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DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021
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BUS-A
Existing HRSG-7000A
LV MCC Under 0.82
8 Combustion air blower 111.90 480 0.9 219.93 3C 300 590 1840410000 50000 0.2 500000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.81 0.96 0.63 0.40 237.01 1 100 0.081 0.073 0.85 0.53 0.24 0.97 4.084 20.63 0.85% 4.30% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) Ground
(CB-5101)
LV MCC Existing Gas turbine Gen. VFD Under 0.82
9 93.25 480 0.9 183.28 3C 240 530 1177862400 40000 0.5 800000000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC 1 1 0.81 0.96 0.63 0.40 212.91 1 100 0.100 0.072 0.85 0.53 0.24 0.97 3.889 17.86 0.81% 3.72% 5.0% 15.0% YES YES YES YES New Cable
(EPF50-MCC100) (G-7000C) Ground
DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021
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BUS-B
1 Full Load Current in (A) = (kW/1.732 x Rated Voltage x Power factor x Efficiency) x 1000 x 1.25
2 Voltage Drop = (1.732 x Load Current x (R Cos Ø + X Sin Ø) x Cable Length /1000)/No. of Runs
3 Starting Voltage Drop = (6 x 1.732 x Load Current x (R Cos Ø + X Sin Ø) x Cable Length /1000)/No. of Runs
2 The cable length is as per routing layout and load rating is preliminary for new loads and site data for existing loads.
3 For multiruns cable length is indicated for single run.
4 Cable resistance & reactance values are considered as per attached catalogue.
PROJECT TITLE UPGRADATION OF NON-ELEVATED SUBSTATIONS & ASSOCIATED POWER DISTRIBUTION SYSTEM AT EPF-50 REV-0
DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021
Derating Factors
Normal Running
Starting Power Factor Normal
Power Factor
Let through AIR GROUND Running Starting
Full Load Maximum Breaker rating Derated % Acceptable
energy of Total Voltage Voltage Drop in Acceptable Acceptable Acceptable
Current (Amps) Cable permissible considered/Fa Current (Cable % Normal Voltage Starting Voltage drop Minimum
Equipment the Method of derating Drop in Volts Voltage drop limit for Acceptable Limit for
Source Equipment Service equipment Name & Voltage Cable Size in current thermal stress ult current Time Cable voltage Capacity No. of length* no 'R' IN 'X' IN Drop Voltage during starting as Cross-Section
Sl.No. Rating Efficiency
of the cable, protection
Cable type laying factor Volts As per KOC-E- derated Limit for starting
Area Of Cable,
Remarks
Name & Tag No. Tag.No. (Volts) a/(1.732 mm² rating rating (Secs) grade (Amps) Runs of runs) in /KM /KM Drop per KOC-E-008
(kVA) Group Ground Soil Thermal Depth of Group rating (1.732*6*d*s* 008 Cl.9.3.4 current voltage drop voltage
*b)*1.25* (Amps) (k2S2) considered device AIR Temp Meters z/b Cl.9.3.4 IF I2t< k2S2
rating Temp Resistivity Laying (4 Cables j*k*l*m*n*o CosØ SinØ CosØ SinØ (1.732*d*s* (t*x + u*y) / capacity drop
1000 0.143*e*r (Amps) (I2.t) (50° C) f*p*r z1 / b
(Touching) (40° C) (2 m-K/W) (750 mm) Touching) (t*v + u*w) / (1000*r)
(1000*r)
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1 Full Load Current in (A) = (kVA/1.732 x Rated Voltage x Efficiency) x 1000 x 1.25
2 Voltage Drop = (1.732 x Load Current x (R Cos Ø + X Sin Ø) x Cable Length /1000)/No. of Runs
3 Cable resistance & reactance values are considered as per attached catalogue.
PROJECT TITLE UPGRADATION OF NON-ELEVATED SUBSTATIONS & ASSOCIATED POWER DISTRIBUTION SYSTEM AT EPF-50 REV-0
DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE : 21.11.2021
Derating Factors
Normal Running Starting Power
Maximum Power Factor Factor
Full Load Let through AIR GROUND Normal Running Acceptable
permissible Breaker Total % Normal Acceptable
Current Derated Current Voltage Drop in Starting % Voltage drop Minimum Cross-
Equipment energy of the derating Voltage Voltage drop As Acceptable limit Acceptable Limit
Source Equipment Name Voltage (Amps) Cable current thermal rating Time Cable voltage Group rating Capacity (Amps) No. of Cable length (in 'R' IN 'X' IN Volts Voltage Starting Voltage during starting as Acceptable Limit Section Area Of
Sl.No. Service equipment Name & Tag.No. Rating Cable Size in mm² protection Cable type Method of laying factor Drop per KOC-E-008 for derated for starting Remarks
& Tag No. (Volts) rating (Amps) stress of the considered (Secs) grade Group Ground Soil (2 Cables Runs Meters) /KM /KM Drop in Drop per KOC-E-008 for voltage drop Cable,
(kVA) device Depth of i*j*k*l*m Cl.9.3.4 current capacity voltage drop
(a/b)*1000* cable, (k2S2) (Amps) AIR Temp rating Thermal Touching for e*o*q (2*c*r (s*u + Volts Cl.9.3.4 IF I2t< k2S2
(I2.t) Temp Laying *n CosØ SinØ CosØ SinØ y/ b
1.25 (50° C) (Touchin (40° C) Resistivity inside s/s & t*v) / (1000*q)
0.143*e*r (750mm)
g) (2 m-K/W) 4cables touching
for field area)
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110V AC UPS 1 1
1 Turbine -E control panel for interface 2.00 110 22.73 2C 70 315 100200100 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.82 0.96 0.63 0.50 156.22 1 150 0.342 0.075 0.8 0.60 - - 2.17 - 1.975% - 2.5% 15.0% YES YES - YES New cable
(EPF50-ACUPS100-001)
110V AC UPS 1 1
2 Turbine -E control panel for interface 2.00 110 22.73 2C 70 315 100200100 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.82 0.96 0.63 0.50 156.22 1 150 0.342 0.075 0.8 0.60 - - 2.17 - 1.975% - 2.5% 15.0% YES YES - YES New cable
(EPF50-ACUPS100-001)
110V AC UPS 1 1
5 Field Instrument-1 0.30 110 3.41 2C 6 81 736164 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.84 0.97 0.63 0.51 41.58 1 100 3.927 0.088 0.8 0.60 - - 2.18 - 1.980% - 2.5% 15.0% YES YES - YES New cable
(EPF50-ACUPS100-001)
110V AC UPS 1 1
6 Field Instrument-2 0.30 110 3.41 2C 6 81 736164 40 0.02 12800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.84 0.97 0.63 0.51 41.58 1 100 3.927 0.088 0.8 0.60 - - 2.18 - 1.980% - 2.5% 15.0% YES YES - YES New cable
(EPF50-ACUPS100-001)
FORMULAE USED
1 Full Load Current in (A) = (kVA/Rated voltage)*1.25*1000
2 Voltage Drop = (2 x Load Current x (R Cos Ø + X Sin Ø) x Cable Length /1000)/No. of Runs
NOTES
1 The cable length is as per routing layout and load rating is preliminary.
2 Cables from UPS to battery bank isolator and battery bank isolator to battery bank shall be supplied by vendor with sizing calculations.
3 Cable resistance & reactance value are considered as per Vendor catalogues.
PROJECT TITLE UPGRADATION OF NON -ELEVATED SUBSTATIONS & ASSOCIATED POWER DISTRIBUTION SYSTEM AT EPF-50 REV-0
DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021
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DCDB Normal
110V DC UPS 1 0.82
9 at substation building no.3 3.00 110 34.09 2C 300 732 1.84E+09 50 0.02 20000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.81 0.96 0.63 0.40 294.05 1 300 0.080 - - - - - 1.64 - 1.491% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001)
(EPF50-DCDB400-01)
DCDB Redundant
110V DC UPS 1 0.82
10 at substation building no.3 3.00 110 34.09 2C 300 732 1.84E+09 50 0.02 20000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.81 0.96 0.63 0.40 294.05 1 300 0.080 - - - - - 1.64 - 1.491% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001)
(EPF50-DCDB400-01)
DCDB Normal
110V DC UPS 1 0.82
11 at substation building no.4 3.00 110 34.09 2C 300 732 7.362E+09 50 0.02 20000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.81 0.96 0.63 0.40 588.10 2 500 0.080 - - - - - 1.37 - 1.243% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001)
(EPF50-DCDB500-01)
DCDB Redundant
110V DC UPS 1 0.82
12 at substation building no.4 3.00 110 34.09 2C 300 732 7.362E+09 50 0.02 20000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.81 0.96 0.63 0.40 588.10 2 500 0.080 - - - - - 1.37 - 1.243% - 2.5% 15.0% YES YES - YES New Cable
(EPF50-DCUPS-001)
(EPF50-DCDB500-01)
FORMULAE USED
NOTES
1 The cable length is as per routing layout and load rating is preliminary.
2 Cables from UPS to battery bank isolator and battery bank isolator to battery bank shall be supplied by vendor with sizing calculations.
3 Spare feeders of this DC UPS shall be used for existing panels retained in the substation if required.
4 Cable resistance & reactance values are considered as per Vendor catalogues.
PROJECT TITLE UPGRADATION OF NON-ELEVATED SUBSTATIONS & ASSOCIATED POWER DISTRIBUTION SYSTEM AT EPF-50 REV-0
DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021
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Turbine auxiliary Battery Gas Turbine (G-7000E) Turbine 1 0.82 New cable
4 0.10 120 1.04 2C 4 65 327184 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.84 0.97 0.63 0.42 27.36 1 150 5.878 - - - - - 1.84 - 1.531% - 2.5% 15.0% YES YES - YES
charger (BT-520E) control panel (Note : 5)
Turbine auxiliary Battery Gas Turbine (G-7000E) Turbine 1 0.82 New cable
5 1.00 120 10.42 2C 50 255 51122500 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 0.82 0.97 0.63 0.41 104.78 1 150 0.494 - - - - - 1.54 - 1.286% - 2.5% 15.0% YES YES - YES
charger (BT-520E) control panel (Note : 5)
FORMULAE USED
1 Full Load Current in (A) = (kVA/Rated voltage)*1.25*1000
2 Voltage Drop = (2 x Load Current x R x Cable Length /1000)/No. of Runs
3 % Voltage Drop= (Voltage Drop/Rated voltage) x 100
NOTES
1 The cable length is as per routing layout and load rating is as per preliminary 5th genset utility package.
2 Cables from UPS to battery bank isolator and battery bank isolator to battery bank shall be installed as per battery vendor cable sizing calculation.
3 Cable resistance values are considered as per Vendor catalogues.
4 Due to non-availability of existing turbine electrical utility package, existing cables from existing turbine battery chargers shall be replaced with new cables of same size with sizing justification during construction.
5 This load is considered as per existing turbine cable schedule.
PROJECT TITLE UPGRADATION OF NON-ELEVATED SUBSTATIONS &ASSOCIATED POWER DISTRIBUTION SYSTEM AT EPF-50 REV-0
DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021
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ANNEXURE-II 24V DC UPS SUPPLY POWER CABLE FROM 2MVA EMERGENCY DG SET BATTERY CHARGER
DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021
Normal
Full Load Current Derating Factors Running
Normal Running Starting Power
(Amps) Power Factor Factor Voltage Drop in
For 3 Ph AIR GROUND Volts Starting Acceptable
Let through Derated %
Maximum energy of Voltage Drop % Normal Acceptable Voltage Acceptable Minimum
Cable permissible Breaker Total derating Current (Cable Starting Acceptable Acceptabl
Equipment (a/(1.732 For 3Ph in Volts Voltage Voltage drop drop during limit for Cross-Section
Sl.No Source Equipment Name & Service equipment Name & Voltage current rating Time the Cable voltage Method of laying factor Capacity No. of length* no of 'R' IN 'X' IN Voltage Limit for e Limit for
Rating Efficiency *b*c*v))*1.25* Cable Size in mm² thermal stress Cable type (1.732*d*s* Drop As per KOC-E- starting as derated Area Of Remarks
. Tag No. Tag.No. (Volts) rating of the cable, considered (Secs) protection grade Group (Amps) Runs runs) in /KM /KM Drop voltage starting
(kW) 1000 Group Ground Soil Thermal Depth of (t*v + u*w) / (1.732*6*d*s* 008 Cl.9.3.4 per KOC-E- current Cable,
(Amps) 2 2 (Amps) device AIR Temp rating j*k*l*m*n*o Meters drop voltage
(k S ) rating Temp Resistivity Laying CosØ SinØ CosØ SinØ (1000*r) (t*x + u*y) / z/b 008 Cl.9.3.4 capacity IF I2t< k2S2
2
(I .t) (50° C) (4 Cables f*p*r z1 / b drop
For 1 Ph (Touching) (40° C) (2 m-K/W) (750 mm) For 1Ph (1000*r)
Touching)
(a/b*c*v*) (2*c*r (t*v +
1.25*1000 u*w) /
(1000*q)
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New MV Switchgear
Auxiliary power DB (EPF50- 0.82
2 Redundant 1.35 277 0.99 6.84 3C 6 69 736164 10 0.02 800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 2.93 - 1.059% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-01)
(EPF50-MVSW-01)
New LV Switchgear
Auxiliary power DB (EPF50- 0.82
4 Redundant 1.35 277 0.99 6.84 3C 6 69 736164 10 0.02 800 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 60 3.930 0.088 0.9 0.44 - - 2.93 - 1.059% - 2.5% 15.0% YES YES - YES New Cable
SPDB100-01)
(EPF50-MCC100)
FORMULAE USED
1 For 1 Ph Full Load Current in (A)= (kW/(Rated voltage x Power factor x Efficiency)) x 1000 x 1.25
2 For 3 Ph Load Full Load Current in (A)= (kW/1.732 x Rated Voltage x Power factor x Efficiency) x 1000 x 1.25
3 Voltage Drop = (2 x Load Current x (R Cos Ø + X Sin Ø) x Cable Length /1000)/No. of Runs
DOCUMENT TITLE CABLE SIZING CALCULATION FOR SUSBTATION BUILDING No.1 DOCUMENT No. EF2111-E-RPT-321 DATE: 21.11.2021
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Auxiliary power DB (EPF50- Field area 1Ph socket outlet 0.82 New Cable inclusive of
1 1.00 277 0.99 5.06 3C 6 69 736164 16 0.02 2048 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 29.04 1 100 3.930 0.088 0.9 0.44 - - 3.62 - 1.307% - 2.5% 15.0% YES YES - YES
SPDB100-02) JB (EPF50-GTSOJB-01) looping socket lengths
Auxiliary power DB (EPF50- Field area 3Ph socket outlet 0.82 New Cable inclusive of
2 3.00 480 0.99 9.39 4C 10 92 2044900 32 0.02 8192 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.84 0.97 0.63 0.42 38.73 1 200 2.333 0.083 0.84 0.54 - - 6.524 - 1.36% - 2.5% 15.0% YES YES - YES
SPDB100-02) JB (EPF50-GTSOJB-02) looping socket lengths
Auxiliary power DB (EPF50- Power JB for existing turbine 0.82 New Cable
11 1.5 480 0.99 4.70 4C 25 150 12780625 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.82 0.97 0.63 0.41 61.64 1 100 0.927 0.079 0.84 0.54 - - 0.668 - 0.14% - 2.5% 15.0% YES YES - YES
SPDB100-02) 7000-A accessory (Note :3)
Auxiliary power DB (EPF50- Power JB for existing turbine 0.82 New Cable
12 1.5 480 0.99 4.70 4C 25 150 12780625 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.82 0.97 0.63 0.41 61.64 1 100 0.927 0.079 0.84 0.54 - - 0.668 - 0.139% - 2.5% 15.0% YES YES - YES
SPDB100-02) 7000-B accessory (Note :3)
Auxiliary power DB (EPF50- Power JB for existing turbine 0.82 New Cable
13 1.5 480 0.99 4.70 4C 25 150 12780625 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.82 0.97 0.63 0.41 61.64 1 100 0.927 0.079 0.84 0.54 - - 0.668 - 0.14% - 2.5% 15.0% YES YES - YES
SPDB100-02) 7000-C accessory (Note :3)
Auxiliary power DB (EPF50- Power JB for existing turbine 0.82 New Cable
14 1.5 480 0.99 4.70 4C 25 150 12780625 25 0.02 5000 600/1000V Cu/XLPE/LC/PVC/GSWA/PVC Under Ground 1 1 0.82 0.97 0.63 0.41 61.64 1 100 0.927 0.079 0.84 0.54 - - 0.668 - 0.14% - 2.5% 15.0% YES YES - YES
SPDB100-02) 7000-D accessory (Note :3)
FORMULAE USED
1 For 1 Ph Full Load Current in (A)= (kW/(Rated voltage x Power factor x Efficiency)) x 1000 x 1.25.
2 For 3 Ph Load Full Load Current in (A)= (kW/1.732 x Rated Voltage x Power factor x Efficiency) x 1000 x 1.25.
3 Voltage Drop = (2 x Load Current x (R Cos Ø + X Sin Ø) x Cable Length /1000)/No. of Runs.