150-315
20 200-315
32-250.1 32-250 50-250 65-250 80-250
125-250 250-315
40-250 100-250 50

25-200 150-250 40
50-200 80-200
32-200.1 65-200
10 32-200 40-200 100-200
125-200 30
200-250
150-200
25-160 32-160.1 50-160
32-160 40-160 20
65-160 100-160
5 80-160
32-125.1 32-125
4 40-125
50-125
3 10

ft
2 65-125

H
5
[m]

1
1 Q[m³/h] 2 3 4 5 10 20 30 40 50 100 200 300 400 500 1000 2000

0.3 0.4 0.5 l/s 1 2 3 4 5 10 20 30 40 50 100 200 300 400 500

Size 65-125 not available in Asia

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1.5.2.3 HPK-L, n = 960 rpm

2 3 4 5 US.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000 3000

2 3 4 5 IM.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000

50

40

150-500
30 200-500 100

20 125-400
80-400
150-400
100-400 200-400 50

40-315 50-315 40
65-315 80-315 125-315
100-315 150-315
10
30
200-315
50-250 65-250
32-250.1 32-250 80-250 250-315
40-250 100-250
125-250
20

25-200 150-250
5 32-200 50-200
65-200 80-200
32-200.1 40-200 100-200
4
200-250
125-200
150-200 10
3 25-160 32-160.1 50-160
32-160 40-160 100-160
65-160
80-160 ft
2 32-125.1 32-125

H 65-125
40-125 5
[m] 50-125

1
0.3 0.4 0.5 Q[m³/h] 1 2 3 4 5 10 20 30 40 50 100 200 300 400 500 800

0.1 l/s 0.2 0.3 0.4 0.5 1 2 3 4 5 10 20 30 40 50 100 200

Size 65-125 not available in Asia

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1.5.2.4 HPK-L, n = 3500 rpm

5 US.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000 3000

4 5 IM.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000

300

200

40-315 50-315 65-315 80-315 100-315

500

400

32-250.1 32-250 40-250 50-250 65-250 80-250

100
100-250 300

25-200 32-200.1 32-200 40-200 50-200 65-200 80-200

100-200 200

125-200
50

32-160.1 50-160 100-160

40
25-160 32-160 40-160
65-160 80-160
30 100

32-125.1 32-125

ft
40-125 50-125
20

H 50
[m]
65-125
40

10
9 30
1 Q[m³/h] 2 3 4 5 10 20 30 40 50 100 200 300 400 500 800

0.3 0.4 0.5 l/s 1 2 3 4 5 10 20 30 40 50 100 200

Size 65-125 not available in Asia

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1.5.2.5 HPK-L, n = 1750 rpm

5 US.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000 3000 4000 5000

4 5 IM.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000 3000 4000 5000
200

500

400

100 150-500 200-500

300

80-400 125-400
200
150-400
50
100-400
200-400

40 40-315 50-315 80-315 125-315

65-315
100-315
150-315
30 200-315 100
65-250
32-250 50-250 80-250
32-250.1 40-250 250-315
100-250 125-250
20
150-250
25-200 50-200
32-200 65-200 80-200
32-200.1 40-200 50
100-200 200-250
125-200
40

32-160.1 150-200
10 50-160
25-160 32-160 40-160 30
100-160
H 65-160
[m] 80-160
32-125.1 20
32-125

5 40-125
50-125
ft
4

3 65-125 10

2
1 Q[m³/h] 2 3 4 5 10 20 30 40 50 100 200 300 400 500 1000 2000

0.3 0.4 0.5 l/s 1 2 3 4 5 10 20 30 40 50 100 200 300 400 500

Size 65-125 not available in Asia

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1.5.2.6 HPK-L, n = 1160 rpm

5 US.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000 3000 4000

4 5 IM.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000 3000

70
200

50
150-500 200-500
40

30 125-400 100
80-400
150-400
100-400
200-400
20
40-315
50-315 65-315 80-315 125-315
100-315 50
150-315
200-315 40
32-250 50-250 65-250 80-250
10 32-250.1 40-250 100-250 250-315
125-250 30
150-250
25-200 50-200
65-200 80-200
32-200.1 32-200 40-200 100-200
20
125-200 200-250
5
150-200
32-160.1
4 25-160 32-160 40-160 50-160 100-160
65-160
80-160
3 10
32-125.1 32-125

40-125
ft
50-125
2

H
65-125 5
[m]

1
1 Q[m³/h] 2 3 4 5 10 20 30 40 50 100 200 300 400 500 1000

0.3 0.4 0.5 l/s 1 2 3 4 5 10 20 30 40 50 100 200

Size 65-125 not available in Asia

1.5.3 Pressure and temperature limits

45

40
Y
35
Z
30
p [bar]

25

20
E
S
15

10

0
-50 0 50 100 150 200 250 300 350 400 450

T [°C]

Fig. 1: Pressure and temperature limits of pump

ASME flanges do not have any impact on the pressure and temperature limits of the
pump.

1.5.4 Speeds
Standard speed for all sizes:
▪ n = 960 rpm (50 Hz)
▪ n = 1160 rpm (60 Hz)
▪ n = 1450 rpm (50 Hz)
▪ n = 1750 rpm (60 Hz)

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Standard speed for various specified sizes:

▪ n = 2900 rpm (50 Hz)
▪ n = 3500 rpm (60 Hz)
▪ Limited by circumferential speed
▪ Speed limits depending on bearings
Table 5: Permissible circumferential speed of the impeller
Material Fluid temperature [°C] Material variant
120 250 300 350 400
Circumferential speed [m/s]
EN-GJL-250/ A48CL35B 50 50 50 50 - G
1.4408/ A743GR CF8M 60 60 60 60 60 C
GP240GH+N / A216 GR WCB 60 60 60 60 60 E

1.5.5 Flow rate

▪ Short-time operation: Qmin1) = 0.15 × Qopt 2)
▪ Continuous operation: Qmin1) = 0.3 × Qopt 2)
▪ 2-pole operation: Qmax3) = 1.1 × Qopt 2)
▪ 4-pole operation: Qmax3) = 1.25 × Qopt2)
▪ 6-pole operation: Qmax3) = 1.25 × Qopt2)

1.5.6 Head
The head developed by the individual sizes is determined by the following
parameters:
▪ Rotational speed of the impeller
▪ Diameter reduction range of the impeller
▪ Permissible pump discharge pressure for higher fluid densities

1.5.7 NPSH
The NPSH values indicated in the characteristic curves are measured values which
correspond to a 3 % drop of the head.
Generally desirable:
NPSHavailable - NPSHpump ≥ 0.5 m

1.6 Design details

1.6.1 Standards
The type series is based on the following standards:
Table 6: Standards
Standard Title
EN 12756 Mechanical seals - Principal dimensions, designation and material
codes
EN 809 Pumps and pump sets for liquids - Common safety requirements
EN 22858 End-suction centrifugal pumps (rating 16 bar) - Designation,
nominal duty point and dimensions

1) Minimum permissible flow rate

2) Flow rate at best efficiency point
3) Maximum permissible flow rate

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Standard Title
ISO 2858 End-suction centrifugal pumps (rating 16 bar); designation,
nominal duty point and dimensions
ISO 3069 End-suction centrifugal pumps - Dimensions of cavities for
mechanical seal and for soft packing
ISO 5199 Technical specifications for centrifugal pumps - Class II

1.6.2 Pump casing

▪ Single or double volute, depending on the pump size
▪ Radially split volute casing
▪ Volute casing with integrally cast pump feet
▪ Replaceable casing wear rings (as required)
▪ Nozzle positions
– Inlet nozzle: axial
– Discharge nozzle: radial, pointing vertically upwards
Table 7: Flange design by materials
Material Standard Pressure class
E/ S EN 1092-1 PN 25
Drilled to ASME B16.5 Class 3004)
Y/ Z EN 1092-1 PN 40
Drilled to ASME B16.5 Class 300

1.6.3 Impeller
▪ Closed radial impeller with multiply curved vanes

1.6.3.1 Direction of rotation

Clockwise, viewed from the drive end.

1.6.4 Bearings
Bearings:
▪ Version with single mechanical seal
– Radial bearing: plain bearing, product-lubricated
– Fixed bearings: two angular ball bearings, grease-packed
▪ Version with two mechanical seals
– Radial bearing: plain bearing, product-lubricated
– Fixed bearing: one deep groove ball bearing or one four-point bearing
(depending on the pump size), grease-packed
Bearing bracket Example: CS50
designation Table 8: Bearing bracket designation
Code Description
CS Bearing bracket
50 Size
Table 9: Bearings used
Design Bearing Plain bearing Ball bearing
bracket
One mechanical seal CS40 SSiC 2x7307
CS50 SSiC 2x7307

4) Not possible for size 100-065-125

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Design Bearing Plain bearing Ball bearing

bracket
CS60 SSiC 2x7309
CS80 SSiC 2x7313
Two mechanical seals CS40 SSiC 1x6307 or QJ307
CS50 SSiC 1x6307 or QJ307
CS60 SSiC 1x6309
CS80 SSiC 1x6313 or QJ313
Table 10: Required minimum flow
Size Bearing bracket Wet shaft
CS40 CS50 CS60 CS80 1450 rpm 1750 rpm 2900 rpm 3500 rpm
40-25-160 ✘ - - - 0,15 0,15 0,15 0,15
40-25-200 ✘ - - - 0,15 0,15 0,15 0,15
50-32-125.1 ✘ - - - 0,15 0,15 0,15 0,15
50-32-160.1 ✘ - - - 0,15 0,15 0,15 0,15
50-32-200.1 ✘ - - - 0,15 0,15 0,15 0,15
50-32-250.1 - ✘ - - 0,15 0,15 0,15 0,15
50-32-125 ✘ - - - 0,15 0,15 0,15 0,15
50-32-160 ✘ - - - 0,15 0,15 0,15 0,15
50-32-200 ✘ - - - 0,15 0,15 0,15 0,15
65-40-125 ✘ - - - 0,15 0,15 0,15 0,15
65-40-160 ✘ - - - 0,15 0,15 0,15 0,15
65-40-200 ✘ - - - 0,15 0,15 0,15 0,15
80-50-125 ✘ - - - 0,15 0,15 0,15 0,15
80-50-160 ✘ - - - 0,15 0,15 0,15 0,15
80-50-200 ✘ - - - 0,15 0,15 0,15 0,15
50-32-250 - ✘ - - 0,15 0,15 0,15 0,15
65-40-250 - ✘ - - 0,15 0,15 0,15 0,15
65-40-315 - ✘ - - 0,15 0,15 0,15 0,15
80-50-250 - ✘ - - 0,15 0,15 0,15 0,15
80-50-315 - ✘ - - 0,15 0,15 0,15 0,15
100-65-125 ✘ - - - 0,15 0,15 0,15 0,15
100-65-160 - ✘ - - 0,15 0,15 0,15 0,15
100-65-200 - ✘ - - 0,15 0,15 0,15 0,15
100-65-250 - ✘ - - 0,15 0,15 0,15 0,15
100-65-315 - - ✘ - 0,15 0,15 0,15 0,15
125-80-160 - ✘ - - 0,15 0,15 0,15 0,15
125-80-200 - ✘ - - 0,15 0,15 0,15 0,4
125-80-250 - ✘ - - 0,15 0,15 0,2 0,5
125-80-315 - - ✘ - 0,15 0,15 0,15 0,15
125-80-400 - - ✘ - 0,15 0,15 - -
125-100-160 - ✘ - - 0,15 0,15 0,15 0,15
125-100-200 - ✘ - - 0,15 0,15 0,4 0,5
125-100-250 - - ✘ - 0,15 0,15 0,15 0,2
125-100-315 - - ✘ - 0,15 0,15 0,15 0,5
125-100-400 - - ✘ - 0,15 0,15 - -
150-125-200 - - ✘ - 0,15 0,15 0,15 0,5
150-125-250 - - ✘ - 0,15 0,15 - -
150-125-315 - - ✘ - 0,15 0,15 - -
150-125-400 - - ✘ - 0,15 0,15 - -
200-150-200 - - ✘ - 0,15 0,15 - -
200-150-250 - - ✘ - 0,15 0,15 - -
200-150-315 - - - ✘ 0,15 0,15 - -
200-150-400 - - - ✘ 0,15 0,15 - -
200-150-500 - - - ✘ 0,15 0,15 - -
200-200-250 - - - ✘ 0,15 0,15 - -
250-200-315 - - - ✘ 0,15 0,15 - -
250-200-400 - - - ✘ 0,15 0,15 - -
250-200-500 - - - ✘ 0,15 0,15 - -
300-250-315 - - - ✘ 0,15 0,15 - -

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1.6.5 Lubrication and lubricant change

1.6.5.1 Grease quality

We recommend using Petro-Canada Peerless LLG high-temperature grease or an
equivalent product for lubrication. Under unfavourable operating conditions, e.g.
high room temperature, high atmospheric humidity, dust-laden air, aggressive
atmosphere etc., check the bearings earlier and, if required, clean and re-lubricate
them, preferably with Petro-Canada Peerless LLG.

1.6.5.2 Grease quantities

Table 11: Grease quantity per bearing
Bearing bracket Bearings Grease quantity per
individual bearing [g]
CS40 7307 BG/ 6307/ QJ307 6.5 - 8
CS50 7307 BG/ 6307/ QJ307 6.5 - 8
CS60 7309 BG/ 6309 13 - 15.5
CS80 7313 BG/ 6313/ QJ313 23 - 26
The grease quantity indicated must be used for each single bearing of a bearing pair.

1.6.5.3 Intervals
▪ Under suitable operating conditions the grease-lubricated bearings will run for
25,000 operating hours.
▪ Under unfavourable operating conditions (e.g. high room temperature, high
atmospheric humidity, dust-laden air, aggressive industrial atmosphere) check
the bearings earlier and clean and re-lubricate them, if required.
▪ Replace the rolling element bearings after 25,000 operating hours or 3 years of
continuous operation.

1.6.6 Shaft seal

▪ KSB mechanical seal, optimised for installation in an HPK-L pump, with
integrated shaft sleeve (standard Europe)
▪ Optional commercial single mechanical seals with replaceable shaft sleeve
(standard Asia/Americas)
▪ Versions with two mechanical seals can be supplied for heat transfer applications.
Table 12: Mechanical seals assigned to fluids handled (dimension I1K to EN 12756)

Version Bearing Type

bracket Hot water Heat transfer fluids
Material code AQ1EGG Material code AQ1VGG
Europe Asia Europe Asia
Single CS40 KSB SB028M0-TYP4HL - KSB SB028M0-TYP4HL -
mechanical Burgmann Burgmann Burgmann Burgmann
seal KB028M-H75N KB028M-H75N KB028M-H75N KB028M-H75N
CS50 KSB SB038M0-TYP4HL - KSB SB038M0-TYP4HL -
Burgmann Burgmann Burgmann Burgmann
KB038M-H75N KB038M-H75N KB038M-H75N KB038M-H75N
CS60 KSB SB048M0-TYP4HL - KSB SB048M0-TYP4HL -
Burgmann Burgmann Burgmann Burgmann
KB048M-H75N KB048M-H75N KB048M-H75N KB048M-H75N
CS80 KSB SB060M0-TYP4HL - KSB SB060M0-TYP4HL -
Burgmann Burgmann Burgmann Burgmann
KB060M-H75N KB060M-H75N KB060M-H75N KB060M-H75N
Tandem CS40 - - Burgmann Burgmann
mechanical KB028M-H75N KB028M-H75N+H10/32-G7
seals +H10/32-G7

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Version Bearing Type

bracket Hot water Heat transfer fluids
Material code AQ1EGG Material code AQ1VGG
Europe Asia Europe Asia
CS50 - - Burgmann Burgmann
KB038M-H75N KB038M-H75N+H10/40-G7
+H10/40-G7
CS60 - Burgmann KB048M- Burgmann
H75N+H10/52G7 KB048M-H75N+H10/52G7
CS80 - Burgmann Burgmann
KB60M-H75N KB60M-H75N+H10/68-G7
+H10/68-G7
Pressure and temperature limits of the mechanical seals
The application limits of mechanical seals depend on the following:
▪ Circumferential speed
▪ Material
▪ Fluid handled
Verify the values in each individual case on the basis of manufacturers' catalogues,
taking into account the actual operating conditions.

Barrier fluid
Barrier fluid is used to prevent the pumped fluid from escaping to the atmosphere.
The space between the mechanical seals must be supplied with a fluid from an
external source which is suitable for mixing with the fluid pumped.
Table 13: Properties of the barrier fluid
Shaft seal Barrier fluid pressure Flow rate
[l/min]
Mechanical seal ▪ Quench liquid 2-3
▪ Maximum permissible pressure in the
quench system 17 bar
The heat generated at the seal faces can only be dissipated if the barrier fluid is
circulated. This can be realised by natural circulation using the thermosyphon effect
(gravity).

Calculating the pressure pS at the shaft seal

Table 14: Key to the calculation
Description Unit
PInl Inlet pressure bar
H0 Shut-off head m
Density - kg/m3
For sizes with a sealing clearance on both sides:
▪ G impeller:
PS = PInl + 0.0585 × H0 × density × 9.81 × 10-5
▪ All cast steel impellers:
PS = PInl + 2.5 × 0.0585 × H0 × density × 9.81 × 10-5
For sizes without a sealing clearance on both sides:
▪ 040-25-160
050-032-125
050-032-125.1
050-032-160
050-032-160.1
065-040-125
PS = PInl + 0.75 × H0 × density × 9.81 × 10-5

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1.6.7 Selection criteria

Viscosity
For fluids with viscosities ν > 20 mm²/s observe the following instructions:
▪ Convert the requested data to cold water data.
▪ Calculate the required power input for the operating data.
Power reserves of the drive
150

%
Rated drive power in percent 140
of pump input power

130

120

110

100
1 5 10 20 50 kW 100

Pump input power

Fig. 2: Rated power of the drive in percent of the pump input power
The rated power of the pump drives must meet the following criteria:
▪ They must equal the required percentage of the pump input power as a
minimum.
▪ They must no be below 1 kW.
Mass moments of inertia, pump content
Moment of inertia × D² (kgm²) = 4 × J
Table 15: Mass moments of inertia with water fill, pump content
Size Impeller Number of J [kgm²] Pump content
diameter blades Variant G Variant C/E [l]
40-25-160 169 4 0,0075 0,0091 1,3
40-25-200 209 4 0,0172 0,0205 1,8
50-32-125.1 139 6 0,0030 0,0037 1,3
50-32-160.1 170 6 0,0059 0,0076 1,5
50-32-200.1 204 6 0,0119 0,0153 2,0
50-32-250.1 254 6 0,0354 0,0424 3,7
50-32-125 139 6 0,0035 0,0042 1,4
50-32-160 174 6 0,0073 0,0092 1,7
50-32-200 209 6 0,0140 0,0176 2,1
50-32-250 261 6 0,0402 0,0480 3,9
65-40-125 139 6 0,0039 0,0047 1,6
65-40-160 174 6 0,0086 0,0104 2,0
65-40-200 209 6 0,0162 0,0189 2,5
65-40-250 260 6 0,0392 0,0483 4,4
65-40-315 326 6 0,0567 0,1276 6,8
80-50-125 142 6 0,0054 0,0079 2,3
80-50-160 174 6 0,0102 0,0122 2,8
80-50-200 219 6 0,0279 0,0248 3,2
80-50-250 260 6 0,0423 0,0517 4,9
80-50-315 323 6 0,1121 0,1322 7,3
100-65-125 141 6 0,0067 0,0076 3,2
100-65-160 174 6 0,0127 0,0148 3,8
100-65-200 219 6 0,0238 0,0288 4,6
100-65-250 260 6 0,0526 0,0630 6,4

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Size Impeller Number of J [kgm²] Pump content

diameter blades Variant G Variant C/E [l]
100-65-315 320 6 0,1194 0,1367 8,7
125-80-160 174 6 0,0160 0,0182 5,9
125-80-200 219 6 0,0382 0,0419 6,3
125-80-250 269 6 0,0430 0,0822 7,6
125-80-315 334 6 0,1488 0,1756 10,5
125-80-400 398 6 0,3041 0,3677 14,5
125-100-160 185 6 0,0307 0,0341 10,0
125-100-200 219 6 0,0430 0,0487 8,9
125-100-250 269 6 0,0808 0,0928 9,1
125-100-315 334 6 0,1611 0,1914 12,6
125-100-400 401 6 0,3364 0,3996 15,0
150-125-200 224 6 0,0597 0,0624 13,4
150-125-250 269 6 0,0989 0,1095 16,4
150-125-315 334 6 0,1834 0,2124 16,3
150-125-400 419 6 0,4277 0,5443 19,8
200-150-200 224 5 0,0795 0,0876 29,3
200-150-250 269 6 0,1159 0,3440 22,9
200-150-315 334 6 0,2417 0,2532 24,0
200-150-400 419 6 0,5411 0,5562 27,8
200-150-500 504 7 0,9908 1,1601 32,5
200-200-250 260 5 0,1523 0,1684 41,5
250-200-315 320 7 0,3160 0,3500 36,7
250-200-400 404 8 0,5534 0,6347 42,4
250-200-500 509 7 1,1772 1,3537 49,0
300-250-315 324 6 0,4108 0,4521 69,9

Permissible P/n values

The values indicated refer to various material combinations at a temperature of
20 °C. For specific material combinations (shaft, impeller, key) higher values might be
permissible. Contact KSB.
Table 16: Permissible P/n values at 20 °C, key C45+C/ A311GR1045CL A
Material Bearing bracket
Impeller Shaft CS40 CS50 CS60 CS80
EN-GJL-250/ A48CL35B A276-410 COND. H 0,014 0,037 0,110 0,189
1.4021 + QT 800 0,014 0,037 0,110 0,189
1.4408/ A 743 GR CF8M A276-410 COND. H 0,011 0,031 0,090 0,155
1.4021 + QT 800 0,011 0,031 0,090 0,155
GP240GH+N/ A216 GR WCB C45+N/ IS5517 45 C8 0,014 0,040 0,090 0,179
A276-410 COND. H 0,014 0,040 0,117 0,201
Selecting the size
The size is usually selected by the selection program. A rough selection can be made
based on the relevant selection charts. This rough selection must be checked against
the characteristic curve.

Clearances
The back pull-out unit must be removed to check the clearances.
If the clearance is larger than permitted (see the following table), fit a new casing
wear ring 502.01 and/or 502.02.
The clearances given refer to the diameter.
Table 17: Clearances between impeller and casing/between impeller and casing wear
ring
Casing material Clearance [mm]
New Maximum permissible
enlargement
E, S, Y, Z 0,3 0,9

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1.6.8 Drive/coupling
▪ Direct, flexible coupling
▪ Indirect via gears and flexible coupling to KSB Standard ZN 3207+NH and double
Cardan coupling to ZN 3222
Other makes are possible on the customer's request.

Coupling guard
▪ To KSB standard ZN 3230 (ATEX) or ZN 79 (in Europe only)

1.6.9 Baseplate
Europe To KSB standard ZN 24259 (ISO 3661), made of GG-25 or welded steel. These
baseplates have the following advantages:
▪ Standardised connection dimensions for pump sets (with motor) with spacer-type
couplings
▪ Improved bending and torsional resistance
▪ All sizes suitable for installation without a foundation
▪ Drain sump, also on cast baseplates
▪ Additional anchorage holes for increased piping forces and moments (alternative
mounting option)
Larger baseplates to KSB works standard AN 845, made of welded steel. For
baseplate dimensions and combinations please refer to the general arrangement
drawings.
Baseplates made of channel section steel or folded steel plate to ZN 1393.
Asia/Americas ▪ Baseplate to local KSB standard

1.6.10 Permissible forces and moments at the pump nozzles

[+]
Fz Fz The data on forces and moments apply to static piping loads only. If the limits are
exceeded, they must be checked and verified.
Fy Fy Mz
If a computerised strength analysis is required, values are available on request only.
My
The values are only applicable if the pump is installed on a completely grouted
Fx Mx
Fx baseplate and bolted to a rigid and level foundation.
Fz
Fy

Fx

Fig. 3: Forces and

moments at the pump
nozzles
Table 18: Forces and moments at the pump nozzles for "Y" and "Z" variants (casing material 1.7706)
Size Suction nozzle Discharge nozzle
DN Fx Fy Fz ∑F Mx My Mz DN Fx Fy Fz ∑F Mx My Mz
[N] [N] [N] [N] [Nm] [Nm] [Nm] [N] [N] [N] [N] [Nm] [Nm] [Nm]
040-025-160 40 1050 850 700 1522 920 635 740 25 530 495 650 974 635 425 495
040-025-200 40 1050 850 700 1522 920 635 740 25 530 495 650 974 635 425 495
050-032-125.1 50 1350 1100 950 1984 90 705 815 32 700 605 850 1256 775 530 600
050-032-160.1 50 1350 1100 950 1984 990 705 815 32 700 605 850 1256 775 530 600
050-032-200.1 50 1350 1100 950 1984 990 705 815 32 700 605 850 1256 775 530 600
050-032-250.1 50 1350 1100 950 1984 990 705 815 32 700 605 850 1256 775 530 600
050-032-125 50 1350 1100 950 1984 990 705 815 32 700 605 850 1256 775 530 600
050-032-160 50 1350 1100 950 1984 990 705 815 32 700 605 850 1256 775 530 600
050-032-200 50 1350 1100 950 1984 990 705 815 32 700 605 850 1256 775 530 600
050-032-250 50 1350 1100 950 1984 990 705 815 32 700 605 850 1256 775 530 600
065-040-125 65 1750 1400 1200 2542 1150 600 850 40 850 705 1100 1553 920 635 740
065-040-160 65 1750 1400 1200 2542 1150 600 850 40 850 705 1100 1553 920 635 740
065-040-200 65 1750 1400 1200 2542 1150 600 850 40 850 705 1100 1553 920 635 740
065-040-250 65 1750 1400 1200 2542 1150 600 850 40 850 705 1100 1553 920 635 740

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Size Suction nozzle Discharge nozzle

DN Fx Fy Fz ∑F Mx My Mz DN Fx Fy Fz ∑F Mx My Mz
[N] [N] [N] [N] [Nm] [Nm] [Nm] [N] [N] [N] [N] [Nm] [Nm] [Nm]
065-040-315 65 1750 1400 1200 2542 1150 600 850 40 850 705 1100 1553 920 635 740
080-050-125 80 2150 1700 1450 3101 1450 750 1100 50 1100 955 1350 1986 990 705 815
080-050-160 80 2150 1700 1450 3101 1450 750 1100 50 1100 955 1350 1986 990 705 815
080-050-200 80 2150 1700 1450 3101 1450 750 1100 50 1100 955 1350 1986 990 705 815
080-050-250 80 2150 1700 1450 3101 1450 750 1100 50 1100 955 1350 1986 990 705 815
080-050-315 80 2150 1700 1450 3101 1450 750 1100 50 1100 955 1350 1986 990 705 815
100-065-125 100 2700 2150 1910 3945 2000 1000 1500 65 1400 1200 1750 2542 1150 775 850
100-065-160 100 2700 2150 1910 3945 2000 1000 1500 65 1400 1200 1750 2542 1150 775 850
100-065-200 100 2700 2150 1910 3945 2000 1000 1500 65 1400 1200 1750 2542 1150 775 850
100-065-250 100 2700 2150 1910 3945 2000 1000 1500 65 1400 1200 1750 2542 1150 775 850
100-065-315 100 2700 2150 1910 3945 2000 1000 1500 65 1400 1200 1750 2542 1150 775 850
125-080-160 125 3700 2950 2400 5306 2750 1400 2100 80 1700 1455 2150 3103 1450 815 1100
125-080-200 125 3700 2950 2400 5306 2750 1400 2100 80 1700 1455 2150 3103 1450 815 1100
125-080-250 125 3700 2950 2400 5306 2750 1400 2100 80 1700 1455 2150 3103 1450 815 1100
125-080-315 125 3700 2950 2400 5306 2750 1400 2100 80 1700 1455 2150 3103 1450 815 1100
125-080-400 125 3700 2950 2400 5306 2750 1400 2100 80 1700 1455 2150 3103 1450 815 1100
125-100-160 125 3700 2950 2400 5306 2750 1400 2100 100 2150 1910 2700 3945 2000 1000 1500
125-100-200 125 3700 2950 2400 5306 2750 1400 2100 100 2150 1910 2700 3945 2000 1000 1500
125-100-250 125 3700 2950 2400 5306 2750 1400 2100 100 2150 1910 2700 3945 2000 1000 1500
125-100-315 125 3700 2950 2400 5306 2750 1400 2100 100 2150 1910 2700 3945 2000 1000 1500
125-100-400 125 3700 2950 2400 5306 2750 1400 2100 100 2150 1910 2700 3945 2000 1000 1500
150-125-200 150 4700 3750 3100 6765 3450 1750 2650 125 2950 2400 3700 5306 2750 1400 2100
150-125-250 150 4700 3750 3100 6765 3450 1750 2650 125 2950 2400 3700 5306 2750 1400 2100
150-125-315 150 4700 3750 3100 6765 3450 1750 2650 125 2950 2400 3700 5306 2750 1400 2100
150-125-400 150 4700 3750 3100 6765 3450 1750 2650 125 2950 2400 3700 5306 2750 1400 2100
200-150-200 200 7350 5700 4700 10421 5300 2650 3850 150 3750 3100 4700 6765 3450 1750 2650
200-150-250 200 7350 5700 4700 10421 5300 2650 3850 150 3750 3100 4700 6765 3450 1750 2650
200-150-315 200 7350 5700 4700 10421 5300 2650 3850 150 3750 3100 4700 6765 3450 1750 2650
200-150-400 200 7350 5700 4700 10421 5300 2650 3850 150 3750 3100 4700 6765 3450 1750 2650
200-150-500 200 7350 5700 4700 10421 5300 2650 3850 150 3750 3100 4700 6765 3450 1750 2650
200-200-250 200 7350 5700 4700 10421 5300 2650 3850 200 5700 4700 7350 10421 5300 2650 3850
250-200-315 250 10000 8000 6700 14453 7500 3650 5700 200 5700 4700 7350 10421 5300 2650 3850
250-200-400 250 10000 8000 6700 14453 7500 3650 5700 200 5700 4700 7350 10421 5300 2650 3850
250-200-500 250 10000 8000 6700 14453 7500 3650 5700 200 5700 4700 7350 10421 5300 2650 3850
300-250-315 300 12000 10000 8000 17550 9150 4500 6900 250 8000 6700 10000 14453 7500 3650 5700
Correction coefficients depending on material and temperature (see diagram below).
No correction for temperature is necessary for material 1.7706.

Correction coefficient
1,020

1,000

0,980

0,960

0,940

0,920

0,900

0,880

0,860

0,840

0,820 [°C]
0 50 100 150 200 250 300 350 400 450

Fig. 4: Temperature correction diagram for "E" and "S" variants (casing material
GP240GH+N/ A216GR WCB)
If the values indicated are insufficient, a calculation can be performed in individual
cases against a surcharge. The expected loads need to be provided for the calculation
(line of action, magnitude, sense and point of application).

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1.6.11 Installation
In addition to installation on a concrete foundation and with a grouted baseplate,
the following installation types are possible:
▪ Baseplate bolted to the foundation but not grouted (preferably using the
alternative mounting option).
▪ Baseplate not bolted to the foundation, but installed on levelling devices and
machine bases.
Here, the permissible nozzle loads are not determined by the pump and the
baseplate but by the mounting elements.
General arrangement drawings are prepared as separate documentation.

1.7 Materials
Table 19: Overview of available materials (Europe)
Description Material variant
SG SC EG EC ZG ZC YG YC
Volute casing GP240GH+N 1.7706
Casing cover EN-GJS-400-18-LT P250GH/1.7335/ EN-GJS-40-18-LT P250GH/1.7335/
P355NL5) P355NL5)
Impeller EN- 1.4408 EN- 1.4408 EN- 1.4408 EN- 1.4408
GJL-250 GJL-250 GJL-250 GJL-250
Shaft 1.4021+QT800
Shaft sleeve 1.4021+QT800
Bearing bracket EN-GJS-400-18-LT
Support foot Steel
Casing wear ring None6) None7) None6) None7) None6) None7) None6) None7)
Impeller wear ring None 8) None 9) None 8) None 9) None 8) None 9) None 8) None9)
Impeller nut AISI316
Gasket CrNi graphite 1G
Table 20: Overview of available materials (Asia)
Description Material variant
EG EE
Volute casing A216 Gr WCB
Casing cover A216 Gr WCB
Impeller A48CL35B A216 Gr WCB
Shaft A276 Type 410 COND. H
Shaft sleeve A276 Type 410 COND. H
Bearing bracket A216 Gr WCB
Support foot Steel
Casing wear ring A48CL35B None10)
Impeller wear ring None None10)
Impeller nut AISI 316
Gasket CrNi graphite 1G

1.8 Coating and preservation

▪ Coating and preservation to KSB standard

5) Depending on the size

6) Optional casing wear ring made of EN-GJL-250 or VG434
7) Optional casing wear ring made of VG434
8) Optional impeller wear ring made of 1.4021+QT in combination with casing wear ring made of EN-GJL-250 or VG434
9) Optional impeller wear ring made of CrNiMoSt in combination with casing wear ring made of VG434
10) Optional casing wear ring made of Chrome hard 400 in combination with impeller wear ring made of A743 Gr CA15

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1.9 Acceptance tests/Guarantees

▪ Materials testing
– Test report 2.2 on request
▪ Final inspection
– Inspection certificate 3.1 to EN 10204 on request
▪ Hydraulic test
The duty point of each pump is guaranteed according to ISO 9906/2A.
The following acceptance tests can be performed and certified at extra charge:
– Performance test to ISO 9906
– NPSH test
▪ Other tests (e.g. vibrations, strength) on request.
▪ Warranty
Warranties are given within the scope of the valid delivery conditions.

1.10 Technical data

Table 21: Technical data
Impeller Shaft diameter Speed limit
Max. impeller diameter

Min. impeller diameter

Impeller outlet width

Without shaft sleeve

Impeller inlet width

Pump-end bearing

Drive-end bearing
Free passage
Bearing bracket

Shaft sleeve

Volute type11)
Maximum
Minimum
Coupling

Weights
Size

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [rpm]
40-025-160 CS40 6 5,7 44 169 130 28 24 35 24 33 800 3600 50 E
40-025-200 CS40 6 5,7 44 209 160 28 24 35 24 33 800 3600 60 E
50-032-125.1 CS40 7 6,0 52 139 114 28 24 35 24 33 800 3600 47 E
50-032-160.1 CS40 6 5,4 52 170 138 28 24 35 24 33 800 3600 51 E
50-032-200.1 CS40 6 5,3 54 204 138 28 24 35 24 33 800 3600 60 E
50-032-250.1 CS50 6 5,2 58 254 220 38 35 35 32 43 800 3600 87 E
50-032-125 CS40 10 5,7 63 139 110 28 24 35 24 33 800 3600 47 E
50-032-160 CS40 9 5,8 63 174 135 28 24 35 24 33 800 3600 51 E
50-032-200 CS40 7 6,7 62 209 178 28 24 35 24 33 800 3600 61 E
50-032-250 CS50 8 7,1 63 261 212 38 35 35 32 43 800 3600 87 E
65-040-125 CS40 14 9,6 74 139 110 28 24 35 24 33 800 3600 48 E
65-040-160 CS40 13 11,5 70 174 135 28 24 35 24 33 800 3600 50 E
65-040-200 CS40 9 8,9 69 209 175 28 24 35 24 33 800 3600 64 E
65-040-250 CS50 8 8,0 73 260 214 38 35 35 32 43 800 3600 88 E
65-040-315 CS50 8 7,1 75 326 278 38 35 35 32 43 800 3600 119 E
80-050-125 CS40 20 11,6 88 142 114 28 24 35 24 33 800 3600 55 E
80-050-160 CS40 17 11,6 87 174 135 28 24 35 24 33 800 3600 57 E
80-050-200 CS40 14 11,9 83 219 180 28 24 35 24 33 800 3600 66 E
80-050-250 CS50 11 10,0 84 260 220 38 35 35 32 43 800 3600 91 E
80-050-315 CS50 10 9,5 86 323 270 38 35 35 32 43 800 3600 136 E
100-065-125 CS40 26 12,9 99 141 114 28 24 35 24 33 800 3600 56 E
100-065-160 CS50 21 12,2 92 174 132 38 35 35 32 43 800 3600 89 E
100-065-200 CS50 17 13,3 100 219 180 38 35 35 32 43 800 3600 91 E
100-065-250 CS50 15 14,3 101 260 220 38 35 35 32 43 800 3600 109 E
100-065-315 CS60 14 13,0 107 320 270 48 38 45 42 53 800 3600 152 E
125-080-160 CS50 32 15,1 124 174 122 38 35 35 32 43 800 3600 95 E
125-080-200 CS50 25 15,2 115 219 180 38 35 35 32 43 800 3600 98 E
125-080-250 CS50 19 15,8 115 269 220 38 35 35 32 43 800 3600 118 D
125-080-315 CS60 19 17,8 115 334 281 48 38 45 42 53 800 3600 159 D

11) E = single volute, D = double volute

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Impeller Shaft diameter Speed limit

Max. impeller diameter

Min. impeller diameter

Impeller outlet width

Without shaft sleeve

Impeller inlet width

Pump-end bearing

Drive-end bearing
Free passage
Bearing bracket

Shaft sleeve

Volute type11)
Maximum
Minimum
Coupling

Weights
Size

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [rpm]
125-080-400 CS60 15 14,3 129 398 330 48 38 45 42 53 800 1800 234 E
125-100-160 CS50 38 16,4 135 185 155 38 35 35 32 43 800 3600 115 E
125-100-200 CS50 33 17,9 142 219 179 38 35 35 32 43 800 3600 108 E
125-100-250 CS60 27 18,8 145 262 216 48 38 45 42 53 800 3600 134 D
125-100-315 CS60 23 19,9 142 334 280 48 38 45 42 53 800 3600 166 D
125-100-400 CS60 18 17,1 142 401 329 48 38 45 42 53 800 1800 243 E
150-125-200 CS60 41 21,1 160 224 162 48 38 45 42 53 800 3600 142 D
150-125-250 CS60 37 22,4 162 269 218 48 38 45 42 53 800 1800 167 E
150-125-315 CS60 31 22,6 162 334 280 48 38 45 42 53 800 1800 208 E
150-125-400 CS60 26 20,9 162 419 330 48 38 45 42 53 800 1800 263 D
200-150-200 CS60 60 25,2 179 224 158 48 38 45 42 53 800 1800 213 E
200-150-250 CS60 49 23,0 191 269 220 48 38 45 42 53 800 1800 201 E
200-150-315 CS80 40 26,9 192 334 264 60 47 65 48 65 800 1800 278 E
200-150-400 CS80 33 23,8 191 419 330 60 47 65 48 65 800 1800 327 D
200-150-500 CS80 23 19,1 190 504 400 60 47 65 48 65 800 1800 454 D
200-200-250 CS80 62 37,2 190 260 200 60 47 65 48 65 800 1800 327 E
250-200-315 CS80 50 20,8 222 320 260 60 47 65 48 65 800 1800 342 E
250-200-400 CS80 40 18,4 222 404 320 60 47 65 48 65 800 1800 409 D
250-200-500 CS80 32 20,6 222 504 400 60 47 65 48 65 800 1800 565 D
300-250-315 CS80 73 26,7 270 324 260 60 47 65 48 65 800 1800 505 D

1.11 Dimensions and connections

Fig. 5: Pump dimensions

11) E = single volute, D = double volute

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Fig. 6: Dimensions of pump feet and shaft end

Table 22: Connection versions, Europe
Connections Discharge nozzle Description
≤ DN 50 DN 65 - DN 80 ≥ DN 100
1 M.1 G1/4 G3/8 G1/2 Pressure gauge
1 M.2 G1/4 G3/8 G1/2 Pressure gauge
6B G1/4 G3/8 G1/2 Fluid drain
8A R1/4 Leakage drain
12A G1/4 G3/8 G1/2 Auxiliary connection
13D G1/4 Vent plug
24 E/A G1/2 Quench liquid IN/OUT
Table 23: Connection versions, Asia/Americas
Connections Discharge nozzle Description
≤ DN 50 DN 65 - DN 80 ≥ DN 100
1 M.1 NPT1/4 NPT3/8 NPT1/2 Pressure gauge
1 M.2 NPT1/4 NPT3/8 NPT1/2 Pressure gauge
6B NPT1/4 NPT3/8 NPT1/2 Fluid drain
8A R1/4 Leakage drain
12A NPT1/4 NPT3/8 NPT1/2 Auxiliary connection
13D G1/4 Vent plug
24 E/A NPT1/2 Quench liquid IN/OUT
Table 24: Pump dimensions
Size Pump dimensions
Bearing bracket

DN DN a b c f g1 g2 h1 h2 m1 m3 n1 n3 n5
1 2

040-025-160 CS40 40 25 80 50 465 385 15 4 132 160 100 48 240 140 160
040-025-200 CS40 40 25 80 50 465 385 15 4 160 180 100 48 240 140 160
050-032-125 CS40 50 32 80 50 465 385 15 4 112 140 100 48 190 90 160
050-032-125.1 CS40 50 32 80 50 465 385 15 4 112 140 100 48 190 90 160
050-032-160.1 CS40 50 32 80 50 465 385 15 4 132 160 100 48 240 140 160
050-032-200.1 CS40 50 32 80 50 465 385 18 4 160 180 100 48 240 140 160
050-032-250.1 CS50 50 32 100 65 600 500 18 4 180 225 125 48 320 190 160
050-032-160 CS40 50 32 80 50 465 385 15 4 132 160 100 48 240 140 160
050-032-200 CS40 50 32 80 50 465 385 18 4 160 180 100 48 240 140 160
050-032-250 CS50 50 32 100 65 600 500 18 4 180 225 125 48 320 190 160
065-040-125 CS40 65 40 80 50 465 385 15 4 112 140 100 48 210 110 160
065-040-160 CS40 65 40 80 50 465 385 15 4 132 160 100 48 240 140 160
065-040-200 CS40 65 40 100 50 485 385 18 4 160 180 100 48 265 165 160
065-040-250 CS50 65 40 100 65 600 500 18 4 180 225 125 48 320 190 160
065-040-315 CS50 65 40 125 65 625 500 18 6 200 250 125 48 345 215 160
080-050-125 CS40 80 50 100 50 465 385 18 4 132 160 100 48 240 140 160
080-050-160 CS40 80 50 100 50 485 385 18 4 160 180 100 48 265 165 160
080-050-200 CS40 80 50 100 50 485 385 18 4 160 200 100 48 265 165 160
080-050-250 CS50 80 50 125 65 625 500 18 4 180 225 125 48 320 190 160
080-050-315 CS50 80 50 125 65 625 500 18 6 225 280 125 48 345 215 160

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Size Pump dimensions

Bearing bracket
DN DN a b c f g1 g2 h1 h2 m1 m3 n1 n3 n5
1 2

100-065-125 CS40 100 65 100 65 485 385 18 4 160 180 125 48 280 150 160
100-065-160 CS50 100 65 100 65 600 500 18 4 160 200 125 48 280 150 160
100-065-200 CS50 100 65 100 65 600 500 18 4 180 225 125 48 320 190 160
100-065-250 CS50 100 65 125 80 625 500 20 6 200 250 160 48 360 200 160
100-065-315 CS60 100 65 125 80 655 530 20 6 225 280 160 48 400 240 160
125-080-160 CS50 125 80 125 65 625 500 18 4 180 225 125 48 320 190 160
125-080-200 CS50 125 80 125 65 625 500 18 4 180 250 125 48 345 215 160
125-080-250 CS50 125 80 125 80 625 500 18 6 225 280 160 48 400 240 160
125-080-315 CS60 125 80 125 80 655 530 20 6 250 315 160 48 400 240 160
125-080-400 CS60 125 80 125 80 655 530 20 6 280 355 160 48 435 275 160
125-100-160 CS50 125 100 125 80 625 500 18 6 200 280 160 48 360 200 160
125-100-200 CS50 125 100 125 80 625 500 18 6 200 280 160 48 360 200 160
125-100-250 CS60 125 100 140 80 670 530 18 6 225 280 160 48 400 240 160
125-100-315 CS60 125 100 140 80 670 530 18 6 250 315 160 48 400 240 160
125-100-400 CS60 125 100 140 100 670 530 20 6 280 355 200 48 500 300 160
150-125-200 CS60 150 125 140 80 670 530 20 6 250 315 160 48 400 240 160
150-125-250 CS60 150 125 140 80 670 530 20 6 250 355 160 48 400 240 160
150-125-315 CS60 150 125 140 100 670 530 20 6 280 355 200 48 500 300 160
150-125-400 CS60 150 125 140 100 670 530 20 6 315 400 200 48 500 300 160
200-150-200 CS60 200 150 180 100 710 530 20 6 280 400 200 48 550 350 160
200-150-250 CS60 200 150 160 100 690 530 20 6 280 375 200 48 500 300 160
200-150-315 CS80 200 150 160 100 830 670 20 12 315 400 200 60 550 350 200
200-150-400 CS80 200 150 160 100 830 670 20 12 315 450 200 60 550 350 200
200-150-500 CS80 200 150 180 100 850 670 22 12 375 500 200 60 550 350 200
200-200-250 CS80 200 200 180 100 850 670 22 12 355 425 200 60 550 350 200
250-200-315 CS80 250 200 200 100 870 670 22 12 355 450 200 60 550 350 200
250-200-400 CS80 250 200 180 100 850 670 22 12 355 500 200 60 550 350 200
250-200-500 CS80 250 200 200 100 870 670 22 12 425 560 200 60 660 460 200
300-250-315 CS80 300 250 250 130 920 670 26 12 400 560 260 60 690 430 200
Table 25: Dimensions of shaft end and foot bolts
Size Shaft end Foot bolts
Bearing bracket

d1 l t u y i1 i2 m2 n2 n4 s1 s2 v w

040-025-160 CS40 24 50 27 8 100 35 20 70 190 110 14 14 100 285

040-025-200 CS40 24 50 27 8 100 35 20 70 190 110 14 14 100 285
050-032-125 CS40 24 50 27 8 100 35 20 70 140 110 14 14 100 285
050-032-125.1 CS40 24 50 27 8 100 35 20 70 140 110 14 14 100 285
050-032-160.1 CS40 24 50 27 8 100 35 20 70 190 110 14 14 100 285
050-032-200.1 CS40 24 50 27 8 100 35 20 70 190 110 14 14 100 285
050-032-250.1 CS50 32 80 35 10 100 47,5 20 95 250 110 14 14 130 370
050-032-160 CS40 24 50 27 8 100 35 20 70 190 110 14 14 100 285
050-032-200 CS40 24 50 27 8 100 35 20 70 190 110 14 14 100 285
050-032-250 CS50 32 80 35 10 100 47,5 20 95 250 110 14 14 130 370
065-040-125 CS40 24 50 27 8 100 35 20 70 160 110 14 14 100 285
065-040-160 CS40 24 50 27 8 100 35 20 70 190 110 14 14 100 285
065-040-200 CS40 24 50 27 8 100 35 20 70 212 110 14 14 100 285
065-040-250 CS50 32 80 35 10 100 47,5 20 95 250 110 14 14 130 370
065-040-315 CS50 32 80 35 10 100 47,5 20 95 280 110 14 14 130 370
080-050-125 CS40 24 50 27 8 100 35 20 70 190 110 14 14 100 285
080-050-160 CS40 24 50 27 8 100 35 20 70 212 110 14 14 100 285
080-050-200 CS40 24 50 27 8 100 35 20 70 212 110 14 14 100 285
080-050-250 CS50 32 80 35 10 100 47,5 20 95 250 110 14 14 130 370

HPK-L 25 of 34
 1 Centrifugal Pumps with Shaft Seal

Size Shaft end Foot bolts

Bearing bracket
d1 l t u y i1 i2 m2 n2 n4 s1 s2 v w

080-050-315 CS50 32 80 35 10 100 47,5 20 95 280 110 14 14 130 370

100-065-125 CS40 24 50 27 8 100 47,5 20 95 212 110 14 14 100 285
100-065-160 CS50 32 80 35 10 100 47,5 20 95 212 110 14 14 130 370
100-065-200 CS50 32 80 35 10 140 47,5 20 95 250 110 14 14 130 370
100-065-250 CS50 32 80 35 10 140 60 20 120 280 110 18 14 130 370
100-065-315 CS60 42 110 45 12 140 60 20 120 315 110 18 14 160 370
125-080-160 CS50 32 80 35 10 140 47,5 20 95 250 110 14 14 130 370
125-080-200 CS50 32 80 35 10 140 47,5 20 95 280 110 14 14 130 370
125-080-250 CS50 32 80 35 10 140 60 20 120 315 110 18 14 130 370
125-080-315 CS60 42 110 45 12 140 60 20 120 315 110 18 14 160 370
125-080-400 CS60 42 110 45 12 140 60 20 120 355 110 18 14 160 370
125-100-160 CS50 32 80 35 10 140 60 20 120 280 110 19 14 130 370
125-100-200 CS50 32 80 35 10 140 60 20 120 280 110 18 14 130 370
125-100-250 CS60 42 110 45 12 140 60 20 120 315 110 18 14 160 370
125-100-315 CS60 42 110 45 12 140 60 20 120 315 110 18 14 160 370
125-100-400 CS60 42 110 45 12 140 75 20 150 400 110 23 14 160 370
150-125-200 CS60 42 110 45 12 140 60 20 120 315 110 19 14 160 370
150-125-250 CS60 42 110 45 12 140 60 20 120 315 110 18 14 160 370
150-125-315 CS60 42 110 45 12 140 75 20 150 400 110 23 14 160 370
150-125-400 CS60 42 110 45 12 140 75 20 150 400 110 23 14 160 370
200-150-200 CS60 42 110 45 12 180 75 20 150 450 110 24 14 160 370
200-150-250 CS60 42 110 45 12 180 75 20 150 400 110 23 14 160 370
200-150-315 CS80 48 110 51 14 180 75 39 150 450 140 23 18 170 500
200-150-400 CS80 48 110 51 14 180 75 39 150 450 140 23 18 170 500
200-150-500 CS80 48 110 51 14 180 75 39 150 450 140 23 18 170 500
200-200-250 CS80 48 110 51 14 180 75 39 150 450 140 23 18 170 500
250-200-315 CS80 48 110 51 14 180 75 39 150 450 140 23 18 170 500
250-200-400 CS80 48 110 51 14 180 75 39 150 450 140 23 18 170 500
250-200-500 CS80 48 110 51 14 180 75 39 150 560 140 23 18 170 500
300-250-315 CS80 48 110 51 14 180 95 39 190 560 140 28 18 170 500

1.12 Spare parts

1.12.1 Recommended spare parts stock for 2 years' operation to DIN 24296
Table 26: Quantity of spare parts for recommended spare parts stock
Part No. Description Number of pumps (including stand-by pumps)
2 3 4 5 6 and 7 8 and 9 10 and
more
Quantity of spare parts
210 Shaft 1 1 2 2 2 3 30 %
230 Impeller 1 1 2 2 2 3 30 %
310.10 Plain bearing (product- 2 3 4 5 6 8 100 %
lubricated)
320.02 Angular contact ball 1 1 2 2 3 4 55 %
bearing (set)
320.02/ 321 Rolling element bearing 1 1 2 2 3 4 55 %
for two mechanical seals
330 Bearing bracket - - - - - 1 2 off
433 Mechanical seal 1 1 2 2 2 3 25 %
502.0112) Casing wear ring 2 2 2 3 3 4 50 %

12) Optional

26 of 34 HPK-L
 1 Centrifugal Pumps with Shaft Seal

Part No. Description Number of pumps (including stand-by pumps)

2 3 4 5 6 and 7 8 and 9 10 and
more
Quantity of spare parts
523 Shaft sleeve 1 1 1 2 2 2 20 %
545.21 Bearing bush (product- 2 3 4 5 6 8 100 %
lubricated)
--- Sealing elements (set) 4 6 8 8 9 12 150 %

1.12.2 Interchangeability of pump components

Components featuring the same number in a column are interchangeable.

NOTE
Volute casing 102 and impeller 230 are not interchangeable between different
pump sizes.

Table 27: Interchangeability of pump components

Description
Rolling element bearing for single mechanical seal
Rolling element bearing for two mechanical seals
Rolling element bearing for two mechanical seals

Mating ring carrier

Casing wear ring

Casing wear ring
Bearing bracket

Mechanical seal
Bearing cover
Plain bearing

Spacer sleeve
Spacer sleeve
Bearing bush

Hexagon nut
Support foot
Casing cover

Fan impeller
Shaft sleeve

Fan hood
Thrower

Guard
Shaft
Bearing bracket

Part No.
310.10
320.02
320.02

433.01
433.02
476.01
476.02

502.01
502.02
507.01

525.03
525.24
545.21

920.95
Size

161

183
210

321
330
360

523

680
831
832

040-025-160 CS40 2 2 1 1 1 - 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 1
040-025-200 CS40 7 3 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
050-032-125 CS40 21 1 1 1 1 - 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 1
050-032-125.1 CS40 2 1 1 1 1 - 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 1
050-032-160.1 CS40 2 2 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
050-032-200.1 CS40 7 3 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
050-032-250.1 CS50 16 4 2 2 1 - 1 2 1 2 2 2 2 2 2 2 2 2 1 1 1 1
050-032-160 CS40 2 2 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
050-032-200 CS40 7 3 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
050-032-250 CS50 16 4 2 2 1 1 - 2 1 2 2 6 2 2 2 2 2 2 1 1 1 1
065-040-125 CS40 21 1 1 1 1 - 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 1
065-040-160 CS40 2 2 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
065-040-200 CS40 7 3 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
065-040-250 CS50 16 4 2 2 1 - 1 2 1 2 2 7 2 2 2 2 2 2 1 1 1 1
065-040-315 CS50 22 5 2 2 1 1 - 2 1 2 2 7 3 2 2 2 2 2 1 1 1 1
080-050-125 CS40 2 2 1 1 1 - 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1
080-050-160 CS40 2 3 1 1 1 - 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1
080-050-200 CS40 7 3 1 1 1 - 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1

HPK-L 27 of 34
 1 Centrifugal Pumps with Shaft Seal

Description

Rolling element bearing for single mechanical seal

Rolling element bearing for two mechanical seals
Rolling element bearing for two mechanical seals

Mating ring carrier

Casing wear ring

Casing wear ring
Bearing bracket

Mechanical seal
Bearing cover
Plain bearing

Spacer sleeve
Spacer sleeve
Bearing bush

Hexagon nut
Support foot
Casing cover

Fan impeller
Shaft sleeve

Fan hood
Thrower

Guard
Shaft
Bearing bracket

Part No.
310.10
320.02
320.02

433.01
433.02
476.01
476.02

502.01
502.02
507.01

525.03
525.24
545.21

920.95
Size

161

183
210

321
330
360

523

680
831
832
080-050-250 CS50 16 4 2 2 1 - 1 2 1 2 2 5 2 2 2 2 2 2 1 1 1 1
080-050-315 CS50 12 7 2 2 1 1 - 2 1 2 2 8 3 2 2 2 2 2 1 1 1 1
100-065-125 CS40 2 3 1 1 1 - 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1
100-065-160 CS50 3 4 2 2 1 - 1 2 1 2 2 8 4 2 2 2 2 2 1 1 1 1
100-065-200 CS50 15 5 2 2 1 1 - 2 1 2 2 8 4 2 2 2 2 2 1 1 1 1
100-065-250 CS50 8 6 2 2 1 1 - 2 1 2 2 6 3 2 2 2 2 2 1 1 1 1
100-065-315 CS60 13 8 3 3 2 - 2 3 2 3 3 9 3 3 3 3 3 3 2 2 2 2
125-080-160 CS50 3 5 2 2 1 - 1 2 1 2 2 9 4 2 2 2 2 2 1 1 1 v
125-080-200 CS50 4 5 2 2 1 - 1 2 1 2 2 9 3 2 2 2 2 2 1 1 1 1
125-080-315 CS60 13 9 3 3 2 - 2 3 2 3 3 9 3 3 3 3 3 3 2 2 2 2
125-080-250 CS50 8 7 2 2 1 1 - 2 1 2 2 9 3 2 2 2 2 2 1 1 1 1
125-080-400 CS60 1 10 3 3 2 - 2 3 2 3 3 10 5 3 3 3 3 3 2 2 2 2
125-100-160 CS50 4 5 2 2 1 - 1 2 1 2 2 10 3 2 2 2 2 2 1 1 1 1
125-100-200 CS50 4 6 2 2 1 1 - 2 1 2 2 10 3 2 2 2 2 2 1 1 1 1
125-100-250 CS60 9 8 3 3 2 - 2 3 2 3 3 10 3 3 3 3 3 3 2 2 2 2
125-100-315 CS60 13 9 3 3 2 - 2 3 2 3 3 10 3 3 3 3 3 3 2 2 2 2
125-100-400 CS60 1 10 3 3 2 - 2 3 2 3 3 11 5 3 3 3 3 3 2 2 2 2
150-125-200 CS60 5 8 3 3 2 - 2 3 2 3 3 11 6 3 3 3 3 3 2 2 2 2
150-125-250 CS60 11 9 3 3 2 - 2 3 2 3 3 11 6 3 3 3 3 3 2 2 2 2
150-125-315 CS60 14 10 3 3 2 - 2 3 2 3 3 11 5 3 3 3 3 3 2 2 2 2
150-125-400 CS60 1 11 3 3 2 - 2 3 2 3 3 11 5 3 3 3 3 3 2 2 2 2
200-150-200 CS60 5 9 3 3 2 - 2 3 2 3 3 12 6 3 3 3 3 3 2 2 2 2
200-150-250 CS60 11 10 3 3 2 - 2 3 2 3 3 13 6 3 3 3 3 3 2 2 2 2
200-150-315 CS80 6 12 4 4 3 - 3 4 3 4 4 13 5 4 4 4 4 4 3 3 3 3
200-150-400 CS80 10 12 4 4 3 2 - 4 3 4 4 13 5 4 4 4 4 4 3 3 3 3
200-150-500 CS80 20 14 4 4 3 - 3 4 3 4 4 14 7 4 4 4 4 4 3 3 3 3
200-200-250 CS80 19 13 4 4 3 - 3 4 3 4 4 13 8 4 4 4 4 4 3 3 3 3
250-200-315 CS80 17 13 4 4 3 - 3 4 3 4 4 15 9 4 4 4 4 4 3 3 3 3
250-200-400 CS80 18 13 4 4 3 - 3 4 3 4 4 16 9 4 4 4 4 4 3 3 3 3
250-200-500 CS80 20 17 4 4 3 - 3 4 3 4 4 17 7 4 4 4 4 4 3 3 3 3
300-250-315 CS80 17 16 5 4 3 - 3 4 3 4 4 18 9 4 4 4 4 4 3 3 3 3

28 of 34 HPK-L
 1 Centrifugal Pumps with Shaft Seal

1.13 General assembly drawing with list of components

Fig. 7: General assembly drawing, version with single mechanical seal

Version with two mechanical seals Dead-end seal arrangement

HPK-L 29 of 34
 1 Centrifugal Pumps with Shaft Seal

Version with casing wear ring and impeller wear ring Version with casing wear ring
Table 28: List of components
Part No. Comprising Description
102 102 Volute casing
411.01/.02/.03/.04/.10 Joint ring
502.01/.02 Casing wear ring
902.01 Stud
903.01/.02/.03/.04 Screw plug
920.01 Hexagon nut
161 161 Casing cover
411.11 Joint ring
500.61 Tolerance ring
545.21 Bearing bush
901.31 Hexagon head bolt
902.04 Stud
920.04 Hexagon nut
932.05 Circlip
183 183 Support foot
901.04 Hexagon head bolt
930.01 Spring washer
210 210 Shaft
507.12 Thrower
525.0313)/.24 Spacer sleeve
831 Fan impeller
920.21 Slotted round nut
931.01 Lock washer
940.01/02 Key
230 230 Impeller
503.01/.02 Impeller wear ring
550.87 Disc
920.95 Hexagon nut
310.10 310.10 Plain bearing
515.21/.22 Taper lock ring
529.21 Bearing sleeve
950.23 Disc spring
320.02 320.02 Rolling element bearing
500.32 Nilos ring
330 330 Bearing bracket
411.22/.55/.85 Joint ring
412.02/.82 O-ring
476/.01/.02 Mating ring carrier
550.74 Disc
680 Guard
720.22 Hexagon nipple

13) Not for bearing brackets CS40, CS60 and CS80 if fitted with two mechanical seals.

30 of 34 HPK-L
 1 Centrifugal Pumps with Shaft Seal

Part No. Comprising Description

832 Fan hood
901.84 Hexagon head bolt
902.04 Stud
920.04 Hexagon nut
903.22/.85 Screw plug
360.02 360.02 Bearing cover
914.02 Socket head cap screw
433.01 433.01 Mechanical seal
562.55 Parallel pin
433.02 433.02 Mechanical seal
412.0714) O-ring
52314) Shaft sleeve
550.5914) Support disc
904.3214) Grub screw

14) Not fitted on versions with KSB mechanical seal

HPK-L 31 of 34
 Index

Index

A N
Application limits Nozzle positions 13
Mechanical seal 16 NPSH values 12

B P
Barrier fluid 16 P/n values 18
Baseplate 19 Permissible forces and moments at the pump nozzles
19
Power reserves of the drive 17
C Product description 4
Circumferential speed of the impeller 12
Clearances 18
R
Required minimum flow 14
D
Direction of rotation 13
S
Selecting the size 18
G Shaft seal 15
General assembly drawing 29 Spare parts stock 26
Speeds 11
Standards 12
H
Head 12
T
Temperature correction diagram 20
I
Interchangeability of pump components 27
V
Viscosity 17
M
Mass moments of inertia 17
Material combinations 18
Materials
Asia 21
Europe 21

32 of 34 HPK-L
 18.07.2014

KSB Aktiengesellschaft
1136.00/03 S2-EN

67225 Frankenthal • Johann-Klein-Str. 9 • 67227 Frankenthal (Deutschland)

Tel. +49 6233 86-0 • Fax +49 6233 86-3401
www.ksb.de

KSB Pumps Limited

Plot no. E3 & E4, MIDC, Sinnar, (Malegaon) • Nashik 422 113
Tel. +91 2551 230252
Tel. +91 2551 230253
Tel. +91 2551 229700
Fax +91 2551 230254 • www.ksbindia.co.in