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PROJECT TITLE UPGRADATION OF NON-ELEVATED SUBSTATIONS & ASSOCIATED POWER DISTRIBUTION SYSTEM AT EPF-50 REV-0

DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021

Derating Factors Normal Running


Starting Power Factor
Power Factor Normal
Full Load Maximum Breaker rating AIR GROUND Derated Running Starting Voltage % Acceptable
Let through Total Acceptable Acceptable Acceptable
Current (Amps) Cable permissible considered/Fa Current (Cable Voltage Drop in Volts % Normal Voltage Starting Voltage drop Minimum
Equipment energy of the Method of derating Voltage drop limit for Acceptable Limit for
Source Equipment Service equipment Name & Voltage Cable Size in current thermal stress ult current Time Cable voltage Capacity No. of length* no 'R' IN 'X' IN Drop in Volts Drop Voltage during starting as Cross-Section
Sl.No. Rating Efficiency of the cable,
protection Cable type laying factor As per KOC-E- derated Limit for starting Remarks
Name & Tag No. Tag.No. (Volts) (a/(1.732 mm² rating rating (Secs) grade (Amps) Runs of runs) in /KM /KM (1.732*6*d*s* Drop per KOC-E-008 Area Of Cable,
(kW/kVA) 2 2 device Group Ground Soil Thermal Depth of Group rating 008 Cl.9.3.4 current voltage drop voltage 2 2 2
*b*c*v))*1.25* (Amps) (k S ) considered AIR Temp Meters (1.732*d*s* (t*x + u*y) / z/b Cl.9.3.4 IF I t< k S
(I2.t) rating Temp Resistivity Laying (4 Cables j*k*l*m*n*o CosØ SinØ CosØ SinØ capacity drop
1000 0.143*e*r (Amps) (50° C) f*p*r (t*v + u*w) / (1000*r) z1 / b
(Touching) (40° C) (2 m-K/W) (750 mm) Touching)
(1000*r)

a b c d e f g h i j k l m n o p q r s t u v w x y z z1 z2 z3

ANNEXURE-II NEW LV SWITCHBOARD (EPF50-MCC100) POWER CABLES

BUS-A

LV MCC Existing HRSG-7000A Damper Under 0.82


1 3.73 480 0.9 7.33 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 120 3.930 0.088 0.85 0.53 0.24 0.97 5.161 9.40 1.08% 1.96% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (CB-5103) Ground

LV MCC Existing HRSG-7000B Damper Under 0.82


2 3.73 480 0.9 7.33 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 120 3.927 0.088 0.85 0.53 0.24 0.97 5.157 9.40 1.07% 1.96% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (CB-5106) Ground

LV MCC Existing Instrument air Under 0.82


3 55.95 480 0.9 109.97 3C 120 360 294465600 125 0.5 3125000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 146.40 1 100 0.197 0.072 0.85 0.53 0.24 0.97 3.908 13.38 0.81% 2.79% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) compressor A (PK-6000A) Ground
LV MCC Existing Instrument air Under 0.82
4 55.95 480 0.9 109.97 3C 120 360 294465600 125 0.5 3125000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 146.40 1 100 0.197 0.072 0.85 0.53 0.24 0.97 3.908 13.38 0.81% 2.79% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) compressor B (PK-6000C) Ground

LV MCC Existing Gas turbine Gen. VFD Under 0.82


5 93.25 480 0.9 183.28 3C 240 530 1177862400 40000 0.5 800000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.81 0.96 0.63 0.40 212.91 1 70 0.100 0.072 0.85 0.53 0.24 0.97 2.722 12.50 0.57% 2.60% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (G-7000A) Ground

LV MCC Existing Gas turbine Gen. VFD Under 0.82


6 93.25 480 0.9 183.28 3C 240 530 1177862400 40000 0.5 800000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.81 0.96 0.63 0.40 212.91 1 70 0.100 0.072 0.85 0.53 0.24 0.97 2.724 12.51 0.57% 2.61% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (G-7000B) Ground

LV MCC Existing Unit 1 Lube oil heater Under 0.82


7 4.50 480 0.9 7.52 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.40 27.72 1 100 3.930 0.088 1 0.00 1 0.00 5.117 30.70 1.07% 6.40% 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) (H-7000A) Ground

Existing HRSG-7000A
LV MCC Under 0.82
8 Combustion air blower 111.90 480 0.9 219.93 3C 300 590 1840410000 50000 0.2 500000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.81 0.96 0.63 0.40 237.01 1 100 0.081 0.073 0.85 0.53 0.24 0.97 4.084 20.63 0.85% 4.30% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) Ground
(CB-5101)
LV MCC Existing Gas turbine Gen. VFD Under 0.82
9 93.25 480 0.9 183.28 3C 240 530 1177862400 40000 0.5 800000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.81 0.96 0.63 0.40 212.91 1 100 0.100 0.072 0.85 0.53 0.24 0.97 3.889 17.86 0.81% 3.72% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (G-7000C) Ground

LV MCC Existing Gas turbine Gen.VFD Under 0.82


10 93.25 480 0.9 183.28 3C 240 530 1177862400 40000 0.5 800000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.81 0.96 0.63 0.40 212.91 1 100 0.100 0.072 0.85 0.53 0.24 0.97 3.891 17.87 0.81% 3.72% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (G-7000D) Ground
LV MCC Existing Unit 2 Lube oil heater Under 0.82
11 4.50 480 0.9 8.84 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.40 27.72 1 100 3.930 0.088 0.85 0.53 0.24 0.97 5.188 9.45 1.08% 1.97% 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) (H-7000B) Ground
Existing HRSG-7000B
LV MCC Under 0.82
12 Combustion air blower 111.90 480 0.9 219.93 3C 300 590 1840410000 50000 0.2 500000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.81 0.96 0.63 0.40 237.01 1 100 0.081 0.073 0.85 0.53 0.24 0.97 4.084 20.63 0.85% 4.30% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) Ground
(CB-5104)
LV MCC Existing Unit 3 Lube oil heater Under 0.82
13 4.50 480 0.9 7.52 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 100 3.930 0.088 1 0.00 1 0.00 5.117 30.70 1.07% 6.40% 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) (H-7000C) Ground
LV MCC Existing Unit 4 Lube oil heater Under 0.82
14 4.50 480 0.9 7.52 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 100 3.930 0.088 1 0.00 1 0.00 5.117 30.70 1.07% 6.40% 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) (H-7000D) Ground
LV MCC Existing Unit 1 Lube oil Pump Under 0.82
15 1.49 480 0.9 2.93 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 110 3.930 0.088 0.85 0.53 0.24 0.97 1.892 3.45 0.39% 0.72% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (P-7000A) Ground
LV MCC Existing Unit 2 Lube oil Pump Under 0.82
16 1.49 480 0.9 2.93 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 110 3.930 0.088 0.85 0.53 0.24 0.97 1.892 3.45 0.39% 0.72% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (P-7000B) Ground
LV MCC Existing Unit 3 Lube oil Pump Under 0.82
17 1.49 480 0.9 2.93 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 110 3.930 0.088 0.85 0.53 0.24 0.97 1.892 3.45 0.39% 0.72% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (P-7000C) Ground
LV MCC Existing Unit 4 Lube oil Pump Under 0.82
18 1.49 480 0.9 2.93 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 110 3.927 0.088 0.85 0.53 0.24 0.97 1.891 3.45 0.39% 0.72% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (P-7000D) Ground
LV MCC Existing Lube oil fan A Under 0.82
19 7.46 480 0.9 14.66 3C 6 69 736164 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 110 3.927 0.088 0.85 0.53 0.24 0.97 9.454 17.23 1.97% 3.59% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (AC-7000A) Ground
LV MCC Existing Lube oil fan B Under 0.82
20 7.46 480 0.9 14.66 3C 6 69 736164 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 110 3.927 0.088 0.85 0.53 0.24 0.97 9.454 17.23 1.97% 3.59% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (AC-7000B) Ground
LV MCC Existing Lube oil fan C Under 0.82
21 7.46 480 0.9 14.66 3C 6 69 736164 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 110 3.930 0.088 0.85 0.53 0.24 0.97 9.461 17.24 1.97% 3.59% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (AC-7000C) Ground
LV MCC Existing Lube oil fan D Under 0.82
22 7.46 480 0.9 14.66 3C 6 69 736164 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 110 3.930 0.088 0.85 0.53 0.24 0.97 9.461 17.24 1.97% 3.59% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (AC-7000D) Ground
LV MCC Existing GT enclosure vent A1 Under 0.82
23 14.92 480 0.9 29.32 3C 16 115 5234944 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 48.41 1 110 1.470 0.081 0.85 0.53 0.24 0.97 7.219 14.46 1.50% 3.01% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (AC-7000A1) Ground
LV MCC Existing GT enclosure vent A2 Under 0.82
24 14.92 480 0.9 29.32 3C 16 115 5234944 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 48.41 1 110 1.470 0.081 0.85 0.53 0.24 0.97 7.219 14.46 1.50% 3.01% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (AC-7000B1) Ground
LV MCC Existing GT enclosure vent A3 Under 0.82
25 14.92 480 0.9 29.32 3C 16 115 5234944 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 48.41 1 110 1.470 0.081 0.85 0.53 0.24 0.97 7.219 14.46 1.50% 3.01% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (AC-7000C1) Ground
LV MCC Existing GT enclosure vent A4 Under 0.82
26 14.92 480 0.9 29.32 3C 16 115 5234944 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 48.41 1 110 1.466 0.081 0.85 0.53 0.24 0.97 7.200 14.43 1.50% 3.01% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (AC-7000A2) Ground
LV MCC Existing HP BFW Pump Under 0.82
27 37.30 480 0.9 73.31 3C 50 215 51122500 100 0.5 2000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 88.34 1 120 0.494 0.076 0.85 0.53 0.24 0.97 7.008 17.58 1.46% 3.66% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) M-107I (P-5001B) Ground
LV MCC Existing HP boiler feed water Under 0.82
28 37.30 480 0.9 73.31 3C 50 215 51122500 100 0.5 2000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 88.34 1 120 0.494 0.076 0.85 0.53 0.24 0.97 7.008 17.58 1.46% 3.66% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) Pump (P-5001A) Ground
Existing Instrument air
LV MCC Under 0.82
29 compressor M-107W 44.76 480 0.9 87.97 3C 70 265 100200100 100 0.5 2000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 107.77 1 110 0.342 0.075 0.85 0.53 0.24 0.97 5.535 15.58 1.15% 3.25% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) Ground
(PK-6000B)
LV MCC Existing MP BFW Pump Under 0.82
30 44.76 480 0.9 87.97 3C 70 265 100200100 100 0.5 2000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 107.77 1 120 0.342 0.075 0.85 0.53 0.24 0.97 6.038 16.99 1.26% 3.54% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (P-5002A) Ground
LV MCC Existing GT enclosure vent Fan Under 0.82
31 14.92 480 0.9 29.32 3C 16 115 5234944 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 48.41 1 110 1.470 0.081 0.85 0.53 0.24 0.97 7.219 14.46 1.50% 3.01% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (AC-7001B2) Ground
LV MCC Existing GT enclosure vent Fan Under 0.82
32 14.92 480 0.9 29.32 3C 16 115 5234944 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 48.41 1 110 1.470 0.081 0.85 0.53 0.24 0.97 7.219 14.46 1.50% 3.01% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (AC-7001C2) Ground
LV MCC Existing Condensate Pump B Under 0.82
33 18.65 480 0.9 36.66 3C 25 150 12780625 50 0.02 20000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 61.64 1 120 0.927 0.079 0.85 0.53 0.24 0.97 6.320 13.68 1.32% 2.85% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (P-5004B) Ground
Existing Fan B Steam
LV MCC Under 0.82
34 Condenser Air cooler (AC- 7.46 480 0.9 14.66 3C 10 92 2044900 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 38.73 1 100 2.333 0.083 0.85 0.53 0.24 0.97 5.147 9.76 1.07% 2.03% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) Ground
5001B)
LV MCC Existing Diesel transfer Pump Under 0.82
35 3.73 480 0.9 7.33 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.927 0.088 0.85 0.53 0.24 0.97 2.578 4.70 0.54% 0.98% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (P-7201) Ground
LV MCC Existing HRSG-7000A COEN Under 0.82
36 7.50 480 0.9 14.74 3C 6 69 736164 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 120 3.927 0.088 0.85 0.53 0.24 0.97 10.369 18.90 2.16% 3.94% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) Burner M-109U (CB-5102A) Ground
LV MCC Existing HRSG-7000A COEN Under 0.82
37 7.50 480 0.9 14.74 3C 6 69 736164 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 120 3.930 0.088 0.85 0.53 0.24 0.97 10.376 18.91 2.16% 3.94% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) Burner M-110A (CB-5102B) Ground
LV MCC Existing HRSG-7000B COEN Under 0.82
38 7.50 480 0.9 14.74 3C 6 69 736164 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 120 3.930 0.088 0.85 0.53 0.24 0.97 10.376 18.91 2.16% 3.94% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) Burner M-110E (CB-5105A) Ground
LV MCC Existing HRSG-7000B COEN Under 0.82
39 7.50 480 0.9 14.74 3C 6 69 736164 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 120 3.930 0.088 0.85 0.53 0.24 0.97 10.376 18.91 2.16% 3.94% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) Burner M-110I (CB-5105B) Ground
LV MCC Existing GT enclosure vent Fan Under 0.82
40 14.92 480 0.9 29.32 3C 16 115 5234944 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 48.41 1 110 1.470 0.081 0.85 0.53 0.24 0.97 7.219 14.46 1.50% 3.01% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (AC-7001D1) Ground
LV MCC Existing GT enclosure vent Fan Under 0.82
41 14.92 480 0.9 29.32 3C 16 115 5234944 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 48.41 1 110 1.470 0.081 0.85 0.53 0.24 0.97 7.219 14.46 1.50% 3.01% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (AC-7001D2) Ground
LV MCC Existing Fan "A" Steam Under 0.82
42 7.46 480 0.9 14.66 3C 10 92 2044900 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 38.73 1 110 2.333 0.083 0.85 0.53 0.24 0.97 5.662 10.74 1.18% 2.24% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) Condenser (AC-5001A) Ground
LV MCC Existing Condensate Pump A Under 0.82
43 18.65 480 0.9 36.66 3C 25 150 12780625 50 0.02 20000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 61.64 1 120 0.927 0.079 0.85 0.53 0.24 0.97 6.320 13.68 1.32% 2.85% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (P-5004A) Ground
LV MCC Existing MP BFW Pump M- Under 0.82
44 44.76 480 0.9 87.97 3C 70 265 100200100 100 0.5 2000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 107.77 1 110 0.342 0.075 0.85 0.53 0.24 0.97 5.535 15.58 1.15% 3.25% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) 112A (P-5002B) Ground
LV MCC Existing 63A power socket -
45 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Existing cable
(EPF50-MCC100) (EPF50-WR-001)
PROJECT TITLE UPGRADATION OF NON-ELEVATED SUBSTATIONS & ASSOCIATED POWER DISTRIBUTION SYSTEM AT EPF-50 REV-0

DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021

Derating Factors Normal Running


Starting Power Factor
Power Factor Normal
Full Load Maximum Breaker rating AIR GROUND Derated Running Starting Voltage % Acceptable
Let through Total Acceptable Acceptable Acceptable
Current (Amps) Cable permissible considered/Fa Current (Cable Voltage Drop in Volts % Normal Voltage Starting Voltage drop Minimum
Equipment energy of the Method of derating Voltage drop limit for Acceptable Limit for
Source Equipment Service equipment Name & Voltage Cable Size in current thermal stress ult current Time Cable voltage Capacity No. of length* no 'R' IN 'X' IN Drop in Volts Drop Voltage during starting as Cross-Section
Sl.No. Rating Efficiency of the cable,
protection Cable type laying factor As per KOC-E- derated Limit for starting Remarks
Name & Tag No. Tag.No. (Volts) (a/(1.732 mm² rating rating (Secs) grade (Amps) Runs of runs) in /KM /KM (1.732*6*d*s* Drop per KOC-E-008 Area Of Cable,
(kW/kVA) 2 2 device Group Ground Soil Thermal Depth of Group rating 008 Cl.9.3.4 current voltage drop voltage 2 2 2
*b*c*v))*1.25* (Amps) (k S ) considered AIR Temp Meters (1.732*d*s* (t*x + u*y) / z/b Cl.9.3.4 IF I t< k S
(I2.t) rating Temp Resistivity Laying (4 Cables j*k*l*m*n*o CosØ SinØ CosØ SinØ capacity drop
1000 0.143*e*r (Amps) (50° C) f*p*r (t*v + u*w) / (1000*r) z1 / b
(Touching) (40° C) (2 m-K/W) (750 mm) Touching)
(1000*r)

a b c d e f g h i j k l m n o p q r s t u v w x y z z1 z2 z3

BUS-B

LV MCC GT enclosure ventilation Fan#1 Under 0.82


1 23.44 480 0.9 35.24 3C 25 150 12780625 50 0.02 20000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 61.64 1 150 0.927 0.079 0.85 0.53 0.24 0.97 7.596 16.44 1.58% 3.42% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) for 7000E Ground
LV MCC Under 0.82
2 Lube oil heater for 7000E 10.00 480 0.90 15.04 3C 16 115 5234944 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 48.41 1 150 1.466 0.081 1 0.00 1 0.00 5.727 34.36 1.19% 7.16% 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) Ground
LV MCC Under 0.82
3 Lube oil Pump for 7000E 2.34 480 0.90 3.52 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 29.04 1 150 3.927 0.088 1 0.00 1 0.00 3.590 21.54 0.75% 4.49% 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) Ground
LV MCC Under 0.82
4 Lube oil cooler fan for 7000E 8.75 480 0.90 13.16 3C 10 92 2044900 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.84 0.97 0.63 0.42 38.73 1 150 2.333 0.083 0.85 0.53 0.24 0.97 6.927 13.14 1.44% 2.74% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) Ground
LV MCC Under 0.82
5 Gas turbine GEN VFD G-7000E 176.50 480 0.90 265.38 3C 300 590 1840410000 40000 0.5 800000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.81 0.96 0.63 0.40 474.02 2 150 0.081 0.072 0.85 0.53 0.24 0.97 3.678 18.47 0.77% 3.85% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) Ground
LV MCC Indoor normal lighting DB Under 0.82
6 10.00 480 0.99 17.87 4C 150 405 460102500 25000 0.5 312500000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 164.70 1 50 0.160 0.073 0.85 0.53 - - 0.270 - 0.06% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) (EPF50-LDB100-01) Ground
LV MCC Outdoor normal lighting DB Under 0.82
7 15.00 480 0.99 26.80 4C 150 405 460102500 25000 0.5 312500000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 164.70 1 50 0.160 0.073 0.85 0.53 - - 0.405 - 0.08% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) (EPF50-LDB100-02) Ground
New power socket at
LV MCC Under 0.82
8 transformer bay 25.00 480 0.99 44.67 4C 50 215 51122500 63 0.02 31752 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 88.34 1 30 0.494 0.076 0.85 0.53 - - 1.068 - 0.22% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) Ground
(EPF50-WR-002)
New power socket at
LV MCC Under 0.82
9 transformer bay 25.00 480 0.99 44.67 4C 50 215 51122500 63 0.02 31752 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 88.34 1 30 0.493 0.106 0.85 0.53 - - 1.102 - 0.23% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) Ground
(EPF50-WR-003)
LV MCC 110V DC Supply Unit Under 0.82
10 10.00 480 0.99 15.04 4C 50 215 51122500 32 0.5 204800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 88.34 1 60 0.493 0.106 0.85 0.53 - - 0.742 - 0.15% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) (EPF50-DCUPS-001) Ground
LV MCC 20kVA AC UPS Supply system Under 0.82
11 35.00 480 0.90 52.62 4C 70 265 100200100 100 0.5 2000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 107.77 1 60 0.342 0.075 0.85 0.53 0.24 0.97 1.806 5.08 0.38% 1.06% 2.5% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (EPF50-ACUPS-001) Ground
LV MCC Boiler Feed water Pump Under 0.82
12 60.00 480 0.9 117.93 3C 120 360 294465600 100 0.5 2000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 146.40 1 110 0.197 0.072 0.85 0.53 0.24 0.97 4.614 15.80 0.96% 3.29% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (P-5008A) Ground
BUS-C

LV MCC 110V DC Supply unit Under 0.82


1 10.00 480 0.99 15.04 4C 50 215 51122500 32 0.5 204800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 88.34 1 60 0.494 0.076 0.85 0.53 0.24 0.97 0.719 - 0.15% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) (EPF50-DCUPS-001) Ground
LV MCC 20kVA AC UPS Supply system Under 0.82
2 35.00 480 0.99 62.54 4C 70 265 100200100 100 0.5 2000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 107.77 1 60 0.342 0.075 0.85 0.53 0.24 0.97 2.146 - 0.45% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) (EPF50-ACUPS-001) Ground

LV MCC 20kVA AC UPS Supply system Under 0.82


3 45.00 480 0.99 80.40 4C 70 265 100200100 100 0.5 2000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 107.77 1 60 0.342 0.075 0.85 0.53 - - 2.759 - 0.57% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) (EPF50-ACUPS-001) By Pass Ground

Existing cable shall be retained if


LV MCC Existing 45kVA UPS Bypass Under 0.82 this same size is installed or new
4 60.00 480 0.99 90.21 4C 70 265 100200100 100 0.5 2000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 107.77 1 200 0.342 0.075 0.85 0.53 0.24 0.97 10.319 29.04 2.15% 6.05% 2.5% 15.0% YES YES YES YES
(EPF50-MCC100) supply at control room Ground cable shall be installed during
construction
LV MCC Existing 10kVA UPS Bypass Under 0.82
5 15.00 480 0.99 22.55 4C 25 150 12780625 50 0.5 500000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 61.64 1 200 0.927 0.079 0.85 0.53 0.24 0.97 6.481 14.02 1.35% 2.92% 2.5% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) supply Ground
LV MCC GT enclosure ventilation Fan#2 Under 0.82
6 23.44 480 0.90 46.07 3C 25 150 12780625 50 0.02 20000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 61.64 1 150 0.927 0.079 0.85 0.53 0.24 0.97 9.929 21.48 2.07% 4.48% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) for 7000E Ground
LV MCC Existing Turbine auxiliary Under 0.82
7 10.00 480 0.99 17.87 4C 50 215 51122500 32 0.5 204800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 88.34 1 60 0.494 0.076 0.85 0.53 0.24 0.97 0.854 - 0.18% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) battery charger (BT-520A) Ground
LV MCC Existing Turbine auxiliary Under 0.82
8 10.00 480 0.99 17.87 4C 50 215 51122500 32 0.5 204800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 88.34 1 60 0.494 0.076 0.85 0.53 0.24 0.97 0.854 - 0.18% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) battery charger (BT-520B) Ground
LV MCC Existing Turbine auxiliary Under 0.82
9 10.00 480 0.99 17.87 4C 50 215 51122500 32 0.5 204800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 88.34 1 60 0.494 0.076 0.85 0.53 0.24 0.97 0.854 - 0.18% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) battery charger (BT-520C) Ground
LV MCC Existing Turbine auxiliary Under 0.82
10 10.00 480 0.99 17.87 4C 50 215 51122500 32 0.5 204800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 88.34 1 60 0.494 0.076 0.85 0.53 0.24 0.97 0.854 - 0.18% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) battery charger (BT-520D) Ground
LV MCC Turbine auxiliary battery Under 0.82
11 10.00 480 0.99 17.87 4C 50 215 51122500 32 0.5 204800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.97 0.63 0.41 88.34 1 60 0.494 0.076 0.85 0.53 0.24 0.97 0.854 - 0.18% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) charger (BT-520E) Ground
LV MCC Indoor emergency lighting DB Under 0.82
12 5.00 480 0.99 8.93 4C 150 405 460102500 25000 0.5 312500000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 164.70 1 50 0.160 0.073 0.85 0.53 0.24 0.97 0.135 - 0.03% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) (EPF50-ELDB100-01) Ground
LV MCC Outdoor emergency lighting Under 0.82
13 10.00 480 0.99 17.87 4C 150 405 460102500 25000 0.5 312500000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 164.70 1 50 0.160 0.073 0.85 0.53 - - 0.270 - 0.06% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) DB (EPF50-ELDB100-02) Ground

LV MCC Outdoor small power DB Under 0.82


14 28.00 480 0.99 50.03 4C 150 405 460102500 25000 0.5 312500000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 164.70 1 50 0.160 0.073 0.85 0.53 - - 0.756 - 0.16% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) (EPF50-SPDB100-02) Ground
LV MCC Indoor auxiliary power DB Under 0.82
15 35.00 480 0.99 62.54 4C 150 405 460102500 25000 0.5 312500000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 164.70 1 50 0.160 0.073 0.85 0.53 - - 0.945 - 0.20% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) (EPF50-SPDB100-01) Ground
LV MCC Emergency switchboard at Under 0.82
16 100.00 480 0.99 178.68 4C 300 590 1840410000 50000 0.5 1250000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.81 0.96 0.63 0.40 474.02 2 300 0.081 0.072 0.85 0.53 0.24 0.97 4.953 - 1.03% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) S/S-3 Ground
LV MCC Boiler Feed water Pump Under 0.82
17 60.00 480 0.9 117.93 3C 120 360 294465600 100 0.5 2000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.82 0.96 0.63 0.41 146.40 1 110 0.197 0.072 0.85 0.53 0.24 0.97 4.614 15.80 0.96% 3.29% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (P-5008B) Ground
LV MCC Emergency switchboard at Under 0.82
18 120.00 480 0.99 214.41 4C 300 590 1840410000 50000 0.5 1250000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.81 0.96 0.63 0.40 474.02 2 500 0.081 0.072 0.85 0.53 0.24 0.97 9.905 - 2.06% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) S/S-4 Ground
FORMULAE USED

1 Full Load Current in (A) = (kW/1.732 x Rated Voltage x Power factor x Efficiency) x 1000 x 1.25

2 Voltage Drop = (1.732 x Load Current x (R Cos Ø + X Sin Ø) x Cable Length /1000)/No. of Runs

3 Starting Voltage Drop = (6 x 1.732 x Load Current x (R Cos Ø + X Sin Ø) x Cable Length /1000)/No. of Runs

4 % Voltage Drop= (Voltage Drop/Rated voltage)*100


NOTES
1 Based on new cables proposed for existing loads, required adaptor boxes and termination kits shall be installed during construction.

2 The cable length is as per routing layout and load rating is preliminary for new loads and site data for existing loads.
3 For multiruns cable length is indicated for single run.

4 Cable resistance & reactance values are considered as per attached catalogue.
PROJECT TITLE UPGRADATION OF NON-ELEVATED SUBSTATIONS & ASSOCIATED POWER DISTRIBUTION SYSTEM AT EPF-50 REV-0

DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021

Derating Factors
Normal Running
Starting Power Factor Normal
Power Factor
Let through AIR GROUND Running Starting
Full Load Maximum Breaker rating Derated % Acceptable
energy of Total Voltage Voltage Drop in Acceptable Acceptable Acceptable
Current (Amps) Cable permissible considered/Fa Current (Cable % Normal Voltage Starting Voltage drop Minimum
Equipment the Method of derating Drop in Volts Voltage drop limit for Acceptable Limit for
Source Equipment Service equipment Name & Voltage Cable Size in current thermal stress ult current Time Cable voltage Capacity No. of length* no 'R' IN 'X' IN Drop Voltage during starting as Cross-Section
Sl.No. Rating Efficiency
of the cable, protection
Cable type laying factor Volts As per KOC-E- derated Limit for starting
Area Of Cable,
Remarks
Name & Tag No. Tag.No. (Volts) a/(1.732 mm² rating rating (Secs) grade (Amps) Runs of runs) in /KM /KM Drop per KOC-E-008
(kVA) Group Ground Soil Thermal Depth of Group rating (1.732*6*d*s* 008 Cl.9.3.4 current voltage drop voltage
*b)*1.25* (Amps) (k2S2) considered device AIR Temp Meters z/b Cl.9.3.4 IF I2t< k2S2
rating Temp Resistivity Laying (4 Cables j*k*l*m*n*o CosØ SinØ CosØ SinØ (1.732*d*s* (t*x + u*y) / capacity drop
1000 0.143*e*r (Amps) (I2.t) (50° C) f*p*r z1 / b
(Touching) (40° C) (2 m-K/W) (750 mm) Touching) (t*v + u*w) / (1000*r)
(1000*r)

a b c d e f g h i j k l m n o p q r s t u v w x y z z1 z2 z3

ANNEXURE-II NEW 2000kVA EMERGENCY DG SET POWER CABLES

2MVA Emergency Emergency DG switchboard


Under 0.82
1 DG set (EPF50-EDG- and synchronization panel 2000.00 480 0.99 3007.12 1C 1000 797 1.6564E+12 50000 1 2500000000 600/1000V Cu/XLPE/LC/PVC/AWA/PVC 1 1 0.84 0.95 0.66 0.43 3097.86 9 10 0.018 0.001 0.85 0.53 - - 0.090 - 0.02% - 2.5% 15.0% YES YES - YES New Cable
Ground
100) (EPF50-EMSB-01)
Emergency DG
switchboard and
Generator incomer LV MCC Under 0.82
2 synchronization 2000.00 480 0.99 3007.12 1C 1000 797 1.6564E+12 50000 1 2500000000 600/1000V Cu/XLPE/LC/PVC/AWA/PVC 1 1 0.84 0.95 0.66 0.43 3097.86 9 40 0.018 0.001 0.85 0.53 - - 0.358 - 0.09% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-MCC100) Ground
panel
(EPF50-EMSB-01)
Emergency DG
switchboard and
Dummy load bank Under 0.82
3 synchronization 800.00 480 0.99 1202.85 1C 1000 797 3.2718E+11 50000 1 2500000000 600/1000V Cu/XLPE/LC/PVC/AWA/PVC 1 1 0.84 0.95 0.66 0.43 1376.83 4 30 0.018 0.001 0.85 0.53 - - 0.242 - 0.05% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-LB100-01) Ground
panel
(EPF50-EMSB-01)
FORMULAE USED

1 Full Load Current in (A) = (kVA/1.732 x Rated Voltage x Efficiency) x 1000 x 1.25

2 Voltage Drop = (1.732 x Load Current x (R Cos Ø + X Sin Ø) x Cable Length /1000)/No. of Runs

3 % Voltage Drop = (Voltage Drop/Rated voltage)*100


NOTES
1 The cable length is as per routing layout and load rating is preliminary for new loads.

2 For multiruns cable length is indicated for single run.

3 Cable resistance & reactance values are considered as per attached catalogue.
PROJECT TITLE UPGRADATION OF NON-ELEVATED SUBSTATIONS & ASSOCIATED POWER DISTRIBUTION SYSTEM AT EPF-50 REV-0

DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE : 21.11.2021

Derating Factors
Normal Running Starting Power
Maximum Power Factor Factor
Full Load Let through AIR GROUND Normal Running Acceptable
permissible Breaker Total % Normal Acceptable
Current Derated Current Voltage Drop in Starting % Voltage drop Minimum Cross-
Equipment energy of the derating Voltage Voltage drop As Acceptable limit Acceptable Limit
Source Equipment Name Voltage (Amps) Cable current thermal rating Time Cable voltage Group rating Capacity (Amps) No. of Cable length (in 'R' IN 'X' IN Volts Voltage Starting Voltage during starting as Acceptable Limit Section Area Of
Sl.No. Service equipment Name & Tag.No. Rating Cable Size in mm² protection Cable type Method of laying factor Drop per KOC-E-008 for derated for starting Remarks
& Tag No. (Volts) rating (Amps) stress of the considered (Secs) grade Group Ground Soil (2 Cables Runs Meters) /KM /KM Drop in Drop per KOC-E-008 for voltage drop Cable,
(kVA) device Depth of i*j*k*l*m Cl.9.3.4 current capacity voltage drop
(a/b)*1000* cable, (k2S2) (Amps) AIR Temp rating Thermal Touching for e*o*q (2*c*r (s*u + Volts Cl.9.3.4 IF I2t< k2S2
(I2.t) Temp Laying *n CosØ SinØ CosØ SinØ y/ b
1.25 (50° C) (Touchin (40° C) Resistivity inside s/s & t*v) / (1000*q)
0.143*e*r (750mm)
g) (2 m-K/W) 4cables touching
for field area)

a b c d e f g h i j k l m n o p q r s t u v w x y z z1 z2

ANNEXURE-II NEW 110V AC UPS SUPPLY POWER CABLES

110V AC UPS 1 1
1 Turbine -E control panel for interface 2.00 110 22.73 2C 70 315 100200100 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.82 0.96 0.63 0.50 156.22 1 150 0.342 0.075 0.8 0.60 - - 2.17 - 1.975% - 2.5% 15.0% YES YES - YES New cable
(EPF50-ACUPS100-001)

110V AC UPS 1 1
2 Turbine -E control panel for interface 2.00 110 22.73 2C 70 315 100200100 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.82 0.96 0.63 0.50 156.22 1 150 0.342 0.075 0.8 0.60 - - 2.17 - 1.975% - 2.5% 15.0% YES YES - YES New cable
(EPF50-ACUPS100-001)

110V AC UPS New DCS/ESD System cabinet -1 1 1


3 2.00 110 22.73 2C 70 315 100200100 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.82 0.96 0.63 0.50 156.22 1 50 0.342 0.075 0.8 0.60 - - 0.72 - 0.658% - 2.5% 15.0% YES YES - YES New cable
(EPF50-ACUPS100-001) (Normal)

110V AC UPS New DCS/ESD System cabinet -1 1 1


4 2.00 110 22.73 2C 70 315 100200100 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.82 0.96 0.63 0.50 156.22 1 50 0.342 0.075 0.8 0.60 - - 0.72 - 0.658% - 2.5% 15.0% YES YES - YES New cable
(EPF50-ACUPS100-001) (Redundant)

110V AC UPS 1 1
5 Field Instrument-1 0.30 110 3.41 2C 6 81 736164 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.84 0.97 0.63 0.51 41.58 1 100 3.927 0.088 0.8 0.60 - - 2.18 - 1.980% - 2.5% 15.0% YES YES - YES New cable
(EPF50-ACUPS100-001)

110V AC UPS 1 1
6 Field Instrument-2 0.30 110 3.41 2C 6 81 736164 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.84 0.97 0.63 0.51 41.58 1 100 3.927 0.088 0.8 0.60 - - 2.18 - 1.980% - 2.5% 15.0% YES YES - YES New cable
(EPF50-ACUPS100-001)

FORMULAE USED
1 Full Load Current in (A) = (kVA/Rated voltage)*1.25*1000

2 Voltage Drop = (2 x Load Current x (R Cos Ø + X Sin Ø) x Cable Length /1000)/No. of Runs

3 % Voltage Drop = (Voltage Drop/Rated voltage) x 100

NOTES

1 The cable length is as per routing layout and load rating is preliminary.
2 Cables from UPS to battery bank isolator and battery bank isolator to battery bank shall be supplied by vendor with sizing calculations.
3 Cable resistance & reactance value are considered as per Vendor catalogues.
PROJECT TITLE UPGRADATION OF NON -ELEVATED SUBSTATIONS & ASSOCIATED POWER DISTRIBUTION SYSTEM AT EPF-50 REV-0

DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021

Derating Factors Normal Running Starting Power


Total Normal
Maximum Power Factor Factor Acceptable
Full Load Let through derating Running Acceptable
permissible Breaker AIR GROUND Derated Current % Normal % Voltage drop Minimum Cross-
Equipmen Current (Amps) Cable current energy of the factor Cable Voltage Drop Starting Voltage drop As Acceptable limit Acceptable Acceptable
Source Equipment Name & Tag Voltage Cable Size in thermal rating Time Capacity (Amps) No. of 'R' IN 'X' IN Voltage Drop Starting during starting Section Area Of
Sl.No. Service equipment Name & Tag.No. t Rating rating protection Cable voltage grade Cable type Method of laying length (in in Volts Voltage Drop per KOC-E-008 for derated Limit for Limit for starting Remarks
No. (Volts) mm² stress of the considered (Secs) Runs /KM /KM Voltage Drop as per KOC-E- Cable,
(kVA) (a/b)*1000* (Amps) device Ground Group Meters) in Volts Cl.9.3.4 current capacity voltage drop voltage drop
cable, (k2S2) (Amps) AIR Temp Group Soil Thermal Depth of e*q*o y/b 008 Cl.9.3.4 IF I2t< k2S2
1.25 2
(I .t) Temp rating i*j*k*l*m* (2*c*s*r)/
0.143*e*r rating Resistivity Laying CosØ SinØ CosØ SinØ
(50° C) (Touching n (1000*q)
(Touching) (40° C) (2 m-K/W) (750mm)
)

a b c d e f g h i j k l m n o p q r s t u v w x y z z1 z2

ANNEXURE-II NEW 110V DC UPS SUPPLY POWER CABLE

110V DC UPS MV Switchgear Normal 1 0.82


1 3.00 110 34.09 2C 50 255 51122500 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.82 0.97 0.63 0.41 104.78 1 30 0.494 - - - - - 1.01 - 0.919% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001) (EPF50-MVSW-01)

110V DC UPS MV Switchgear Redundant 1 0.82


2 3.00 110 34.09 2C 50 255 51122500 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.82 0.97 0.63 0.41 104.78 1 30 0.494 - - - - - 1.01 - 0.919% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001) (EPF50-MVSW-01)

110V DC UPS Remote Control Panel 1 0.82


3 0.20 110 2.27 2C 6 81 736164 10 0.02 800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.84 0.97 0.63 0.42 34.09 1 50 3.927 - - - - - 0.89 - 0.811% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001) (EPF50-RCP-01)

110V DC UPS New LV MCC Normal 1 0.82


4 1.00 110 11.36 2C 10 109 2044900 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.84 0.97 0.63 0.42 45.88 1 50 2.330 - - - - - 2.65 - 2.407% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001) (MCC100)

110V DC UPS New LV MCC Redundant 1 0.82


5 1.00 110 11.36 2C 10 109 2044900 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.84 0.97 0.63 0.42 45.88 1 50 2.330 - - - - - 2.65 - 2.407% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001) (MCC100)

110V DC UPS Generator Power Panel Normal 1 0.82


6 0.50 110 5.68 2C 10 109 2044900 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.84 0.97 0.63 0.42 45.88 1 50 2.330 - - - - - 1.32 - 1.204% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001) (EPF50-EMSB-01)

110V DC UPS Generator Power Panel Redundant 1 0.82


7 0.50 110 5.68 2C 10 109 2044900 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.84 0.97 0.63 0.42 45.88 1 50 2.330 - - - - - 1.32 - 1.204% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001) (EPF50-EMSB-01)

110V DC UPS Generator Control Panel 1 0.82


8 0.20 110 2.27 2C 6 81 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.84 0.97 0.63 0.42 34.09 1 50 3.927 - - - - - 0.89 - 0.811% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001) (EPF50-GCP-01)

DCDB Normal
110V DC UPS 1 0.82
9 at substation building no.3 3.00 110 34.09 2C 300 732 1.84E+09 50 0.02 20000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.81 0.96 0.63 0.40 294.05 1 300 0.080 - - - - - 1.64 - 1.491% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001)
(EPF50-DCDB400-01)

DCDB Redundant
110V DC UPS 1 0.82
10 at substation building no.3 3.00 110 34.09 2C 300 732 1.84E+09 50 0.02 20000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.81 0.96 0.63 0.40 294.05 1 300 0.080 - - - - - 1.64 - 1.491% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001)
(EPF50-DCDB400-01)

DCDB Normal
110V DC UPS 1 0.82
11 at substation building no.4 3.00 110 34.09 2C 300 732 7.362E+09 50 0.02 20000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.81 0.96 0.63 0.40 588.10 2 500 0.080 - - - - - 1.37 - 1.243% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001)
(EPF50-DCDB500-01)
DCDB Redundant
110V DC UPS 1 0.82
12 at substation building no.4 3.00 110 34.09 2C 300 732 7.362E+09 50 0.02 20000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.81 0.96 0.63 0.40 588.10 2 500 0.080 - - - - - 1.37 - 1.243% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001)
(EPF50-DCDB500-01)
FORMULAE USED

1 Full Load Current in (A)= (kVA/Rated voltage)*1.25*1000

2 Voltage Drop = (2 x Load Current x R x Cable Length /1000)/No. of Runs

3 Voltage Drop=(Voltage Drop/Rated voltage) x 100

NOTES

1 The cable length is as per routing layout and load rating is preliminary.
2 Cables from UPS to battery bank isolator and battery bank isolator to battery bank shall be supplied by vendor with sizing calculations.
3 Spare feeders of this DC UPS shall be used for existing panels retained in the substation if required.
4 Cable resistance & reactance values are considered as per Vendor catalogues.
PROJECT TITLE UPGRADATION OF NON-ELEVATED SUBSTATIONS & ASSOCIATED POWER DISTRIBUTION SYSTEM AT EPF-50 REV-0

DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021

Derating Factors Normal Running Starting Power


Maximum Total Normal
Let through Power Factor Factor Acceptable
Full Load permissabl Breaker AIR GROUND derating Running Acceptable
Derated Current % Normal % Voltage drop Minimum Cross-
Equipment Current (Amps) Cable current energy of the factor Cable Voltage Drop Starting Voltage drop As Acceptable limit Acceptable Acceptable
Source Equipment Name & Tag Voltage Cable Size in e thermal rating Time Section Area Of
Sl.No. Service equipment Name & Tag.No. Rating rating protection Cable voltage Cable type Method of laying Group Depth of Group
Capacity (Amps) No. of
length (in
'R' IN 'X' IN
in Volts Voltage Drop
Voltage Drop Starting
per KOC-E-008
during starting
for derated Limit for Limit for starting Remarks
No. (Volts) mm² stress of considered (Secs) grade Ground Soil Thermal Runs /KM /KM Voltage Drop as per KOC-E- Cable,
(kVA) (a/b)*1000* (Amps) device AIR Temp rating Laying rating Meters) in Volts Cl.9.3.4 current capacity voltage drop voltage drop
the cable, (Amps) 2 Temp Resistivity e*q*o CosØ SinØ CosØ SinØ y/b 008 Cl.9.3.4 IF I2t< k2S2
1.25 (I .t) (50° C) (Touchin (750mm (Touchi i*j*k*l*m* (2*c*s*r)/
(40° C) (2 m-K/W)
(k2.S2) g) ) ng) n (1000*q)

a b c d e f g h i j k l m n o p q r s t u v w x y z z1 z2

ANNEXURE-II NEW TURBINE-E BATTERY CHARGER 120V DC POWER SUPPLY

Turbine auxiliary Battery 1 0.82


1 Gas fuel control valve 0.06 120 0.63 2C 6 81 736164 6 0.02 288 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.84 0.97 0.63 0.42 34.09 1 150 3.927 - - - - - 0.74 - 0.614% - 2.5% 15.0% YES YES - YES New cable
charger (BT-520E)

Turbine auxiliary Battery 1 0.82


2 Back-up lube oil pump motor 1.10 120 11.46 2C 50 255 51122500 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.82 0.97 0.63 0.41 104.78 1 150 0.494 - - - - - 1.70 - 1.415% - 2.5% 15.0% YES YES - YES New cable
charger (BT-520E)

Turbine auxiliary Battery 1 0.82


3 Field exciter 1.10 120 11.46 2C 50 255 51122500 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.82 0.97 0.63 0.41 104.78 1 150 0.494 - - - - - 1.70 - 1.415% - 2.5% 15.0% YES YES - YES New cable
charger (BT-520E)

Turbine auxiliary Battery Gas Turbine (G-7000E) Turbine 1 0.82 New cable
4 0.10 120 1.04 2C 4 65 327184 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.84 0.97 0.63 0.42 27.36 1 150 5.878 - - - - - 1.84 - 1.531% - 2.5% 15.0% YES YES - YES
charger (BT-520E) control panel (Note : 5)

Turbine auxiliary Battery Gas Turbine (G-7000E) Turbine 1 0.82 New cable
5 1.00 120 10.42 2C 50 255 51122500 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.82 0.97 0.63 0.41 104.78 1 150 0.494 - - - - - 1.54 - 1.286% - 2.5% 15.0% YES YES - YES
charger (BT-520E) control panel (Note : 5)
FORMULAE USED
1 Full Load Current in (A) = (kVA/Rated voltage)*1.25*1000
2 Voltage Drop = (2 x Load Current x R x Cable Length /1000)/No. of Runs
3 % Voltage Drop= (Voltage Drop/Rated voltage) x 100
NOTES
1 The cable length is as per routing layout and load rating is as per preliminary 5th genset utility package.
2 Cables from UPS to battery bank isolator and battery bank isolator to battery bank shall be installed as per battery vendor cable sizing calculation.
3 Cable resistance values are considered as per Vendor catalogues.
4 Due to non-availability of existing turbine electrical utility package, existing cables from existing turbine battery chargers shall be replaced with new cables of same size with sizing justification during construction.
5 This load is considered as per existing turbine cable schedule.
PROJECT TITLE UPGRADATION OF NON-ELEVATED SUBSTATIONS &ASSOCIATED POWER DISTRIBUTION SYSTEM AT EPF-50 REV-0

DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021

Derating Factors Normal Running Starting Power


Maximum Let through Total Normal
Power Factor Factor Acceptable
Full Load permissible Breaker energy of AIR GROUND derating Running Acceptable
Derated Current % Normal % Voltage drop Minimum Cross-
Equipment Current (Amps) Cable current factor Cable Voltage Drop Starting Voltage drop As Acceptable limit Acceptable Acceptable
Source Equipment Name & Tag Voltage Cable Size in thermal rating Time the Cable voltage Capacity (Amps) No. of 'R' IN 'X' IN Voltage Drop Starting during starting Section Area Of
Sl.No. Service equipment Name & Tag.No. Rating rating Cable type Method of laying Group Depth of Group length (in in Volts Voltage Drop per KOC-E-008 for derated Limit for Limit for starting Remarks
No. (Volts) mm² stress of considered (Secs) protection grade Ground Soil Thermal Runs /KM /KM Voltage Drop as per KOC-E- Cable,
(kVA) (a/b)*1000* (Amps) AIR Temp rating Laying rating Meters) in Volts Cl.9.3.4 current capacity voltage drop voltage drop
the cable, (Amps) device Temp Resistivity e*q*o CosØ SinØ CosØ SinØ y/b 008 Cl.9.3.4 IF I2t< k2S2
1.25 (50° C) (Touchin (750mm (Touchi i*j*k*l*m* (2*c*s*r)/
(40° C) (2 m-K/W)
(k2.S2) (I2.t) g) ) ng) n (1000*q)

a b c d e f g h i j k l m n o p q r s t u v w x y z z1 z2

ANNEXURE-II 24V DC UPS SUPPLY POWER CABLE FROM 2MVA EMERGENCY DG SET BATTERY CHARGER

2000kVA Emergency DG Dual Battery Charger unit 1 0.82


1 1.00 24 52.08 1C 240 560 4.711E+09 63 0.02 31752 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.8 0.96 0.64 0.40 451.41 2 30 0.099 - - - - - 0.15 - 0.644% - 2.5% 15.0% YES YES - YES New cable
(EPF50-EDG-100) (EPF50-EDG-DC01)
FORMULAE USED
1 Full Load Current in (A) = (kVA/Rated voltage)*1.25*1000
2 Voltage Drop = (2 x Load Current x R x Cable Length /1000)/No of Runs
3 % Voltage Drop= (Voltage Drop/Rated voltage) x 100
NOTES
1 The cable length is as per routing layout and load ratings are preliminary.
2 Cables from UPS to battery bank isolator and battery bank isolator to battery bank shall be installed as per battery vendor cable sizing calculation.
3 Cable resistance values are considered as per Vendor catalogues.
PROJECT TITLE UPGRADATION OF NON-ELEVATED SUBSTATIONS & ASSOCIATED POWER DISTRIBUTION SYSTEM AT EPF-50 REV-0

DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021

Normal
Full Load Current Derating Factors Running
Normal Running Starting Power
(Amps) Power Factor Factor Voltage Drop in
For 3 Ph AIR GROUND Volts Starting Acceptable
Let through Derated %
Maximum energy of Voltage Drop % Normal Acceptable Voltage Acceptable Minimum
Cable permissible Breaker Total derating Current (Cable Starting Acceptable Acceptabl
Equipment (a/(1.732 For 3Ph in Volts Voltage Voltage drop drop during limit for Cross-Section
Sl.No Source Equipment Name & Service equipment Name & Voltage current rating Time the Cable voltage Method of laying factor Capacity No. of length* no of 'R' IN 'X' IN Voltage Limit for e Limit for
Rating Efficiency *b*c*v))*1.25* Cable Size in mm² thermal stress Cable type (1.732*d*s* Drop As per KOC-E- starting as derated Area Of Remarks
. Tag No. Tag.No. (Volts) rating of the cable, considered (Secs) protection grade Group (Amps) Runs runs) in /KM /KM Drop voltage starting
(kW) 1000 Group Ground Soil Thermal Depth of (t*v + u*w) / (1.732*6*d*s* 008 Cl.9.3.4 per KOC-E- current Cable,
(Amps) 2 2 (Amps) device AIR Temp rating j*k*l*m*n*o Meters drop voltage
(k S ) rating Temp Resistivity Laying CosØ SinØ CosØ SinØ (1000*r) (t*x + u*y) / z/b 008 Cl.9.3.4 capacity IF I2t< k2S2
2
(I .t) (50° C) (4 Cables f*p*r z1 / b drop
For 1 Ph (Touching) (40° C) (2 m-K/W) (750 mm) For 1Ph (1000*r)
Touching)
(a/b*c*v*) (2*c*r (t*v +
1.25*1000 u*w) /
(1000*q)

a b c d e f g h i j k l m n o p q r s t u v w x y z z1 z2 z3

ANNEXURE-II INDOOR AUXILIARY POWER DB (EPF50-SPDB100-01)

Auxiliary power DB (EPF50- New MV Switchgear Normal 0.82


1 1.35 277 0.99 6.84 3C 6 69 736164 10 0.02 800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 2.93 - 1.059% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-01) (EPF50-MVSW-01)

New MV Switchgear
Auxiliary power DB (EPF50- 0.82
2 Redundant 1.35 277 0.99 6.84 3C 6 69 736164 10 0.02 800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 2.93 - 1.059% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-01)
(EPF50-MVSW-01)

Auxiliary power DB (EPF50- New LV Switchgear Normal 0.82


3 1.35 277 0.99 6.84 3C 6 69 736164 10 0.02 800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 2.93 - 1.059% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-01) (EPF50-MCC100)

New LV Switchgear
Auxiliary power DB (EPF50- 0.82
4 Redundant 1.35 277 0.99 6.84 3C 6 69 736164 10 0.02 800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 2.93 - 1.059% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-01)
(EPF50-MCC100)

Auxiliary power DB (EPF50- Remote Control Panel 0.82


5 1.35 277 0.99 6.84 3C 6 69 736164 10 0.02 800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 2.93 - 1.059% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-01) (EPF50-RCP-01)

Auxiliary power DB (EPF50- Generator Control Panel 0.82


6 1.35 277 0.99 6.84 3C 6 69 736164 10 0.02 800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 2.93 - 1.059% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-01) (EPF50-GCP-01)

Auxiliary power DB (EPF50- 20kVA AC UPS 0.82


7 1.35 277 0.99 6.84 3C 6 69 736164 10 0.02 800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 2.93 - 1.059% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-01) (EPF50-ACUPS100-001)

Auxiliary power DB (EPF50- 110V DC UPS 0.82


8 1.35 277 0.99 6.84 3C 6 69 736164 10 0.02 800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 2.93 - 1.059% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-01) (EPF50-DCUPS-001)

Auxiliary power for existing


Auxiliary power DB (EPF50- 0.82 New Cable
9 turbine VFD 0.21 277 0.99 1.05 3C 6 69 736164 4 0.02 128 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 0.45 - 0.162% - 2.5% 15.0% YES YES - YES
SPDB100-01) (Note : 3)
(G-7000A)
Auxiliary power for existing
Auxiliary power DB (EPF50- 0.82 New Cable
10 turbine VFD 0.21 277 0.99 1.05 3C 6 69 736164 4 0.02 128 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 0.45 - 0.162% - 2.5% 15.0% YES YES - YES
SPDB100-01) (Note : 3)
(G-7000B)
Auxiliary power for existing
Auxiliary power DB (EPF50- 0.82 New Cable
11 turbine VFD 0.21 277 0.99 1.05 3C 6 69 736164 4 0.02 128 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 0.45 - 0.162% - 2.5% 15.0% YES YES - YES
SPDB100-01) (Note : 3)
(G-7000C)
Auxiliary power for existing
Auxiliary power DB (EPF50- 0.82 New Cable
12 turbine VFD 0.21 277 0.99 1.05 3C 6 69 736164 4 0.02 128 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 0.45 - 0.162% - 2.5% 15.0% YES YES - YES
SPDB100-01) (Note : 3)
(G-7000D)

Auxiliary power DB (EPF50- Drive motor starter space 0.82


13 0.21 277 0.99 1.05 3C 6 69 736164 4 0.02 128 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 0.45 - 0.162% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-01) heater

Auxiliary power DB (EPF50- 0.82


14 Printer logger 0.09 277 0.99 0.46 3C 6 69 736164 10 0.02 800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 0.20 - 0.071% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-01)

120V turbine charger Battery


Auxiliary power DB (EPF50- 0.82 New Cable
15 accessory for existing turbine 2.34 277 0.99 11.85 3C 10 92 2044900 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 38.73 1 60 2.333 0.083 0.9 0.44 - - 3.04 - 1.097% - 2.5% 15.0% YES YES - YES
SPDB100-02) (Note : 3)
(G-7000A)

120V turbine charger Battery


Auxiliary power DB (EPF50- 0.82 New Cable
16 accessory for existing turbine 2.34 277 0.99 11.85 3C 10 92 2044900 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 38.73 1 60 2.333 0.083 0.9 0.44 - - 3.04 - 1.097% - 2.5% 15.0% YES YES - YES
SPDB100-02) (Note : 3)
(G-7000B)

120V turbine charger Battery


Auxiliary power DB (EPF50- 0.82 New Cable
17 accessory for existing turbine 2.34 277 0.99 11.85 3C 10 92 2044900 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 38.73 1 60 2.333 0.083 0.9 0.44 - - 3.04 - 1.097% - 2.5% 15.0% YES YES - YES
SPDB100-02) (Note : 3)
(G-7000C)

120V turbine charger Battery


Auxiliary power DB (EPF50- 0.82 New Cable
18 accessory for existing turbine 2.34 277 0.99 11.85 3C 10 92 2044900 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 38.73 1 60 2.333 0.083 0.9 0.44 - - 3.04 - 1.097% - 2.5% 15.0% YES YES - YES
SPDB100-02) (Note : 3)
(G-7000D)

Auxiliary power DB (EPF50- New Battery charger 120V DC 0.82


19 2.34 277 0.99 11.85 3C 10 92 2044900 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 38.73 1 60 2.333 0.083 0.9 0.44 - - 3.04 - 1.097% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-01) accessory , VRLA, HPA

Auxiliary power DB (EPF50- 0.82 New Cable inclusive of


20 1Ph socket outlet 1.50 277 0.99 7.60 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 100 3.930 0.088 0.9 0.44 - - 5.43 - 1.961% - 2.5% 15.0% YES YES - YES
SPDB100-01) looping socket lengths

Auxiliary power DB (EPF50- 0.82 New Cable inclusive of


21 3Ph socket outlet 3.00 480 0.99 9.39 4C 10 92 2044900 32 0.02 8192 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 38.73 1 200 2.333 0.083 0.84 0.54 - - 6.52 - 1.556% - 2.5% 15.0% YES YES - YES
SPDB100-01) looping socket lengths

FORMULAE USED

1 For 1 Ph Full Load Current in (A)= (kW/(Rated voltage x Power factor x Efficiency)) x 1000 x 1.25
2 For 3 Ph Load Full Load Current in (A)= (kW/1.732 x Rated Voltage x Power factor x Efficiency) x 1000 x 1.25

3 Voltage Drop = (2 x Load Current x (R Cos Ø + X Sin Ø) x Cable Length /1000)/No. of Runs

4 % Voltage Drop=(Voltage Drop/Rated voltage) x 100


NOTES
1 The cable length is as per routing layout and ratings are preliminary.
2 Cable resistance & reactance value are considered as per Vendor filled-in datasheet.
3 Spare feeders of this DB shall be used for auxiliary power of existing substation panels retained if required.
4 Due to non-availability of existing turbine electrical utility package, existing turbine VFD & battery chargers cables are provided as same as new turbine, however during construction existing cables shall be replaced with new cables proposed with vendor confirmation.
PROJECT TITLE UPGRADATION OF NON -ELEVATED SUBSTATIONS & ASSOCIATED POWER DISTRIBUTION SYSTEM AT EPF-50 REV-0

DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021

Full Load Current Derating Factors


Normal Running Starting Power
(Amps) Power Factor Factor
AIR GROUND Normal
For 3 Ph Let through Starting Acceptable
Derated Running %
Maximum energy of Voltage Drop % Normal Acceptable Voltage Acceptable
Cable Breaker Total derating Current (Cable Voltage Drop in Starting Acceptable Minimum Cross-
Equipment (a/(1.732 permissible the in Volts Voltage Voltage drop drop during limit for Acceptable
Sl.No Source Equipment Name & Service equipment Name & Voltage current rating Time Cable voltage Method of laying factor Capacity No. of length* no of 'R' IN 'X' IN Volts Voltage Limit for Section Area Of
Rating Efficiency *b*c*v))*1.25* Cable Size in mm² thermal stress of Cable type Drop As per KOC-E- starting as derated Limit for starting Remarks
. Tag No. Tag.No. (Volts) rating considered (Secs) protection grade Group (Amps) Runs runs) in /KM /KM Drop voltage Cable,
(kW) 1000 2 2 Group Ground Soil Thermal Depth of (1.732*6*d*s* 008 Cl.9.3.4 per KOC-E- current voltage drop
(Amps) the cable, (k S ) (Amps) device AIR Temp rating j*k*l*m*n*o Meters (1.732*d*s* drop IF I2t< k2S2
rating Temp Resistivity Laying CosØ SinØ CosØ SinØ (t*x + u*y) / z/b 008 Cl.9.3.4 capacity
2
(I .t) (50° C) (4 Cables f*p*r (t*v + u*w) / z1 / b
For 1 Ph (Touching) (40° C) (2 m-K/W) (750 mm) (1000*r)
Touching) (1000*r)
(a/b*c*v*)
1.25*1000

a b c d e f g h i j k l m n o p q r s t u v w x y z z1 z2 z3

ANNEXURE-II OUTDOOR AUXILIARY POWER DB (EPF50-SPDB100-02)

Auxiliary power DB (EPF50- Field area 1Ph socket outlet 0.82 New Cable inclusive of
1 1.00 277 0.99 5.06 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 100 3.930 0.088 0.9 0.44 - - 3.62 - 1.307% - 2.5% 15.0% YES YES - YES
SPDB100-02) JB (EPF50-GTSOJB-01) looping socket lengths

Auxiliary power DB (EPF50- Field area 3Ph socket outlet 0.82 New Cable inclusive of
2 3.00 480 0.99 9.39 4C 10 92 2044900 32 0.02 8192 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 38.73 1 200 2.333 0.083 0.84 0.54 - - 6.524 - 1.36% - 2.5% 15.0% YES YES - YES
SPDB100-02) JB (EPF50-GTSOJB-02) looping socket lengths

Transformer auxiliary power


Auxiliary power DB (EPF50- 0.82
3 supply 1.5 277 0.99 7.60 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 3.26 - 1.177% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-02)
(EPF50-TR-100A)
Transformer auxiliary power
Auxiliary power DB (EPF50- 0.82
4 supply 1.5 277 0.99 8.14 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.927 0.088 0.84 0.54 - - 3.27 - 1.18% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-02)
(EPF50-TR-100B)
Generator room auxiliary
Auxiliary power DB (EPF50- 0.82
5 power supply JB (EPF50- 5 480 0.99 14.61 4C 25 150 12780625 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.82 0.97 0.63 0.41 61.64 1 50 0.927 0.079 0.9 0.44 - - 1.099 - 0.229% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-02)
EDGJB-01)

Auxiliary power DB (EPF50- Generator space heater 0.82


6 1.5 277 0.99 8.14 3C 10 92 2044900 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 38.73 1 150 2.333 0.083 0.84 0.54 - - 4.90 - 1.77% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-02) turbine-E

Auxiliary power DB (EPF50- 0.82


7 Generator turbine-E PMG 1.5 277 0.99 7.60 3C 10 92 2044900 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 38.73 1 150 2.333 0.083 0.9 0.44 - - 4.87 - 1.757% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-02)

Auxiliary power DB (EPF50- Air inlet filter self cleaning 0.82


8 0.23 277 0.99 1.19 3C 6 69 736164 10 0.02 800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 150 3.930 0.088 0.9 0.44 - - 1.27 - 0.459% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-02) barrier enclosure ventilation

Auxiliary power DB (EPF50- Air inlet filter self cleaning 0.82


9 0.18 277 0.99 0.98 3C 6 69 736164 10 0.02 800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 150 3.927 0.088 0.84 0.54 - - 0.98 - 0.35% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-02) barrier, turbine air inlet

Auxiliary power DB (EPF50- DC lube oil pump space 0.82


10 0.20 277 0.99 0.99 3C 6 69 736164 6 0.02 288 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 150 3.930 0.088 0.9 0.44 - - 1.06 - 0.383% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-01) heater

Auxiliary power DB (EPF50- Power JB for existing turbine 0.82 New Cable
11 1.5 480 0.99 4.70 4C 25 150 12780625 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.82 0.97 0.63 0.41 61.64 1 100 0.927 0.079 0.84 0.54 - - 0.668 - 0.14% - 2.5% 15.0% YES YES - YES
SPDB100-02) 7000-A accessory (Note :3)

Auxiliary power DB (EPF50- Power JB for existing turbine 0.82 New Cable
12 1.5 480 0.99 4.70 4C 25 150 12780625 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.82 0.97 0.63 0.41 61.64 1 100 0.927 0.079 0.84 0.54 - - 0.668 - 0.139% - 2.5% 15.0% YES YES - YES
SPDB100-02) 7000-B accessory (Note :3)

Auxiliary power DB (EPF50- Power JB for existing turbine 0.82 New Cable
13 1.5 480 0.99 4.70 4C 25 150 12780625 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.82 0.97 0.63 0.41 61.64 1 100 0.927 0.079 0.84 0.54 - - 0.668 - 0.14% - 2.5% 15.0% YES YES - YES
SPDB100-02) 7000-C accessory (Note :3)

Auxiliary power DB (EPF50- Power JB for existing turbine 0.82 New Cable
14 1.5 480 0.99 4.70 4C 25 150 12780625 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.82 0.97 0.63 0.41 61.64 1 100 0.927 0.079 0.84 0.54 - - 0.668 - 0.14% - 2.5% 15.0% YES YES - YES
SPDB100-02) 7000-D accessory (Note :3)

Auxiliary power DB (EPF50- Existing 1.5MVA transformer -


15 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Existing Cable
SPDB100-02) (1762A-T-002)

FORMULAE USED

1 For 1 Ph Full Load Current in (A)= (kW/(Rated voltage x Power factor x Efficiency)) x 1000 x 1.25.
2 For 3 Ph Load Full Load Current in (A)= (kW/1.732 x Rated Voltage x Power factor x Efficiency) x 1000 x 1.25.

3 Voltage Drop = (2 x Load Current x (R Cos Ø + X Sin Ø) x Cable Length /1000)/No. of Runs.

4 % Voltage Drop=(Voltage Drop/Rated voltage) x 100.


NOTES
1 The cable length is as per routing layout and ratings are preliminary.
2 Cable resistance & reactance value are considered as per Vendor filled-in datasheet.
3 Due to non-availability of existing turbine electrical utility package existing cables, new power JB's with iolation facility are provided for replacement of existing turbine auxiliary power cables.

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