04 Operating Safety

Operator Instruction Doc. No.
1CS173568
Rev. ind.
A
Techn. Area / DCC Page
Operating Safety
A /& QB103 1 (17)
Operating Safety
GVTP
We reserve all rights in this document and in the information
contained therein. Reproduction, use or disclosure to third
Parties without express authority is strictly forbidden.
© Siemens Industrial Turbomachinery AB
SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB
Based on 1CS140499_A Author SIT/OMD/Emma Lindberg

Product SGT-800 PG B Appr. 2016-06-16 Jan Bergmark
Doc. Kind Health and safety plan
Language en
This document is issued in Pulse.

1CS173568
Rev. ind.
A
Operating Safety
A /& QB103 2 (17)
Contents
1 Introduction ................................................................................................... 3
1.1 Hazard seriousness levels
1.2 Additional information
2 Emergency Stop Buttons ............................................................................. 4
3 Fire Detection & Extinguishing Equipment ................................................ 5

3.1 General
3.2 In case of fire
3.3 Manual release push button
3.4 Mechanical release
3.5 Blocking equipment
3.6 Fire warning signals
4 Gas Leakage .................................................................................................. 9

4.1 General
4.2 Actions when gas is detected
5 Operational Warnings ................................................................................. 11

5.1 General
5.2 Working at the control panels
5.3 Working in the enclosure
5.4 Leaving the enclosure
6 Operational Cautions .................................................................................. 15

6.3 Electrical and control equipment
6.4 Ventilation failure

GVTP / BD000241
1CS173568
Rev. ind.
A
Operating Safety
A /& QB103 3 (17)
1 Introduction
This document covers the safety precautions that the operator must consider while
working at the SGT-800 gas turbine power plant. It includes the most important
precautions, which, if neglected, can cause personal injury or death. Besides this general
safety information there are some additional precautions in the Operation Instruction to be
considered, but are only related to specific actions or components.
1.1 Hazard seriousness levels

Common for all documents are the different levels of safety information. These are:
• Warning (symbol shown below)
• Caution
The definition of the different levels and the way they are presented in the documentation
is given below.
Warning! This indicates the presence of danger. Negligence of the sign may lead to
personal injury or death and/or damage to the equipment.
Caution! This informs you of situations or conditions which, if not adhered to, may
damage machinery or cause additional wear to the equipment.
1.2 Additional information

Other information that is important and should be followed by the operation and
maintenance personnel is labeled as a note. The definition of such note is defined below.
Note! The note provides you with additional and useful information. Although less
urgent than cautions and warnings, notes are important and shall not be
ignored.

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1CS173568
Rev. ind.
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Operating Safety
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2 Emergency Stop Buttons
Caution! Never use the emergency stop buttons unless an emergency situation
occurs, since it will cause additional wear of the gas turbine
The emergency stop buttons are used to stop the Gas Turbine (GT) when an emergency
situation occurs. In such case, the GT stops immediately without any downloading period
but with the lubricating oil pumps and barring of rotors running for cooling down.
Emergency stop buttons are placed as indicated in the figure below. Emergency stop
buttons are also located at the unit control panel and turbine control panel.
Emergency Stop Button

1. Gas Turbine room
2. Generator

GVTP / BD000241
1CS173568
Rev. ind.
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Operating Safety
A /& QB103 5 (17)
3 Fire Detection & Extinguishing Equipment
Warning! Only press the CO2 release button if fire is detected.

Before using the release button, make sure there are no people inside the
enclosure.
3.1 General
Normally the CO2-equipment shall be active, which means that if a fire is detected by IR
or Heat sensors, CO2 is automatically released 30 seconds after fire alarm. It is also
possible to release and block the CO2-equipment manually as described below.
Warning! Personal and general public health and safety aspects must always be
considered when handling CO2. End user must assess these risks and when
found necessary develop site specific safe handling and/or emergency

procedures. The procedures should cover e.g. system refilling, safe venting
of the protected area after a CO2 discharge, risks with low point
accumulation and safe dispersion of CO2 in atmosphere.

Typically the emergency procedures need to be coordinated with
procedures used by the local rescue services/fire brigade.
End user must also assess the risks with unpredictable CO2 release from the
GT enclosure overpressure protection device and when found necessary
develop site specific safe emergency procedures or route the outlet from the
overpressure protection device to location where CO2 may safely be
dispersed in atmosphere.
3.2 In case of fire

In case of a fire, when the CO2 system is released it is important to call the local fire
brigade, to verify that fire is totally extinguished before anyone enters the protected
rooms. There is always a small risk of re-ignition of fire.
When fire is totally extinguished:
• open the shut-off dampers before entering the enclosure
• restart the ventilation
• acknowledge the alarm and block the CO2 equipment
• wait at least 3 minutes before entering the enclosure after starting the ventilation
system
Note! CO2 is heavier than air and may remain in lower areas.
• Open up all doors; be totally sure that all CO2 have been pushed out before
entering the protected rooms.

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• Refill CO2 bottles and restart fire detection system & extinguishing system before
starting gas turbine.
3.3 Manual release push button

The CO2 release buttons are used to manually activate the release of CO2 into the room
which is protected by automatic fire suppression system. The CO2 is released 30 seconds
after a button is pressed. The buttons are located outside each long side of gas turbine
room. The manual push buttons are guarded to avoiding releasing CO2 system by mistake.
3.4 Mechanical release

CO2 can also be manually released by pulling the handle at the pilot bottle (at the bottle
set). This will initiate CO2 release after a delay of 30 seconds
3.5 Blocking equipment

When working in the enclosure the CO2-equipment shall always be blocked to prevent
CO2 release. If CO2 is inhaled, there is a very high risk of choking, which in worst cases
can lead to death.
The blocking of the CO2-equipment is done by closing the blocking device at the bottle set
(initiates both pneumatic and electrical blocking of CO2 release).
3.6 Fire warning signals
3.6.1 Status lights steady red (“Fire Detected”)
Warning! DO NOT ENTER the enclosure when the steady red lights are activated
(CO2 is released). This means danger to life. Make sure that all CO2 is vented
out after a CO2 release.
Before entering the enclosure, open the shut-off dampers, restart the
ventilation, acknowledge the alarm and block the CO2-equipment. Wait at
least 3 minutes before entering the enclosure after starting the ventilation
system.
Note! CO2 is heavier than air and may remain in lower areas.

GVTP / BD000241
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Rev. ind.
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Operating Safety
A /& QB103 7 (17)
3.6.2 Status lights steady green (“CO2 System Blocked”)
Warning! Before entering the enclosure, inform operator personnel and block the CO2-
equipment. When the fire suppression system is blocked, steady green
lights will appear outside each normal entry door of the protected room(s).
3.6.3 Warning lights flashing red (“Common Fire Pre Alarm”)
Warning! When the fire detection system is indicating a possible fire, the flashing red
lights are activated. Investigate the reason for the alarm and take necessary
measures.
Note! These lights are flashing when one detector is indicating fire. This means
that there may be a fire or one of the detectors is giving a false fire
indication.
3.6.4 Sirens
Warning! When the siren is emitting a warning sound, immediately leave the enclosure
and make sure there are no people left in the enclosure. Close the enclosure
doors and unblock (reactivate) the CO2-equipment. Stay away from the
enclosure and call the fire brigade.

GVTP / BD000241
1CS173568
Rev. ind.
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Operating Safety
A /& QB103 8 (17)
1 Gas Turbine room

2 Generator
Manual release push button
Status panel

GVTP / BD000241
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4 Gas Leakage
4.1 General
If a gas leakage occurs in the enclosure, the gas will be ventilated out via the ventilation
system. Gas in the ventilation outlet duct is automatically detected by the gas detection
system. At low high gas concentration, there will be an alarm. At very high concentration,
there will be a trip of the gas turbine with automatic closing of the gas fuel isolation valve.
4.2 Actions when gas is detected

ACTIONS AT ALARM LEVEL (5% OF LOWER EXPLOSION LIMIT, LEL)

1. Acknowledge the alarm

Warning! When entering the enclosure wear a flame-proof boiler-suit, eye protection,
ear plugs and a hard hat.

2. Use a portable leakage detector and locate the leak
Warning! One person must stay at the control station in case of a trip due to high gas
concentration. In that case he/she has to make sure that no one is in the
enclosure and that the doors are closed.
3. Decide if the gas turbine operation can continue without any risk or if the turbine
has to be shut down to seal the leakage.
4. Contact Siemens Industrial Turbomachinery AB (SIT) for further details.

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Operating Safety
A /& QB103 10 (17)
ACTIONS AT TRIP LEVEL (10% OF LOWER EXPLOSION LIMIT, LEL)
Warning! Never enter the enclosure when high level of gas concentration is detected
in the enclosure
1. Make sure that no one is in the enclosure and that the doors are closed.
2. Acknowledge the trip.
3. Make sure that the ventilation system is in operation.
4. When no gas is detected in the enclosure, the doors can be opened and you may
enter the enclosure after blocking the suppression system.
5. Contact maintenance personnel and/or Siemens Industrial Turbomachinery AB
for a leakage test of the gas fuel system

GVTP / BD000241
1CS173568
Rev. ind.
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Operating Safety
A /& QB103 11 (17)
5 Operational Warnings
5.1 General
Warning! Follow the instructions given in the operation instruction while operating the
Gas Turbine.
The recommended precautions and procedures of the sub-suppliers must be
followed.
Before working with electrical or pneumatic equipment, the electrical power
or air supply must be shut off in order to prevent an unexpected start up.
The switch or the shut off valve must be tagged with “WORK IN PROGRESS
– DO NOT START”.
Due to explosion relief of the generator terminal box there is a risk of injury
approaching the generator main terminal box during operation.
In order to limit the risk of injury the following shall be adhered to:
- avoid any longer stay in the immediate vicinity of the generator main
terminal box
- avoid frequent passage of the immediate vicinity of the generator main
terminal box
Warning! Operation of the Gas Turbine is only permitted to be done by authorized

personnel.
Never block automatic shutdown devices. Manual override of signals is only
allowed to be done by authorized personnel who are fully aware of the
functions and are taking responsibility for any possible dangerous
conditions that may arise.
Programming is only allowed by personnel authorized by SIT. It
recommended that SIT should be consulted before any changes in the
control program.
Be observant to control system fault alarms. Make sure that the reason of
the alarm is investigated and that the fault is rectified without delay.
Manual synchronizing should only be carried out by authorized personnel.

The utmost care must be taken to prevent out-of-phase synchronization.
Before start up, make sure that the unit is ready for start-up after possible
maintenance work.

GVTP / BD000241
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Warning! Before entering the enclosure inform personnel and block the CO2-
equipment.
When the fire suppression system is blocked, green lights will appear
outside each entry door of the protected rooms
Always wear eye protection, hard hat and when the GT is in operation: ear
plugs – be aware of the risk of misunderstanding due to high sound level.
Always bring a torch (explosion-proof as required by area classification), in
case of loss of light.
Never work alone.
When inspecting combustion chamber flames, always wear welding
goggles.
Do not smoke. Do not use open flames or spark producing devices unless
special precautions have been taken.

Do not work on the gas fuel system, or weld in the enclosure if the gas fuel
system is filled with gas, or the gas turbine is running. Before welding is
initiated, the gas turbine has to be shut down and the gas fuel system
depressurized, ventilated and flushed with nitrogen.

Ensure that operation of switches and valves can not endanger personnel
and/or equipment.
Do not step on small piping, electrical conduit or junction boxes, or use
them as supports.
Before entering the turbine air intake/exhaust, or opening turbine inspection
covers/plugs, the starter motor power supply must be switched off and
tagged with “WORK IN PROGRESS – DO NOT START”.
When using an air jet, do not direct it towards other people. The improper
use of air jet can cause bodily injury.
If possible, stay away from pressure lines and fittings during start-up of
equipment.
Always keep in mind that wet surfaces may be slippery, especially when
walking on the oil tank. Eliminate any fuel or oil leaks as soon as possible.
Before working with electrical or pneumatic equipment, the electrical power
or the air supply must be shut off in order to prevent unexpected start up.
The switch or the shut off valve must be tagged with “WORK IN PROGRESS
– DO NOT START”.
Make sure that all turbine and exhaust duct inspection covers/plugs are
closed before start up. Avoid breathing possible leaking exhaust gas.
Check for zero system pressure before disconnecting pipes/opening system
components.

GVTP / BD000241
1CS173568
Rev. ind.
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Operating Safety
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5.3.1 Handling of liquids
Warning! Use adequate personal protection when working with liquids such as
lubricating oil, cleaning agents etc. The manufacturers/suppliers should be
contacted for safety data. In case of leakage, clean up in order to prevent
slip and fall accidents. Avoid breathing possible oil/solvent vapours.
Contact and/or inhalation of cleaning agents can involve health hazards,
such as irritated skin irritation and/or breathing difficulties.
Contact with oil products can cause allergy and/or skin irritation.
5.3.2 Gas fuel system risks
Warning! Gas leakage can cause breathing difficulties, explosions and fire.
Gas leakage can cause an explosion in combination with static electricity.

The gas pipes are therefore earthed.

Gas leakage in combination with smoking or any flame/spark producing

device, such as welding equipment can cause explosions. Therefore such
devices should never be used when the gas fuel system is in operation.
5.3.3 Hot sections
Warning! Contact with sections of the gas turbine without thermal insulation may
cause burn injuries.
Contact with exhaust channels without thermal insulation may cause burn
injuries.
Possible leakage of hot gases may cause burn injuries.
Make clear all washing drain valves are closed after washing. Otherwise hot
gases will leak out and may cause injuries.
5.3.4 Rotating parts
Warning! Stay clear of rotating shafts and couplings while they are running or not
blocked for start-up. Negligence may lead to severe injury or death
5.3.5 Electrical equipment
Warning! Working with electrical equipment must only be performed by qualified

personnel under the supervision of the authorized person responsible for
electrical safety on the plant according to valid standard.
Before working on electrical equipment, always isolate the circuit by
opening the appropriate breaker. Short circuit and ground where

GVTP / BD000241
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appropriate. Attach a temporary tag “WORK IN PROGRESS – DO NOT

START” to the appropriate breaker, to warn against inadvertent energizing of
the circuit.
To prevent receiving an electrical shock when performing electrical tests, do
not touch electrical components.
After a manual stop of any motor in the GT plant with help of Human
Machine Interface on the Motor Control Center or Static Frequency
Converter or with help of a safety breaker or local start/stop panel, the motor
may restart automatically when the stop order is removed. This is due to
automatic control and sequencing logic of the GT-control system. For safe
work on a motor, switch off the motor from the control system, put withdraw
able Motor Control Center group in disconnected position and lock with
padlock. For machines breaker close to the motor also open the safety
breaker and lock it with padlock.
5.4 Leaving the enclosure

Warning! When leaving the enclosure, inform the operating personnel and unblock
(reactivate) the fire extinguishing system.

GVTP / BD000241
1CS173568
Rev. ind.
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Operating Safety
A /& QB103 15 (17)
6 Operational Cautions

Caution! Watch the operator station start-up page for normal development of
parameters and sequences and during start-up.
Prevent foreign matters and/or ice from entering the air inlet. Ingestion of
solid matter will cause severe damage.
Before operating equipment, ensure that temporary covers are removed
from air inlet, exhaust and vents. Ensure that these openings remain
uncovered during operation.
Before start-up, make sure that all inspection openings are closed and that
all equipment is in position for start up.
Switch off the mobile phone. It can cause disturbance on the control system
and cause a shutdown.


Caution! Switch off the mobile phone before entering the enclosure. It can cause
disturbance on the control system and cause a shutdown.
The enclosure doors shall not be left open when the enclosure ventilation is
in operation. Open doors will disturb the ventilation flow and may cause
excessive temperature gradients with possible wear/damage to equipment in
the enclosure.
6.3 Electrical and control equipment

Caution! Ensure that you always discharge yourself before touching electronics
containing ESD-electrostatic discharge sensitive components.
When the automatic control system has been restarted, the remaining
controllers of the control network must be restarted to ensure proper
function of alarm updating.
6.4 Ventilation failure

When there is ventilation failure in the gas turbine enclosure, the unit will trip and the
temperature will rise to above 60 °C. Temporary ventilation is recommended by opening
the enclosure doors. Block the CO2-equipment and arrange for manual fire supervision.
If the ventilation failure is longer than 15 minutes, then barring blockage will occur in
order to prevent possible wear/damage to equipment in the enclosure.

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When the enclosure ventilation is restarted, all doors should be closed as soon as possible
and the fire suppression-equipment reactivated.

GVTP / BD000241
1CS173568
Rev. ind.
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Operating Safety
A /& QB103 17 (17)
REVISION
Rev. Page (P) Description Date
ind. Chapt. (C) Dept. / Init.

GVTP / BD000241

04 Operating Safety

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Operator Instruction Doc. No.

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

Based on 1CS140499_A Author SIT/OMD/Emma Lindberg

This document is issued in Pulse.

2 Emergency Stop Buttons ............................................................................. 4

3 Fire Detection & Extinguishing Equipment ................................................ 5

4 Gas Leakage .................................................................................................. 9

5 Operational Warnings ................................................................................. 11

6 Operational Cautions .................................................................................. 15

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

1.1 Hazard seriousness levels

1.2 Additional information

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

2 Emergency Stop Buttons

Emergency Stop Button

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

3 Fire Detection & Extinguishing Equipment

Warning! Only press the CO2 release button if fire is detected.

found necessary develop site specific safe handling and/or emergency

accumulation and safe dispersion of CO2 in atmosphere.

3.2 In case of fire

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

3.3 Manual release push button

3.4 Mechanical release

3.5 Blocking equipment

3.6 Fire warning signals

3.6.1 Status lights steady red (“Fire Detected”)

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

3.6.2 Status lights steady green (“CO2 System Blocked”)

3.6.3 Warning lights flashing red (“Common Fire Pre Alarm”)

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

1 Gas Turbine room

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

4.2 Actions when gas is detected

ACTIONS AT ALARM LEVEL (5% OF LOWER EXPLOSION LIMIT, LEL)

1. Acknowledge the alarm

ear plugs and a hard hat.

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

ACTIONS AT TRIP LEVEL (10% OF LOWER EXPLOSION LIMIT, LEL)

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

5.2 Working at the control panels

Warning! Operation of the Gas Turbine is only permitted to be done by authorized

Manual synchronizing should only be carried out by authorized personnel.

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

5.3 Working in the enclosure

special precautions have been taken.

depressurized, ventilated and flushed with nitrogen.

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

5.3.1 Handling of liquids

5.3.2 Gas fuel system risks

Gas leakage can cause an explosion in combination with static electricity.

The gas pipes are therefore earthed.

Gas leakage in combination with smoking or any flame/spark producing

5.3.3 Hot sections

5.3.4 Rotating parts

5.3.5 Electrical equipment

Warning! Working with electrical equipment must only be performed by qualified

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

appropriate. Attach a temporary tag “WORK IN PROGRESS – DO NOT

5.4 Leaving the enclosure

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

6.1 Working at the control panels

and cause a shutdown.

6.2 Working in the enclosure