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REVIEW PAPER
Abstract
To overcome scaling issues such as controlling gate leakage, drain induced barrier lowering, higher subthreshold conduction,
polysilicon gate depletion, and other short channel effects various engineering proposed. The gate dielectric, metal work
function, and device structural engineering enabled the semiconductor industry to make a transition from the conventional
planar MOSFET towards a revolutionary 3D tri-gate structure called FinFET. FinFET is one of the fundamental invention in
the semiconductor industry, which replaced the planar CMOS technology around 22 nm technology. By following Moore’s
law, it accelerated the scaling to 7 nm, but at 5 nm, in the same way, GAAFET replaced FinFET due to technological hurdles.
Nanosheet, which is one type of GAAFET are in the recent trend. But researchers are trying to explore the possibilities to
continue the miniaturization beyond 3 nm by combining the effect of non-silicon channel material such as Ge, InGaAs, or
2D materials with nanosheet, which will improve the functionality of the device while going down in the technology node.
In this survey, an attempt has been made for the structure present till 7 nm process. Also, a few new proposals in research
to take the scaling up to 3 nm and beyond are included. The future innovations may put an intercept on the slowing down of
Moore’s law, and bring the miniaturization back in the track.
Keywords Scaling · Scaling challenges · Bulk MOSFET · SOI device · High-k · High-k metal gate · DG-MOSFET · TFET ·
FinFET · GAAFET · CFET · Vertical FET · NCFET · Nonsilicon channel materials
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drain, which should be ideally controlled by gate voltage an idea about next-generation transistors. Section 14 gives a
(Vg), is also affected by drain voltage ( Vd) thus reduces the pictorial representation of the technology trend. Section 15
gate controllability over drain current ( Ion), which results concludes the paper.
in drain induced barrier lowering (DIBL) and degradation
of (that is, an increase) subthreshold slope (SS). These two
effects are additive, and both increase the leakage current 2 Bulk MOSFET and Its Challenges
(Ioff) of the transistor. DIBL is an effect that causes a reduc-
tion in the threshold voltage (Vth) as the channel length In conventional MOSFETs with long channel technology,
reduces [7]. The reduction of Vth due to DIBL is commonly the transistor characteristics were at par with the required
known as V th roll-off [8]. The classical solution to prevent speed and power requirements [7]. However, with shortening
SCE in conventional MOSFET is to increase the electrostatic of Lg various SCEs came into the picture such as
control by reducing gate oxide thickness ( tox) in proportion
to Lg without capacitance degradation [7]. However thinning 1. Increase in Ioff
of tox i.e. Silicon dioxide ( SiO2) which has served as the tran- 2. Degradation of SS
sistor gate insulator, since the emergence of MOS devices 3. DIBL
beyond a certain limit (0.8 nm) resulted in intolerable direct 4. Threshold voltage (Vth) variations
tunneling current which increased the Ioff [9–14] As scal-
ing of planar CMOS has faced significant challenges, new Figure 1 shows the layout of bulk MOSFET and the bar-
device structures, and new materials are explored to prevent rier faced by the electrons to move from source to drain. A
the issues because of downscaling of MOSFET dimension simulation was carried based on the device parameter [18]
i.e. to reduce the SCEs like DIBL, sub-threshold conduction in Fig. 2 to verify SCEs. Here the bulk MOSFET for gate
(Increase in Ioff), degradation of SS and Vth roll off [15–17]. length ranging from (90 to 2000 nm) is considered that is
The paper gives a roadmap of various engineering from micro to nanoscale. It is observed from Fig. 2a that the
invented in order to reduce SCEs in shorter channels. The Ioff increases from 10−8 to 50 µA with decreasing the Lg. An
Engineering fall into categories like Gate Dielectric Engi- increase in I off was a concern for device’s power consump-
neering, Gate Material Engineering, and Device Engineer- tion. In Fig. 2b gives the ideal about the higher SS (un-
ing, Channel Engineering etc. natural) drastically below 500 nm of Lg.
This paper is divided into seven main sections. Section 2
discusses the challenges faced by bulk planar MOSFET due
to Lg scaling. Section 3 focuses on the Silicon on Insulator
(SOI) and its advantage and disadvantage over bulk MOS- 3 SOI Technology: A Device Engineering
FET in regard to scaling. Section 4 gives an idea about the
limitation of S iO2 as the gate dielectric and the evolution of In this electronic era, power-saving hence low leakage is
high k gate dielectric. Section 5 gives the need of transition more crucial than random speed increase. Unfortunately,
from polysilicon gate to metal gate. Section 6 gives the idea drive current (Ion) increases with each new generation of
of transition from planar structure to non-planar structure. the transistor, but it also results in a threefold increase in
Section 7 discusses FinFET. Section 8 discusses the about subthreshold leakage ( Ioff), which would increase power
GAAFET which will replace FinFET and Sects. 9–13 gives consumption [19]. To get rid of those significant leakages
Gate
Poly Silicon
Cg Oxide
SiO2
Gate Oxide Source
Source Channel C Drain
Drain
Source
dg
C
Source Channel Drain
Silicon Substrate
Silicon Substrate
(a) (b)
Fig. 1 a Layout of bulk planar conventional MOSFET, b illustration of barrier faced by electrons from source to drain
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away from the channel surface such as source-to-drain or In SOI transistors, the higher mobility results in a sig-
subthreshold leakage from the channel surface, one of the nificant increase in Ion over a conventional substrate [22].
device engineering technology concepts came into the pic- The reduced parasitic junction capacitances in SOI devices
ture that is SOI [19–21]. These SOI devices fall into two also drives the I on and enable them to be high-speed devices
categories, as shown in Fig. 3: if the thickness of silicon over their bulk silicon counterparts [23]. The reason for the
film (tsi) is larger than the Source/Drain depletion width, reduction of junction parasitic capacitance is due to the fact
then the channel region is partially depleted called par- that in bulk devices, there are two components of parasitic
tially depleted (PD) SOI device. If tsi is thinner than the capacitance, whereas in SOI devices its only one is depicted
depletion width, then the channel region under the invert- in Fig. 4. Thus SCE is well suppressed in a MOSFET fabri-
ing layer is fully depleted called a fully depleted (FD) SOI cated on a silicon-on-oxide (SOI) than bulk-silicon devices.
device. It is found that thinner the SOI layer is, the more the SCEs
are suppressed.
Fig. 2 a ID–VGS characteristics of bulk planar conventional MOSFET, b subthreshold slope as a function of gate length for VDS = 1.5 V
(a) (b)
Buried Oxide
Substrate
Substrate
(a) (b)
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Fig. 6 Effect of oxide thickness on SCEs a DIBL, b leakage current ( Ioff) with respect to dielectric thickness (tox)
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Metal
High-k
Thicker Dielectric
Gate Oxide Polysilicon Gate Metal
Source Channel Drain
High-k dielectric High-k dielectric
Buried Oxide ( SiO2)
Silicon Substrate
Channel Channel
Fig. 10 a Layout of high-k metal gate transistors, b bumpy ride of electrons in polysilicon gate, c smooth ride of an electron in the metal gate
replaced with the passive substrate so that there can be substrate depletion layer capacitance, but no such restric-
control over the channel from both top and bottom simul- tions present in DG structure [46]. The added advantage is
taneously [46]. Figure 11 shows the schematic structure that in a DGFET for controlling the device, both the gates
for DGMOSFET. There are two configurations possible can be used independently.
for DGMOSFET: Asymmetric DG MOSFET (ADG) and The key challenges for the fabrication of DGFET are set-
Symmetric DGMOSFET (SDG) as shown in Fig. 11a, b ting the threshold voltage, adjusting the threshold voltage for
respectively. In ADG, separate biasing is given to the front multiple threshold voltages on the same chip. Beyond 10 nm
and back gate. The thickness of the two oxides is also dif- the significant challenge in fabrication are maintaining a
ferent, whereas in SDG, both oxides have same thickness, thin, uniform silicon channel. Optimization of the series
and both the gates are tied together with common bias. resistance and parasitic capacitance of the “overlap” region
DGMOSFET can be scaled to 25–30 nm of channel length, also proved to be difficult beyond 10 nm [12]. The most dif-
this was demonstrated by the Monte Carlo and drift–diffu- ficult part in realizing a planar self-aligned DG-MOSFET is
sion modeling work by Fiegna et al. and Frank et al. [12]. the alignment of back gate to the front gate and still allowing
In a DGMOSFET device, geometry and thin silicon access to the source and drain [46].
channel are the features which help in reducing SCEs. It The first double-gate MOSFET was fabricated by
is electrostatically more robust, and suppression of SCE is researchers Sekigawa and Hayashi in 1984 in which they
due to the reason that the encroachment of the drain elec- demonstrated that an additional gate could reduce short
tric field over the channel is lesser as the channel is sand- channel effect significantly [47]. More robust modeling,
wiched between two gates. The DG feature helps in achiev- which includes Monte-Carle simulations that explores the
ing sharper subthreshold slope better carrier transport due ultimate scaling of the silicon DG-MOSFET [48]. Fully
to a reduction in channel doping, higher current and also depleted lean channel transistor (DELTA 1989) was the
improves scalability over bulk FET. In bulk MOSFET the first double-gate SOI MOSFET [49]. The structure of the
front gate capacitance has to be substantially larger than FinFET is quite similar to DELTA, but in FinFET, there
VGS VGS1
Metal Metal
Gate Oxide (tox) Gate Oxide (tox1)
(a) (b)
Fig. 11 The layout of DGMOSFET a SDG, b ADG
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is the presence of an extra dielectric layer called the “hard in four sides of its channel [72], thus, and it ensures bet-
mask” on top of the silicon fin, which differentiates it from ter control over the channel, which is the fundamental
the DELTA structure [50]. Thus when the planar structures requirement while going down in technology nodes. There
become impractical at lower technology nodes, to increase are two main types of GAA device one is nanowire FET,
scalability and the performance of the device, other means and the other is nanosheet FET, which is the elongated
have to be explored [15, 51–53]. Due to the challenges faced nanowire. GAA structure reported for technology below
by planar technologies in lower technology nodes, FinFETs 5 nm [73] and demonstrated excellent electrostatics, bet-
are considered to be suitable for the replacement for planar ter immunity to SCEs, reduced power leakage, immunity
MOSFETs due to its various advantages [54]. to substrate bias effect; however, there were challenges
The multi-gate structures plays various roles in digital, in fabrication [74]. GAA structure could take the scaling
memory, analog and biomedical applications. SOI FinFET beyond 7/5 nm as demonstrated in some of the works [75,
based instrumentation amplifier are used for biomedical 76] and as it utilizes a maximum of channel width hence
applications with very low power usage [55]. FinFET are results in increased I on [77] as compared to same gen-
widely used in-memory applications such as fabrication of eration FinFET. Based on the roadmap, GAA structures
SRAM and DRAM [56–63] Multi-gate structures such as may also open the pathways for 3 nm [78], but there is an
FinFET have also very strong potential for analog applica- increase in parasitic capacitance and also added process
tions [64, 65]. complexity. Beyond 3 nm stacked GAAFET are one of the
most potential candidates [79].
7 FinFET/Trigate MOSFET
9 CFET
Fin Field Effect Transistor (FinFET) is a tri-gate non-
planar 3D structure commercially adopted around 22 nm Beyond 3 nm the researchers are trying to use a further
technology in which the gate is on three sides of the chan- evolution of GAA device i.e. CFET, for further scaling
nel [66]. This name FinFET is because the source and in Fig. 14. In a traditional GAA device, it either stacks
drain formed on the silicon substrate resemble fin like PFET or NFET; however, a CFET stack both NFET and
structure in Fig. 12. The wrapping of the gate around the PFET on each other hence results in area gain. However,
channel improves the gate control hence suppresses SCEs the electrostatics remain the same as the GAA device,
and reduces leakage as observed in sub 50 nm FinFET such as a simple nanowire. CFET meets the requirement
[67], and the simulation ensures the feasibility of Fin- of power and performance and results in 50% reduction in
FET to 10 nm length. A self-aligned gate, source-drain standard cells as well as SRAM area at 3 nm range [80–82]
first, and gate-last process FinFET structure is adopted at as demonstrated by a design technology co-optimization
17 nm [68], which reduced parasitic resistance and also framework thus extending the perspective of Moore’s law.
suppressed SCEs. A 10 nm FinFET fabricated [69] which CFET seems to be relevant below 3 nm range [83–85],
demonstrated superior results such as higher current den-
sity and faster switching ratio as compared to the classical
CMOS, while some challenges were also faced. FinFET is
one important invention in the area of nano-electronics and
7 nm technology is in place [70] by using extreme ultravio-
let lithography (EUV) process and researchers believe that
it is the most promising technology to extend the Moore’s
law all the way to 5 nm technology as demonstrated in
some of the works [71] however beyond that scaling of
FinFET seems unfeasible.
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11 NCFET
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