Typical Characteristics of Selected Repair Materials Ingres Application requirements ‘Typical Thickness | Installation Material Binder additives’ Curing oamee limitations | temperature portand cement portand | waterreducing | 05t020in2 | 40%090F wet mortar cament | aentaiing | (13t050mm) | —(5t032°0) T days portand coment portand | water reucing >175in 20:0. 90% wet concrete cement | airentainng 46mm | 032°) Tas misoateamodied [ay silica fume, o125in ‘oware vt portland cement ‘HRWR®, a cement | ng (230mm) | (6103290) 7 days potymer-modified ports >125in 4510 95°F wet ortand cement polymer atx pees cement 30mm] (7t035%0) 2ays polymer-modified portland ‘non-sag Mlers, 0.25 to 2.0 in, 45 to 95 °F ‘moist portland cement mortar ‘cement PRS a (61050 mm) (710.35 °C) 3 days or powder magnesium magnesium Z : phosphate cement | phosphate _ foes | aeee air coneete coment replaced aggregate | portand pozzlas, >300in 40%0 90% wet concrete cement ‘hicfer (7mm) | 6 t032-0) 7 éays a13%038in. | sotog0F epoxy mortar poy resin sand ae aan Memes) air mth methacyate = 025t005in. | 2010 120° (MMA) concrete acrylic resin (6to13mm) | (E6]t050°0) a silica fume, pozolans, fe portant | "name meuciny >sin 401090 wet cement | accelerator latex (213mm) (032°C) 7 eays "The materials shown inthis column ae examples of| additives admixtures which may be used to adjust, properties in cement based materials. ° High range water educer prepackaged, proprietary formulations. ® Paria cement mortars tht are durable in application thiekneses of les than 1.5 in- 38 sm) are generally 32-320.2R-2009 GUIDE FOR SELECTING AND SPECIFYING MATERIALS FOR REPAIR OF CONCRETE SURFACES‘Note: the material properties shown in this table vary between products and from manufacturer to manufacturer and are shown for comparison purposes only. Material properties Compressive stren Perme- Drying | Coeticient = Bastic | abitty | E82 Exo. shrinkag'| o termal mmotuius | uot | aM therm | Comments expansion | tm | 24nrs. | adays | 28 days cone | ance stoarto 680 psi | 2500psi | soon) | 3.4x10%psi moderate | swsrate | ° | (5a) | omra)| @swra)| ax i0-wr| 9% | 920d | moderate) moderate) — siniarto. 50 | 2500psi | s000 psi | 38x:10¢ps ‘ow | substate | 9 | imra) | ona | supa) | 2sxrormps| §° | ood | NA | low fo — simiero 000 pi | 4000psi | 7500 psi } 4x 10%psi ‘ow | subsrate | ° | esimra)| compe) | comms) | eaxtormeay| § | 9d | good | tow J — sino 2000 psi | 4000psi | 6000 psi | 25x 10%ps ‘ow | sopstata |" | (asa) | aoa | (ora) | ¢.710rmp)| 5° | eeetent | WA | low - | sinier'o 1500 i | s000psi | 5000 psi | 25x 10s tow _ moderate | upstate | 9 | compa) | (25 mPa) | @50MPa) | (710° mPa} 5° | He | ercetane | Moderate sintarto | 2000 pi | 6400 psi | 7000 pst | 8400 si | 4.7% tops ‘ow J subsrate | 14 ea) | 44 | (6omra) | (mre) | @2xz0'MPa| 9 | ved | low | tion J — sini to s00psi | 2250psi | 4800 psi | 38x 10°55 veiw | Store| 9 | ant | cent | Gente [eeenrey| 0 | ed | wa | tow | sc.aoen2a 15t05x 000 psi | 11000 psi | 12000 psi} 1.610 ps : ‘ow | concete | © | roma) | aor) | (5mpa) [11x 10:MPay | 1 | @sent | moderate | ion) Acis0a.4 vapor may 1.5108x | 4000s | 1200s! | 12000 ps 12000 psi] 20x 10% ps moet) concen | ora) | sir | (@5ura | sry | .4xrornpy| "| etek | WA) oh] caus }_} simiar'o 00 psi | 3500 psi | 5000 psi | 98% 10¢ps moderate | supsrae | | espa) | 51a) | asus) | @6xi0'Mpa)| 62 | 9°00 | NA | tow |} AcisO6R “Drying sinkage: Veqrlow <0025% *Vigris highiy danmable, ange! oe may ease ‘Low 10259410 005% roams nla’ or ey ved ops Modgate "DO3% 901% fis ane {GUDE OR SELECTNG AND SPEOFYNG MATERIALS FR REP OF CONCRETE SURFACES 32028-20003‘CONCRETE REPAIR > Material Selection Checklist Owner Requirements Required appearance: yes no Comments Repair visible es Crack fee a Surface texture —L betemine = no oe Color considerations [ —$ i [peta Repair work interference with the use of the structure: en [ene 1 etre =e | | Smo ma sre bc 4 oy Tum around time crayons wih "wl pete ™ —_ Expected life of repair: foe Ee Maintenance interval —.————maoo — Tolerance for repair failure: ‘Type of failure: ‘cracking disintegration delamination. appearance Effect of failure on: personal injury processinteruption structural performance environment ‘GUIDE FOR SELECTING AND SPECIFYING MATERIALS FOR REPAIR OF CONCRETE SURFACES 320.2R-2009 -§ ee© connate Material Selection Checklist Service Conditions Load carrying requirements: Dead loads Live toads exemalioading: yes Comments Wheet Pedestrian state Impact Liquids—static Liquids—moving Exposure conditions: ‘Atmospheric ee gases: Bere sq coneeiaion ae ene Selet (ee es a eects a performance, ss, and cost actors (ae eee Renee eaten UV exposur rr Dyes BA ongentration eas tnd sane pee Moisture ee condition concn conceit a ane ee eee eo Temperature oe extremes: i Yo frequency Oe oe 6 -320.2R-2009 “Gu FOR SELECTING AND SPEIPWG MATERIALS FOR REPAR OF CONCRETE SURFACESom Material Selection Checklist Application Conditions Application conditions: Material Selection Process Access eee | exndtons Wind velocity ies Temperature: substrate environment 7 eee Moisture: substrate environment ‘ase of sarreion Tum around time Loading: vibrations deflection es | ite merie a Senn Geometric configuration of repair: wi ponnae segue opeies Exposed surface area ‘Surface orientation: provides optimum balance of horizontal vertical overhead erent Thickness of repair Size of exposed reinforcing bars ‘Spacing of reinforcing bars Clearance between reinforcing bars and substrate Clearance between reinforcing bars, Application method and placement properties: Method Proportigs: Flowabilty Non-sag, Set time GUIDE FOR SELECTING AND SPECIFYING MATERIALS FOR REPAIR OF CONCRETE SURFACES 320.2R-2009- 7 —_—<—<$<— $< — $< —$